JPH02277849A - Fiber material for composite material and production thereof - Google Patents
Fiber material for composite material and production thereofInfo
- Publication number
- JPH02277849A JPH02277849A JP1236931A JP23693189A JPH02277849A JP H02277849 A JPH02277849 A JP H02277849A JP 1236931 A JP1236931 A JP 1236931A JP 23693189 A JP23693189 A JP 23693189A JP H02277849 A JPH02277849 A JP H02277849A
- Authority
- JP
- Japan
- Prior art keywords
- polycyclic aromatic
- fibers
- polymer
- silicon
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Inorganic Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は複合材料用繊維体とその製造方法、さらに詳し
くは繊維強化金属、繊維強化プラスチック又は繊維強化
セラミック等の複合材料に用いる繊維体とその製造方法
に関する。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a fiber body for composite materials and a method for producing the same, and more particularly, to a fiber body for use in composite materials such as fiber-reinforced metals, fiber-reinforced plastics, and fiber-reinforced ceramics. It relates to its manufacturing method.
(従来の技術)
近年、各種機械部品や構造材などにおいて、釉々の複合
材料、例えば金属を繊維で強化した繊維強化金属(FR
M)などが使用されている。(Prior art) In recent years, glazed composite materials, such as fiber-reinforced metals (FR
M) etc. are used.
FRMなどの製造に用いられる強化繊維はマトリックス
金属、特にアルミニウム合金やマグネシウム合金などと
は濡れにくい反面、−旦濡れると反応して繊維が劣化す
る。この為、一般には強化繊維に表面処理が行われる。The reinforcing fibers used in the production of FRM etc. are difficult to wet with matrix metals, especially aluminum alloys and magnesium alloys, but once they get wet, they react and deteriorate the fibers. For this reason, reinforcing fibers are generally subjected to surface treatment.
処理法としては例えばCVD法、メツキ法が挙げられる
。これらの方法では強化繊維の表面に金属やセラミック
を均一に膜状に被覆するが、強化繊維との間の熱膨張係
数の差による剥離が生じて表面処理の効果が減少したり
、また、皮膜を厚くすると強化繊維のしなやかさが失わ
れ、硬く、脆くなるため繊維が損傷し易くなるなどの問
題が多い。さらに、繊維−本一木に表面処理を行うため
には複雑な装置を必要とし、コスト的にも不利である。Examples of the treatment method include a CVD method and a plating method. In these methods, the surface of reinforcing fibers is uniformly coated with metal or ceramic in the form of a film, but peeling occurs due to the difference in thermal expansion coefficient between the reinforcing fibers, reducing the effectiveness of the surface treatment, and the coating When the reinforcing fibers are made thicker, they lose their flexibility and become hard and brittle, causing many problems such as the fibers being easily damaged. Furthermore, in order to perform surface treatment on the fibers, a complicated device is required, which is disadvantageous in terms of cost.
また、これらの強化繊維を使用して高圧凝固鋳造法によ
ってFRMを製造すると、繊維が片寄り繊維の分布が粗
な部分と密な部分が生じ易い。このため、FRM中の繊
維体積率(vr )の制御が困難であり、特に■、が小
さい場合には強化繊維が均一に分散したF RM本来の
特色である設計の自由度が損なわれていた。Furthermore, when FRM is manufactured by high-pressure coagulation casting using these reinforcing fibers, the fibers are likely to be skewed and the distribution of fibers tends to be coarse in some areas and dense in some areas. For this reason, it is difficult to control the fiber volume fraction (vr) in FRM, and especially when vr is small, the original feature of FRM, in which reinforcing fibers are uniformly dispersed, is lost. .
この問題点を解決する方法及び繊維体として、特開昭6
1−266666号公報には、短繊維、ウィスカまたは
粉末を懸濁した溶液中に連続繊維束を浸漬することによ
り繊維の一本一本の表面に短繊維、ウィスカまたは粉末
を付着させた繊維体及びそれらの製造方法が開示されて
いる。しかし、上記公報において、例えば、連続繊維と
して炭素繊維を用いた場合、炭素繊維はマトリックス金
属との濡れ性が充分でなく、炭素繊維を用いて得た繊維
体を強化材としたFRMは期待される強度を与えず、ま
た、連続繊維として炭化珪素繊維を用いた場合、炭化珪
素繊維はアモルファス繊維であるため弾性率に限界かり
、従って炭化珪素繊維を用いて得た繊維体を強化材とし
たFRMは、用途によっては、機械的強度が充分とは言
えない。As a method and fibrous body to solve this problem, JP-A No. 6
1-266666 discloses a fiber body in which short fibers, whiskers or powder are attached to the surface of each fiber by immersing a continuous fiber bundle in a solution in which short fibers, whiskers or powder are suspended. and methods of manufacturing them are disclosed. However, in the above publication, for example, when carbon fibers are used as continuous fibers, the carbon fibers do not have sufficient wettability with the matrix metal, and FRMs using fibrous bodies obtained using carbon fibers as reinforcement materials are not expected. Moreover, when silicon carbide fibers are used as continuous fibers, there is a limit to the elastic modulus because silicon carbide fibers are amorphous fibers. FRM cannot be said to have sufficient mechanical strength depending on the application.
(発明が解決しようとする問題点)
本発明は上記従来技術における問題点を解決するだめの
ものであり、その目的とするところは、複合材料用繊維
体をFRMの製造に使用した場合に金属マトリックスと
の濡れ性を改善し、同時にマトリックス中の添加元素と
の反応によって連続繊維の強度が低下することを防ぎ、
更に複合材中に連続繊維を均一に分散させて繊維体積率
を制御することにより複合材の機械特性を向上させるこ
とができる複合材料用繊維体とその製造方法を提供する
ことにある。(Problems to be Solved by the Invention) The present invention is intended to solve the above-mentioned problems in the prior art. It improves wettability with the matrix and at the same time prevents the strength of continuous fibers from decreasing due to reactions with added elements in the matrix.
Another object of the present invention is to provide a fiber body for a composite material that can improve the mechanical properties of the composite material by uniformly dispersing continuous fibers in the composite material and controlling the fiber volume fraction, and a method for producing the same.
(問題点を解決するための手段)
本発明の複合材料用炭素質無機繊維体は、チタン、ジル
コニウム及びハフニウムからなる群から選ばれる少な(
とも一種類の元素及び珪素を含有する金属含有多環状芳
香族重合体から得られる無機繊維であって、その構成成
分が、
a)該重合体を構成するメソフェーズ状態にある多環状
芳香族化合物から導かれるラジアル構造、オニオン構造
、ランダム構造、コアラジアル構造、スキンオニオン構
造及びモザイク構造からなる群から選ばれる少なくとも
一種の結晶配列状態を示す炭素質、
b)該重合体を構成する有機溶媒不溶分を含む光学的等
方性の多環状芳香族化合物から導かれる、無配向状態の
結晶質炭素及び/又は非晶質炭素、及び
C)■St、M、C及びOから実質的になる非晶質物質
、及び/又は
■実質的にβ−3iC,MC,β−3iCとMCの固溶
体及びM C+−xからなる粒径が500Å以下の結晶
超微粒子と、非晶質の5iOy及びMO,との集合体で
あり
構成元素の割合がSt;5〜70重量%、Mio、5〜
45重量%、C;20〜40重量%及び0 ; 0.0
1〜30重量%である、SiM−C−0物賞(上記式中
、MはTi、Zr及びHfから選択される少なくとも一
種の元素であり、0 < x < 1.0くy≦2、O
<z≦2である。)
よりなる炭素質連続無機繊維の表面に耐熱物質の微粒子
、短繊維及びウィスカからなる群より選ばれる少なくと
も一種(以下「付着物質」と言うことがある。)が付着
されている連続繊維束あるいは該連続繊維束よりなる織
布からなることを特徴とする。(Means for Solving the Problems) The carbonaceous inorganic fiber body for composite materials of the present invention has a carbonaceous inorganic fiber body selected from the group consisting of titanium, zirconium, and hafnium.
An inorganic fiber obtained from a metal-containing polycyclic aromatic polymer containing one type of element and silicon, the constituent components of which are: a) a polycyclic aromatic compound in a mesophase state constituting the polymer; a carbonaceous material exhibiting at least one type of crystal orientation selected from the group consisting of a radial structure, an onion structure, a random structure, a core radial structure, a skin onion structure, and a mosaic structure; b) an organic solvent insoluble component constituting the polymer; C) non-oriented crystalline carbon and/or amorphous carbon derived from an optically isotropic polycyclic aromatic compound containing C) ■Amorphous carbon consisting essentially of St, M, C and O and/or ■ crystalline ultrafine particles with a particle size of 500 Å or less consisting essentially of β-3iC, MC, a solid solution of β-3iC and MC, and MC+-x, and amorphous 5iOy and MO. The proportion of constituent elements is St; 5 to 70% by weight, Mio, 5 to 70% by weight.
45% by weight, C; 20-40% by weight and 0; 0.0
1 to 30% by weight of SiM-C-0 (in the above formula, M is at least one element selected from Ti, Zr, and Hf, 0 < x < 1.0, y ≦ 2, O
<z≦2. ) Continuous fiber bundles or continuous fiber bundles having at least one type selected from the group consisting of fine particles of heat-resistant substances, short fibers, and whiskers (hereinafter sometimes referred to as "adhesive substances") attached to the surface of carbonaceous continuous inorganic fibers consisting of It is characterized by being made of a woven fabric made of the continuous fiber bundles.
本発明の複合材料用炭素質無機繊維体の構成要素である
連続繊維束はそれ自体新規であり、以下の第1〜4工程
からなる製法で調製することができる。The continuous fiber bundle, which is a component of the carbonaceous inorganic fiber for composite materials of the present invention, is itself new and can be prepared by the manufacturing method consisting of the following first to fourth steps.
第1工程:
1)結合単位(Si CHz)、又は結合単位(Si
−CH,)と結合単位(Si−3t)とから主としてな
り、珪素の側鎖に水素原子、低級アルキル基、フェニル
基あるいはシリル基を有し、上記結合単位からなる主骨
格の珪素原子に、M(Mはチタン、ジルコニウム及びハ
フニウムからなる群から選ばれる少なくとも一種類の元
素である。)が、直接又は酸素原子を介して、珪素原子
の少なくとも一部と結合している遷移金属含有有機珪素
重合体の珪素原子の少なくとも一部が、石油系又は石炭
系のピッチあるいはその熱処理物より得られた多環状芳
香族化合物の芳香族環の炭素と結合したランダム共重合
体及び、
2)石油系又は石炭系ピッチを熱処理して得られるメソ
フェーズ状態又はメソフェーズと光学的等吉相との両相
からなる多環状芳香族化合物(以下両者を総称して「メ
ソフェーズ多環状芳香族化合物」と言うことがある。)
とを、200〜500°Cの範囲の温度で加熱反応及び
/又は加熱溶融して金属含有多環状芳香族重合体を得る
。First step: 1) Bonding unit (Si CHz) or bonding unit (Si
-CH,) and a bonding unit (Si-3t), which has a hydrogen atom, a lower alkyl group, a phenyl group, or a silyl group in the silicon side chain, and the silicon atom of the main skeleton consisting of the bonding unit, A transition metal-containing organosilicon in which M (M is at least one element selected from the group consisting of titanium, zirconium, and hafnium) is bonded to at least a portion of silicon atoms directly or via an oxygen atom. 2) A random copolymer in which at least a part of the silicon atoms of the polymer are bonded to the carbon atoms of the aromatic ring of a polycyclic aromatic compound obtained from petroleum-based or coal-based pitch or its heat-treated product, and 2) petroleum-based pitch. or a mesophase state obtained by heat-treating coal-based pitch, or a polycyclic aromatic compound consisting of both mesophase and optically isochastic phases (hereinafter both may be collectively referred to as "mesophase polycyclic aromatic compound") .)
A metal-containing polycyclic aromatic polymer is obtained by heating reaction and/or heating melting at a temperature in the range of 200 to 500°C.
第2工程:
上記金属含有多環状芳香族重合体の紡糸原液を調製して
紡糸する。Second step: A spinning dope of the metal-containing polycyclic aromatic polymer is prepared and spun.
第3工程: 該紡糸原糸を張力下あるいは無張力下で不融化する。Third step: The spun yarn is infusible under tension or without tension.
第4工程:
不融化した前記紡糸繊維束を真空中あるいは不活性ガス
雰囲気中で800〜3000 ’Cの範囲の温度で焼成
する。Fourth step: The infusible spun fiber bundle is fired at a temperature in the range of 800 to 3000'C in vacuum or in an inert gas atmosphere.
本発明の繊維体製法の好ましい実施態様としては例えば
以下の方法が挙げられる。Preferred embodiments of the fibrous body manufacturing method of the present invention include, for example, the following method.
上記各工程について具体的に説明する。以下の説明にお
ける「部」は全て重量部であり、「%」は重量%である
。Each of the above steps will be specifically explained. In the following description, all "parts" are parts by weight, and "%" are percentages by weight.
第1工程:
有機珪素重合体とピッチを、不活性ガス中で、好ましく
は250〜500“Cの範囲の温度で加熱反応させるこ
とにより前駆重合体(1)が調製される。First step: A precursor polymer (1) is prepared by heating and reacting an organosilicon polymer and pitch in an inert gas, preferably at a temperature in the range of 250 to 500"C.
前駆重合体(1)の出発原料の一つである有機珪素重合
体は、例えば、ジメチルジクロロシランと金属ナトリウ
ムの反応により得られるポリメチルシランを不活性ガス
中で400℃以上に加熱することにより得られる。上記
有機珪素重合体は、結合単位(S i CHz )
、又は結合単位(Si−CH,)と結合単位(Si−3
i)とから主としてなり、結合単位(S i CHz
)の全数対結合単位(Si−3t)の全数の比率は1
:0〜20の範囲内にある。The organosilicon polymer, which is one of the starting materials for the precursor polymer (1), can be obtained, for example, by heating polymethylsilane obtained by the reaction of dimethyldichlorosilane and metallic sodium to 400°C or higher in an inert gas. can get. The organosilicon polymer has a bonding unit (S i CHz )
, or bonding unit (Si-CH,) and bonding unit (Si-3
i), and the bonding unit (S i CHz
) to the total number of bonding units (Si-3t) is 1
: Within the range of 0 to 20.
この有機珪素重合体の重量平均分子量(Mい)は、−最
内には300〜1000で、Mwが400〜800のも
のが、優れた炭素系無機繊維を得るための中間原料であ
るランダム共重合体(2)を調製するために特に好まし
い。The weight average molecular weight (M) of this organosilicon polymer is -innermost 300 to 1000, and those with Mw of 400 to 800 are random copolymer, which is an intermediate raw material for obtaining excellent carbon-based inorganic fibers. Particularly preferred for preparing polymer (2).
前駆重合体(1)のもう一つの出発原料であるピッチは
、石油類又は石炭類から得られるピッチで、特に好まし
いピッチは、石油類の流動接触分解により得られる重質
油、その重質油を蒸留して得た留出成分又は残渣油、さ
らにはこれらの熱処理物である。Pitch, which is another starting material for the precursor polymer (1), is a pitch obtained from petroleum or coal, and particularly preferred pitch is heavy oil obtained by fluid catalytic cracking of petroleum, or heavy oil thereof. These are distillate components or residual oils obtained by distilling , as well as heat-treated products thereof.
上記ピッチ中には、ベンゼン、トルエン、キシレン、テ
トラヒドロフランなどの有機溶媒に不溶の成分が5〜9
8重量%、特に40〜90%含まれていることが好まし
く、不溶成分が5重量%未満のピッチを原料として用い
た場合、無機質繊維の強度、弾性率が劣る傾向にあり、
また、不溶成分が98重量%より多いピッチを原料とし
て用いた場合、最終的に得られる紡糸用ポリマーが高融
点となり、紡糸困難な状態になる。The above pitch contains 5 to 9 components insoluble in organic solvents such as benzene, toluene, xylene, and tetrahydrofuran.
It is preferable that the content is 8% by weight, especially 40 to 90%, and if pitch containing less than 5% by weight of insoluble components is used as a raw material, the strength and elastic modulus of the inorganic fibers tend to be poor.
Furthermore, if pitch containing more than 98% by weight of insoluble components is used as a raw material, the resulting spinning polymer will have a high melting point, making spinning difficult.
この光学的等方性ピッチの重量平均分子it(M。The weight average molecule it (M) of this optically isotropic pitch.
)は、100〜3000である。重量平均分子量は以下
のようにして求めた値である。即ち、ピッチがベンゼン
、トルエン、キシレン、テトラヒドロフラン、クロロホ
ルム及びジクロロベンゼン等のゲルバーミニニージョン
クロマトグラフ(GPC)測定用有機溶媒不溶分を含有
しない場合はそのままGPC測定し、ピッチが有機溶媒
不溶分を含有する場合は、温和な条件で水添処理し、有
機溶媒不溶分を有機溶媒可溶な成分に変えて後OPC測
定する。有機溶媒不溶分を含有する重合体の重量平均分
子量は、上記と同様の処理を施して求めた値である。) is 100-3000. The weight average molecular weight is a value determined as follows. That is, if the pitch does not contain organic solvent-insoluble components for gel verminion chromatography (GPC) measurement, such as benzene, toluene, xylene, tetrahydrofuran, chloroform, and dichlorobenzene, the pitch is directly measured by GPC, and the pitch is free from organic solvent-insoluble components. If it does, it is hydrogenated under mild conditions to convert the organic solvent-insoluble components into organic solvent-soluble components, followed by OPC measurement. The weight average molecular weight of the polymer containing organic solvent insoluble matter is a value determined by performing the same treatment as above.
ピッチの使用割合は、有機珪素重合体100部当たり8
3〜4900部であることが好ましり。The ratio of pitch used is 8 parts per 100 parts of organosilicon polymer.
It is preferably 3 to 4900 parts.
ピッチの使用割合が過度に小さい場合は、得られる無機
繊維中の炭化珪素成分が多くなり、高弾性率を有する無
機繊維が得られなくなり、また、その割合が過度に多い
場合は、炭化珪素成分が少なくなり、耐酸化性に優れた
無機繊維が得られなくなる。If the ratio of pitch used is too small, the silicon carbide component in the resulting inorganic fiber will increase, making it impossible to obtain an inorganic fiber with a high modulus of elasticity. is reduced, making it impossible to obtain inorganic fibers with excellent oxidation resistance.
上記反応の反応温度が過度に低いと、珪素原子と芳香族
炭素の結合が生成しにくくなり、反応温度が過度に高い
と、生成した前駆重合体(1)の分解及び高分子量化が
激しく起こり好ましくない。If the reaction temperature of the above reaction is too low, it will be difficult to form bonds between silicon atoms and aromatic carbon, and if the reaction temperature is too high, the resulting precursor polymer (1) will be violently decomposed and its molecular weight will increase. Undesirable.
ここで言う前駆重合体(1)には、有機珪素重合体とピ
ッチが珪素−炭素連結基を介して結合した共重合体に加
え、有機珪素重合体及びピッチの各々の重縮合物が含ま
れる。The precursor polymer (1) mentioned here includes a copolymer in which an organosilicon polymer and pitch are bonded via a silicon-carbon linking group, as well as polycondensates of the organosilicon polymer and pitch. .
不活性ガスとしては、窒素、アルゴン等が好適に使用さ
れる。As the inert gas, nitrogen, argon, etc. are preferably used.
次に、前駆重合体(1)と式MX、で示される遷移金属
化合物とを100〜500℃の範囲の温度で反応させる
。Next, the precursor polymer (1) and the transition metal compound represented by the formula MX are reacted at a temperature in the range of 100 to 500°C.
前記MX、において、MはTi5Zr及びHfから選択
される少なくとも一種の元素であり、Xは縮合により、
Mが前駆重合体(1)の珪素と直接あるいは酸素原子を
介して結合し得るものであればよく、特に規定はないが
、ハロゲン原子、アルコキシ基又はβ−ジケトンのよう
な錯体形成基が好ましい。In the above MX, M is at least one element selected from Ti5Zr and Hf, and X is by condensation,
M may be anything as long as it can be bonded directly or via an oxygen atom to the silicon of the precursor polymer (1), and is preferably a halogen atom, an alkoxy group, or a complex-forming group such as β-diketone, although there is no particular limitation. .
反応温度が過度に低いと、前駆重合体(1)と弐MX4
との縮合反応が進行せず、反応温度が過度に高いと、M
を介した前駆重合体(1)の架橋反応が過度に進行しゲ
ル化が起こったり、前駆重合体(I)自体が縮合し高分
子量化したり、あるいは、場合によってはMX、が揮散
じ好ましくない。If the reaction temperature is too low, the precursor polymer (1) and 2MX4
If the condensation reaction with M does not proceed and the reaction temperature is excessively high, M
The cross-linking reaction of the precursor polymer (1) may proceed excessively, resulting in gelation, or the precursor polymer (I) itself may condense and increase its molecular weight, or in some cases, MX may volatilize, which is undesirable. .
−例として、MがTiで、Xが0CsHqの場合、反応
温度は200〜400°Cが適している。- For example, when M is Ti and X is 0CsHq, a suitable reaction temperature is 200-400°C.
この反応によって、前駆重合体(1)の珪素原子の少な
くとも一部をMと直接あるいは酸素原子を介して結合さ
せたランダム共重合体(2)が調製される。Through this reaction, a random copolymer (2) in which at least some of the silicon atoms of the precursor polymer (1) are bonded to M directly or via oxygen atoms is prepared.
Mは前駆重合体(1)の珪素原子に−MX!あるいは−
O−MXjのような結合様式で側鎖状に結合することも
できるし、前駆重合体(1)の珪素原子に直接又は酸素
を介して架橋した結合様式もとり得る。M is -MX to the silicon atom of the precursor polymer (1)! Or-
It may be bonded in a side chain form in a bonding manner such as O-MXj, or may be crosslinked directly or via oxygen to the silicon atom of the precursor polymer (1).
ランダム共重合体(2)を調製する方法としては、前述
の方法以外に、有機珪素重合体とMX4を反応させ、得
られた生成物にピッチをさらに反応させて調製する方法
も可能である。In addition to the above-mentioned method, the random copolymer (2) can also be prepared by reacting an organosilicon polymer with MX4 and further reacting the resulting product with pitch.
第1工程においては最後にランダム共重合体(2)とメ
ソフェーズ多環状芳香族化合物を加熱反応及び/又は加
熱溶融して、金属含有多環状芳香族重合体を調製する。In the first step, the random copolymer (2) and the mesophase polycyclic aromatic compound are finally reacted and/or heated and melted to prepare a metal-containing polycyclic aromatic polymer.
メソフェーズ多環状芳香族化合物は、例えば、石油系又
は石炭系ピッチを不活性ガス中で300〜500°Cに
加熱し、生成する軟質留分を除去しながら縮重合するこ
とによって調製することができる。Mesophase polycyclic aromatic compounds can be prepared, for example, by heating petroleum-based or coal-based pitch to 300 to 500°C in an inert gas and subjecting it to condensation polymerization while removing the generated soft fraction. .
上記縮重合反応温度が過度に低いと縮合環の成長が充分
でなく、またその温度が過度に高いとコーキングにより
不溶、不融の生成物が生じる。If the temperature of the condensation polymerization reaction is too low, the growth of the condensed ring will not be sufficient, and if the temperature is too high, insoluble and infusible products will be produced due to coking.
上記のメソフェーズ多環状芳香族化合物は、融点が20
0〜400°Cの範囲にあり、また、重量平均分子量が
200〜10000である。The above mesophase polycyclic aromatic compound has a melting point of 20
The temperature is in the range of 0 to 400°C, and the weight average molecular weight is in the range of 200 to 10,000.
メソフェーズ多環状芳香族化合物の中でも、20〜10
0%、特に40〜1oo%の光学的異方性度を有し、3
0〜100%のベンゼン、トルエン、キシレン又はテト
ラヒドロフランに対する不溶分を含むものが、機械的性
能上優れた無機繊維を得るために好ましい。Among mesophase polycyclic aromatic compounds, 20 to 10
It has an optical anisotropy of 0%, especially 40-100%, and has a degree of optical anisotropy of 3
Those containing 0 to 100% of insoluble matter in benzene, toluene, xylene or tetrahydrofuran are preferred in order to obtain inorganic fibers with excellent mechanical performance.
メソフェーズ多環状芳香族化合物の使用割合はランダム
共重合体(2) 100部当たり5〜50000部であ
ることが好ましく、5部未満では、生成物におけるメソ
フェーズ含有量が不足するため、高弾性の焼成糸が得ら
れず、また、50000部より多い場合は、珪素成分の
不足のため、耐酸化性に優れた無機繊維が得られなくな
る。The proportion of the mesophase polycyclic aromatic compound to be used is preferably 5 to 50,000 parts per 100 parts of the random copolymer (2). If it is less than 5 parts, the mesophase content in the product will be insufficient, so high elasticity If yarn cannot be obtained and the amount exceeds 50,000 parts, inorganic fibers with excellent oxidation resistance cannot be obtained due to the lack of silicon component.
ランダム共重合体(2)とメソフェーズ多環状芳香族化
合物とを290〜500°Cの温度範囲で加熱溶融及び
/又は加熱反応させることにより、ランダム共重合体(
2)の少なくとも一部がメソフェーズ多環状芳香族化合
物と結合した金属含有多環状芳香族重合体が得られる。The random copolymer (2) and the mesophase polycyclic aromatic compound are heated and melted and/or reacted in a temperature range of 290 to 500°C.
A metal-containing polycyclic aromatic polymer in which at least a portion of 2) is bonded to a mesophase polycyclic aromatic compound is obtained.
ただし、ここで言う結合とは、珪素と多環状芳香族化合
物の炭素との化学結合及び/又はランダム共重合体(2
)中の珪素と化学結合した多環状芳香族環部分とメソフ
ェーズ多環状芳香族化合物との間のファンデルワールス
結合等の物理的結合を意味する。However, the bond mentioned here refers to a chemical bond between silicon and carbon of a polycyclic aromatic compound and/or a random copolymer (2
) means a physical bond such as a van der Waals bond between the polycyclic aromatic ring moiety chemically bonded to silicon in the mesophase polycyclic aromatic compound.
上記熔融混合温度が200℃より低いと不融部分が生じ
、糸が不均一となり、無機繊維の強度、弾性率に悪影響
を及ぼし、また、溶融混合温度が500°Cより高いと
縮合反応が激しく進行し、生成重合体が高融点となり、
重合体の紡糸が著しく困難となる。If the above-mentioned melt mixing temperature is lower than 200°C, unmelted portions will occur, the yarn will become non-uniform, and the strength and elastic modulus of the inorganic fiber will be adversely affected, and if the melt mixing temperature is higher than 500°C, the condensation reaction will be intense. As the process progresses, the resulting polymer has a high melting point,
Spinning the polymer becomes extremely difficult.
金属含有多環状芳香族重合体を調製する方法としては、
前述の方法以外に、有機珪素重合体とピッチを反応させ
、得られた生成物にメソフェーズピッチとMX、を同時
に又は順次添加し、さらに反応させて調製する方法も可
能である。As a method for preparing a metal-containing polycyclic aromatic polymer,
In addition to the above-mentioned method, it is also possible to prepare a product by reacting an organosilicon polymer and pitch, adding mesophase pitch and MX simultaneously or sequentially to the resulting product, and further reacting.
金属含有多環状芳香族重合体の重量平均分子量は200
〜11000で、融点が2oo〜4o。The weight average molecular weight of the metal-containing polycyclic aromatic polymer is 200
~11000, melting point 2oo~4o.
°Cである。It is °C.
第2工程:
第1工程で得られる金属含有多環状芳香族重合体である
紡糸ポリマーを加熱溶融させて、場合によってはこれを
濾過してミクロゲル、不純物等の紡糸に際して有害とな
る物質を除去し、これを通常用いられる合成繊維紡糸装
置により紡糸する。2nd step: The spinning polymer, which is a metal-containing polycyclic aromatic polymer obtained in the 1st step, is heated and melted, and in some cases, it is filtered to remove substances that are harmful during spinning, such as microgels and impurities. This is then spun using a commonly used synthetic fiber spinning device.
紡糸する際の紡糸原液の温度は原料ポリマーの軟化温度
によって異なるが、220〜420 ’Cの範囲の温度
が有利である。The temperature of the spinning dope during spinning varies depending on the softening temperature of the raw material polymer, but a temperature in the range of 220 to 420'C is advantageous.
前記紡糸装置において、必要に応じて紡糸筒を取付け、
該紡糸筒内の雰囲気を空気、不活性ガス、熱空気、熱不
活性ガス、スチーム、及びアンモニアガスからなる群か
ら選ばれる一種以上の雰囲気とした後、巻取り速度を大
きくすることにより細い直径の繊維を得ることができる
。前記溶融紡糸における紡糸速度は原料の平均分子量、
分子量分布、分子構造によって異なるが、50〜500
0m/分の範囲であることが好ましい。In the spinning device, a spinning tube is attached as necessary,
After setting the atmosphere in the spinning tube to one or more atmospheres selected from the group consisting of air, inert gas, hot air, hot inert gas, steam, and ammonia gas, the winding speed is increased to create a thin diameter. fibers can be obtained. The spinning speed in the melt spinning is determined by the average molecular weight of the raw materials,
Although it varies depending on the molecular weight distribution and molecular structure, 50 to 500
A range of 0 m/min is preferable.
第3工程:
第2工程で得られる紡糸繊維を張力又は無張力の作用も
とで不融化する。Third step: The spun fibers obtained in the second step are made infusible under the action of tension or no tension.
代表的な不融化方法は、紡糸繊維を酸化性雰囲気中で加
熱する方法である。不融化の温度は好ましくは50〜4
00°Cの範囲の温度である。不融化温度が過度に低い
と紡糸原糸を構成するポリマーのはしかけが起こらず、
また、この温度が過度に高いとポリマーが燃焼する。A typical infusibility method is to heat spun fibers in an oxidizing atmosphere. The infusibility temperature is preferably 50 to 4
The temperature is in the range of 00°C. If the infusibility temperature is too low, the polymers that make up the spinning filament will not form.
Also, if this temperature is too high, the polymer will burn.
不融化の目的は、紡糸繊維を構成するポリマーを三次元
構造の不融・不溶のはしかけ状態にし、次工程の焼成の
際に熔融せず、且つ隣接した繊維と融着しないようにす
ることである。不融化の際の酸化性雰囲気を構成するガ
スとしては、空気、オゾン、酸素、塩素ガス、臭素ガス
、アンモニアガス、及びこれらの混合ガスが挙げられる
。The purpose of infusibility is to make the polymer that makes up the spun fibers into a three-dimensional structure that is infusible and insoluble, so that it does not melt during the next firing process and does not fuse with adjacent fibers. It is. Gases constituting the oxidizing atmosphere during infusibility include air, ozone, oxygen, chlorine gas, bromine gas, ammonia gas, and mixed gases thereof.
上記とは別の不融化方法として、紡糸繊維に酸化性雰囲
気あるいは非酸化性雰囲気で、張力あるいは無張力で必
要に応じて低温加熱しながら、γ線照射、あるいは電子
線照射して不融化する方法も採用することができる。As an infusibilization method different from the above, the spun fibers are infusibilized by irradiation with gamma rays or electron beams in an oxidizing or non-oxidizing atmosphere, under tension or without tension, while heating at a low temperature as necessary. method can also be adopted.
このγ線あるいは電子線を照射する目的は、紡糸繊維を
形成するポリマーを、さらに重合させることによって、
紡糸原糸が融解し、繊維形状を失うことを防ぐことにあ
る。The purpose of irradiating with gamma rays or electron beams is to further polymerize the polymer that forms the spun fibers.
The purpose is to prevent the spun yarn from melting and losing its fiber shape.
γ線あるいは電子線の照射線量は106〜10″ランド
が適当である。The appropriate irradiation dose of gamma rays or electron beams is 106 to 10'' land.
照射は真空、不活性ガス雰囲気下、あるいは空気、オゾ
ン、酸素、塩素ガス、臭素ガス、アンモニアガス及びこ
れらの混合ガスのような酸化性ガス雰囲気で行うことが
できる。Irradiation can be carried out in a vacuum, an inert gas atmosphere, or an oxidizing gas atmosphere such as air, ozone, oxygen, chlorine gas, bromine gas, ammonia gas, and mixtures thereof.
照射による不融化は室温で行うこともでき、必要であれ
ば50〜200°Cの温度範囲で加熱しながら行うこと
によって不融化をより短時間で達成させることもできる
。Infusibility by irradiation can be carried out at room temperature, and if necessary, infusibility can be achieved in a shorter time by heating in the temperature range of 50 to 200°C.
不融化は、無張力下で行うと、前記紡糸繊維は収縮のた
め波状の形を呈するようになるが、次工程の焼成工程で
矯正できる場合もあり、張力は必ずしも必要ないが、張
力を作用させる場合には、その張力の大きさは不融化時
に紡糸繊維が収縮して波状となることを少なく、とも防
止できる以上の張力を作用させると良い結果が得られる
。If infusibility is carried out without tension, the spun fibers will shrink and take on a wavy shape, but this can sometimes be corrected in the next firing process, and tension is not necessarily required. In this case, good results can be obtained if the tension is large enough to minimize or at least prevent the spun fibers from shrinking and becoming wavy during infusibility.
不融化の際に、作用させる張力としては、1〜500g
/ff1l112の範囲が好ましく、Ig/mn+”以
下の張力を作用させても繊維をたるませないような緊張
を与えることができず、500 g /nun”以上の
張力を作用させると繊維が切断することがある。The tension applied during infusibility is 1 to 500 g.
A range of /ff1l112 is preferable, and even if a tension of Ig/mn+" or less is applied, it is not possible to apply tension that will not cause the fibers to slack, and if a tension of more than 500 g/nun" is applied, the fibers will break. Sometimes.
第4工程:
第3工程で得られる不融化糸を、真空あるいは不活性ガ
ス雰囲気中で800〜3000°Cの範囲の温度で焼成
することによって、主として炭素、M、珪素及び酸素か
らなる無機繊維が得られる。Fourth step: By firing the infusible yarn obtained in the third step at a temperature in the range of 800 to 3000°C in a vacuum or inert gas atmosphere, inorganic fibers mainly composed of carbon, M, silicon, and oxygen are produced. is obtained.
焼成工程において、張力を作用させることは必ずしも必
要ないが0.001〜100 Kg/am” 0)範囲
で張力を作用させながら高温焼成すると屈曲を少なくし
た強度の高い無機繊維を得ることができる。In the firing process, it is not necessarily necessary to apply tension, but if the fiber is fired at a high temperature while applying tension in the range of 0.001 to 100 Kg/am'' 0), a high-strength inorganic fiber with less bending can be obtained.
加熱過程において、約700°Cから無機化が激しくな
り、約800″Cでほぼ無機化が完了するものと推定さ
れる。従って、焼成は、s o o ’c以上の温度で
行うことが好ましい。また、3000″Cより高い温度
を得るには高価な装置を必要とするため3000℃より
高温での焼成は、コスト面からみて実際的でない。In the heating process, it is estimated that mineralization becomes intense from about 700°C and is almost completed at about 800"C. Therefore, it is preferable to perform the calcination at a temperature of s o o' c or higher. Furthermore, since obtaining a temperature higher than 3000"C requires expensive equipment, firing at a higher temperature than 3000"C is not practical from a cost standpoint.
本発明における無機繊維は前述した構成成分a)、b)
及びC)からなっており、S 1 ; O−01〜30
%、M;0.01〜10%、c;65〜99.9%及び
O;0.001〜io%、好ましくはS1 ; O−
1〜25%、M:O,OL〜8%、C;74〜99.8
%及びO:0.01〜8%から実質的に構成されている
。The inorganic fibers in the present invention are the above-mentioned constituent components a) and b).
and C), S 1 ; O-01 to 30
%, M; 0.01-10%, c; 65-99.9% and O; 0.001-io%, preferably S1; O-
1-25%, M:O, OL-8%, C; 74-99.8
% and O: substantially composed of 0.01 to 8%.
この無機繊維の構成成分である結晶質炭素は500Å以
下の結晶子サイズを有し、1.5人の分解能を有する高
分解能電子顕微鏡において、繊維軸方向に配向した3、
2人の(002)面に相当する微細なラティスイメージ
像が観察されうる超微粒子のグラファイト結晶である。Crystalline carbon, which is a component of this inorganic fiber, has a crystallite size of 500 Å or less, and is oriented in the fiber axis direction in a high-resolution electron microscope with a resolution of 1.5 people.
It is an ultrafine graphite crystal in which a fine lattice image corresponding to two (002) planes can be observed.
無機繊維中の結晶質炭素は、ラジアル構造、オニオン構
造、ランダム構造、コアラジアル構造、スキンオニオン
構造、モザイク構造及び一部ラジアル構造を含むランダ
ム構造等をとることができる。これは、原料中にメソフ
ェーズ多環状芳香族化合物が存在することに起因する。The crystalline carbon in the inorganic fibers can have a radial structure, an onion structure, a random structure, a core radial structure, a skin onion structure, a mosaic structure, a random structure including a partial radial structure, and the like. This is due to the presence of mesophase polycyclic aromatic compounds in the raw materials.
この無機繊維における構成成分a)及びb)の総和10
0部に対する構成成分C)の割合は0.015〜200
部であり、且つ構成成分a)、b)の比率ば1:0.0
2〜4である。The total of constituent components a) and b) in this inorganic fiber is 10
The ratio of component C) to 0 parts is 0.015 to 200
and the ratio of constituent components a) and b) is 1:0.0
It is 2-4.
構成成分a)及びb)の総和100部に対する構成成分
C)の割合が0.015未満の場合は、はとんどピッチ
繊維と変わらず、耐酸化性や濡れ性の向上は望めず、上
記割合が200部を越えた場合はグラファイトの微細結
晶が効果的には生成せず、高弾性率の繊維が得られない
。If the ratio of component C) to 100 parts of the total of components a) and b) is less than 0.015, the fibers are almost the same as pitch fibers, and no improvement in oxidation resistance or wettability can be expected. If the proportion exceeds 200 parts, fine graphite crystals will not be effectively generated and fibers with high elastic modulus will not be obtained.
構成成分C)についてさらに詳細に説明する。Component C) will be explained in more detail.
構成成分C)であるるSi−M−C−0物質の形態は、
第1工程乃至第4工程で採用される製造条件によって決
定される。−船釣に言えば、第4工程での焼成温度が例
えば1000℃より低い場合、St、M、C10からな
る非晶質より実質的に構成される。The form of the Si-M-C-0 substance which is component C) is:
It is determined by the manufacturing conditions employed in the first to fourth steps. - In terms of boat fishing, if the firing temperature in the fourth step is lower than, for example, 1000°C, it is substantially composed of an amorphous material consisting of St, M, and C10.
一方、第4工程での焼成温度が例えば1700℃以上の
場合、実質的にβ−3iCSMC,β−3iCとMCの
固溶体及びMCI4 (ただし、0<x<1)からな
る粒径500Å以下の超微粒子及びSin、(ただし、
o<y≦2)、MO□(ただし、O<z≦2)からなる
非晶質からなる集合体より実質的に構成される。On the other hand, if the firing temperature in the fourth step is, for example, 1700°C or higher, particles with a diameter of 500 Å or less and consisting essentially of β-3iCSMC, a solid solution of β-3iC and MC, and MCI4 (however, 0<x<1) Fine particles and Sin, (however,
o<y≦2) and MO□ (where O<z≦2).
上記温度の中間では、各集合体の混合系より構成されて
いる。また、無機繊維中の酸素量は、例えば第1工程に
おけるM(OR)4の添加比率又は第3工程における不
融化条件により制御することができる。At an intermediate temperature, the system is composed of a mixed system of each aggregate. Further, the amount of oxygen in the inorganic fibers can be controlled, for example, by the addition ratio of M(OR)4 in the first step or the infusibility conditions in the third step.
また、構成成分C)の分布状態は、焼成時の雰囲気や原
料中のメソフェーズの大きさ、濃度によっても制御する
ことができる。例えば、メソフェーズを大きく成長させ
た場合、構成成分C)は繊維表面相に押し出され易くな
る。Further, the distribution state of component C) can also be controlled by the atmosphere at the time of firing and the size and concentration of mesophase in the raw material. For example, when the mesophase is grown to a large size, component C) is easily extruded into the fiber surface phase.
本発明の無機繊維を複合材用繊維の芯線として使用する
利点は、無機繊維自体が高強度・高弾性率であり、繊維
中の珪素成分により、マトリックスに対する良好な濡れ
性及び低い反応性を示し、さらに耐熱性の付着物が容易
に付着するため、複合材の機械的特性が大幅に向上する
ことにある。The advantage of using the inorganic fiber of the present invention as a core wire of fiber for composite materials is that the inorganic fiber itself has high strength and high modulus of elasticity, and the silicon component in the fiber shows good wettability and low reactivity with the matrix. Furthermore, since heat-resistant deposits are easily attached, the mechanical properties of the composite material are significantly improved.
次に、炭素質連続無機繊維の表面に耐熱物質の微粒子、
短繊維及びウィスカからなる群より選ばれる少なくとも
一種である付着物質を付着する方法について説明する。Next, fine particles of heat-resistant material are applied to the surface of the carbonaceous continuous inorganic fiber.
A method for attaching an attachment substance that is at least one selected from the group consisting of short fibers and whiskers will be explained.
耐熱物質としては、金属、セラミック、炭素などが挙げ
られる。Examples of heat-resistant materials include metals, ceramics, and carbon.
耐熱物質のうち、金属の具体例としては、鋼、ステンレ
ス鋼、モリブデン及びタングステンが挙げられ、セラミ
ックの具体例としては、5iC1T i C,WC,B
4 Cのような炭化物、5itN4、BN、AANのよ
うな窒化物、TiBz、ZrB2のような硼化物、及び
A1.tOz、B201、MgO,ZrO,、S to
、のような酸化物が挙げられる。セラミックの他の例と
しては、ポリカルボシラン、ポリメタロカルボシランの
焼成物、前記した本発明における連続無機繊維の紡糸原
料である金属含有多環状芳香族重合体(第1工程の生成
物)の焼成物、さらには上記焼成物中にMC(MはTi
、Zr及びHfから選ばれる元素である)が均一に分散
したものが挙げられる。Among heat-resistant materials, specific examples of metals include steel, stainless steel, molybdenum, and tungsten, and specific examples of ceramics include 5iC1T i C, WC, B
4C, nitrides such as 5itN4, BN, AAN, borides such as TiBz, ZrB2, and A1. tOz, B201, MgO, ZrO,, S to
Examples include oxides such as . Other examples of ceramics include fired products of polycarbosilane and polymetallocarbosilane, and metal-containing polycyclic aromatic polymers (products of the first step) that are the spinning raw materials for the continuous inorganic fibers in the present invention. MC (M is Ti
, Zr, and Hf) are uniformly dispersed therein.
付着物質の形状は、連続無機繊維との組合せや要求特性
によって種々異なるが、短繊維、ウィスカは連続繊維の
平均直径の1/3000〜115の平均直径およびアス
ペクト比50〜1000であるものが、また、微粒子は
連続繊維の平均直径の1.15000〜1/2の平均直
径を有するものが望ましい。The shape of the attached substance varies depending on the combination with continuous inorganic fibers and the required properties, but short fibers and whiskers have an average diameter of 1/3000 to 115 of the average diameter of continuous fibers and an aspect ratio of 50 to 1000. Further, it is desirable that the fine particles have an average diameter of 1.15000 to 1/2 of the average diameter of the continuous fibers.
連続繊維に付着させる付着物質の量は両者の性状や製造
した繊維体の用途等によっても異なるが、FRMに用い
る場合には付着物質の連続繊維に対する体積率は0.1
〜500%程度とするのが好ましい。The amount of the attached substance attached to the continuous fibers varies depending on the properties of the two and the purpose of the manufactured fiber body, but when used for FRM, the volume ratio of the attached substance to the continuous fiber is 0.1.
It is preferable to set it to about 500%.
付着物質は単独で使用してもよく、2種以上を組み合わ
せて使用してもよいが、例えば本発明の炭素質無機繊維
体を、Cu、S i、Mg、Znを添加したA2の強化
に使用する場合は、連続繊維の表面近傍に微粒子を付着
させ、その外側に短繊維及び/またはウィスカーを付着
させることが連続繊維表面での添加元素のミクロ偏析を
防止する意味で特に好ましい。この場合、微粒子と短繊
維及び/またはウィスカーとの比率は0.1 : 5〜
40:1の範囲が適している。The adhering substance may be used alone or in combination of two or more types, but for example, the carbonaceous inorganic fiber body of the present invention may be used to strengthen A2 with Cu, Si, Mg, and Zn added. When used, it is particularly preferable to attach fine particles near the surface of the continuous fibers and attach short fibers and/or whiskers to the outside thereof in order to prevent micro-segregation of the additive elements on the surface of the continuous fibers. In this case, the ratio of fine particles to short fibers and/or whiskers is 0.1:5 to
A range of 40:1 is suitable.
本発明の繊維体は、付着物質の懸濁液に連続繊維を浸漬
することが、簡便さ及び適用範囲の広さ等の点で好まし
い。It is preferable for the fibrous body of the present invention to be prepared by immersing the continuous fibers in a suspension of the adhering substance in terms of simplicity and wide applicability.
第1図は、本発明の繊維体の製造において使用される装
置の概略の一例を示す。FIG. 1 schematically shows an example of an apparatus used in manufacturing the fibrous body of the present invention.
ボビン5に巻き付けた連続繊維束(連続繊維束の代わり
に連続繊維束からなる織布を用いることもできる。)は
巻戻され、可動ローラ6及び7に導かれ、攪拌機13に
よって付着物質が懸濁した液体3中を通された後、圧力
ローラ8及び9によって押圧され、再びボビン10に巻
き取られる。The continuous fiber bundle wound around the bobbin 5 (a woven fabric made of continuous fiber bundles can also be used instead of the continuous fiber bundle) is rewound, guided to movable rollers 6 and 7, and the agitator 13 suspends the adhered substances. After passing through the cloudy liquid 3, it is pressed by pressure rollers 8 and 9 and wound onto the bobbin 10 again.
このようにして得られた繊維束または織布は連続繊維−
本一本の表面に付着物質が付着した状態となる。この場
合、処理液を入れた処理槽は、1つでもよいが、種々の
変法のため異なる組成の処理液を入れた処理槽を2つ以
上用いてもよい。The fiber bundle or woven fabric thus obtained is a continuous fiber
A substance adheres to the surface of each book. In this case, the number of processing tanks containing the processing liquid may be one, but for various modification methods, two or more processing tanks containing processing liquids of different compositions may be used.
連続繊維への付着物質の付着を促進させる目的で、ブロ
ワ−11から空気を吹きつけたり、処理液3に超音波付
加器2により超音波振動を付与することができる。ロー
ル8.9で押圧した後に繊維体を乾燥炉12で乾燥する
こともできる。また、2種以上の付着物質を連続繊維に
付着させる場合には、処理液としては、微粒子と短繊維
及び/またはウィスカとを同時に懸濁したものを使用し
てもよく、あるいは微粒子を懸濁した処理液と短繊維及
び/またはウィスカを懸濁した処理液を2種の処理槽に
入れて使用してもよい。後者の場合、連続繊維束または
織布を浸漬する順序は、微粒子を懸濁した処理液からで
も、短繊維及び/またはウィスカを懸濁した処理液から
でもよい。In order to promote the adhesion of substances to the continuous fibers, air can be blown from the blower 11 or ultrasonic vibrations can be applied to the treatment liquid 3 by the ultrasonic adder 2. It is also possible to dry the fiber body in a drying oven 12 after pressing with rolls 8.9. In addition, when attaching two or more types of adhesion substances to continuous fibers, the treatment liquid may be one in which fine particles and short fibers and/or whiskers are suspended at the same time, or one in which fine particles are suspended. The treated liquid and the treated liquid in which the short fibers and/or whiskers are suspended may be placed in two types of treatment tanks. In the latter case, the order in which the continuous fiber bundle or woven fabric is immersed may be in the treatment liquid in which the fine particles are suspended or in the treatment liquid in which the short fibers and/or whiskers are suspended.
(発明の効果)
上述のように本発明の複合材料用炭素質無機繊維体は、
高強度・高弾性率無機繊維のそれぞれの表面に付着物質
を付着させた連続繊維束よりなるものであるため、複合
材料中にそれぞれの連続繊維を均一に分散させることが
でき、繊維の体積率を非常に広範囲に制御することが可
能である。また連続繊維同士の接触が減少し、かつ複合
材を形成した場合その組成が均一となるため強さなどの
機械特性も改善される。(Effect of the invention) As described above, the carbonaceous inorganic fiber body for composite materials of the present invention has the following properties:
Since it is made up of continuous fiber bundles with a substance attached to each surface of high-strength, high-modulus inorganic fibers, each continuous fiber can be uniformly dispersed in the composite material, and the volume ratio of the fibers can be increased. can be controlled over a very wide range. In addition, contact between continuous fibers is reduced, and when a composite material is formed, its composition becomes uniform, which improves mechanical properties such as strength.
また、本発明の製造方法は前記の付着させるべきものを
懸濁した処理液中に連続繊維またはその束あるいはその
織布を例えば巻戻し、巻き取る手段により浸漬する方法
であるため簡便で生産効率が高い。更に処理液に超音波
を付加することにより付着物質の連続繊維束あるいは織
布中への分散が容易となる。さらに処理液として有機溶
剤を使用するなどの各種変法が可能であり、これにより
付着量が制御できるため同−設備で各種の複合材料繊維
体を製造することができる。Furthermore, the manufacturing method of the present invention is a method in which continuous fibers or bundles thereof or woven fabrics thereof are immersed in a treatment liquid in which the material to be attached is suspended, for example, by unwinding and winding means, so it is simple and production efficient. is high. Further, by adding ultrasonic waves to the treatment liquid, it becomes easier to disperse the adhered substances into the continuous fiber bundle or woven fabric. Furthermore, various modifications such as using an organic solvent as the treatment liquid are possible, and since the amount of adhesion can be controlled by this, various composite material fiber bodies can be manufactured with the same equipment.
(実施例) 以下実施例によって本発明を説明する。(Example) The present invention will be explained below with reference to Examples.
参考例1(有機珪素重合体の製造)
52の三ロフラスコに無水キシレン2.52及びナトリ
ウム400gを入れ、窒素ガス気流下でキシレンの沸点
まで加熱し、ジメチルジクロロシラン12を1時間で滴
下した。滴下終了後、10時間加熱還流し沈澱物を生成
させた。沈澱を濾過し、メタノールついで水で洗浄して
、白色粉末のポリジメチルシラン420gを得た。Reference Example 1 (Production of Organosilicon Polymer) 2.52 g of anhydrous xylene and 400 g of sodium were placed in a 52-meter three-hole flask, heated to the boiling point of xylene under a nitrogen gas stream, and 12 dimethyldichlorosilane was added dropwise over 1 hour. After the dropwise addition was completed, the mixture was heated under reflux for 10 hours to form a precipitate. The precipitate was filtered and washed with methanol and then water to obtain 420 g of white powder polydimethylsilane.
このポリジメチルシラン400gを、ガス導入管、撹拌
機、冷却器及び留出管を備えた31の三ロフラスコに仕
込み、攪拌しながら50成/分の窒素気流下に420°
Cで加熱処理して、留出受器に350gの無色透明な少
し粘性のある液体を得た。400 g of this polydimethylsilane was charged into a 31-hole flask equipped with a gas inlet tube, a stirrer, a condenser, and a distillation tube, and heated at 420 degrees under a nitrogen stream of 50 components/min while stirring.
C. to obtain 350 g of a colorless and transparent slightly viscous liquid in a distillation receiver.
この液体の数平均分子量は蒸気圧浸透法で測定したとこ
ろ470であった。The number average molecular weight of this liquid was 470 as measured by vapor pressure osmosis.
この物質の赤外線吸収スペクトルを測定したところ、6
50〜900cm−’と1250cm−’に8l−CH
3の吸収、2100c+++−’に5i−Hの吸収、1
020cm−’付近と1355cm−’に5t−CH。When the infrared absorption spectrum of this substance was measured, it was found that 6
8l-CH at 50-900cm-' and 1250cm-'
Absorption of 3, absorption of 5i-H at 2100c+++-', 1
5t-CH near 020cm-' and 1355cm-'.
−3tの吸収、2900cl’と2950cm−’にC
−Hの吸収が認められ、またこの物質の遠赤外線吸収ス
ペクトルを測定したところ、380cm−’に5i−3
tの吸収が認められることから、得られた液状物質は、
主として(St CHz)結合単位及び(St−3t
)結合単位からなり、珪素の側鎖に水素原子及びメチル
基を有する有機珪素重合体であることが判明した。-3t absorption, C at 2900cl' and 2950cm-'
-H absorption was observed, and when the far infrared absorption spectrum of this material was measured, 5i-3 at 380 cm-'
Since absorption of t is observed, the obtained liquid substance is
Mainly (St CHz) bonding units and (St-3t
) was found to be an organosilicon polymer consisting of bonding units and having hydrogen atoms and methyl groups in silicon side chains.
核磁気共鳴分析及び赤外線吸収分析の測定結果から、こ
の有機珪素重合体は(St CHz)結合単位の全数
対(Si−3i)結合単位の全数の比率がほぼ1:3で
ある重合体であることが確認された。From the measurement results of nuclear magnetic resonance analysis and infrared absorption analysis, this organosilicon polymer is a polymer in which the ratio of the total number of (St CHz) bond units to the total number of (Si-3i) bond units is approximately 1:3. This was confirmed.
上記有機珪素重合体300gをエタノールで処理して低
分子量物を除去して、数平均分子量が1200の重合体
40gを得た。300 g of the above organosilicon polymer was treated with ethanol to remove low molecular weight substances to obtain 40 g of a polymer having a number average molecular weight of 1200.
この物質の赤外線吸収スペクトルを測定したところ、上
記と同様の吸収ピークが認められ、この物質は主として
(St CH2)結合単位及び(Si−3t)結合単
位からなり、珪素の側鎖に水素原子及びメチル基を有す
る有機珪素重合体であることが判明した。When the infrared absorption spectrum of this substance was measured, absorption peaks similar to those above were observed, and this substance mainly consists of (St CH2) bond units and (Si-3t) bond units, and contains hydrogen atoms and silicon side chains. It turned out to be an organosilicon polymer with methyl groups.
核磁気共鳴分析及び赤外線吸収分析の測定結果から、こ
の有機珪素重合体は(Si CHz)結合単位の全数
対(Si−3i)結合単位の全数の比率がほぼ7:1で
ある重合体であることが確認された。From the measurement results of nuclear magnetic resonance analysis and infrared absorption analysis, this organosilicon polymer is a polymer in which the ratio of the total number of (Si CHz) bond units to the total number of (Si-3i) bond units is approximately 7:1. This was confirmed.
参考例2(無機繊維■の製造)
石油留分のうち、軽油以上の高沸点物をシリカ・アルミ
ナ系分解触媒の存在下、500°Cの温度で流動接触分
解・精留を行い、その塔底より残渣を得た。以下、この
残渣をFCCスラリーオイルと呼ぶ。Reference Example 2 (Production of inorganic fiber ■) Among petroleum fractions, substances with a higher boiling point than light oil are subjected to fluid catalytic cracking and rectification at a temperature of 500°C in the presence of a silica/alumina cracking catalyst. A residue was obtained from the bottom. Hereinafter, this residue will be referred to as FCC slurry oil.
このFCCスラリーオイルは、元素分析の結果、炭素原
子対水素原子の原子比(C/H)が0.75で、核磁気
共鳴分析による芳香炭素率が0.55であった。As a result of elemental analysis, this FCC slurry oil had an atomic ratio of carbon atoms to hydrogen atoms (C/H) of 0.75, and an aromatic carbon ratio of 0.55 as determined by nuclear magnetic resonance analysis.
上記FCCスラリーオイル500gを12/分の窒素ガ
ス気流下450°Cで1時間加熱し、同温度における留
出分を留去後、残渣を200°Cにて熱時濾過を行い、
同温度における不融部を除去し、軽質骨除去ピッチ22
5gを得た。500 g of the above FCC slurry oil was heated at 450°C for 1 hour under a nitrogen gas flow of 12/min, and after distilling off the distillate at the same temperature, the residue was filtered while hot at 200°C.
Remove the infusible part at the same temperature, light bone removal pitch 22
5g was obtained.
この軽質骨除去ピッチは75%のキシレン不溶分を含む
光学的に等方性のピッチであった。This light bone removal pitch was an optically isotropic pitch containing 75% xylene insolubles.
この軽質骨除去ピッチ49gに参考例1で得た有機珪素
重合体21g及びキシレン20dを加え、攪拌しながら
昇温し、キシレンを留去後、400°Cで6時間反応さ
せ39gの前駆重合体(1)を得た。21 g of the organosilicon polymer obtained in Reference Example 1 and 20 d of xylene were added to 49 g of this light bone-removed pitch, heated while stirring, distilled off the xylene, and reacted at 400°C for 6 hours to produce 39 g of precursor polymer. (1) was obtained.
この前駆重合体(1)は赤外線吸収スペクトル測定の結
果、有機珪素重合体中に存在する5t−H結合(IR:
2100cr’)の減少、及び新たな5i−C<ベン
ゼン環の炭素)結合(IR:1135C1l−’)の生
成が認められることより有機珪素重合体の珪素原子の一
部が多環状芳香族環と直接結合した部分を有する共重合
体であることがわかった。As a result of infrared absorption spectrum measurement, this precursor polymer (1) was found to have 5t-H bonds (IR:
2100cr') and the formation of a new 5i-C<carbon of the benzene ring) bond (IR: 1135C1l-'), some of the silicon atoms in the organosilicon polymer are considered to be polycyclic aromatic rings. It turned out to be a copolymer with directly bonded moieties.
前駆重合体(1) 39 gにテトラオクトキシチタン
(T i (OCm H+t)4) 2.75 gの
キシレン溶液(25%キシレン溶液11g)を加え、キ
シレン留去後、340°Cで2時間反応させ、ランダム
共重合体(2) 38 gを得た。A xylene solution (25% xylene solution 11 g) of 2.75 g of tetraoctoxytitanium (T i (OCm H+t)4) was added to 39 g of precursor polymer (1), and after the xylene was distilled off, the mixture was heated at 340°C for 2 hours. The reaction was carried out to obtain 38 g of random copolymer (2).
この共重合体は、キシレン不溶部を含まず重量平均分子
量は1650、融点は272 ’Cであった。This copolymer contained no xylene-insoluble portion, had a weight average molecular weight of 1650, and a melting point of 272'C.
これと並行して、FCCスラリーオイル400gを、窒
素ガス気流下450°Cに加熱し、同温度における留出
分を留去後、残渣を200°Cにて熱時濾過を行い、同
温度における不融部を除去し、軽質骨除去ピッチ180
gを得た。得られた軽質骨除去ピッチ180gを窒素気
流下、反応により生成する軽質骨を除去しながら400
°Cで7時間縮重合を行い、熱処理ピッチ85gを得た
。In parallel, 400 g of FCC slurry oil was heated to 450°C under a nitrogen gas flow, and after distilling off the distillate at the same temperature, the residue was filtered hot at 200°C. Remove infusible part and remove light bone pitch 180
I got g. 180 g of the obtained light bone removal pitch was heated under a nitrogen stream for 400 g while removing the light bone produced by the reaction.
Polycondensation was carried out at °C for 7 hours to obtain 85 g of heat-treated pitch.
この熱処理ピッチは融点268°C、キシレン不溶分9
2%、キノリンネ溶分12%を含有しており、研磨面の
偏光顕微鏡観察による光学的異方性が89%のメソフェ
ーズ多環状芳香族化合物であった。This heat-treated pitch has a melting point of 268°C and a xylene insoluble content of 9
It was a mesophase polycyclic aromatic compound containing 12% quinolinol and 12% quinoline solubles, and had an optical anisotropy of 89% when observed with a polarizing microscope on the polished surface.
前記ランダム共重合体(2) 35 gと上記メソフェ
ーズ多環状芳香族化合物70gを混合し、窒素雰囲気下
、350°Cで一時間溶融加熱し、均一な状態にある金
属含有多環状芳香族重合体を得た。35 g of the random copolymer (2) and 70 g of the mesophase polycyclic aromatic compound were mixed and melted and heated at 350°C for one hour in a nitrogen atmosphere to obtain a metal-containing polycyclic aromatic polymer in a uniform state. I got it.
この重合体は、融点が272°Cで、59%のキシレン
不溶分を含んでいた。This polymer had a melting point of 272°C and contained 59% xylene insolubles.
上記高分子量物を紡糸用原料とし、ノズル径0.15m
mの金属製ノズルを用い、360°Cで溶融紡糸を行い
、得られた紡糸原糸を、空気中、300°Cで不融化し
、更にアルゴン雰囲気中、1300°Cで焼成を行い、
直径10μmの無機繊維を得た。The above high molecular weight material is used as the raw material for spinning, and the nozzle diameter is 0.15 m.
Melt spinning was performed at 360 °C using a metal nozzle of 300 °C, and the obtained spun yarn was made infusible at 300 °C in air, and further fired at 1300 °C in an argon atmosphere.
Inorganic fibers with a diameter of 10 μm were obtained.
この繊維は引張強度が320Kg/rrm”、引張弾性
率32t/mm”であり、破断面の走査型電子顕微鏡を
用いた観察より、結晶層が幾重にも重なった珊瑚様のラ
ンダム、ラジアル混在構造であった。This fiber has a tensile strength of 320 Kg/rrm" and a tensile modulus of 32 t/mm", and observation of the fractured surface using a scanning electron microscope reveals that it has a coral-like random and radial mixed structure with many overlapping crystal layers. Met.
参考例3(無機繊維Hの製造)
参考例2で得られた前駆重合体(1) 39 gにテト
ラキスアセチルアセトナトシルコニウム5.4gのエタ
ノール−キシレン溶液(1,5%)を加え、キシレン及
びエタノールを留去後250 ”Cで1時間重合し39
.5 gのランダム共重合体(2)を得た。Reference Example 3 (Production of Inorganic Fiber H) An ethanol-xylene solution (1.5%) of 5.4 g of tetrakisacetylacetonatosilconium was added to 39 g of the precursor polymer (1) obtained in Reference Example 2, and xylene was added. After distilling off the ethanol, polymerization was carried out at 250"C for 1 hour.
.. 5 g of random copolymer (2) was obtained.
この重合体20gと参考例1と同様にして調製したメソ
フェーズ多環状芳香族化合物50gを微粉砕混合し、3
50°Cで溶融し、ノズル径0.2 mmのノズルを用
い、340°Cで紡糸し、得られた紡糸原糸を空気中2
50°Cで不融化し、更にアルゴン雰囲気中1400°
Cで焼成、直径11μの無機繊維■を得た。20 g of this polymer and 50 g of a mesophase polycyclic aromatic compound prepared in the same manner as in Reference Example 1 were pulverized and mixed.
It was melted at 50°C and spun at 340°C using a nozzle with a nozzle diameter of 0.2 mm.
It becomes infusible at 50°C and further heated to 1400° in an argon atmosphere.
By firing at C, an inorganic fiber (■) with a diameter of 11 μm was obtained.
この繊維の引張強度は325 kg/mm” 、引張弾
性率35乞/rm”であった。The fiber had a tensile strength of 325 kg/mm" and a tensile modulus of 35 kg/rm".
参考例4(無機繊維mの製造)
軽質骨除去ピッチ及び有機珪素重合体の使用量をそれぞ
れ60g及び40gに変えた以外は参考例1と同様にし
て、57gの前駆重合体(1)を得た。Reference Example 4 (Manufacture of inorganic fiber m) 57 g of precursor polymer (1) was obtained in the same manner as Reference Example 1 except that the amounts of light bone-removed pitch and organic silicon polymer were changed to 60 g and 40 g, respectively. Ta.
この前駆共重合体(1)40gにハフニウムクロライド
7.2gのエタノール−キシレンン容液(1,5%)を
加え、キシレン及びエタノールを留去後250°Cで1
時間重合し43.5 gのランダム共重合体(2)を得
た。To 40 g of this precursor copolymer (1) was added 7.2 g of hafnium chloride in an ethanol-xylene solution (1.5%), and after distilling off the xylene and ethanol, the mixture was heated at 250°C for 1 hour.
Polymerization was carried out for a period of time to obtain 43.5 g of random copolymer (2).
この重合体20gとメソフェーズ多環状芳香族化合物8
0gを微粉砕混合した後に、350°Cで溶融脱泡を行
い、350℃で溶融紡糸し、270°Cで不融化し、ア
ルゴン中で1200°Cで焼成することによって12.
5μの無機繊維■を得た。20 g of this polymer and 8 mesophase polycyclic aromatic compounds
12. After finely pulverizing and mixing 0 g, melt degassing is performed at 350°C, melt-spun at 350°C, infusible at 270°C, and calcined at 1200°C in argon.
Inorganic fibers (■) of 5 μm were obtained.
この繊維の引張強度は315 kg/mm” 、引張弾
性率35t/an2であった。This fiber had a tensile strength of 315 kg/mm" and a tensile modulus of 35 t/an2.
参考例5(無機繊維■の製造)
参考例2と同様にして゛得られたFCCスラリーオイル
700gを22/分の窒素ガス気流下450°Cで0.
5時間加熱し、同温度における留出分を留去後、残渣を
200°Cにて熱時濾過を行い、同温度における不融部
を除去し、軽質骨除去ピッチ200gを得た。Reference Example 5 (Production of Inorganic Fiber ①) 700 g of the obtained FCC slurry oil was heated in the same manner as in Reference Example 2 at 450°C under a nitrogen gas flow of 22/min.
After heating for 5 hours and distilling off the distillate at the same temperature, the residue was filtered while hot at 200°C to remove the infusible portion at the same temperature to obtain 200 g of light bone-removed pitch.
この軽質骨除去ピッチは25%のキシレン不溶分を含む
光学的に等方性のピッチであった。This light bone removal pitch was an optically isotropic pitch containing 25% xylene insolubles.
この軽質骨除去ピッチ57gに参考例1で得た有機珪素
重合体25g及びキシレン20戚を加え、攪拌しながら
昇温し、キシレンを留去後、400°Cで4時間反応さ
せ57.4 gの前駆重合体(1)を得た。To 57 g of this light bone-removed pitch, 25 g of the organosilicon polymer obtained in Reference Example 1 and 20 relatives of xylene were added, the temperature was raised while stirring, the xylene was distilled off, and the mixture was reacted at 400°C for 4 hours to give 57.4 g. A precursor polymer (1) was obtained.
この前駆重合体(1)は赤外線吸収スペクトル測定の結
果、有機珪素重合体中に存在する5i−H結合(I R
: 2100cm−’)の減少、及び新たな5i−C(
ベンゼン環の炭素)結合(IR:1135cm−’)の
生成が認められることより有機珪素重合体の珪素原子の
一部が多環状芳香族環と直接結合した部分を有する共重
合体であることがわかった。As a result of infrared absorption spectrum measurement, this precursor polymer (1) was found to contain 5i-H bonds (I R
: 2100 cm-') and a new 5i-C (
The formation of a carbon bond (IR: 1135 cm-') in the benzene ring indicates that the organosilicon polymer is a copolymer in which some of the silicon atoms are directly bonded to a polycyclic aromatic ring. Understood.
前駆重合体(1) 57.4 gにテトラオクトキシチ
タン(T i (QCs H+t)n) 3.87
gのキシレン溶液(25%キシレン溶液15.5g)を
加え、キシレン留去後、340°Cで1時間反応させ、
ランダム共重合体(2) 56 gを得た。Precursor polymer (1) 57.4 g and tetraoctoxytitanium (T i (QCs H+t)n) 3.87
g of xylene solution (25% xylene solution 15.5 g) was added, and after xylene was distilled off, the reaction was carried out at 340°C for 1 hour.
56 g of random copolymer (2) was obtained.
この共重合体は、キシレン不溶部を含まず重量平均分子
量は1580、融点は258°Cで、軟化点292°C
であった。This copolymer does not contain xylene-insoluble parts, has a weight average molecular weight of 1580, a melting point of 258°C, and a softening point of 292°C.
Met.
一方、前記軽質骨除去ピッチ180gを窒素気流下、反
応により生成する軽質骨を除去しながら400°Cで8
時間槽重合を行い、熱処理ピッチ97.2gを得た。On the other hand, 180 g of the light bone removal pitch was heated at 400°C under a nitrogen stream while removing light bones generated by the reaction.
Time bath polymerization was performed to obtain 97.2 g of heat-treated pitch.
この熱処理ピッチは融点263°C1軟化点308°C
1キシレン不溶分77%、キノリンネ溶分31%を含有
しており、研磨面の偏光顕微鏡観察による光学的異方性
が75%のメソフェーズ多環状芳香族化合物であった。This heat-treated pitch has a melting point of 263°C and a softening point of 308°C.
It was a mesophase polycyclic aromatic compound containing 77% of 1-xylene insoluble matter and 31% of quinoline-soluble matter, and had an optical anisotropy of 75% when observed with a polarizing microscope on the polished surface.
前記ランダム共重合体(1)6.4gと上記メソフェー
ズ多環状芳香族化合物90gを混合し、窒素雰囲気下、
380°Cで一時間溶融加熱し、均一な状態にある金属
含有多環状芳香族重合体を得た。6.4 g of the random copolymer (1) and 90 g of the mesophase polycyclic aromatic compound were mixed, and under a nitrogen atmosphere,
The mixture was melted and heated at 380°C for one hour to obtain a metal-containing polycyclic aromatic polymer in a uniform state.
この重合体は、融点が264°Cで、軟化点が307°
Cで、68%のキシレン不溶分を含んでいた。This polymer has a melting point of 264°C and a softening point of 307°C.
C and contained 68% xylene insoluble matter.
上記高分子量物を紡糸用原料とし、ノズル径0゜15m
mの金属製ノズルを用い、360°Cで溶融紡糸を行い
、得られた紡糸原糸を、空気中、300°Cで不融化し
、更にアルゴン雰囲気中、1300°Cで焼成を行い、
直径7.5μmの無機繊維を得た。The above high molecular weight material is used as the raw material for spinning, and the nozzle diameter is 0°15m.
Melt spinning was performed at 360 °C using a metal nozzle of 300 °C, and the obtained spun yarn was made infusible at 300 °C in air, and further fired at 1300 °C in an argon atmosphere.
Inorganic fibers with a diameter of 7.5 μm were obtained.
この繊維は引張強度が358Kg/ml112、引張弾
性率32 t 7mm”であり、破断面の走査型電子顕
微鏡を用いた観察より、結晶層が幾重にも重なった珊瑚
様のランダム、ラジアル混在構造であった。This fiber has a tensile strength of 358 kg/ml112 and a tensile modulus of 32 t 7 mm, and observation of the fractured surface using a scanning electron microscope reveals that it has a coral-like random and radial mixed structure with many layers of crystals. there were.
この無機繊維を粉砕後、アルカリ溶融、塩酸処理を施し
、水溶液とした後高周波プラズマ発光分光分析(ICP
)を行った結果、珪素含有率は0゜95%、チタン含有
率は0.06%であった。After pulverizing the inorganic fibers, they were melted with alkali and treated with hydrochloric acid to form an aqueous solution, which was then subjected to high-frequency plasma emission spectroscopy (ICP).
), the silicon content was 0.95% and the titanium content was 0.06%.
参考例6(無機繊維Vの製造)
参考例5と同様にして得たランダム共重合体(2)1.
8gとメソフェーズ多環状芳香族化合物90gを窒素気
流下400°Cで1.5時間溶融混合し、融点265°
C、キシレン不溶分55%の紡糸用重合体を得た。Reference Example 6 (Production of Inorganic Fiber V) Random copolymer (2) obtained in the same manner as Reference Example 51.
8g and 90g of mesophase polycyclic aromatic compound were melt-mixed at 400°C for 1.5 hours under a nitrogen stream to obtain a melting point of 265°.
C. A spinning polymer having a xylene insoluble content of 55% was obtained.
この重合体を、ノズル径0.15mmのノズルを用い、
350 ’Cで溶融紡糸し、300°Cで不融化後、2
500°Cで焼成し、直径7μの無機繊維■を得た。Using a nozzle with a nozzle diameter of 0.15 mm, this polymer was
After melt spinning at 350'C and infusibility at 300°C, 2
It was fired at 500°C to obtain inorganic fibers (2) with a diameter of 7 μm.
この無機繊維を参考例5と同様ににICP分析した結果
、珪素含有率0.3%、チタン含有率0.015%であ
った。また、この繊維の引張強度は345kg/mm”
、引張弾性率60t/mm”であった。As a result of ICP analysis of this inorganic fiber in the same manner as in Reference Example 5, the silicon content was 0.3% and the titanium content was 0.015%. In addition, the tensile strength of this fiber is 345 kg/mm.
, tensile modulus of elasticity was 60 t/mm''.
参考例7(無機繊維■の製造)
参考例5で得られた前駆共重合体(1) 39 gにテ
トラキスアセチルアセトナトシルコニウム5.4gのエ
タノール−キシレン溶液(1,5%)を加え、キシレン
及びエタノールを留去後250°Cで1時間重合し39
.5 gのランダム共重合体(2)を得た。Reference Example 7 (Production of inorganic fiber ①) To 39 g of the precursor copolymer (1) obtained in Reference Example 5, an ethanol-xylene solution (1.5%) of 5.4 g of tetrakisacetylacetonatosilconium was added, After distilling off xylene and ethanol, polymerization was carried out at 250°C for 1 hour.
.. 5 g of random copolymer (2) was obtained.
この重合体20gと参考例5と同様にして調製したメソ
フェーズ多環状芳香族化合物50gを微粉砕混合し、3
60″Cで1時間溶融混合し、ノズル径0.2 mmの
ノズルを用い、340°Cで紡糸し、得られた紡糸原糸
を空気中250°Cで不融化し、更にアルゴン雰囲気中
1400℃で焼成、直径11μの無機繊維■を得た。20 g of this polymer and 50 g of a mesophase polycyclic aromatic compound prepared in the same manner as in Reference Example 5 were pulverized and mixed.
The mixture was melt-mixed at 60"C for 1 hour, spun at 340°C using a nozzle with a nozzle diameter of 0.2 mm, and the resulting spun yarn was infusible at 250°C in air, and further heated at 1400°C in an argon atmosphere. By firing at ℃, an inorganic fiber (■) with a diameter of 11 μm was obtained.
この繊維の引張強度は345kg/IIIIlz、引張
弾性率35 t /111m”であった。The tensile strength of this fiber was 345 kg/IIIlz, and the tensile modulus was 35 t/111 m''.
参考例8(無機繊維■の製造)
軽質骨除去ピッチ及び有機珪素重合体の使用量をそれぞ
れ60g及び40gに変えた以外は参考例5と同様にし
て、68gの前駆重合体(1)を得た。Reference Example 8 (Production of inorganic fiber ■) 68 g of precursor polymer (1) was obtained in the same manner as Reference Example 5, except that the amounts of light bone-removed pitch and organic silicon polymer were changed to 60 g and 40 g, respectively. Ta.
この前駆共重合体(1) 4.0 gにハフニウムクロ
ライド7.2gのエタノール−キシレン溶液(1,5%
)を加え、キシレン及びエタノールを留去後250°C
で1時間重合し43.5 gのランダム共重合体(2)
を得た。この重合体20gと参考例5と同様にして調製
したメソフェーズ多環状芳香族化合物80gを微粉砕混
合した後に、360°Cで溶融混合を行い、350°C
で溶融紡糸し、270°Cで不融化し、アルゴン中で1
200°Cで焼成することによって12.5μの無機繊
維■を得た。A solution of 7.2 g of hafnium chloride in ethanol-xylene (1.5%
) and distill off xylene and ethanol at 250°C.
43.5 g of random copolymer (2)
I got it. After finely pulverizing and mixing 20 g of this polymer and 80 g of a mesophase polycyclic aromatic compound prepared in the same manner as in Reference Example 5, melt-mixing was performed at 360°C, followed by heating at 350°C.
Melt-spun at 270°C, infusible at 270°C,
By firing at 200°C, 12.5μ inorganic fibers (■) were obtained.
この繊維の引張強度は335kg/皿2、引張弾性率3
5t/皿2であった。The tensile strength of this fiber is 335 kg/dish 2, and the tensile modulus is 3.
It was 5t/2 dishes.
実施例1
第1図の装置を用いて繊維体を製造した。炭化珪素微粒
子(平均粒径0.28μm)250gをエチルアルコー
ル5000 ccの入った処理槽lに投入後、超音波付
加器2により超音波振動を与えて懸濁させ、処理液3を
調製した。Example 1 A fibrous body was manufactured using the apparatus shown in FIG. After putting 250 g of silicon carbide fine particles (average particle size 0.28 μm) into a treatment tank 1 containing 5000 cc of ethyl alcohol, ultrasonic vibration was applied to the mixture using an ultrasonic adder 2 to suspend it, thereby preparing a treatment liquid 3.
参考例2により得た無機繊維Iの連続繊維束4をボビン
5から巻戻し、浸漬時間が約15秒となるよう可動ロー
ラ6及び7によって調節して処理液3中に浸漬しながら
通し、同時に処理液3に超音波を付加して、更に、空気
を吹き込んで攪拌し、次いで、圧力ローラ8及び9によ
って押圧した後再びボビン10に巻取り、室温、大気中
で乾燥させた。The continuous fiber bundle 4 of the inorganic fibers I obtained in Reference Example 2 was unwound from the bobbin 5, and the immersion time was adjusted by the movable rollers 6 and 7 so that the immersion time was about 15 seconds, and the continuous fiber bundle 4 was immersed in the treatment liquid 3. Ultrasonic waves were applied to the treatment liquid 3, and air was further blown into the treatment liquid 3 to stir it, and then it was pressed by pressure rollers 8 and 9, wound up again on a bobbin 10, and dried at room temperature in the atmosphere.
処理後秤量の結果、6体積%の微粒子が付着していた。As a result of weighing after treatment, it was found that 6% by volume of fine particles were attached.
実施例2
処理槽1中の処理液として、炭化珪素ウィスカ(平均直
径約0.2μm、平均長さ約100μm)100gと炭
化珪素微粒子(平均粒径0.28μm)250gをエチ
ルアルコール5000 ccに懸濁させたスラリーを用
いた以外、実施例1と同様にして処理した。Example 2 As a treatment liquid in treatment tank 1, 100 g of silicon carbide whiskers (average diameter approximately 0.2 μm, average length approximately 100 μm) and 250 g silicon carbide fine particles (average particle diameter 0.28 μm) were suspended in 5000 cc of ethyl alcohol. The treatment was carried out in the same manner as in Example 1 except that a cloudy slurry was used.
得られた繊維体は灰緑色を呈し、電子顕微鏡(SEM)
観察の結果、連続繊維の表面に主に微粒子が、更にその
外側に主にウィスカが付着しているのが認められた。ま
た、処理後秤量の結果、10体積%の微粒子とウィスカ
が付着していた。The obtained fibrous body exhibited a gray-green color and was observed under an electron microscope (SEM).
As a result of observation, it was observed that fine particles were mainly attached to the surface of the continuous fibers, and whiskers were mainly attached to the outside of the particles. Further, as a result of weighing after treatment, 10% by volume of fine particles and whiskers were found to be attached.
実施例3
炭化珪素ウィスカの代わりに窒化珪素ウィスカ(平均直
径約0.3μm、平均長さ約200μm)100gと前
述の炭化珪素微粒子100gを水5000cc中に懸濁
した液を用いて、実施例1と同様の方法により参考例3
で得られた無機繊維Hの連続繊維束4を処理したところ
、体積比で約5%の微粒子とウィスカーが付着した。Example 3 Example 1 was carried out using a suspension of 100 g of silicon nitride whiskers (average diameter of about 0.3 μm, average length of about 200 μm) and 100 g of the aforementioned silicon carbide fine particles in 5000 cc of water instead of silicon carbide whiskers. Reference example 3 using the same method as
When the continuous fiber bundle 4 of the inorganic fibers H obtained in the above was treated, about 5% by volume of fine particles and whiskers were attached.
実施例4
、炭化珪素微粒子100gをエタノール500 cc中
に撹拌して懸濁させた液に超音波を付加しながら、参考
例4で得られた無機繊維■の連続繊維束4を連続的に浸
漬した後に、次いで窒化珪素ウィスカ150gをエタノ
ール500cc中に攪拌して懸濁させた液を用いて同様
の方法で浸漬処理して乾燥させたところ、体積比で約1
4%の微粒子とウィスカが付着した。Example 4 While applying ultrasonic waves to a liquid in which 100 g of silicon carbide fine particles were stirred and suspended in 500 cc of ethanol, the continuous fiber bundle 4 of the inorganic fibers obtained in Reference Example 4 was continuously immersed. Then, when 150 g of silicon nitride whiskers were stirred and suspended in 500 cc of ethanol and then immersed and dried in the same manner, the volume ratio was about 1.
4% of fine particles and whiskers were attached.
実施例5
参考例2により得られた珪素及びチタンを含有した金属
含有多環状芳香族重合体を微粉砕後、アルゴン気流中で
1300°Cにおいて焼成し、平均粒径0.5μmの結
晶質炭素、非晶質炭素及び5t−Ti−C−0から主と
してなる非晶質から構成された微粉末を得た。この微粉
末100gをエタノール500cc中に攪拌して懸濁さ
せた液に超音波を付加しながら、参考例2で得られた無
機繊維Iの連続繊維束4を連続的に浸漬した後に、次い
で窒化珪素ウィスカ150gをエタノール500cc中
に攪拌して懸濁させた液を用いて同様の方法で浸漬処理
して乾燥させたところ、約12体積%の微粒子とウィス
カが付着した。Example 5 The metal-containing polycyclic aromatic polymer containing silicon and titanium obtained in Reference Example 2 was finely pulverized and then calcined at 1300°C in an argon stream to produce crystalline carbon with an average particle size of 0.5 μm. A fine powder mainly composed of amorphous carbon and 5t-Ti-C-0 was obtained. 100 g of this fine powder was stirred and suspended in 500 cc of ethanol, and while applying ultrasonic waves, the continuous fiber bundle 4 of the inorganic fiber I obtained in Reference Example 2 was continuously immersed, and then nitrided. When 150 g of silicon whiskers were stirred and suspended in 500 cc of ethanol and immersed and dried in the same manner, about 12% by volume of fine particles and whiskers were attached.
比較例1
連続繊維として市販アクリロニトリル系炭素繊維(HM
−3,5)を用い、実施例1の方法に準じて炭化珪素粉
末を付着させた繊維体及び炭化珪素ウィスカを付着させ
た繊維体を得た。Comparative Example 1 Commercially available acrylonitrile carbon fiber (HM
-3, 5), a fibrous body to which silicon carbide powder was attached and a fibrous body to which silicon carbide whiskers were attached were obtained according to the method of Example 1.
実施例6
実施例1で得られた繊維体を用いアルミニウムをマトリ
ックスとして一方向強化FRMを作製した。このFRM
の繊維体積率(■、)は50″%で、曲げ強度は170
kg/mm”であった(ROM値は175 kg/M
”である、)。Example 6 A unidirectionally reinforced FRM was produced using the fibrous body obtained in Example 1 and using aluminum as a matrix. This F.R.M.
The fiber volume fraction (■,) is 50″%, and the bending strength is 170
kg/mm” (ROM value is 175 kg/M
”).
比較例2
比較例1で得られた炭化珪素粉末を付着させた繊維体を
用い、アルミニウムをマトリックスとして一方向強化F
RMを作製した。このFRMの繊維体積率(Vr )は
60%で、曲げ強度は130kg/mm”であった、R
OM値(160kg/nun” )に比べかなり強度低
下が認められた。Comparative Example 2 Using the fibrous body to which the silicon carbide powder obtained in Comparative Example 1 was attached, unidirectional reinforcement F was made using aluminum as a matrix.
RM was produced. The fiber volume fraction (Vr) of this FRM was 60%, and the bending strength was 130 kg/mm''.
A considerable decrease in strength was observed compared to the OM value (160 kg/nun'').
実施例7
実施例2において無機繊維Iより得た繊維体を用い、銅
とマグネシウムを総量で5%含有したアルミニウムをマ
トリックスとして一方向強化FRMを作製した。得られ
たFRMの繊維体積率は50体積%であった。このFR
Mの曲げ強度は173kg/mm”で、ROM値(17
5kg/ram” )とほとんど差がなかった。Example 7 Using the fibrous body obtained from the inorganic fiber I in Example 2, a unidirectionally reinforced FRM was produced using aluminum containing a total of 5% of copper and magnesium as a matrix. The fiber volume fraction of the obtained FRM was 50% by volume. This FR
The bending strength of M is 173 kg/mm”, and the ROM value (17
5kg/ram”), there was almost no difference.
比較例3
比較例1で得た繊維体を用いた以外は実施例7と同様に
してFRMを作製した。得られたFRMの繊維体積率は
、炭化珪素粉末付着繊維体の場合、60体積%で、炭化
珪素ウィスカ付着繊維体の場合、50体積%であった。Comparative Example 3 An FRM was produced in the same manner as in Example 7 except that the fibrous body obtained in Comparative Example 1 was used. The fiber volume percentage of the obtained FRM was 60% by volume in the case of the silicon carbide powder-attached fiber body, and 50 volume% in the case of the silicon carbide whisker-attached fiber body.
また、得られたFRMの曲げ強度は、炭化珪素粉末付着
繊維体の場合、125 kg/mm”で、炭化珪素ウィ
スカ付着繊維体の場合、100 kg/a+m”であり
、各々のROM値に比較して強度低下が認められた(炭
化珪素粉末付着繊維体の場合のROM値は、160 k
g/mm”で、炭化珪素ウィスカ付着繊維体の場合のR
OM値は130kg/閾2であった。)。In addition, the bending strength of the obtained FRM is 125 kg/mm'' in the case of the fiber body with silicon carbide powder attached, and 100 kg/a+m'' in the case of the fibrous body with silicon carbide whiskers attached, and compared to each ROM value. (The ROM value in the case of the silicon carbide powder-adhered fiber body was 160 k
g/mm”, R in case of silicon carbide whisker attached fiber body
The OM value was 130 kg/threshold 2. ).
実施例8
第1図の装置を用いて繊維体を製造した。炭化珪素微粒
子(平均粒径0.28μm)250gをエチルアルコー
ル5000ccの入った処理槽1に投入後、超音波付加
器2により超音波振動を与えて懸濁させ、処理液3を調
製した。Example 8 A fibrous body was manufactured using the apparatus shown in FIG. After 250 g of silicon carbide fine particles (average particle size 0.28 μm) were put into a treatment tank 1 containing 5000 cc of ethyl alcohol, ultrasonic vibration was applied to the particles using an ultrasonic adder 2 to suspend them, thereby preparing a treatment liquid 3.
参考例5により得た無機繊維■の連続繊維束4をボビン
5から巻戻し、浸漬時間が約15秒となるよう可動ロー
ラ6及び7によって調I!ffLで処理液3中に浸漬し
ながら通し、同時に処理液3に超音波を付加して、更に
、空気を吹き込んで攪拌し、次いで、圧力ローラ8及び
9によって押圧した後再びボビン10に巻取り、室温、
大気中で乾燥させた。The continuous fiber bundle 4 of the inorganic fibers obtained in Reference Example 5 is unwound from the bobbin 5, and the movable rollers 6 and 7 are used to adjust the I! It is passed through the processing liquid 3 while being immersed in it using ffL, and at the same time, ultrasonic waves are applied to the processing liquid 3, and air is further blown in and stirred.Then, after being pressed by pressure rollers 8 and 9, it is wound onto the bobbin 10 again. ,room temperature,
Dry in air.
処理後秤量の結果、7体積%の微粒子が付着していた。As a result of weighing after treatment, it was found that 7% by volume of fine particles were attached.
実施例9
処理槽1中の処理液として、炭化珪素ウィスカ(平均直
径約0.2μm、平均長さ約100μm)100gと炭
化珪素微粒子(平均粒径0.28μm)250gをエチ
ルアルコール5000 ccに懸濁させたスラリーを用
いた以外、実施例8と同様にして無機繊維■の連続繊維
束4を処理した。Example 9 As a treatment liquid in treatment tank 1, 100 g of silicon carbide whiskers (average diameter approximately 0.2 μm, average length approximately 100 μm) and 250 g silicon carbide fine particles (average particle diameter 0.28 μm) were suspended in 5000 cc of ethyl alcohol. Continuous fiber bundle 4 of inorganic fibers (1) was treated in the same manner as in Example 8, except that the slurry was made cloudy.
得られた繊維体は灰緑色を呈し、電子顕微鏡(SEM)
観察の結果、連続繊維の表面に主に微粒子が、更にその
外側に主にウィスカが付着しているのが認められた。ま
た、処理後秤量の結果、10体積%の微粒子とウィスカ
が付着していた。The obtained fibrous body exhibited a gray-green color and was observed under an electron microscope (SEM).
As a result of observation, it was observed that fine particles were mainly attached to the surface of the continuous fibers, and whiskers were mainly attached to the outside of the particles. Further, as a result of weighing after treatment, 10% by volume of fine particles and whiskers were found to be attached.
一方、無機繊維Vの連続繊維束4を用い同様な処理を行
い8体積%の微粒子とウィスカーが付着した繊維体を得
た。On the other hand, a continuous fiber bundle 4 of inorganic fibers V was subjected to the same treatment to obtain a fibrous body to which 8% by volume of fine particles and whiskers were attached.
実施例10
炭化珪素ウィスカの代わりに窒化珪素ウィスカ(平均直
径約0.3μm、平均長さ約200am)100gと前
述の炭化珪素微粒子100gを水5000 cc中に懸
濁した液を用いて、実施例8と同様の方法により参考例
7で得られた無機繊維■の連続繊維束4を処理したとこ
ろ、体積比で約5%の微粒子とウィスカーが付着した。Example 10 An example was carried out using a suspension of 100 g of silicon nitride whiskers (average diameter of about 0.3 μm, average length of about 200 am) and 100 g of the aforementioned silicon carbide fine particles in 5000 cc of water instead of silicon carbide whiskers. When the continuous fiber bundle 4 of the inorganic fibers (1) obtained in Reference Example 7 was treated in the same manner as in Example 8, about 5% by volume of fine particles and whiskers were attached.
実施例11
炭化珪素微粒子100gをエタノール500 cc中に
攪拌して懸濁させた液に超音波を付加しながら、参考例
8で得られた無機繊維■の連続繊維束4を連続的に浸漬
した後に、次いで窒化珪素ウィスカ150gをエタノー
ル500 cc中に攪拌して懸濁させた液を用いて同様
の方法で浸漬処理して乾燥させたところ、体積比で約1
4%の微粒子とウィスカが付着した。Example 11 Continuous fiber bundle 4 of inorganic fibers obtained in Reference Example 8 was continuously immersed while applying ultrasonic waves to a liquid in which 100 g of silicon carbide fine particles were stirred and suspended in 500 cc of ethanol. Later, when 150 g of silicon nitride whiskers were stirred and suspended in 500 cc of ethanol and immersed and dried in the same manner, the volume ratio was approximately 1.
4% of fine particles and whiskers were attached.
実施例12
参考例5により得られた珪素及びチタンを含有した多環
状芳香族重合体を微粉砕後、アルゴン気流中で1300
°Cにおいて焼成し、平均粒径0.5μmの結晶質炭素
、非晶質炭素及び5i−Ti−C−0から主としてなる
非晶質から構成された微粉末を得た。この微粉末100
gをエタノール500cc中に攪拌して懸濁させた液に
超音波を付加しながら、参考例5で得られた無機繊維■
の連続繊維束4を連続的に浸漬した後に、次いで窒化珪
素ウィスカ150gをエタノール500 cc中に攪拌
して懸濁させた液を用いて同様の方法で浸漬処理して乾
燥させたところ、約12体積%の微粒子とウィスカが付
着した。Example 12 The polycyclic aromatic polymer containing silicon and titanium obtained in Reference Example 5 was finely pulverized and then pulverized at 1300 °C in an argon stream.
It was fired at °C to obtain a fine powder mainly composed of crystalline carbon, amorphous carbon, and 5i-Ti-C-0 with an average particle size of 0.5 μm. This fine powder 100
The inorganic fibers obtained in Reference Example 5
After continuous immersion of the continuous fiber bundle 4, 150 g of silicon nitride whiskers were stirred and suspended in 500 cc of ethanol and then immersed and dried in the same manner. Volume % of fine particles and whiskers were attached.
実施例13
実施例8で得られた繊維体を用いアルミニウムをマトリ
ックスとして一方向強化FRMを作製した。このFRM
の繊維体積率(■、)は50%で、曲げ強度は179
kg/rrta”であった(ROM値は190kg/閤
2である。)。Example 13 A unidirectionally reinforced FRM was produced using the fibrous body obtained in Example 8 and using aluminum as a matrix. This F.R.M.
The fiber volume percentage (■,) is 50%, and the bending strength is 179
kg/rrta" (ROM value is 190 kg/2 cats).
実施例14
実施例9において無機繊維■より得た繊維体を用い、銅
とマグネシウムを総量で5%含有したアルミニウムをマ
トリックスとして一方向強化FRMを作製した。得られ
たFRMの繊維体積率は50体積%であった。このFR
Mの曲げ強度は185kg/mm”で、ROM値(19
0kg/mm” )とほとんど差がなかった。Example 14 Using the fibrous body obtained from the inorganic fiber (1) in Example 9, a unidirectionally reinforced FRM was produced using aluminum containing a total of 5% of copper and magnesium as a matrix. The fiber volume fraction of the obtained FRM was 50% by volume. This FR
The bending strength of M is 185 kg/mm”, and the ROM value (19
0kg/mm”), there was almost no difference.
同様にして実施例9における無機繊維Vより得られた繊
維体を用いたFRMでは、曲げ強度は175kg/ll
1lI12テアツタ、ROM値(178kg/mm”)
とほとんど差がなかった。Similarly, in the FRM using the fiber body obtained from the inorganic fiber V in Example 9, the bending strength was 175 kg/ll.
1lI12 Tea Tsuta, ROM value (178kg/mm”)
There was almost no difference.
第1図は本発明の複合材料用繊維体の製造に用いる製造
装置の一例を示す概略構成図である。
1・−処理槽 2−超音波付加器3−処理液
4一連続繊維束
5.10−ポビン 6.7−可動ローラ8.9−圧力
ローラ 11・−・ブロワ12・・−乾燥炉 1
3−・−攪拌機==戸コFIG. 1 is a schematic configuration diagram showing an example of a manufacturing apparatus used for manufacturing a fibrous body for a composite material of the present invention. 1.-Processing tank 2-Ultrasonic adder 3-Processing liquid
4-Continuous fiber bundle 5.10-Pobbin 6.7-Movable roller 8.9-Pressure roller 11--Blower 12--Drying oven 1
3-・- Stirrer == Door
Claims (2)
から選ばれる少なくとも一種類の元素及び珪素を含有す
る金属含有多環状芳香族重合体から得られる無機繊維で
あって、その構成成分が、 a)該重合体を構成するメソフェーズにある多環状芳香
族化合物から導かれるラジアル構造、オニオン構造、ラ
ンダム構造、コアラジアル構造、スキンオニオン構造及
びモザイク構造からなる群から選ばれる少なくとも一種
の結晶配列状態を示す炭素質、 b)該重合体を構成する有機溶媒不溶分を含む光学的等
方性の多環状芳香族化合物から導かれる、無配向状態の
結晶質炭素及び/又は非晶質炭素、及び c)[1]Si、M、C及びOから実質的になる非晶質
物質、及び/又は [2]実質的にβ−SiC、MC、β−SiCとMCの
固溶体及びMC_1_−_xからなる粒径が500Å以
下の結晶超微粒子と、非晶質のSiO_y及びMO_z
との集合体であり 構成元素の割合がSi;5〜70重量%、M;0.5〜
45重量%、C;20〜40重量%及びO;0.01〜
30重量%である、Si−M−C−O物質(上記式中、
MはTi、Zr及びHfから選択される少なくとも一種
の元素であり、0<x<1、0<y≦2、0<z≦2で
ある。) よりなる炭素質連続無機繊維の表面に耐熱物質の微粒子
、短繊維及びウィスカからなる群より選ばれる少なくと
も一種が付着されている連続繊維束あるいは該連続繊維
束よりなる織布からなることを特徴とする複合材料用繊
維体。(1) An inorganic fiber obtained from a metal-containing polycyclic aromatic polymer containing silicon and at least one element selected from the group consisting of titanium, zirconium, and hafnium, the constituent components of which are: a) the polymer; Carbonaceous material exhibiting at least one type of crystalline arrangement state selected from the group consisting of radial structure, onion structure, random structure, core radial structure, skin onion structure, and mosaic structure derived from polycyclic aromatic compounds in the mesophase constituting the coalescence. , b) crystalline carbon and/or amorphous carbon in a non-oriented state derived from an optically isotropic polycyclic aromatic compound containing an organic solvent-insoluble component constituting the polymer, and c) [1 ] An amorphous material consisting essentially of Si, M, C and O, and/or [2] A particle size of 500 Å consisting essentially of β-SiC, MC, a solid solution of β-SiC and MC, and MC_1_-_x The following crystalline ultrafine particles and amorphous SiO_y and MO_z
The proportion of the constituent elements is Si: 5-70% by weight, M: 0.5-70% by weight.
45% by weight, C: 20-40% by weight and O: 0.01-
30% by weight of Si-M-C-O material (in the above formula:
M is at least one element selected from Ti, Zr, and Hf, and satisfies 0<x<1, 0<y≦2, and 0<z≦2. ) A continuous fiber bundle having at least one selected from the group consisting of fine particles of a heat-resistant substance, short fibers, and whiskers attached to the surface of carbonaceous continuous inorganic fibers, or a woven fabric made of the continuous fiber bundle. Fibrous bodies for composite materials.
(Si−CH_2)と結合単位(Si−Si)とから主
としてなり、珪素の側鎖に水素原子、低級アルキル基、
フェニル基あるいはシリル基を有し、上記結合単位から
なる主骨格の珪素原子に、M(Mはチタン、ジルコニウ
ム及びハフニウムからなる群から選ばれる少なくとも一
種類の元素である。)が、直接又は酸素原子を介して、
珪素原子の少なくとも一部と結合している遷移金属含有
有機珪素重合体の珪素原子の少なくとも一部が、石油系
又は石炭系のピッチあるいはその熱処理物より得られた
多環状芳香族化合物の芳香族環の炭素と結合したランダ
ム共重合体及び、 2)石油系又は石炭系のピッチから得られる、メソフェ
ーズ又はメソフェーズと光学的等方相との両相からなる
多環状芳香族化合物とを、 200〜500℃の範囲の温度で加熱反応及び/又は加
熱溶融して、M及び珪素を含有する金属含有多環状芳香
族重合体を得る第1工程、 上記金属含有多環状芳香族重合体の紡糸原液を調製して
紡糸する第2工程、 該紡糸原糸を張力下あるいは無張力下で不融化する第3
工程、及び 不融化した前記紡糸繊維を真空中あるいは不活性ガス雰
囲気中で800〜3000℃の範囲の温度で焼成する第
4工程 より得られる実質的に炭素、珪素、M及び酸素からなる
炭素質連続無機繊維からなる繊維束、あるいは該連続繊
維束よりなる織布を耐熱物質の微粒子、短繊維及びウィ
スカからなる群より選ばれる少なくとも一種を懸濁した
処理液中に浸漬し、該連続繊維一本一本の表面に、耐熱
物質の微粒子、短繊維及びウィスカからなる群より選ば
れる少なくとも一種を付着させることを特徴とする複合
材料用繊維体の製造方法。(2) 1) Mainly composed of a bonding unit (Si-CH_2), or a bonding unit (Si-CH_2) and a bonding unit (Si-Si), with a hydrogen atom, a lower alkyl group, a silicon side chain,
M (M is at least one element selected from the group consisting of titanium, zirconium, and hafnium) is directly or oxygen-containing to the silicon atom of the main skeleton that has a phenyl group or a silyl group and consists of the above-mentioned bonding units. through atoms,
At least a portion of the silicon atoms of the transition metal-containing organosilicon polymer bonded to at least a portion of the silicon atoms are aromatic compounds of a polycyclic aromatic compound obtained from petroleum-based or coal-based pitch or a heat-treated product thereof. a random copolymer bonded to ring carbon; and 2) a polycyclic aromatic compound consisting of mesophase or both phases of mesophase and optically isotropic phase obtained from petroleum-based or coal-based pitch. A first step of obtaining a metal-containing polycyclic aromatic polymer containing M and silicon by heating reaction and/or heating melting at a temperature in the range of 500 ° C., a spinning stock solution of the metal-containing polycyclic aromatic polymer described above. A second step of preparing and spinning the yarn, and a third step of infusibleizing the spun yarn under tension or without tension.
and a fourth step of firing the infusible spun fibers at a temperature in the range of 800 to 3000°C in a vacuum or in an inert gas atmosphere. A fiber bundle made of continuous inorganic fibers or a woven fabric made of the continuous fiber bundle is immersed in a treatment liquid in which at least one selected from the group consisting of fine particles of a heat-resistant substance, short fibers, and whiskers is suspended. A method for producing a fiber body for a composite material, which comprises attaching at least one type selected from the group consisting of fine particles of a heat-resistant substance, short fibers, and whiskers to the surface of a single book.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1-16392 | 1989-01-27 | ||
| JP1639289 | 1989-01-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02277849A true JPH02277849A (en) | 1990-11-14 |
| JPH0737696B2 JPH0737696B2 (en) | 1995-04-26 |
Family
ID=11914976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1236931A Expired - Lifetime JPH0737696B2 (en) | 1989-01-27 | 1989-09-14 | Fiber body for composite material and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0737696B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007197859A (en) * | 2006-01-25 | 2007-08-09 | Espinex:Kk | Nanofiber |
| JP2023522184A (en) * | 2020-04-14 | 2023-05-29 | シントクス テクノロジーズ インコーポレイテッド | antipathogenic face mask |
| US12433356B2 (en) | 2018-09-06 | 2025-10-07 | Sintx Technologies, Inc. | Antipathogenic fibrous material |
| US12433294B2 (en) | 2018-09-06 | 2025-10-07 | Sintx Technologies, Inc. | Antipathogenic devices and methods thereof for antifungal applications |
| US12520890B2 (en) | 2018-09-06 | 2026-01-13 | Sintx Technologies, Inc. | Antipathogenic fibrous material |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62215016A (en) * | 1986-03-11 | 1987-09-21 | Tokushu Muki Zairyo Kenkyusho | Sic-c based inorganic filament and production thereof |
| JPS63159439A (en) * | 1986-12-23 | 1988-07-02 | Ube Ind Ltd | Hybrid fiber-reinforced composite |
-
1989
- 1989-09-14 JP JP1236931A patent/JPH0737696B2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62215016A (en) * | 1986-03-11 | 1987-09-21 | Tokushu Muki Zairyo Kenkyusho | Sic-c based inorganic filament and production thereof |
| JPS63159439A (en) * | 1986-12-23 | 1988-07-02 | Ube Ind Ltd | Hybrid fiber-reinforced composite |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007197859A (en) * | 2006-01-25 | 2007-08-09 | Espinex:Kk | Nanofiber |
| US12433356B2 (en) | 2018-09-06 | 2025-10-07 | Sintx Technologies, Inc. | Antipathogenic fibrous material |
| US12433294B2 (en) | 2018-09-06 | 2025-10-07 | Sintx Technologies, Inc. | Antipathogenic devices and methods thereof for antifungal applications |
| US12520890B2 (en) | 2018-09-06 | 2026-01-13 | Sintx Technologies, Inc. | Antipathogenic fibrous material |
| JP2023522184A (en) * | 2020-04-14 | 2023-05-29 | シントクス テクノロジーズ インコーポレイテッド | antipathogenic face mask |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0737696B2 (en) | 1995-04-26 |
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