JPH02282425A - How to heat a steel billet - Google Patents
How to heat a steel billetInfo
- Publication number
- JPH02282425A JPH02282425A JP10366089A JP10366089A JPH02282425A JP H02282425 A JPH02282425 A JP H02282425A JP 10366089 A JP10366089 A JP 10366089A JP 10366089 A JP10366089 A JP 10366089A JP H02282425 A JPH02282425 A JP H02282425A
- Authority
- JP
- Japan
- Prior art keywords
- heating
- time
- temp
- furnace
- transformation point
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、ウオーキングビーム式炉での鋼片の加熱方法
に関し、特に詳しくは、圧延まま製品表面に脱炭層の生
じないような鋼片の加熱方法に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for heating a steel billet in a walking beam furnace, and more particularly, to a method for heating a steel billet in a walking beam furnace, and more specifically, to heat a steel billet in a manner that does not cause a decarburized layer on the surface of the as-rolled product. Regarding heating method.
[従来の技術]
一般に鋼製品に脱炭層があると、C(炭素)含有量が少
ないため、焼き入れをした際、その部分の硬度が上がら
ず、使用したときに、(al摩耗の進行が速くなる、f
blむしれやすい、(C1疲労寿命が短(なる等の問題
点が起こってくる。[Prior art] Generally, when a steel product has a decarburized layer, the C (carbon) content is low, so when quenching the part, the hardness of that part does not increase, and when used, the progress of (Al wear) Faster, f
Problems arise such as easy BL tearing and short C1 fatigue life.
そのため、■例えば、建設用機械部品や自動車用部品用
途に対しては、表面脱炭層除去を目的として、研磨やピ
ーリング工程等の工程を必要としていた。Therefore, for example, for construction machine parts and automobile parts, processes such as polishing and peeling are required for the purpose of removing the surface decarburized layer.
他方、■表面脱炭層の生成を抑制するために、加熱炉温
を調整する方法もある。すなわち、表面脱炭層厚は加熱
温度および在炉時間に大きく影響を受けるが、通常、ウ
オーキングビーム式加熱炉においては、シリンダースト
ロークが250〜35〇−ピッチであるため、加熱炉内
の在炉時間が長く、A1変態点〜抽出までに平均約70
分という長時間を要し、しかもこの在炉時間は変更せず
、加熱温度の制御により、脱炭層の生成を抑制していた
。On the other hand, there is also a method of adjusting the heating furnace temperature in order to suppress the formation of a surface decarburized layer. In other words, the surface decarburized layer thickness is greatly affected by the heating temperature and the furnace time, but in a walking beam type heating furnace, the cylinder stroke is usually 250 to 350-pitch, so the furnace time in the furnace depends on the surface decarburization layer thickness. is long, and the average time from A1 metamorphosis point to extraction is about 70
However, the generation of a decarburized layer was suppressed by controlling the heating temperature without changing the in-furnace time.
し発明が解決しようとする課題]
しかし、上記■のように、表面脱炭層除去を目的とした
研磨やピーリング処理を行うことは、工程数の増加によ
るコストアップにつながり、納期的にも早い対応ができ
ないという問題点がある。[Problems to be Solved by the Invention] However, as mentioned in (■) above, performing polishing and peeling treatments for the purpose of removing the surface decarburized layer increases costs due to an increase in the number of steps, and it is also difficult to respond quickly in terms of delivery time. The problem is that it is not possible.
他方、上記■の方法では加熱炉温の規制にのみ頼ってい
るため、脱炭層の抑制効果が十分でない。On the other hand, since the above method (1) relies only on regulating the heating furnace temperature, the effect of suppressing the decarburized layer is not sufficient.
そこで本発明では、圧延後の研磨やビーリング工程の付
加を必要とせず、加熱方法を改善することで脱炭層の発
生を防止し、圧延まま材料において表面脱炭層が極めて
少なくなる鋼片の加熱方法を提供することにある。Therefore, in the present invention, the generation of a decarburized layer is prevented by improving the heating method without requiring the addition of a polishing or beering process after rolling, and the heating of a steel billet results in an extremely small surface decarburized layer in the as-rolled material. The purpose is to provide a method.
[課題を解決するための手段]
上記課題を解決するための本発明は、ウオーキングビー
ム式加熱炉で鋼片を加熱する際に、A変態点温度を超え
る温度での加熱時間を30分以下さすることを特徴とす
るものである。[Means for Solving the Problems] The present invention for solving the above problems is such that when heating a steel billet in a walking beam heating furnace, the heating time at a temperature exceeding the A transformation point temperature is 30 minutes or less. It is characterized by:
「作 用]
一般に鋼片を常温から加熱していく場合、C=0.77
%以下の状態では、フェライト+パーライトの状態から
スタートし、A、変態点(約727°C)を超えると、
オーステナイトが析出し始め、A3変態点を超えると、
オーステナイト−相となる。"Effect" Generally, when heating a steel billet from room temperature, C=0.77
% or less, it starts from the state of ferrite + pearlite, and when the transformation point (A) exceeds the transformation point (approximately 727°C),
When austenite begins to precipitate and exceeds the A3 transformation point,
Austenite phase.
この過程において、脱炭の進行を決定するCの拡散現象
は、オーステナイトが析出するA、変態点から徐々に激
しくなり、A、変態点において最も活発になり、A、変
態点を超えて一旦弱まり、それ以後、また徐々に活発に
なっていくという特徴がある。In this process, the C diffusion phenomenon that determines the progress of decarburization gradually becomes more intense from the transformation point at which austenite precipitates, becomes most active at the transformation point, and weakens once beyond the transformation point. , after which it gradually becomes more active.
本発明では、鋼片を加熱していく際、A、変態点温度を
超えたところで加熱する時間を30分以下に規制してい
るから、後述のように、Cの拡散現象を極力抑え、スケ
ール進行分の脱炭量を抑えることができ、圧延まま製品
の脱炭量を極めて少なくすることができる。In the present invention, when heating a steel billet, the heating time is limited to 30 minutes or less when the temperature exceeds the transformation temperature of A, so as described later, the diffusion phenomenon of C is suppressed as much as possible, and the scale The amount of decarburization of the advanced product can be suppressed, and the amount of decarburization of the as-rolled product can be extremely reduced.
さらに、本発明を適用することにより、燃料原単位の向
上、およびスケールロス低減による歩留向上も図ること
ができる。Furthermore, by applying the present invention, it is possible to improve fuel consumption rate and yield by reducing scale loss.
[発明の具体的構成] 以下本発明をさらに具体的に説明する。[Specific structure of the invention] The present invention will be explained in more detail below.
加熱炉での表面脱炭層の抑制は、できるだけ低温で抽出
すれば比較的簡単に達成できるが、そのような低温にお
いては、抽出した後圧延する際にミル負荷の問題から、
圧延するのが困難になる。Suppression of the surface decarburization layer in a heating furnace can be achieved relatively easily by performing extraction at as low a temperature as possible, but at such low temperatures, due to the problem of mill load when rolling after extraction,
It becomes difficult to roll.
従って、圧延するのに十分な温度、通常1000〜11
00°C程度、で抽出する必要がある。Therefore, the temperature sufficient for rolling, usually 1000-11
It is necessary to extract at about 00°C.
ところで、前述の通り、脱炭層の生成はA、変態点を超
えたところで開始され、A3変態点あたりでピークに達
する。従って、A、変態点を超えた時点から抽出までの
時間を短くすれば脱炭層の生成を抑制できる。実際、A
、変態点を超えた時点から抽出までの時間と脱炭層厚の
度合いとの間には、第3図のように、強い関連性がある
ことがわかった。同図のように、脱炭のない製品を得る
には、A1変態点から抽出までの時間が、30分以下で
あるという条件が必要である。By the way, as mentioned above, the formation of the decarburized layer starts above the A transformation point and reaches its peak around the A3 transformation point. Therefore, A. The formation of a decarburized layer can be suppressed by shortening the time from the time when the transformation point is exceeded to the time of extraction. In fact, A
As shown in Figure 3, it was found that there is a strong relationship between the time from the point beyond the transformation point to extraction and the degree of decarburization layer thickness. As shown in the figure, in order to obtain a product without decarburization, it is necessary that the time from the A1 transformation point to extraction be 30 minutes or less.
そこで、この条件内での加熱を達成するための具体的手
段として、例えば下記の(i)、(ii)という手段を
採ることができる。Therefore, as specific means for achieving heating within this condition, for example, the following means (i) and (ii) can be adopted.
(i)第1図に示すように、通常、ウオーキングビーム
式加熱炉においては、シリンダーストロークは250〜
300關であるが(同図(al)、本発明では、在炉時
間の短縮および短時間加熱での均−加熱性を考慮して、
−本おきに鋼片を装入して、鋼片ピッチ間を500〜6
00Mとして加熱する(同図(b))。(i) As shown in Figure 1, normally in a walking beam type heating furnace, the cylinder stroke is 250~
However, in the present invention, in consideration of shortening the furnace time and uniform heating property in short heating time,
- Charge the steel billets every other time, and make the pitch between the steel billets 500 to 6.
00M and heat it ((b) in the same figure).
(ii)また、第2図(a)に示すように、一般につt
−キングビーム式加熱炉は、予熱帯、加熱帯、均熱帯か
ら基本的に構成されているが、従来の設定炉温は、第2
図(blの破線Aで示したように、加熱帯での加熱温度
が高い。これに対し本発明では、実線Bのように加熱帯
での加熱温度を低く抑え、その反面、鋼片を圧延に十分
な温度に高めるため、均熱帯での加熱温度を高くし、急
速加熱を行う。(ii) Also, as shown in Figure 2(a), generally
- A king beam furnace basically consists of a pre-heating zone, a heating zone, and a soaking zone.
As shown by the broken line A in the figure (bl), the heating temperature in the heating zone is high.In contrast, in the present invention, the heating temperature in the heating zone is kept low as shown by the solid line B, and on the other hand, the steel billet is rolled. In order to raise the temperature to a sufficient temperature, the heating temperature in the soaking zone is increased and rapid heating is performed.
なお、本発明に従えば、均熱帯の028度を0.5%以
下にするのが望ましい。According to the present invention, it is desirable that the temperature of 028 degrees in the soaking zone is 0.5% or less.
このようにして、第2図(blに示すように、加熱帯に
おいて、本発明に従って、鋼片温度を従来より低くする
と、A1変態点から抽出時までの時間を30分以下とす
ることができる。In this way, as shown in FIG. 2 (bl), in accordance with the present invention, in the heating zone, by lowering the temperature of the steel billet than before, the time from the A1 transformation point to the time of extraction can be reduced to 30 minutes or less. .
かくして、第4図の、圧延後の製品表面の金属組織の模
式図にて明らかなように、従来の加熱態様ではta1図
のように、たとえば、O,L 4 mmの脱炭層が見ら
れたのに対して、本発明法によると、fb1図のように
脱炭層をゼロにすることができる。なお、第4図ta)
、tb+はいずれも材質345C、直径25.0順の丸
棒製品についての倍率100倍の金属組織を表す図であ
る。Thus, as is clear from the schematic diagram of the metal structure of the surface of the product after rolling in Figure 4, in the conventional heating mode, a decarburized layer of, for example, O, L 4 mm was observed as shown in the ta1 diagram. On the other hand, according to the method of the present invention, the decarburized layer can be reduced to zero as shown in the fb1 diagram. In addition, Fig. 4 ta)
, tb+ are diagrams showing the metal structure of round bar products of material 345C and diameter 25.0 at a magnification of 100 times.
本発明法の適用対象となる鋼片としては各種鋼片がある
が、特に丸鋼の直径19mmφ〜55mmφまでの機械
構造用炭素鋼(C=0.1〜0.55%)、機械構造用
合金鋼(Cr系、Cr−Mo系)、および軸受鋼等があ
る。There are various types of steel slabs to which the method of the present invention can be applied, but in particular round steel with a diameter of 19 mmφ to 55 mmφ for machine structures (C = 0.1 to 0.55%), carbon steel for machine structures There are alloy steels (Cr series, Cr-Mo series), bearing steels, etc.
[実施例] 次に実施例を説明する。[Example] Next, an example will be described.
545Cの直径251n!IIφの丸鋼を圧延により得
るための鋼片の加熱にあたり、従来法でのA、変態点〜
抽出まで在炉時間を56分、本発明法では、A変態点〜
抽出までの在炉時間を15分とし、脱炭層厚(Dmt−
Max) 、スケールロス、燃料原単位について試験を
行ったところ、第1表の結果が得られた。なお、鋼片の
加熱態様は、それぞれ第2図の通りである。545C diameter 251n! When heating a steel billet to obtain a round steel of IIφ by rolling, A in the conventional method, the transformation point ~
The furnace time until extraction is 56 minutes, and in the method of the present invention, the A transformation point ~
The furnace time until extraction was 15 minutes, and the decarburization layer thickness (Dmt-
Max), scale loss, and fuel consumption, the results shown in Table 1 were obtained. The manner in which the steel pieces are heated is as shown in FIG. 2.
第 1 表
第1表より、本発明における加熱方法で加熱することに
より、脱炭層の生成を抑制できるとともに、スケールロ
スの低減化および燃料使用の低減化も図れることが明ら
かとなった。Table 1 From Table 1, it is clear that by heating with the heating method of the present invention, it is possible to suppress the formation of a decarburized layer, and also to reduce scale loss and fuel usage.
[発明の効果1
以上の通り、本発明法によれば、圧延まま製品における
表面脱炭層の生成を抑制でき、脱炭層の除去のための研
磨やビーリング工程を省略することができるのみならず
、スケールロス低減や燃料原単位向上をも図ることがで
きる。[Effect of the invention 1 As described above, according to the method of the present invention, it is possible not only to suppress the formation of a surface decarburized layer in an as-rolled product, but also to omit the polishing and beering steps for removing the decarburized layer. It is also possible to reduce scale loss and improve fuel consumption.
第1図は炉内での鋼片の搬送方法を示す図、第2図はウ
オーキングビーム式加熱炉内の各温度帯域での本発明法
による加熱パターンを従来法のパターンと比較して示し
た図、第3図は本発明による脱炭層抑制の効果を示す図
、第4図は鋼片の金属組織を示す図である。
第1図
第2図Figure 1 is a diagram showing the method of conveying a steel billet in the furnace, and Figure 2 is a comparison of the heating pattern of the present invention method in each temperature range in the walking beam heating furnace with the pattern of the conventional method. FIG. 3 is a diagram showing the effect of suppressing the decarburized layer according to the present invention, and FIG. 4 is a diagram showing the metal structure of a steel piece. Figure 1 Figure 2
Claims (1)
に、A_1変態点温度を超える温度での加熱時間を30
分以下とすることを特徴とする鋼片の加熱方法。(1) When heating a steel billet in a walking beam heating furnace, the heating time at a temperature exceeding the A_1 transformation point temperature is 30
A method of heating a steel billet, characterized in that the heating time is less than 1 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10366089A JPH02282425A (en) | 1989-04-24 | 1989-04-24 | How to heat a steel billet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10366089A JPH02282425A (en) | 1989-04-24 | 1989-04-24 | How to heat a steel billet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02282425A true JPH02282425A (en) | 1990-11-20 |
Family
ID=14359942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10366089A Pending JPH02282425A (en) | 1989-04-24 | 1989-04-24 | How to heat a steel billet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02282425A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102888507A (en) * | 2012-10-19 | 2013-01-23 | 湖北中冶窑炉有限公司 | Sloping bottom step comprehensive heating furnace |
-
1989
- 1989-04-24 JP JP10366089A patent/JPH02282425A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102888507A (en) * | 2012-10-19 | 2013-01-23 | 湖北中冶窑炉有限公司 | Sloping bottom step comprehensive heating furnace |
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