JPH022834A - Production of element for separating fluid - Google Patents

Production of element for separating fluid

Info

Publication number
JPH022834A
JPH022834A JP926689A JP926689A JPH022834A JP H022834 A JPH022834 A JP H022834A JP 926689 A JP926689 A JP 926689A JP 926689 A JP926689 A JP 926689A JP H022834 A JPH022834 A JP H022834A
Authority
JP
Japan
Prior art keywords
hollow fiber
resin
bonded
porosity
fiber membranes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP926689A
Other languages
Japanese (ja)
Inventor
Eiji Kuzumoto
葛本 英司
Tetsuo Ukai
鵜飼 哲雄
Akira Uejima
上島 亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP926689A priority Critical patent/JPH022834A/en
Publication of JPH022834A publication Critical patent/JPH022834A/en
Pending legal-status Critical Current

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  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

PURPOSE:To improve the bonding strength of resin by housing a fiber bundle made of permselective hollow fiber membranes excepting a cellulose acetate- series hollow fiber membrane in a case, bonding the end parts with resin, drying the bonded parts and closing the gaps of fiber so as to satisfy the specified relation. CONSTITUTION:A fiber bundle 2 made of permselective hollow fiber membranes (excepting a cellulose acetate-series hollow fiber membrane) is housed in a case 1 and the end parts are bonded with resin 3, 3' and also the bonded parts are dried and the gaps of fiber are closed so as to satisfy the formulas described hereunder. i) The ratio of porosity HA% of hollow fiber membranes A in the effective permeation part and porosity HB% of hollow fiber membranes B in the bonded parts due to resin satisfies the formula 0.9>=HB/HA>=0.4 and ii) the ratio of the outer diameter ODA of the hollow fiber membranes A in the effective permeation part and the outer diameter ODB of the hollow fiber membranes B in the bonded parts satisfies the formula 0.95>=ODB/ODA>=0.7. As a result, resin strength is improved and the hollow fiber is sufficiently stuck and treatment capacity is drastically improved.

Description

【発明の詳細な説明】 本発明は、流体混合物の成分を分離するのに用いられる
選択透過膜中空繊維膜(セルロースアセテート系中空繊
維膜を除く)からなる流体分離素子の装置方法に関する
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus and method for a fluid separation element comprising a selectively permeable hollow fiber membrane (excluding cellulose acetate hollow fiber membranes) used to separate components of a fluid mixture.

一般に選択透過性膜を用いて流体混合物から各成分を分
離したり、濃縮したりするには、逆浸透、限外−過の原
理が応用される。この際の流体分離速度は膜面積に比例
するため、いかにして単位容積当たりの膜面積を大きく
するかが膜分離を行うに当たっての課題であり、その解
決手段として中空繊維膜からなる繊維束を組み込んだ流
体分離素子が開発された。
In general, the principles of reverse osmosis and ultrafiltration are applied to separate and concentrate components from a fluid mixture using a permselective membrane. Since the fluid separation rate in this case is proportional to the membrane area, the problem in membrane separation is how to increase the membrane area per unit volume.The solution to this problem is to use fiber bundles made of hollow fiber membranes. An integrated fluid separation element has been developed.

中空1a維束を用いた流体分離素子は、該中空繊維束を
ケース中に収容し、繊維束の端部を樹脂によって接着す
るとともに繊維間隙を閉塞し、中空繊維束を固定し、か
つケース内を2つの区画に隔離している。流体分離素子
の例を示す図面の一部切欠正面図について説明すると、
ケースl中には、選択透過性中空繊維束2が収容されて
ψる。この中空繊維束2は、U字型に折返され、両端部
は樹脂層3,31で接着、固定されるとともに繊維間隙
が閉塞されている。従って樹脂層3内では、中空繊維束
2が貫通して反対何に開口しており、樹脂層3′内では
、U字型に折返されて埋め込まれている。
A fluid separation element using a hollow 1a fiber bundle accommodates the hollow fiber bundle in a case, adheres the ends of the fiber bundle with resin, closes the fiber gaps, fixes the hollow fiber bundle, and stores the hollow fiber bundle in the case. is separated into two compartments. To explain a partially cutaway front view of a drawing showing an example of a fluid separation element,
A permselective hollow fiber bundle 2 is housed in the case l. This hollow fiber bundle 2 is folded back into a U-shape, and both ends are bonded and fixed with resin layers 3 and 31, and the fiber gaps are closed. Therefore, inside the resin layer 3, the hollow fiber bundle 2 penetrates and opens to the opposite side, and inside the resin layer 3', it is folded back in a U-shape and embedded.

またこの両端を樹脂層3,3/で固定された中空繊維東
組立体軸心部には、孔あき管7が挿入され、仁の孔あき
管7ノの一端はケース1の外に開口しており、他端は閉
鎖されている。更に樹脂M 3Fi O−リング6を介
してケース1に固定されるとともにケース1内を内室4
と外室5に区画、隔離している。
In addition, a perforated tube 7 is inserted into the axial center of the hollow fiber east assembly whose both ends are fixed with resin layers 3, 3/, and one end of the perforated tube 7 is opened to the outside of the case 1. and the other end is closed. Furthermore, it is fixed to the case 1 via the resin M3Fi O-ring 6, and the inside of the case 1 is connected to the inner chamber 4.
It is divided and isolated into outer room 5.

上記流体分離素子において、被処理流体は、孔あき管7
)内を経て、孔8からケース1の内室4内に送入され、
流出管9から排出される。その間に被処理流体中の一部
の成分は中空繊維膜を通過して中空繊維内に流入し、繊
維内の中空部を経て外室5に排出され、流出管10から
排出される。
In the fluid separation element described above, the fluid to be treated is in the perforated pipe 7
) into the inner chamber 4 of the case 1 through the hole 8,
It is discharged from the outflow pipe 9. During this time, some of the components in the fluid to be treated pass through the hollow fiber membrane and flow into the hollow fibers, are discharged into the outer chamber 5 through the hollow portions within the fibers, and are discharged from the outflow pipe 10.

流体分離素子は、上記のような構造をしているが、選択
透過性中空繊維束2が樹脂層3,3I内を通過する個所
には幾多の問題がある。すなわち、−樹脂PJ3,3/
に使用する樹脂は、種類のいかんを問わず水が存在する
と乳化又は硬化不良を起むし、機械的強度の低下や接着
不良を起こす。ところが中空繊維は乾燥すると透過性が
低下し、流体分離素子の性能が低下する。従って中空繊
維の性能を低下させることすく、強固に接着することは
きわめて困難である。
Although the fluid separation element has the above-described structure, there are many problems in the portion where the permselective hollow fiber bundle 2 passes through the resin layers 3, 3I. That is, -resin PJ3,3/
Regardless of the type of resin used, the presence of water will cause poor emulsification or hardening, as well as a decrease in mechanical strength and poor adhesion. However, when hollow fibers dry, their permeability decreases and the performance of the fluid separation element decreases. Therefore, it is extremely difficult to bond firmly without reducing the performance of the hollow fibers.

また、選択透過性中空繊維は薄い活性層とこの活性層を
支持するスポンジ層からなり、仁のスポンジ層は、湿潤
状態の程度により膨潤、収縮の差が大きいため、流体分
離素子を組み立てたのちも不安定で樹脂と中空繊維との
界面で剥離したり、樹脂層にひび割れが生じて流体分離
素子としての用をなさなくなることがしばしば起こる。
In addition, permselective hollow fibers consist of a thin active layer and a sponge layer that supports this active layer, and since the sponge layer has a large difference in swelling and contraction depending on the degree of wetness, it is necessary to It is also unstable and often peels off at the interface between the resin and the hollow fibers, or cracks occur in the resin layer, rendering it useless as a fluid separation element.

不発明け、上述した従来の流体分離素子の欠点を改良し
、討脂によって強固に接着され、かつその後も樹脂層内
で剥離やひび割れが生じない流体らなる繊#束をケース
中に収容し、端部を樹脂で1)有効透過部の中空繊維膜
(A)の空孔率(TIA%)と樹脂による接着部の中空
繊維膜(B)の空孔率(HB%)との比が式 %式% 1) 上記有効透過部中空繊維膜(A)の外径(ODA
)と接着部中空繊維膜(E)の外径(oDB)との比が
、式 本発明の流体分離素子に使用する中空繊維膜素材として
は、一般に限外濾過膜、逆浸透膜等に用いられるものが
使用されζ例えばエチルセルロース、再生セル四−ス、
二酢酸セルロース、三酢酸セルロース、酪酸セルロース
等のセルロース誘導体;ポリビニルアセタール、ポリヒ
ドロキシエチル(メタ)アクリレート、ポリアクリル酸
等あるいはこれらの共重合体;ポリエステルポリアルキ
レングリフール共重合体:r−アミ7安息香酸ヒドラジ
ツド、イソ(テレ)7タル酸ジヒドラジツド、7タル酸
ジヒドラジツドを含む芳香族ポリアミド;ナイロン4、
ナイロン6、ナイロン66、ポリピペラジンアジパミド
等の脂肪族ポリアミド;ポリエチレングリコールグラフ
トボリアミドのようなグラフト共重合体、ポリスチレン
スルホン酸−ポリビニルベンゼントリメチルアンモニウ
ムのような高分子電解質コンプレックス等があるが、こ
れらの素材に限定されるものではない。
Inventive, the above-mentioned drawbacks of the conventional fluid separation element are improved, and a fiber bundle made of a fluid that is firmly bonded by degreasing and that does not cause peeling or cracking within the resin layer even after that is housed in a case, 1) The ratio of the porosity (TIA%) of the hollow fiber membrane (A) in the effective permeation area to the porosity (HB%) of the hollow fiber membrane (B) in the bonded area with resin is determined by the formula: % Formula % 1) Outer diameter (ODA) of the above effective permeable hollow fiber membrane (A)
) to the outer diameter (oDB) of the bonded hollow fiber membrane (E), the hollow fiber membrane material used in the fluid separation element of the present invention is generally used for ultrafiltration membranes, reverse osmosis membranes, etc. For example, ethyl cellulose, regenerated cellulose,
Cellulose derivatives such as cellulose diacetate, cellulose triacetate, cellulose butyrate; polyvinyl acetal, polyhydroxyethyl (meth)acrylate, polyacrylic acid, etc. or copolymers thereof; polyester polyalkylene glycol copolymer: r-ami7 Aromatic polyamide containing benzoic acid hydrazide, iso(tele)7talic acid dihydrazide, 7talic acid dihydrazide; nylon 4,
Aliphatic polyamides such as nylon 6, nylon 66, and polypiperazine adipamide; graft copolymers such as polyethylene glycol graft polyamide; and polymer electrolyte complexes such as polystyrene sulfonic acid-polyvinylbenzene trimethylammonium. It is not limited to these materials.

本発明に使用する中空繊維膜は、通常外径が50μ〜1
000μ、内径が25μ〜800μ、膜厚が10μ〜1
00μで空孔率が35%〜80%の奄のを使用する。こ
こに空孔率(H%)は、次のようにして測定した値であ
る。すなわち、中空糸をQcs長に切断し、綿布に包ん
で遠心力500Qで0分間遠心脱水し、その重量を秤量
する(Wg)。次に100℃、1−H9の条件下で4時
間乾燥し、その絶乾重量を個室する(D9)。
The hollow fiber membrane used in the present invention usually has an outer diameter of 50μ to 1
000μ, inner diameter 25μ~800μ, film thickness 10μ~1
00μ and a porosity of 35% to 80% is used. The porosity (H%) here is a value measured as follows. That is, the hollow fiber is cut to a length Qcs, wrapped in cotton cloth, centrifuged for 0 minutes at a centrifugal force of 500Q, and its weight is weighed (Wg). Next, it is dried at 100° C. for 4 hours under the conditions of 1-H9, and its bone dry weight is stored in a private room (D9).

以上の値から次のようにして空孔率を求める。The porosity is determined from the above values as follows.

W 9−D 9 含水率(2)=−x 100 Wり 水の比重は略1であるので ただしOD:中空繊維の外径 より:中空繊維の内径 !=糸長 いずれも顕微鏡により測定 また、本発明の中空繊維膜は、上述のように(1)式、
すなわち 接着部中空繊維膜の空孔率(HB)が有効部中空繊維膜
の空孔率(■え) よりも適度に小さいことを意味・し
、更に であることが好ましい。
W 9-D 9 Water content (2) = -x 100 Since the specific gravity of water is approximately 1, OD: From the outer diameter of the hollow fiber: The inner diameter of the hollow fiber! = Yarn length measured using a microscope Furthermore, the hollow fiber membrane of the present invention can be obtained by formula (1) as described above.
That is, this means that the porosity (HB) of the hollow fiber membrane in the bonded area is suitably smaller than the porosity (HB) of the hollow fiber membrane in the effective area, and is preferably smaller.

HB/HA が0.9 よりも大きい時は、運転停止の
際に、接着部における中空繊維内の水が内室内に排出さ
れたり、あるいは高濃度の水を処理する場合に正浸透現
象によって接着部の水が内室内に排出されて接着部が乾
燥した時に中空繊維が収縮し、中空繊維と接着樹脂との
界面に剥離やひびが発生する欠点があり、0.40より
も小さい時には1、運転時に中空繊維の膨潤による閉塞
が起こって流体抵抗が増加する等の欠点がある。
When HB/HA is greater than 0.9, the water in the hollow fibers at the bonding part may be discharged into the inner chamber when the operation is stopped, or the bond may deteriorate due to forward osmosis when processing high concentration water. When the water in the adhesive part is discharged into the inner chamber and the adhesive part dries, the hollow fibers shrink, causing peeling and cracking at the interface between the hollow fibers and the adhesive resin. There are drawbacks such as an increase in fluid resistance due to blockage caused by swelling of the hollow fibers during operation.

また中空m細膜は、(2)式、すなわち(ただし、HA
:有効部中空繊維膜の空孔率H:接着部中空繊維膜の空
孔率) を満足することが必要であるが、この条件は、(タタシ
・ODA:有効部中空繊維膜の外径oDB:接着部中空
繊維膜の外径) を満足することが必要である。更にこの中空繊維である
ことが好ましい。
In addition, the hollow m-thin membrane can be expressed by formula (2), that is, (where, HA
: Porosity of the hollow fiber membrane in the effective part H : Porosity of the hollow fiber membrane in the adhesive part) It is necessary to satisfy the following: : Outer diameter of the hollow fiber membrane at the adhesive part). Furthermore, this hollow fiber is preferable.

0DB10DAの値が0.7よりも小さいと中空繊維内
径が小さくなり、透過水の圧力損失が大きくなって、流
体分離素子の性能が大幅に低下する。また0DB10D
Aの値が0,95よりも大きいと中空繊維間の隙間が小
さくなって接着剤樹脂の含浸が困難になり、液洩れを起
こしたり、接着界面の接着が悪くなって運転中にひび割
れや剥離を起こす欠点がある。
When the value of 0DB10DA is smaller than 0.7, the inner diameter of the hollow fiber becomes small, the pressure loss of permeated water becomes large, and the performance of the fluid separation element is significantly reduced. Also 0DB10D
If the value of A is larger than 0.95, the gap between the hollow fibers becomes small, making it difficult to impregnate the adhesive resin, causing liquid leakage, and poor adhesion at the adhesive interface, resulting in cracking or peeling during operation. It has the disadvantage of causing

上述のような条件を充たす中空繊維は、中空繊維の接着
部を大気中で風乾するか、熱風乾燥することによって得
られるが、その乾燥程度を充分に制御することが必要で
ある。
Hollow fibers satisfying the above conditions can be obtained by air drying the bonded portion of the hollow fibers in the atmosphere or by hot air drying, but it is necessary to sufficiently control the degree of drying.

本発明に使用する接着剤樹脂は、通常エポキシ樹脂を使
用するが、他の熱硬化性樹脂又は熱可塑性樹脂であって
もしかし、中空m維の材質を考慮して、これと親和性の
ある樹脂を選択するのが好ましい。
The adhesive resin used in the present invention is usually an epoxy resin, but other thermosetting resins or thermoplastic resins may also be used. Preferably, a resin is selected.

本発明の中空繊維膜を使用することによって、樹脂接着
部で中空繊維の剥離や樹脂部のひび割れを起こさないば
かりでなく、流体分離素子の圧力損失を増大させること
がなく、また中空繊維の外径減少によって樹脂部の中空
繊維の充填密度が低下するので、接着剤樹脂の中空繊維
束間隙への含浸が容易となり、接着強度が向上し、中空
繊維が充分に固着され処理能力が大幅に上昇する利点が
ある。
By using the hollow fiber membrane of the present invention, not only will the hollow fibers not peel off at the resin bonded part and the resin part will not crack, but the pressure loss of the fluid separation element will not increase, and the As the diameter decreases, the filling density of the hollow fibers in the resin part decreases, making it easier to impregnate the adhesive resin into the gaps between the hollow fiber bundles, improving adhesive strength, and ensuring that the hollow fibers are sufficiently fixed, significantly increasing processing capacity. There are advantages to doing so.

次に実施例について本発明を更に詳細に説明する。Next, the present invention will be explained in more detail with reference to Examples.

実施例 三酢酸セル田−スからなる中空繊維膜(外径160μ、
内径70μ、空孔率52%)の束の樹脂接着部分を10
0℃の熱風で乾燥し、外径130μ、内径50μ、空孔
率36%(従ってHB/HA、?0.69.0DB10
DA=0.81)まで乾燥し、接潰剤q脂(エポキシ樹
脂)により接着、固定して図面のような流体分離素子を
製造した。この分離素子は、大気中に長期間、開孔部を
暴露しても中空繊維膜と接着剤樹脂間に剥離や樹脂層の
ひび割れを起こすことはなく、また使用状態においても
圧力損失が増大することはなく、分離効率が低下するこ
ともなかった。
Example Hollow fiber membrane made of triacetic acid cellulose (outer diameter 160μ,
The resin bonded part of the bundle (inner diameter 70μ, porosity 52%)
Dry with hot air at 0℃, outer diameter 130μ, inner diameter 50μ, porosity 36% (Hence, HB/HA, ?0.69.0DB10
It was dried to DA=0.81) and adhered and fixed using a crushing agent q fat (epoxy resin) to produce a fluid separation element as shown in the drawing. This separation element does not cause peeling between the hollow fiber membrane and adhesive resin or cracks in the resin layer even if the open pores are exposed to the atmosphere for a long period of time, and pressure loss increases even when in use. There was no decrease in separation efficiency.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は、本発明の流体分離素子の一例を示す一部切欠正
面図である。 1:ケース   2:選択透過性中空繊維束3.3/:
樹脂層 4:内 室 5:外 室   6:0−リング 7:孔あき管  8:孔 9、10 :流出管
The drawing is a partially cutaway front view showing an example of the fluid separation element of the present invention. 1: Case 2: Permselective hollow fiber bundle 3.3/:
Resin layer 4: Inner chamber 5: Outer chamber 6: 0-ring 7: Perforated pipe 8: Holes 9, 10: Outflow pipe

Claims (1)

【特許請求の範囲】[Claims] (1)選択透過性中空繊維膜(セルロースアセテート系
中空繊維膜を除く)からなる繊維束をケース中に収容し
、端部を樹脂で接着するとともに接着部を乾燥して下式
を満足するように繊維間隙を閉塞した流体分離素子の製
造方法。 I )有効透過部の中空繊維(A)の空孔率(H_A%
)と樹脂による接着部の中空繊維膜(B)の空孔率(H
_B%)との比が式 0.9>H_B/H_A>0.4 を充たし、かつ II)上記有効透過部中空繊維膜(A)の外径(OD_A
)と接着部中空繊維膜(B)の外径(OD_B)との比
が式 0.95≧OD_B/OD_A>0.7
(1) A fiber bundle made of permselective hollow fiber membranes (excluding cellulose acetate hollow fiber membranes) is housed in a case, and the ends are bonded with resin and the bonded portion is dried so that the following formula is satisfied. A method for manufacturing a fluid separation element in which fiber gaps are closed. I) Porosity of hollow fiber (A) in effective permeation area (H_A%
) and the porosity (H
_B%) satisfies the formula 0.9>H_B/H_A>0.4, and II) the outer diameter (OD_A
) and the outer diameter (OD_B) of the adhesive hollow fiber membrane (B) is expressed by the formula 0.95≧OD_B/OD_A>0.7
JP926689A 1989-01-17 1989-01-17 Production of element for separating fluid Pending JPH022834A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP926689A JPH022834A (en) 1989-01-17 1989-01-17 Production of element for separating fluid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP926689A JPH022834A (en) 1989-01-17 1989-01-17 Production of element for separating fluid

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP9705780A Division JPS5735907A (en) 1980-07-15 1980-07-15 Fluid separating element

Publications (1)

Publication Number Publication Date
JPH022834A true JPH022834A (en) 1990-01-08

Family

ID=11715639

Family Applications (1)

Application Number Title Priority Date Filing Date
JP926689A Pending JPH022834A (en) 1989-01-17 1989-01-17 Production of element for separating fluid

Country Status (1)

Country Link
JP (1) JPH022834A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008055304A (en) * 2006-08-30 2008-03-13 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module and method for producing hollow fiber membrane module
JP2012183501A (en) * 2011-03-07 2012-09-27 Kitz Microfilter Corp Nylon hollow yarn membrane module and production method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52144421A (en) * 1976-05-21 1977-12-01 Kuraray Co Ltd Polyvinyl alcohol hollow fiber with selective permeability

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52144421A (en) * 1976-05-21 1977-12-01 Kuraray Co Ltd Polyvinyl alcohol hollow fiber with selective permeability

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008055304A (en) * 2006-08-30 2008-03-13 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module and method for producing hollow fiber membrane module
JP2012183501A (en) * 2011-03-07 2012-09-27 Kitz Microfilter Corp Nylon hollow yarn membrane module and production method thereof

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