JPH0240047B2 - - Google Patents

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Publication number
JPH0240047B2
JPH0240047B2 JP61099369A JP9936986A JPH0240047B2 JP H0240047 B2 JPH0240047 B2 JP H0240047B2 JP 61099369 A JP61099369 A JP 61099369A JP 9936986 A JP9936986 A JP 9936986A JP H0240047 B2 JPH0240047 B2 JP H0240047B2
Authority
JP
Japan
Prior art keywords
iodide
reaction
aromatic compound
electrolytic
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61099369A
Other languages
Japanese (ja)
Other versions
JPS6263527A (en
Inventor
Juji Matsuoka
Kazunori Yamataka
Atsushi Shimizu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Publication of JPS6263527A publication Critical patent/JPS6263527A/en
Publication of JPH0240047B2 publication Critical patent/JPH0240047B2/ja
Granted legal-status Critical Current

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Description

【発明の詳现な説明】[Detailed description of the invention]

産業䞊の利甚分野 本発明は、電子䟛䞎性基を有する芳銙族化合物
を電解酞化反応によりペり玠化し、ペり玠化芳銙
族化合物を埗お、次いで求栞詊薬ず反応させお芳
銙族化合物を補造する方法に関するものである。
特には、アニリン以䞋、ANず略すから―
ペヌドアニリン以䞋、PIAず略すを埗お、次
いで―プニレンゞアミン以䞋、PPDず略
すを補造する方法に関するものである。 PPDは染料、顔料、医薬品、アラミド繊維、
ポリむミド暹脂のモノマヌなどの合成䞭間䜓ずし
お有甚な甚途がある。 埓来の技術 電子䟛䞎性基を有する芳銙族化合物を電解酞化
反応によりペり玠化し、次いで求栞詊薬ず反応さ
せお芳銙族化合物を補造する方法ずしおは、AN
を電解酞化反応ペり玠化しPIAを埗お、次いでア
ンモニアず反応させる米囜特蚱第3975439が知ら
れおいる。この方法では、ANを隔膜法の電解酞
化反応によりPIAを埗お、アンモニアずPIAを反
応させた埌、副生成するペり化アンモニりムず氎
酞化ナトリりムを反応させアンモニアずペり化ナ
トりムを回収し、回収したペり化ナトリりムを電
解系に戻しお、PPDを補造しおいる。 発明が解決しようずする問題点 埓来技術にしたが぀お電解反応を行なうず、隔
膜を甚いた堎合には、電解反応ず共にペり化氎玠
が生成し、かなり急激に酞性ずな぀おくる。陜極
液は最初油氎の局系であるが、電解の進行ず共
に遂には均䞀系になる。このような珟象に぀いお
の蚘述はないが、陜極液のデカンタヌでの分離を
保蚌するための手段ずしお、氎酞化ナトリりム氎
溶液を加えおPHを〜の範囲に保持するずいう
蚘茉がある。 しかし、比范䟋にも瀺したように、氎酞化ナト
リりム氎溶液を加えながら電解反応を行なうず、
そもそもPHを〜の範囲に保持するこずが極め
お難しいのみでなく、電圧の倉動もかなり激し
く、電解反応を安定に行なうこずが極めお困難で
あるこずが刀明した。さらに副生物、䟋えばアゟ
ベンれンや―アミノゞプニルアミンなども少
量ではあるが生成しおいた。たた、隔膜この堎
合はパヌフルオロカヌボン型陜むオン亀換膜を甚
いたを通しお油局が移動しおいるこずが芳察さ
れた。䞀方、無隔膜電解の堎合にも、比范䟋に瀺
したように電流効率がかなり倧幅に䜎䞋し、か぀
副生物であるアゟベンれンや―アミノゞプニ
ルアミンが倚量に生成した。 問題点を解決するための手段および䜜甚 本発明者らは、䞊蚘のような埓来法の持぀欠点
を克服し、工業化に耐え埗る技術を開発するため
鋭意研究を重ねた結果、リン酞アンモニりム、リ
ン酞ナトリりムたたはリン酞カリりムを電解液に
加えるこずによ぀お、PIAを高い電流効率で、か
぀副生物の生成を䜎く抑え、しかも、電解反応を
安定しお行なうこずができるこずを芋出した。さ
らには、電解液氎盞のPHを特定の範囲に限定する
こずにより、より䞀局の効果が発揮できるこずを
芋出した。この考え方は、埓来技術にあるPPD
の補造のみでなく、特定の電子䟛䞎性基を有する
芳銙族化合物にも適甚できる。たた、電解酞化反
応によ぀お生成するペり玠は、電解系倖に取り出
しお電子䟛䞎性を有する芳銙族化合物ず反応させ
るこずもできるので、電解系内で䞍安定な芳銙族
化合物も本発明を適甚できる。 本発明は、以䞊の知芋に基づくものであり、リ
ン酞アンモニりム、リン酞ナトリりムたたはリン
酞カリりムによりPHを5.5ないし10.0に保持した
電解液䞭で、氎に可溶であ぀お電解質のペり化物
を電解酞化しお埗られるペり玠を、アミノ基、
―アルキルアミノ基、N′―ゞアルキルアミ
ノ基、ヒドロキシ基たたはアルコキシ基を有する
芳銙族化合物ず反応させ、埗られるペり玠化芳銙
族化合物に、アンモニア、アミノプノヌル、シ
アンむオンたたはヒドロキシむオンを求栞詊薬ず
しお反応させるこずを特城ずする芳銙族化合物の
補造方法である。 本発明では、リン酞アンモニりム、リン酞ナト
リりムたたはリン酞カリりムを電解液に添加する
が、これによ぀お電解反応を極めお安定に行なう
こずができる。すなわち、電解液氎盞のPH倉化が
極めお暖やかであり、か぀PH調節も容易に行なう
こずができる。たた、芳銙族モノアミンやペり玠
化芳銙族アミノ化合物を解離させる皋床も少ない
ため、それらがむオン化しお隔膜を通぀お陰極偎
ぞ移行したり、副反応を生起するこずが少なくな
る。たた、電圧の倉化も少なく、か぀電圧も䜎く
なる。 䞊蚘リン酞アンモニりム、リン酞ナトリりムお
よびリン酞カリりムのうちで、工業的には、リン
酞ナトリりムが奜たしい。氎局䞭のリン酞塩濃床
は〜20重量が奜たしく、20重量を超えるず
氎局の粘床が高くなる。 本発明に甚いるアミノ基、―アルキルアミノ
基、N′―ゞアルキルアミノ基、ヒドロキシ
基たたはアルコキシ基を有する芳銙族化合物は、
ハメツトの眮換基定数σp−が−0.25以䞋のもの
が奜たしい。−0.25より倧きい電子䟛䞎性基を有
する芳銙族化合物は、電流効率が極端に䜎くなる
か、反応しない。䞊蚘芳銙族化合物ずしおは、特
に、アニリン、―メチルアニリン、―ゞ
メチルアニリン、―トルむゞン、―トルむゞ
ン、―メチル――トルむゞン、―ゞメ
チル――トルむゞン、―メチル――トルむ
ゞン、―ゞメチル――トルむゞン等の芳
銙族アミノ化合物や、プノヌル、アニ゜ヌル、
―クレゟヌル、―クレゟヌル、―キシ
レノヌル、―キシレノヌル等のプノヌル
誘導䜓が奜適である。 本発明では、電解液の氎局のPHが電解反応に極
めお倧きな圱響を及がすこずも明らかにした。実
斜䟋、比范䟋で明らかなように、特定範囲のPHで
のみ高い電流効率が埗られ、か぀副生物もほずん
ど生成しないこずを明らかにした。すなわち、芳
銙族アミノ化合物の堎合、氎局のPH範囲は5.5〜
6.9の範囲が奜たしい。PHが6.9より高いアルカリ
性では、電流効率の䜎䞋が特に著しく、アゟベン
れン型や―アミノゞプニルアミン型の副生物
の生成がかなり増加しおくる。この珟象は、無隔
膜電解法の堎合に氎盞がアルカリ性にな぀おくる
ので顕著に珟われる。PHが5.5より䜎くなるず、
芳銙族アミノ化合物やペり玠化芳銙族アミノ化合
物の塩の生成が倚くなり、隔膜電解法の堎合、膜
を通過しお陰極偎ぞ移動する量が増加しおくる。
たた、電解反応を正垞に行なうこずが困難にな
る。 䞀方、プノヌル誘導䜓の堎合は、氎局のPHを
6.5〜10.0の範囲に保持するこずが収率の点で奜
たしい。 本発明においおは、これらの電子䟛䞎性基を有
する芳銙族化合物は、電解酞化反応の前、電解酞
化反応の途䞭、あるいは電解酞化反応の埌の任意
の段階で反応系䞭ぞ䟛絊するこずができる。た
た、これらを任意に組合わせた䟛絊方法を甚いお
もよい。いずれの堎合もペり玠化芳銙族化合物を
埗るこずができる。したが぀お、本発明においお
は、電子䟛䞎性基を有する芳銙族化合物の反応系
内ぞの䟛絊時期を自由に遞ぶこずが可胜である。
たた、いずれの堎合も反応液䞭の氎局のPHを該特
定範囲に保持するこずが奜たしい。 芳銙族アミノ化合物の堎合は、ペり化物を電解
酞化し、ペり玠を生成した埌、反応系に䟛絊する
こずも可胜で、この堎合は、芳銙族アミノ化合物
の反応率を容易に䞊げるこずが可胜である。 本発明においお、プノヌル誘導䜓を扱う堎合
には、該プノヌル誘導䜓をペり玠発生電解反応
の埌に反応系内に䟛絊するこずが奜適である。電
解酞化反応系にプノヌル誘導䜓が存圚するず酞
化され、副生成物が倚くなる。 本発明においお、氎に可溶であ぀お電解質のペ
り化物ずしおは、ペり化アンモニりム、アルカリ
金属のペり化物、ペり化第玚アンモニりム塩な
どを挙げるこずができ、奜たしくはペり化アンモ
ニりム、ペり化ナトリりム、ペり化カリりムが甚
いられる。工業的には特にペり化ナトリりムが奜
たしい。カチオンは前述のリン酞塩のカチオンず
同じであるこずが奜たしい。 ペり化物の電解反応は、隔膜法、無隔膜法いず
れの方法でも支障なく行うこずができる。隔膜法
の堎合は、陜極でペり化氎玠が生成し、陰極では
察応する氎酞化物が生成する。氎酞化物が必芁な
堎合は、隔膜法が遞択される。䞀方、無隔膜法の
堎合は、陰極で生成する氎酞化物のため氎局がア
ルカリ性ずなり、電流効率が䜎䞋する危険性が高
いが、本発明によれば、実斜䟋および比范䟋
、で明らかな劂く、PH倉化が少なく、高い電流
効率が安定しお埗られる。この方法は隔膜が䞍芁
であり、電槜構造が簡単ずなり、しかも、電極間
隔を狭くでき、電力原単䜍の向䞊が図れる。 陜極材料ずしおは、癜金、ルテニりム、ロゞり
ム、むリゞりムを単独もしくはチタンやタンタル
にメツキしたもの、各々合金、合金メツキ、た
た、癜金、ルテニりム、ロゞりム、むリゞりムず
バルブメタルチタン、タンタルなどずの酞化
物合金、炭玠などを挙げるこずができる。 陰極材料ずしおは、氎玠過電圧の䜎いものが奜
たしいが、特に限定されるこずなく、鉄、ニツケ
ル、ステンレス、チタンなどを挙げるこずができ
る。 隔膜を甚いる堎合は、必芁に応じおカチオン亀
換膜、アニオン亀換膜などが甚いられる。 以䞋、隔膜法に぀いお述べる。その蚘述は、無
隔膜法においおも抂ね適甚できるので、実斜䟋を
瀺すに止めた。 電解槜は有機電解反応においお通垞甚いられる
ものであ぀お、電解液を䞡極の間に通過させるこ
ずができるようなものであればよい。䟋えば、電
解槜は陰極板ず陜極板を平行に察立させ、䞡極の
間に陰極宀、陜極宀を圢成するように、膜䞀極間
隔を芏定するポリ゚チレン板、隔膜、ポリ゚チレ
ン板をこの順序に眮く。これらのポリ゚チレン板
の䞭倮郚分には、電解液が通過するように開孔郚
を蚭ける。電極の通電面積は、この開孔郚の倧き
さによ぀おきたり、そしお、電極ず隔膜ずの間隔
は、このポリ゚チレン板の厚みによ぀お芏定され
る。陜極液ず陰極液は、それぞれのタンクから電
解槜に蚭けられた䟛絊口を経お陜極宀、陰極宀に
入り、宀内を通過する間に䞀郚が反応しお流出口
から出お、陜極液タンク、陰極液タンクに戻り、
タンクず宀ずの間を埪環する。 電流密床は〜30Am2が奜たしく、30A
m2より高い電流密床では電圧が著しく高くな
り、1Am2より䜎い電流密床では生産性が悪
くなる。 電解枩床は20〜80℃が奜たしい。枩床が20℃よ
り䜎いず電圧が䞊昇し、電力原単䜍が悪くなり、
80℃より高いず電槜材質䞊実斜できなくなる。 電解槜内の電解液流速は0.1〜4m秒が奜たし
い。0.1m秒より遅い流速では電流効率が䜎䞋
し、4m秒より速い流速では電解槜内の圧損倱
が非垞に倚くなる。 電極ず隔膜の間隔は、通垞0.5〜mmが奜たし
い。 氎盞のPHの調敎は、必芁に応じお、察応する氎
酞化物、ペり化氎玠、リン酞などを加えお行うこ
ずができる。 ペり化物を電解酞化し、ペり玠を生成させた
埌、芳銙族アミノ化合物ず反応させる堎合は、氎
局のPHを5.5〜6.9に保ちながら、芳銙族アミノ化
合物に生成ペり玠を連続的たたは断続的に添加し
お反応させるこずが奜たしい。 本発明では、次に電解反応で埗たペり玠化芳銙
族化合物をアンモニア、アミノプノヌル、シア
ンむオンたたはヒドロキシむオンの求栞詊薬ず反
応させお、察応する芳銙族化合物を補造する。 以䞋に、ペり玠化芳銙族化合物をアンモニアで
アミノ化しお、察応する芳銙族アミノ化合物を補
造する堎合の詳现に぀いお、ペり玠化芳銙族化合
物がPIAであり、芳銙族アミノ化合物がPPDであ
る䟋に぀いお述べる。 アミノ化反応は、電解反応で生成したPIAを含
有する油局に觊媒ずアンモニアを加えお行なう。
電解反応で埗られた油局は、原料であるAN、生
成物であるPIAおよび溶解床分の氎を含んでお
り、アミノ化反応は基本的には非氎系ではなく、
氎の存圚䞋で行なわれる。アンモニアはペり玠化
芳銙族化合物に察しお10〜50倍モル量加えるが、
20〜30倍モル量加えるのが奜たしい。アンモニア
䞭の氎濃床は、50重量より少ない量であれば問
題なく、20重量より少ない量であれば、副生物
がより少なくなる点で奜たしい。アミノ化反応枩
床は、甚いる觊媒の皮類および量ずも関係しおく
るが、宀枩以䞊であれば反応を進めるこずはでき
るが、反応速床の芳点から50℃以䞊が奜たしく、
反応圧力の芳点からは150℃以䞋が奜たしい。た
た、アミノ化反応ではペり玠化芳銙族化合物を完
党に反応させおおくこずが奜たしいが、そのため
には、反応枩床を70℃以䞊で行なうこずが奜たし
い。 アミノ化反応に甚いる觊媒は第䞀銅化合物が奜
たしい。さらに奜たしくは、アニオンが同䞀であ
るペり化第䞀銅の他に氎酞化第䞀銅、酞化第䞀銅
などである。第二銅化合物では反応速床が遅い。
觊媒は、ペり玠化芳銙族アミノ化合物に察しお
0.5〜50モル量甚いられるが、反応速床ずいう
芳点から〜20モルが奜たしい。 アミノ化反応終了埌の反応液は、AN、生成物
であるPPD、ペり化アンモニりム、觊媒、過剰
のアンモニア、氎を含む液である。この反応液か
ら生成物であるPPDを分離するためには、たず
過剰のアンモニアを回収分離し、次いで觊媒を回
収分離し、次いでペり化アンモニりムを回収分離
し、その埌に芳銙族ゞアミンを回収分離するこず
が必芁である。 アミノ化反応液から銅觊媒を回収するために
は、䜙剰アンモニアを陀去した埌、アンモニりム
むオンペり化アンモニりムずしお存圚する
を、隔膜電解法でペり玠化芳銙族化合物を補造す
る堎合には、副生する氎酞化アルカリを添加しお
陀去し、無隔膜電解法で補造する堎合には、氎を
添加しお局分離し、氎抜出などにより陀去した
埌に、゚ヌテル類ず氎酞化アルカリ同時に存圚さ
せるこずによ぀お行うこずが奜たしい。アンモニ
アを陀去しないず、銅觊媒を完党に回収できず、
氎酞化アルカリず゚ヌテル類を同時に添加しない
ず、銅觊媒を完党に回収できない。ただし、AN
をほずんど含たないPIAを甚いおアミノ化を行぀
た堎合は、゚ヌテル類を添加しなくおも、銅觊媒
を回収するこずが可胜である。 ゚ヌテル類は炭玠数が〜の脂肪族゚ヌテル
であるこずが奜たしい。さらに奜たしくは、工業
的に入手容易なゞブチル゚ヌテル、ゞむ゜プロピ
ル゚ヌテルである。炭玠数以䞋では、銅觊媒の
分離が䞍十分であり、炭玠数以䞊では、沞点が
高くなり蒞留分離が困難ずなる。゚ヌテル類の添
加量は、アミノ化反応液に含たれるANの0.5〜
倍量が奜たしい。0.5倍量未満では、銅觊媒の分
離が䞍十分であり、倍量より倚いず、゚ヌテル
類の埪環が倚くなる。 氎酞化アルカリは氎酞化ナトリりムたたは氎酞
化カリりムが奜たしい。特に隔膜法の堎合は、陰
極で生成する氎酞化アルカリを甚いるこずができ
る。 アミノ化反応で副生するペり化アンモニりム
は、氎溶液ずしお回収しお電解液䞭に埪環するこ
ずが工業的に奜たしいが、回収したペり化物以倖
のペり化物ず混合しお埪環するこずもできる。ペ
り化アンモニりムの埪環は、必芁に応じお、ペり
化アルカリに倉換した埌埪環する。前述したよう
に、隔膜匏電解法でペり玠化芳銙族化合物を補造
する堎合には、ペり化アルカリに倉換するこずが
奜たしい。 ペり化アンモニりムの回収分離は、䟋えば、觊
媒の分離時に氎酞化アルカリ氎溶液を添加しお、
ペり化アルカリずしお氎酞化アルカリ氎溶液偎に
油局から抜出分離するか、たたは觊媒を分離した
埌に氎を添加しお、ペり化アンモニりムの氎溶液
ずしお油局から抜出分離する。 䞀方、PPDは、出発原料であるANを含む油局
に䞻に存圚しおいるが、ペり化アルカリたたはペ
り化アンモニりムを含む氎局にも盞圓量分配しお
おり、この氎局を、䟋えばANで抜出するこずが
奜たしい。このようにしお埗られるPPD、ANを
含む液からのPPDの分離は、蒞留によ぀お行な
う。 前述のようにしお回収したペり化アルカリたた
はペり化アンモニりムこれらをたずめおペり化
物ず略蚘する氎溶液は、単独もしくはそれ以倖
のペり化物を混合した埌に、電解液䞭に埪環す
る。この埪環氎溶液䞭には、前述の抜出凊理を行
な぀お、生成物である芳銙族ゞアミンを分離しお
も、氎ぞの溶解床がかなりあるため、少なからず
混入しおいるのが䞀般的である。 本発明のもう䞀぀の特城は、電解液䞭に埪環す
るペり化物氎溶液䞭のPPDの量を芏制するこず
にある。実斜䟋、比范䟋にも瀺
したように、電解液䞭にPPDが少量でも混入し
おくるず、電解反応を倧幅に悪化させる原因ずな
るこずを芋出した。すなわち、電解液䞭のPPD
の濃床が増加しおくるず、電流効率が倧幅に䜎䞋
するようになり、しかも、陜極面䞊にポリマヌ状
物質が付着しお、電圧が䞊昇しおくる珟象が起
る。このような珟象を防止するためには、電解液
䞭に埪環するペり化物氎溶液䞭のPPDを培底し
お陀去する必芁がある。すなわち、電解液䞭の
PPDの濃床を0.5重量以䞋に保持する濃床にた
で、埪環ペり化物氎溶液䞭から陀去しおおくこず
が奜たしい。さらに奜たしくは、電解液䞭の
PPDの濃床を0.1重量以䞋に保持するこずであ
る。以䞊の知芋に基づく工倫を加えるこずによ
り、ペり化物の電解系ぞの回収埪環をも含めた党
䜓プロセスを組立おるこずが可胜にな぀たのであ
る。 次に、ペり玠化芳銙族化合物ずアミノプノヌ
ルずの反応を、䞀䟋ずしおPIAずアミノプノヌ
ルずのカツプリング反応によ぀おゞアミノゞプ
ニル゚ヌテル以䞋DADPEず略蚘するを補造
する方法に぀いお詳现に述べる。 溶媒ずしおは、ゞメチルスルホキシド、ゞメチ
ルホルムアミド、ゞメチルアセトアミド、アニリ
ン、テトラヒドロフラン、ベンれン、トル゚ンな
どが甚いられるが、特に極性溶媒が奜たしい。こ
れらの溶媒は単独でも、たた、皮以䞊混合しお
甚いおもよい。 觊媒ずしおは、銅たたはほずんどの銅化合物が
甚いられるが、奜適なのは、ペり化第銅、塩化
第銅、酞化第銅、臭化第銅、シアン化第
銅、硫酞銅、塩化第銅、氎酞化第銅、酞化第
銅、臭化第銅、リン酞第銅、硝酞銅、炭酞
銅、酢酞銅などである。これらの化合物は、単独
で甚いおも皮以䞊混合しお甚いおもよい。その
䜿甚量に぀いおは特に制限はないが、反応物であ
るPIAに察しお0.1モル〜50モルの範囲が奜
たしい。 アルカリずしおは、氎酞化ナトリりム、氎酞化
カリりム、アルコラヌト、氎玠化ナトリりム、ナ
トリりムアミド、ナトリりム、カリりムなどが甚
いられるが、カツプリング反応埌に副生するペり
化アルカリの回収を考えた堎合、氎酞化ナトリり
ムたたは氎酞化カリりムを甚いるこずが奜たし
い。すなわち、回収されたペり化アルカリは、適
圓な粟補凊理の埌に、PIA補造の電解工皋に埪環
される。この際、生成物であるDADPEは、アミ
ノ化生成物のPPDず同様に、電解反応を倧幅に
悪化させるため、電解液䞭の濃床は0.5重量以
䞋、奜たしくは0.1重量以䞋に保持するこずが
必芁である。 カツプリング反応は、PIA、アミノプノヌ
ル、アルカリ、觊媒、溶媒を䞀床に反応噚に入れ
お反応させおもよく、たた、アミノプノヌルず
アルカリず溶媒のみで䞀旊アミノプノヌルのア
ルコラヌトを生成しおおき、そこぞPIA、觊媒を
入れお反応させおもよい。反応は宀枩から200℃
の枩床範囲で行なわれるが、反応枩床は反応時間
ずの関係から遞択できる。たた、反応は窒玠たた
はアルゎン気流䞋で行なうこずが奜たしい。 次に、ペり玠化芳銙族化合物ずシアンむオンず
の反応を、䞀䟋ずしおPIAずシアノ化合物ずの反
応によ぀お―アミノベンゟニトリル以䞋、
PABNず略蚘するを補造する方法に぀いお詳
现に述べる。 溶媒ずしおは極性溶媒が通垞甚いられ、䞀般的
には、メタノヌル、゚タノヌル、゚チレングリコ
ヌル、゚チレングリコヌルモノメチル゚ヌテル、
アセトニトリル、アニリン、ゞメチルホルムアミ
ド、ゞメチルアセトアミド、ゞメチルスルホキシ
ドなどが甚いられるが、極性非プロトン性溶媒が
奜たしい。これらの溶媒は、単独でも、皮以䞊
混合しお甚いおもよい。 觊媒ずしおは、シアン化第銅が最も奜たしく
甚いられるが、その他、ペり化第銅、硫酞銅、
酞化第銅、臭化第銅、塩化第銅、酞化第
銅、臭化第銅、塩化第銅、酢酞銅、硝酞銅な
どが単独たたは皮以䞊混合しお甚いられる。そ
の䜿甚量に぀いおは特に制限はないが、反応物で
あるPIAに察しお0.1〜50モルの範囲が奜たし
い。 シアノ化合物ずしおは、䞀般にはシアン化ナト
リりムやシアン化カリりムを甚いるが、シアン化
氎玠を甚いるこずも可胜である。 反応はPIA、シアノ化合物、觊媒、溶媒を反応
噚に入れ、50℃から250℃の枩床範囲で行なわれ
るが、反応枩床は反応時間ずの関係から遞択でき
る。たた、反応は窒玠雰囲気化で行なうこずが奜
たしい。 反応によ぀お回収されたペり化物は、適圓な粟
補凊理を行な぀た埌に、PIA補造の電解工皋に埪
環され再䜿甚される。この際、生成物である
PABNは、アミノ化反応の際のPPDず同様に、
電解反応を悪化させるこずになるため、電解液䞭
の濃床を0.5重量以䞋に保持する必芁がある。 次に、ペり玠化芳銙族化合物ずヒドロキシむオ
ンずの反応を、䞀䟋ずしおPIAずヒドロキシ化合
物ずの反応によ぀お―アミノプノヌルを補造
する方法に぀いお詳现に述べる。 觊媒ずしおは、酞化第銅が最も奜たしく甚い
られるが、その他、ペり化第銅、硫酞銅、酞化
第銅、臭化第銅、塩化第銅、酞化第銅、
臭化第銅、塩化第銅、酢酞銅、硝酞銅などが
単独たたは皮以䞊混合しお甚いられる。その䜿
甚量に぀いおは特に制限はないが、反応物である
PIAに察しお0.1〜50モルの範囲が奜たしい。 ヒドロキシ化合物ずしおは、氎酞化ナトリり
ム、氎酞化カリりムが反応埌副生するペり化アル
カリの回収の点からも奜たしく甚いられる。すな
わち、回収されたペり化アルカリは、適圓な粟補
凊理の埌に、PIA補造の電解工皋に埪環され再䜿
甚される。この際、生成物である―アミノプ
ノヌルの電解系ぞの混入は、電解反応を倧幅に悪
化させるこずになるため、電解液䞭の―アミノ
プノヌルの濃床を0.5重量以䞋、奜たしくは
0.1重量以䞋に保持する必芁がある。 以䞊で詳述したペり玠化芳銙族化合物ず求栞詊
薬ずの反応以倖にも、同様に適宜反応させお芳銙
族化合物を補造できる。 次に、本発明の䟋であるANからPPDを補造
する方法の想定䟋を、図面に瀺したフロヌシヌ
トにより説明する。は陜極液タンクであり、導
管から原料ANが䟛絊され、蒞留塔で濃瞮
された回収ペり化ナトリりムおよび蒞留塔で
回収されたANが埪環される。陜極液は陜むオン
亀換暹脂膜で仕切られた電解槜ぞ埪環され、そ
の間に電解ペり玠化反応が行なわれる。 䞀方、は陰極液タンクであり、陰極液は、䟋
えば氎酞化ナトリりム氎溶液であり、電解槜ぞ
埪環される。陜極液の䞀郚はデカンタヌに送
り、氎局であるリン酞ナトリりム、ペり化ナトリ
りムの氎溶液ず有機局であるPIAのAN溶液を分
離させる。氎局は陜極液タンクに埪環される。
有機局は導管を経お、アミノ化反応噚に送ら
れる。アミノ化反応液は、導管からアンモニア
が䟛絊され、アンモニア氎蒞留塔で回収され
たアンモニアず䞀緒に圧瞮されお䟛絊され、さら
に、フむルタヌで分離回収したペり化第銅
觊媒が導管を経お䟛絊され調補される。 反応が終了するず、過剰アンモニアをアンモニ
ア氎蒞留塔を経お回収した埌、導管より
陰極液の氎酞化ナトリりム氎溶液を圓量より過剰
に加えお、アミノ化反応で副生したペり化アンモ
ニりムをペり化ナトリりムに倉換するず同時に、
発生するアンモニアをアンモニア氎蒞留塔を
経お回収する。この際、蒞発しおくるアンモニア
氎をアンモニア氎蒞留塔で氎を分離する。ア
ンモニアを陀去した反応液は、觊媒分離槜ぞ
送られ、デカンタヌで回収されたゞブチル゚
ヌテル局が䟛絊され、混合されお銅觊媒が析出さ
れる。析出した銅觊媒は、フむルタヌで分離
し埪環䟛絊される。 銅觊媒を分離した反応液は、デカンタヌに
送られお、䞊局のゞブチル゚ヌテル局ず䞋局の
PPD、ペり化ナトリりム氎溶液が分離される。
䞋局の氎溶液は、導管を経お抜出塔ぞ送
られる。抜出塔には、導管からANが、
導管から氎酞化ナトリりム氎溶液が䟛絊され
お、䞊郚からはPPDのAN溶液が埗られ、䞋郚か
らはペり化ナトリりムず氎酞化ナトリりムの氎溶
液が埗られる。抜出塔で埗られたPPDのAN
溶液は、AN蒞留塔に送られお、ANが回収
され、―プニレンゞアミン以䞋、OPDず
略蚘する陀去槜ぞ送られる。 導管から、䟋えばチオ尿玠が䟛絊され、
OPDが高沞化生成物に倉換される。OPDを倉換
した粗PPDは、蒞留塔に送られお䜎沞点䞍
玔物を陀去した埌、蒞留塔に送られ粟補
PPDが埗られる。蒞留塔の䞋郚からは高沞
点䞍玔物が抜き出される。抜出塔䞋郚より埗
られた氎溶液は、蒞留塔ぞ送られ、過剰な氎
を陀去し、濃瞮されたペり化ナトリりムは、陜極
液タンクに埪環され、陀去した氎は陰極液タン
クに埪環される。 発明の効果 以䞊述べおきたように、本発明によれば、リン
酞アンモニりム、リン酞ナトリりムたたはリン酞
カリりムを加えるこずによ぀お、電解液氎局のPH
倉化および電圧の倉化を抑制し、ペり玠化芳銙族
化合物の電流効率の䜎䞋するのを防止するず共
に、なおか぀電流効率を高めるこずができる。さ
らには副生物の生成も枛少させるこずができる。
たた、PHを特定の範囲に限定するこずにより、よ
り䞀局の効果が埗られる。リン酞アンモニりム、
リン酞ナトリりムたたはリン酞カリりムを加え、
電解反応を長期間極めお安定しお行なえるように
な぀たのは、工業的実斜する䞊で極めお倧きな利
点である。しかも、リン酞アンモニりム、リン酞
ナトリりムたたはリン酞カリりムを加えるこずに
よ぀お電圧が䞋り、電力原単䜍の向䞊が図れる。
このようにしお埗られたペり玠化芳銙族化合物を
アンモニア、アミノプノヌル、シアンむオンた
たはヒドロキシむオンの求栞詊薬ず反応させるこ
ずによ぀お、最も収率良く察応する芳銙族化合物
を補造できる。さらには、PPDの補造に圓り、
アミノ化反応埌に生成するペり化物を回収しお電
解系に埪環する際に、少量同䌎する生成物である
PPDの量を抑制し、電解液䞭に存圚するPPDの
濃床を特定の濃床以䞋に抑えるこずにより、電解
反応が悪化するこずを防止できるようにな぀た。
この考え方は、他の芳銙族化合物補造の堎合も
同様である。 以䞊の点で本発明の方法は、極めお優れた芳銙
族化合物の工業的補法である。 実斜䟋 次に、実斜䟋によ぀お本発明をさらに詳现に説
明する。なお、実斜䟋および比范䟋における枬定
倀は、䞋蚘方法によ぀た。 電流効率 生成したPIAのモル数×通電量フアラデヌ単
䜍×100 モル比生成PIA生成OIA たた、実斜䟋および比范䟋におけるは、
電流効率および回収率、転化率、遞択率以倖は党
お重量である。 実斜䟋  陜極液ずしお、リン酞二氎玠ナトリりム75、
リン酞氎玠二ナトリりム75、ペり化ナトリりム
150、アニリン300、氎1200の混合液を甚
い、陜極液タンクに入れた。陰極液タンクには
氎酞化ナトリりム氎溶液Kgを入れた。䞡タン
クの電解液を次の電解槜に埪環した。 電解槜は隔膜で仕切られた陜極液ず陰極宀から
なり、陜極には癜金メツキしたチタン板、陰極に
は鉄板で䞡極ずもにcm×100cmの通電面積を有
するものを甚い、䞡極の間に通電面積がcm×
100cmになるよう開孔郚を有する厚さmmのポリ
゚チレン板枚ず、その䞭倮にはパヌフルオロカ
ヌボンカルボン酞型むオン亀換膜を眮いお陰極宀
ず陜極宀を圢成させたものを甚いた。電解槜は電
解液の䟛絊口ず流出口を有しおおり、電解液は流
速2m秒で流し、電流密床10Am2、電解枩
床50℃で電解を時間行぀た。陜極液氎局のPH
は、あらかじめ6.5に調敎し、電解䞭はNaOHを
加えPHを6.5に保぀た。 平均電圧は3.5Vであ぀た。電解埌、電解液䞭
のPIAをガスクロマトグラフむヌにより分析し
た。その結果、電流効率は94であ぀た。運転䞭
のPH倉化が少なく、PH調敎が容易であ぀た。生成
ペヌドアニリンの比は24であ぀た。 500mlオヌトクレヌブに、電解反応で埗た
PIA30ずAN35の混合液、氎7.2、ペり化第
銅3.5、アンモニア65を入れた。75℃で
時間反応させた。圧力は25Kgcm2であ぀た。反応
終了埌、過剰アンモニアを攟出させ、反応液を埗
た。PPD14が生成しおいた。反応液に15氎
酞化ナトリりム氎溶液49を加え、枛圧䞋80℃に
加熱し、氎15を溜出させるず同時にアンモニア
を陀去した。氎局䞭のPHを枬定したずころ13.1で
あり、氎酞化ナトリりムが残存しおいるので、そ
のたたゞブチル゚ヌテル35を加え、撹拌した
埌、析出物を過し、銅觊媒を回収した。5.5
であ぀た。液を局分離した。䞊局はゞブチル
゚ヌテルが生成分であり、PPDが、銅が
10ppmであ぀た。䞋局はAN、氎、ペり化ナトリ
りムが䞻成分であり、PPDを15含んでいた。
銅濃床は20ppmであ぀た。䞋局は80であり、ア
ニリン20で回抜出した。アニリン局にPPD
の99が抜出された。アニリン溶液を枛圧蒞留し
おPPD12.6を埗た。 比范䟋  実斜䟋の陜極液組成のうちリン酞ナトリりム
を陀いたほかは、実斜䟋ず同条件䞋で電解を行
぀た。電圧は4.1〜4.5Vずやや倉動があり、䞍安
定であ぀た。電流効率は86であ぀た。運転䞭の
PHの調敎が難しく、PHが7.5〜5.1たで倉動した。
生成したペヌドアニリンの比は23.5であ぀
た。反応終了埌、陰極液を芳察したずころ、実斜
䟋では分離しおいなか぀たが、少量ながら有機
局が分離しおいた。 実斜䟋  実斜䟋ず同じ電解液、電解槜を甚い、電解液
の流速2m秒、電解枩床50℃、電流密床10A
m2で、氎局のPHを倉化させお電解を時間行぀
た。結果を衚に瀺した。
(Industrial Application Field) The present invention produces an aromatic compound by iodinating an aromatic compound having an electron donating group by electrolytic oxidation reaction to obtain an iodinated aromatic compound, and then reacting it with a nucleophilic reagent. It's about how to do it.
In particular, from aniline (hereinafter abbreviated as AN) to p-
The present invention relates to a method for obtaining iodoaniline (hereinafter abbreviated as PIA) and then producing p-phenylenediamine (hereinafter abbreviated as PPD). PPD is used for dyes, pigments, pharmaceuticals, aramid fibers,
It has useful uses as a synthetic intermediate such as monomers for polyimide resins. (Prior art) As a method for producing an aromatic compound by iodinating an aromatic compound having an electron-donating group by electrolytic oxidation reaction and then reacting it with a nucleophilic reagent, AN
US Pat. No. 3,975,439 is known in which PIA is obtained by electrolytic oxidation reaction of iodination of PIA, which is then reacted with ammonia. In this method, PIA is obtained by an electrolytic oxidation reaction of AN using the diaphragm method, and after ammonia and PIA are reacted, the by-produced ammonium iodide and sodium hydroxide are reacted to recover ammonia and sodium iodide. The sodium iodide produced is returned to the electrolytic system to produce PPD. (Problems to be Solved by the Invention) When an electrolytic reaction is carried out according to the prior art, when a diaphragm is used, hydrogen iodide is produced along with the electrolytic reaction, and the material becomes acidic quite rapidly. Initially, the anolyte is a two-layer system of oil and water, but as electrolysis progresses, it eventually becomes a homogeneous system. Although there is no description of such a phenomenon, there is a description of adding an aqueous sodium hydroxide solution to maintain the pH in the range of 5 to 8 as a means to ensure separation of the anolyte in the decanter. However, as shown in the comparative example, when an electrolytic reaction is carried out while adding an aqueous sodium hydroxide solution,
In the first place, it was found that not only was it extremely difficult to maintain the pH within the range of 5 to 8, but the voltage also fluctuated considerably, making it extremely difficult to perform the electrolytic reaction stably. Furthermore, by-products such as azobenzene and 4-aminodiphenylamine were also produced, albeit in small amounts. It was also observed that the oil layer was moving through the diaphragm (in this case, a perfluorocarbon type cation exchange membrane was used). On the other hand, in the case of non-diaphragm electrolysis, as shown in the comparative example, the current efficiency was considerably reduced and a large amount of by-products azobenzene and 4-aminodiphenylamine were produced. (Means and effects for solving the problem) The present inventors have conducted extensive research to overcome the drawbacks of the conventional methods as described above and to develop a technology that can withstand industrialization, and as a result, ammonium phosphate discovered that by adding sodium phosphate or potassium phosphate to the electrolyte, it is possible to perform PIA with high current efficiency, suppress the production of by-products, and stably perform the electrolytic reaction. Furthermore, it has been found that even greater effects can be achieved by limiting the pH of the aqueous electrolyte phase to a specific range. This idea is similar to PPD in conventional technology.
It can be applied not only to the production of , but also to aromatic compounds having specific electron-donating groups. In addition, the iodine produced by the electrolytic oxidation reaction can be taken out of the electrolytic system and reacted with an aromatic compound that has electron donating properties, so the present invention can also be applied to aromatic compounds that are unstable within the electrolytic system. can. The present invention is based on the above findings, and uses water-soluble electrolyte iodide in an electrolytic solution whose pH is maintained at 5.5 to 10.0 with ammonium phosphate, sodium phosphate, or potassium phosphate. Iodine obtained by electrolytic oxidation is converted into an amino group, N
-React with an aromatic compound having an alkylamino group, N,N'-dialkylamino group, hydroxy group or alkoxy group, and ammonia, aminophenol, cyan ion or hydroxy ion is nucleophilic to the resulting iodinated aromatic compound. This is a method for producing an aromatic compound, characterized in that the reaction is carried out as a reagent. In the present invention, ammonium phosphate, sodium phosphate, or potassium phosphate is added to the electrolytic solution, which allows the electrolytic reaction to be carried out extremely stably. That is, the pH change of the electrolyte aqueous phase is extremely mild, and the pH can be easily adjusted. Furthermore, since the degree of dissociation of aromatic monoamines and iodinated aromatic amino compounds is small, they are less likely to be ionized and migrate to the cathode side through the diaphragm, or to cause side reactions. Further, there is less change in voltage, and the voltage is also lower. Among the above ammonium phosphate, sodium phosphate and potassium phosphate, sodium phosphate is industrially preferred. The phosphate concentration in the aqueous layer is preferably 1 to 20% by weight, and if it exceeds 20% by weight, the viscosity of the aqueous layer increases. The aromatic compound having an amino group, N-alkylamino group, N,N'-dialkylamino group, hydroxy group or alkoxy group used in the present invention is:
It is preferable that the substituent constant σp-1 of the fitting is -0.25 or less. Aromatic compounds with electron donating groups larger than -0.25 have extremely low current efficiency or do not react. The aromatic compounds mentioned above include, in particular, aniline, N-methylaniline, N,N-dimethylaniline, o-toluidine, m-toluidine, N-methyl-o-toluidine, N,N-dimethyl-o-toluidine, N - Aromatic amino compounds such as methyl-m-toluidine and N,N-dimethyl-m-toluidine, phenol, anisole,
Phenol derivatives such as o-cresol, m-cresol, 2,3-xylenol, 2,4-xylenol are suitable. In the present invention, it has also been revealed that the pH of the aqueous layer of the electrolytic solution has an extremely large effect on the electrolytic reaction. As is clear from the Examples and Comparative Examples, it has been revealed that high current efficiency can be obtained only in a specific pH range, and that almost no by-products are generated. That is, for aromatic amino compounds, the PH range of the aqueous layer is 5.5~
A range of 6.9 is preferred. When the pH is alkaline than 6.9, the current efficiency decreases particularly significantly, and the formation of azobenzene type and 4-aminodiphenylamine type by-products increases considerably. This phenomenon appears prominently in the case of non-diaphragm electrolysis because the aqueous phase becomes alkaline. When the pH is lower than 5.5,
More salts of aromatic amino compounds and iodinated aromatic amino compounds are produced, and in the case of diaphragm electrolysis, the amount that passes through the membrane and moves to the cathode side increases.
Moreover, it becomes difficult to carry out the electrolytic reaction normally. On the other hand, in the case of phenol derivatives, the pH of the aqueous layer is
From the viewpoint of yield, it is preferable to maintain it within the range of 6.5 to 10.0. In the present invention, these aromatic compounds having an electron-donating group can be supplied into the reaction system at any stage before the electrolytic oxidation reaction, during the electrolytic oxidation reaction, or after the electrolytic oxidation reaction. . Furthermore, a supply method combining any of these methods may be used. In either case, an iodinated aromatic compound can be obtained. Therefore, in the present invention, it is possible to freely select the timing of supplying the aromatic compound having an electron donating group into the reaction system.
In any case, it is preferable to maintain the pH of the aqueous layer in the reaction solution within the specified range. In the case of aromatic amino compounds, it is also possible to electrolytically oxidize iodide to generate iodine and then supply it to the reaction system. In this case, it is possible to easily increase the reaction rate of aromatic amino compounds. be. In the present invention, when handling a phenol derivative, it is suitable to supply the phenol derivative into the reaction system after the iodine generating electrolytic reaction. If a phenol derivative is present in the electrolytic oxidation reaction system, it will be oxidized and a large amount of by-products will be produced. In the present invention, examples of iodides that are soluble in water and serve as electrolytes include ammonium iodide, alkali metal iodides, and quaternary ammonium iodide salts, preferably ammonium iodide and iodide. Sodium and potassium iodide are used. Industrially, sodium iodide is particularly preferred. Preferably, the cation is the same as the cation of the phosphate described above. The electrolytic reaction of iodide can be carried out without any problem by either a diaphragm method or a diaphragmless method. In the case of the diaphragm method, hydrogen iodide is produced at the anode and the corresponding hydroxide is produced at the cathode. If hydroxide is required, the diaphragm method is selected. On the other hand, in the case of the non-diaphragm method, there is a high risk that the aqueous layer becomes alkaline due to hydroxide generated at the cathode and the current efficiency decreases; however, according to the present invention, in Example 3 and Comparative Example 3, As is clear, PH changes are small and high current efficiency can be stably obtained. This method does not require a diaphragm, simplifies the structure of the container, and allows the electrode spacing to be narrowed, thereby improving the power consumption rate. Anode materials include platinum, ruthenium, rhodium, and iridium alone or plated with titanium or tantalum, alloys and alloy platings, and oxidation of platinum, ruthenium, rhodium, and iridium with valve metals (titanium, tantalum, etc.). Examples include metal alloys, carbon, etc. The cathode material is preferably one with a low hydrogen overvoltage, but is not particularly limited, and examples include iron, nickel, stainless steel, and titanium. When using a diaphragm, a cation exchange membrane, an anion exchange membrane, etc. are used as necessary. The diaphragm method will be described below. Since the description is generally applicable to the non-diaphragm method, only examples are shown. The electrolytic cell may be one commonly used in organic electrolytic reactions, as long as it is capable of passing an electrolytic solution between the two electrodes. For example, in an electrolytic cell, a cathode plate and an anode plate are opposed in parallel, and a polyethylene plate, a diaphragm, and a polyethylene plate are placed in this order so as to form a cathode chamber and an anode chamber between the two electrodes. . An opening is provided in the center of each of these polyethylene plates to allow the electrolyte to pass therethrough. The current-carrying area of the electrode is determined by the size of the opening, and the distance between the electrode and the diaphragm is determined by the thickness of the polyethylene plate. The anolyte and catholyte enter the anode and cathode chambers from each tank through the supply ports provided in the electrolytic cell, and while passing through the chambers, a portion reacts and exits from the outlet, and is transferred to the anolyte tank. , return to the catholyte tank,
circulate between the tank and the chamber. The current density is preferably 1 to 30A/ dm2 , and 30A/dm2.
Current densities higher than dm 2 result in significantly higher voltages, and current densities lower than 1 A/dm 2 result in poor productivity. The electrolysis temperature is preferably 20 to 80°C. If the temperature is lower than 20℃, the voltage will increase and the power consumption will deteriorate.
If the temperature is higher than 80℃, it cannot be carried out due to the material of the battery case. The flow rate of the electrolytic solution in the electrolytic cell is preferably 0.1 to 4 m/sec. A flow rate lower than 0.1 m/s will reduce the current efficiency, and a flow rate higher than 4 m/s will cause a significant pressure loss within the electrolytic cell. The distance between the electrode and the diaphragm is usually preferably 0.5 to 3 mm. The pH of the aqueous phase can be adjusted, if necessary, by adding a corresponding hydroxide, hydrogen iodide, phosphoric acid, or the like. When iodide is electrolytically oxidized to produce iodine and then reacted with an aromatic amino compound, the produced iodine is continuously or intermittently added to the aromatic amino compound while maintaining the pH of the aqueous layer at 5.5 to 6.9. It is preferable to add and react. In the present invention, the iodinated aromatic compound obtained by electrolytic reaction is then reacted with a nucleophile such as ammonia, aminophenol, cyan ion, or hydroxy ion to produce the corresponding aromatic compound. Below, we will discuss the details of producing a corresponding aromatic amino compound by aminating an iodinated aromatic compound with ammonia, and an example where the iodinated aromatic compound is PIA and the aromatic amino compound is PPD. . The amination reaction is carried out by adding a catalyst and ammonia to an oil layer containing PIA generated by an electrolytic reaction.
The oil layer obtained by the electrolytic reaction contains the raw material AN, the product PIA, and water equivalent to the solubility, and the amination reaction is basically not a non-aqueous system.
It is carried out in the presence of water. Ammonia is added in a molar amount 10 to 50 times the amount of the iodinated aromatic compound.
It is preferable to add 20 to 30 times the molar amount. There is no problem if the water concentration in ammonia is less than 50% by weight, and preferably less than 20% by weight since by-products are reduced. The amination reaction temperature is also related to the type and amount of the catalyst used, but the reaction can proceed at room temperature or higher, but from the viewpoint of reaction rate, it is preferably 50°C or higher.
From the viewpoint of reaction pressure, the temperature is preferably 150°C or lower. Further, in the amination reaction, it is preferable to allow the iodinated aromatic compound to react completely, and for this purpose, it is preferable to conduct the reaction at a temperature of 70° C. or higher. The catalyst used in the amination reaction is preferably a cuprous compound. More preferred are cuprous hydroxide, cuprous oxide, etc. in addition to cuprous iodide, which have the same anion. The reaction rate of cupric compounds is slow.
Catalyst for iodinated aromatic amino compounds
It is used in an amount of 0.5 to 50 mol%, preferably 2 to 20 mol% from the viewpoint of reaction rate. The reaction solution after the amination reaction is a solution containing AN, the product PPD, ammonium iodide, a catalyst, excess ammonia, and water. In order to separate the product PPD from this reaction solution, first the excess ammonia is collected and separated, then the catalyst is collected and separated, then ammonium iodide is collected and separated, and then the aromatic diamine is collected and separated. It is necessary. In order to recover the copper catalyst from the amination reaction solution, after removing excess ammonia, ammonium ions (present as ammonium iodide) are removed.
When producing iodinated aromatic compounds using diaphragm electrolysis, the by-product alkali hydroxide is added and removed, and when produced using non-diaphragm electrolysis, water is added to separate the two layers. However, it is preferable to carry out the removal by water extraction or the like, and then make the ether and the alkali hydroxide exist simultaneously. Unless ammonia is removed, the copper catalyst cannot be completely recovered.
Unless alkali hydroxide and ethers are added at the same time, the copper catalyst cannot be completely recovered. However, AN
When amination is carried out using PIA containing almost no ethers, it is possible to recover the copper catalyst without adding ethers. The ethers are preferably aliphatic ethers having 6 to 8 carbon atoms. More preferred are dibutyl ether and diisopropyl ether, which are industrially easily available. If the number of carbon atoms is less than 5, separation of the copper catalyst will be insufficient, and if the number of carbon atoms is more than 9, the boiling point will be high and separation by distillation will be difficult. The amount of ether added is 0.5 to 5 of AN contained in the amination reaction solution.
Double doses are preferred. If the amount is less than 0.5 times, the separation of the copper catalyst will be insufficient, and if the amount is more than 5 times, the circulation of ethers will increase. The alkali hydroxide is preferably sodium hydroxide or potassium hydroxide. Particularly in the case of the diaphragm method, alkali hydroxide generated at the cathode can be used. Although it is industrially preferable that ammonium iodide produced as a by-product in the amination reaction is recovered as an aqueous solution and circulated into the electrolytic solution, it can also be mixed with an iodide other than the recovered iodide and circulated. Ammonium iodide is recycled after being converted into alkali iodide, if necessary. As mentioned above, when producing an iodinated aromatic compound by the diaphragm electrolysis method, it is preferable to convert it to an alkali iodide. Recovery and separation of ammonium iodide can be carried out, for example, by adding an aqueous alkali hydroxide solution when separating the catalyst.
Either alkali iodide is extracted and separated from the oil layer as an aqueous alkali hydroxide solution, or water is added after the catalyst is separated, and ammonium iodide is extracted and separated from the oil layer as an aqueous solution. On the other hand, PPD is mainly present in the oil layer containing the starting material AN, but is also distributed in a considerable amount in the aqueous layer containing alkali iodide or ammonium iodide, and this aqueous layer can be used, for example, in the aqueous layer containing AN. Extraction is preferred. PPD is separated from the liquid containing PPD and AN obtained in this way by distillation. The aqueous solution of alkali iodide or ammonium iodide (collectively abbreviated as iodide) recovered as described above is circulated into the electrolytic solution after being mixed alone or with other iodides. In this circulating aqueous solution, even if the aromatic diamine product is separated by the extraction process described above, it is generally contaminated in some amount because it has a high solubility in water. . Another feature of the invention is regulating the amount of PPD in the aqueous iodide solution circulating in the electrolyte. As shown in Examples 4, 5, 6, and 7, and Comparative Example 4, it has been found that even a small amount of PPD mixed into the electrolytic solution causes a significant deterioration of the electrolytic reaction. That is, PPD in the electrolyte
As the concentration of anode increases, the current efficiency decreases significantly, and moreover, a polymeric substance adheres to the anode surface, causing a phenomenon in which the voltage increases. In order to prevent such a phenomenon, it is necessary to thoroughly remove PPD from the iodide aqueous solution circulating in the electrolyte. That is, in the electrolyte
It is preferable to remove PPD from the circulating iodide aqueous solution to a concentration that maintains the concentration of PPD at 0.5% by weight or less. More preferably, in the electrolyte
The goal is to keep the concentration of PPD below 0.1% by weight. By adding ideas based on the above knowledge, it became possible to assemble the entire process including the collection and circulation of iodide to the electrolytic system. Next, a method for producing diaminodiphenyl ether (hereinafter abbreviated as DADPE) by a reaction between an iodinated aromatic compound and an aminophenol, for example, a coupling reaction between PIA and aminophenol, will be described in detail. As the solvent, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, aniline, tetrahydrofuran, benzene, toluene, etc. are used, and polar solvents are particularly preferred. These solvents may be used alone or in combination of two or more. As catalyst copper or most copper compounds are used, but preferred are cuprous iodide, cuprous chloride, cuprous oxide, cuprous bromide, cuprous cyanide.
These include copper, copper sulfate, cupric chloride, cupric hydroxide, cupric oxide, cupric bromide, cupric phosphate, copper nitrate, copper carbonate, copper acetate, and the like. These compounds may be used alone or in combination of two or more. There is no particular restriction on the amount used, but it is preferably in the range of 0.1 mol % to 50 mol % based on the reactant PIA. As the alkali, sodium hydroxide, potassium hydroxide, alcoholate, sodium hydride, sodium amide, sodium, potassium, etc. are used, but when considering the recovery of alkali iodide which is a by-product after the coupling reaction, sodium hydroxide or Preference is given to using potassium hydroxide. That is, the recovered alkali iodide is recycled to the electrolytic process for PIA production after an appropriate purification treatment. At this time, the product DADPE, like the aminated product PPD, significantly worsens the electrolytic reaction, so the concentration in the electrolyte should be kept at 0.5% by weight or less, preferably 0.1% by weight or less. is necessary. In the coupling reaction, PIA, aminophenol, alkali, catalyst, and solvent may be placed in a reactor all at once and reacted. Alternatively, the aminophenol alcoholate may be generated only with aminophenol, alkali, and solvent, and then You may add PIA and a catalyst to react. Reaction takes place from room temperature to 200℃
The reaction temperature can be selected depending on the relationship with the reaction time. Further, the reaction is preferably carried out under a nitrogen or argon stream. Next, the reaction between an iodinated aromatic compound and a cyanide ion is carried out using p-aminobenzonitrile (hereinafter referred to as
The method for manufacturing PABN (abbreviated as PABN) will be described in detail. Polar solvents are usually used as solvents, and generally include methanol, ethanol, ethylene glycol, ethylene glycol monomethyl ether,
Acetonitrile, aniline, dimethylformamide, dimethylacetamide, dimethylsulfoxide, etc. are used, but polar aprotic solvents are preferred. These solvents may be used alone or in combination of two or more. As the catalyst, cuprous cyanide is most preferably used, but other examples include cuprous iodide, copper sulfate,
Cuprous oxide, cuprous bromide, cuprous chloride, cuprous oxide
Copper, cupric bromide, cupric chloride, copper acetate, copper nitrate, and the like may be used alone or in combination of two or more. There is no particular restriction on the amount used, but it is preferably in the range of 0.1 to 50 mol% based on PIA, which is a reactant. As the cyano compound, sodium cyanide and potassium cyanide are generally used, but hydrogen cyanide can also be used. The reaction is carried out by placing PIA, a cyano compound, a catalyst, and a solvent in a reactor at a temperature ranging from 50°C to 250°C, but the reaction temperature can be selected depending on the relationship with the reaction time. Further, the reaction is preferably carried out in a nitrogen atmosphere. The iodide recovered by the reaction is recycled and reused in the electrolytic process for PIA production after being subjected to appropriate purification treatment. At this time, the product
PABN, like PPD during amination reaction,
Since this will worsen the electrolytic reaction, it is necessary to maintain the concentration in the electrolytic solution at 0.5% by weight or less. Next, a method for producing p-aminophenol by the reaction between an iodinated aromatic compound and a hydroxyl ion, and, as an example, a reaction between PIA and a hydroxyl compound will be described in detail. As the catalyst, cuprous oxide is most preferably used, but other examples include cuprous iodide, cuprous sulfate, cuprous oxide, cuprous bromide, cuprous chloride, cupric oxide,
Cupric bromide, cupric chloride, copper acetate, copper nitrate, and the like may be used alone or in combination of two or more. There are no particular restrictions on the amount used, but it is a reactant.
A range of 0.1 to 50 mol% based on PIA is preferred. As the hydroxy compound, sodium hydroxide and potassium hydroxide are preferably used from the viewpoint of recovery of alkali iodide produced as a by-product after the reaction. That is, the recovered alkali iodide is recycled and reused in the electrolysis process for PIA production after an appropriate purification treatment. At this time, the concentration of p-aminophenol in the electrolytic solution is preferably 0.5% by weight or less, as mixing of the product p-aminophenol into the electrolytic system will significantly worsen the electrolytic reaction.
It is necessary to keep it below 0.1% by weight. In addition to the reaction between the iodinated aromatic compound and the nucleophilic reagent detailed above, an aromatic compound can be produced by a similar reaction as appropriate. Next, a hypothetical example of a method for manufacturing PPD from AN, which is an example of the present invention, will be explained with reference to a flow sheet shown in the drawings. Reference numeral 2 denotes an anolyte tank, into which the raw material AN is supplied from the conduit 1, and the recovered sodium iodide concentrated in the distillation column 24 and the AN recovered in the distillation column 19 are circulated. The anolyte is circulated to an electrolytic cell 3 partitioned by a cation exchange resin membrane, during which an electrolytic iodination reaction is carried out. On the other hand, 4 is a catholyte tank, and the catholyte is, for example, an aqueous sodium hydroxide solution, and is circulated to the electrolytic cell 3. A portion of the anolyte is sent to a decanter 5 to separate the aqueous layer, an aqueous solution of sodium phosphate and sodium iodide, and the organic layer, an AN solution of PIA. The water layer is circulated to the anolyte tank 2.
The organic layer is sent via conduit 6 to amination reactor 7. The amination reaction liquid is supplied with ammonia from a conduit 8, compressed together with the ammonia recovered in an ammonia water distillation column 10, and furthermore, cuprous iodide catalyst separated and recovered by a filter 13 is supplied to a conduit 9. It is supplied and prepared through When the reaction is completed, excess ammonia is recovered through the ammonia water distillation column 10, and an aqueous sodium hydroxide solution as a catholyte is added in excess of the equivalent amount through the conduit 11 to iodize the ammonium iodide produced as a by-product in the amination reaction. At the same time as converting to sodium,
The generated ammonia is recovered through an ammonia water distillation column 10. At this time, water is separated from the evaporated ammonia water in an ammonia water distillation column 10. The reaction solution from which ammonia has been removed is sent to the catalyst separation tank 12, and the dibutyl ether layer recovered by the decanter 14 is supplied and mixed to precipitate the copper catalyst. The deposited copper catalyst is separated by a filter 13 and circulated. The reaction liquid from which the copper catalyst has been separated is sent to a decanter 14, where it is separated into an upper dibutyl ether layer and a lower layer.
PPD and sodium iodide aqueous solution are separated.
The lower aqueous solution is sent to the extraction column 15 via conduit 16. AN is supplied to the extraction column 15 from the conduit 18.
An aqueous sodium hydroxide solution is supplied from the conduit 17, an AN solution of PPD is obtained from the upper part, and an aqueous solution of sodium iodide and sodium hydroxide is obtained from the lower part. AN of PPD obtained in extraction column 15
The solution is sent to an AN distillation column 19, where AN is recovered, and sent to an o-phenylenediamine (hereinafter abbreviated as OPD) removal tank 20. For example, thiourea is supplied from the conduit 21,
OPD is converted to high boiling products. The crude PPD obtained by converting OPD is sent to a distillation column 22 to remove low-boiling point impurities, and then sent to a distillation column 23 for purification.
PPD is obtained. High boiling point impurities are extracted from the lower part of the distillation column 23. The aqueous solution obtained from the lower part of the extraction column 15 is sent to the distillation column 24 to remove excess water, the concentrated sodium iodide is circulated to the anolyte tank 2, and the removed water is sent to the catholyte tank 4. It is circulated. (Effects of the Invention) As described above, according to the present invention, by adding ammonium phosphate, sodium phosphate, or potassium phosphate, the pH of the electrolyte aqueous layer is increased.
The current efficiency of the iodinated aromatic compound can be prevented from decreasing, and the current efficiency can be increased. Furthermore, the production of by-products can also be reduced.
Moreover, even more effects can be obtained by limiting the pH to a specific range. ammonium phosphate,
Add sodium phosphate or potassium phosphate;
The fact that the electrolytic reaction can now be carried out extremely stably for a long period of time is an extremely large advantage in industrial implementation. Moreover, by adding ammonium phosphate, sodium phosphate, or potassium phosphate, the voltage can be lowered and the power consumption rate can be improved.
By reacting the iodinated aromatic compound thus obtained with a nucleophile such as ammonia, aminophenol, cyan ion or hydroxy ion, the corresponding aromatic compound can be produced with the highest yield. Furthermore, when manufacturing PPD,
It is a product that is entrained in small amounts when the iodide produced after the amination reaction is recovered and circulated to the electrolytic system.
By suppressing the amount of PPD and keeping the concentration of PPD present in the electrolyte below a specific concentration, it has become possible to prevent the electrolytic reaction from deteriorating.
(This concept is the same in the case of producing other aromatic compounds.) In the above points, the method of the present invention is an extremely excellent industrial method for producing aromatic compounds. (Example) Next, the present invention will be explained in more detail with reference to Examples. Note that the measured values in the Examples and Comparative Examples were based on the following method. Current efficiency (%) = Number of moles of PIA generated x 2 / Amount of current flow (Faraday unit) x 100 p/o (mole ratio) = PIA generated / OIA generated In addition, (%) in Examples and Comparative Examples is as follows:
All values except current efficiency, recovery rate, conversion rate, and selectivity are percentages by weight. Example 1 As the anolyte, 75 g of sodium dihydrogen phosphate,
75g disodium hydrogen phosphate, sodium iodide
A mixture of 150 g of aniline, 300 g of aniline, and 1200 g of water was used and placed in the anolyte tank. 5 in the catholyte tank
% aqueous sodium hydroxide solution was added. The electrolyte in both tanks was circulated to the next electrolytic cell. The electrolytic cell consists of an anolyte and a cathode chamber separated by a diaphragm.The anode is a platinum-plated titanium plate, the cathode is an iron plate, and both electrodes have a current-carrying area of 1 cm x 100 cm, with a current-carrying area between the two electrodes. is 1cm×
Two 2 mm thick polyethylene plates with 100 cm openings were used, and a perfluorocarbon carboxylic acid type ion exchange membrane was placed in the center to form a cathode chamber and an anode chamber. The electrolytic cell had an electrolytic solution inlet and an outlet, and the electrolytic solution was flowed at a flow rate of 2 m/sec, and electrolysis was performed for 2 hours at a current density of 10 A/dm 2 and an electrolysis temperature of 50°C. PH of anolyte water layer
was adjusted to 6.5 in advance, and NaOH was added to maintain the pH at 6.5 during electrolysis. The average voltage was 3.5V. After electrolysis, PIA in the electrolyte was analyzed by gas chromatography. As a result, the current efficiency was 94%. There were few PH changes during operation, and PH adjustment was easy. The p/o ratio of the iodoaniline produced was 24. Obtained by electrolytic reaction in a 500ml autoclave
A mixed solution of 30 g of PIA and 35 g of AN, 7.2 g of water, 3.5 g of cuprous iodide, and 65 g of ammonia were added. 5 at 75℃
Allowed time to react. The pressure was 25Kg/ cm2 . After the reaction was completed, excess ammonia was released to obtain a reaction solution. 14g of PPD was generated. 49 g of a 15% aqueous sodium hydroxide solution was added to the reaction solution and heated to 80° C. under reduced pressure to distill out 15 g of water and simultaneously remove ammonia. The PH in the aqueous layer was measured to be 13.1, and since sodium hydroxide remained, 35 g of dibutyl ether was added thereto, stirred, and the precipitate was filtered to recover the copper catalyst. 5.5g
It was hot. The liquid was separated into two layers. The upper layer contains dibutyl ether, 1% PPD, and copper.
It was 10ppm. The lower layer was mainly composed of AN, water, and sodium iodide, and contained 15% PPD.
The copper concentration was 20 ppm. The lower layer weighed 80 g and was extracted four times with 20 g of aniline. PPD on aniline layer
99% of the samples were extracted. The aniline solution was distilled under reduced pressure to obtain 12.6 g of PPD. Comparative Example 1 Electrolysis was carried out under the same conditions as in Example 1, except that sodium phosphate was removed from the anolyte composition. The voltage varied slightly between 4.1 and 4.5V and was unstable. The current efficiency was 86%. while driving
It was difficult to adjust the PH, and the PH fluctuated between 7.5 and 5.1.
The p/o ratio of the iodoaniline produced was 23.5. After the reaction was completed, the catholyte was observed, and although it was not separated in Example 1, a small amount of organic layer was separated. Example 2 Using the same electrolytic solution and electrolytic cell as in Example 1, the flow rate of the electrolytic solution was 2 m/sec, the electrolysis temperature was 50°C, and the current density was 10 A/sec.
Electrolysis was carried out at dm 2 for 2 hours while changing the pH of the aqueous layer. The results are shown in Table 1.

【衚】 比范䟋  比范䟋ず同じ電解液、電解槜を甚い、電解条
件も同じであるが、PHのみ倉化させお電解を時
間行぀た。結果を衚に瀺した。
[Table] Comparative Example 2 Electrolysis was carried out for 2 hours using the same electrolytic solution and electrolytic cell as in Comparative Example 1, and the same electrolytic conditions, but only the pH was changed. The results are shown in Table 2.

【衚】 なお、PH5.0、4.6でも有機局は液状であり、析
出するこずはなか぀た。しかし、PH4.6では、
有機局が非垞に少なくな぀た。アニリン塩が氎局
に溶解したためず思われる。PH7.8では、ガスク
ロ分析の結果、―アミノゞプニルアミン、ア
ゟベンれンが怜出された。反応埌、陰極液を芳察
したずころ、PH5.04.6では特に有機局の分離が
倚くな぀おいた。 実斜䟋  電解液ずしお、リン酞二氎玠カリりム70、リ
ン酞氎玠二カリりム70、ペり化カリりム150、
アニリン250、氎1210の混合液を甚い、電解
液タンクに入れた。氎局のPHは6.0であ぀た。 電解槜は、陜極には癜金、チタンを混合、塗
垃、焌成させた酞化物合金を圢成させたチタン
板、陰極には鉄板で䞡極の間に通電面積がcm×
100cmになるよう開孔郚を有する厚さmmのポリ
゚チレン板枚を眮いお電解宀を圢成させたもの
を甚いた。電解槜は電解液の䟛絊口ず流出口を有
しおおり、電解液は流速2m秒で流し、電流密
床10Am2、電解枩床50℃で電解を時間行぀
た。電解䞭はPH調敎を行なわなか぀た。電解埌の
氎局のPHは6.5であ぀た。平均電圧3.2Vであ぀た。
PIAの電流効率は92であ぀た。生成PIAの
比は25であ぀た。 比范䟋  実斜䟋の電解液組成のうちリン酞塩を陀き、
æ°Žã‚’140増やした電解液を甚いたほかは、実斜
䟋ず同様に電解を時間行぀た。電解䞭はPH調
敎を行なわなか぀た。PH6.0から11.3たで䞊昇し
た。平均電圧は4.4Vであり、電流効率は32で
あ぀た。 実斜䟋 比范䟋 実斜䟋の電解液組成にPPDを0.1、0.5、
添加し、実斜䟋の電解槜のうち、隔膜をガ
ラス繊維芯材で補匷したポリスチレン、ゞピニル
ベンれン共重合䜓をスルホン化しお埗られる陜む
オン亀換膜に倉えたほかは、実斜䟋ず同様に電
解を時間行぀た。結果を衚に瀺した。
[Table] Note that even at pH 5.0 and 4.6, the organic layer was liquid and did not precipitate. However, at PH=4.6,
The organic layer became very small. This is probably due to the aniline salt being dissolved in the aqueous layer. At pH 7.8, 4-aminodiphenylamine and azobenzene were detected as a result of gas chromatography analysis. After the reaction, the catholyte was observed, and it was found that the organic layer was particularly separated at pH 5.0 and 4.6. Example 3 As an electrolyte, 70 g of potassium dihydrogen phosphate, 70 g of dipotassium hydrogen phosphate, 150 g of potassium iodide,
A mixed solution of 250 g of aniline and 1210 g of water was used and placed in an electrolyte tank. The pH of the aqueous layer was 6.0. The electrolytic cell consists of a titanium plate with platinum and titanium mixed, coated, and fired to form an oxide alloy as the anode, and an iron plate as the cathode, with a current-carrying area of 1 cm x 1 cm between the two electrodes.
An electrolytic chamber was formed by placing one 2 mm thick polyethylene plate with 100 cm openings. The electrolytic cell had an electrolytic solution inlet and an outlet, and the electrolytic solution was flowed at a flow rate of 2 m/sec, and electrolysis was performed for 2 hours at a current density of 10 A/dm 2 and an electrolysis temperature of 50°C. No PH adjustment was performed during electrolysis. The pH of the aqueous layer after electrolysis was 6.5. The average voltage was 3.2V.
The current efficiency of PIA was 92%. Generate PIA p/
The o ratio was 25. Comparative Example 3 Of the electrolyte composition of Example 3, excluding phosphate,
Electrolysis was carried out for 2 hours in the same manner as in Example 3, except that an electrolytic solution containing 140 g of more water was used. No PH adjustment was performed during electrolysis. PH rose from 6.0 to 11.3. The average voltage was 4.4V and the current efficiency was 32%. Examples 4, 5, 6, 7 Comparative Example 4 PPD was added to the electrolyte composition of Example 1 at 0.1%, 0.5%,
The same as in Example 1 except that the diaphragm in the electrolytic cell of Example 1 was changed to a cation exchange membrane obtained by sulfonating polystyrene and dipinylbenzene copolymer reinforced with a glass fiber core material. Electrolysis was carried out for 2 hours. The results are shown in Table 3.

【衚】【table】

【衚】 実斜䟋  実斜䟋でPIAをアミノ化し、銅觊媒を陀去し
た埌、局分離しお、䞋局䞭PPDをANで抜出し
お埗た䞋局75䞭に、ペり化ナトリりム18、
PPD0.21を含んでいた。この反応を10回行い、
同様な組成の回収ペり化ナトリりム氎溶液760
を埗た。この液630を甚いお、リン酞二氎玠ナ
トリりム75、リン酞氎玠二ナトリりム、75、
æ°Ž720ずアニリン300を加えお、陜極液を調補
した。その他の電解条件は、実斜䟋ず同様にし
お電解を時間行぀た。電解液氎局のPHは6.5に
保぀た。電圧は3.6Vであ぀た。生成PIAの電流効
率は89であ぀た。 実斜䟋  実斜䟋ず同様にオヌトクレヌブに、電解反応
で埗たPIA80ずアニリン120の混合液、およ
び氎40、アンモニア200、ペり化第銅6.4
を入れお、100℃で時間反応させた。圧力は30
Kgcm2であ぀た。反応埌、過剰のアンモニアを攟
出させお、残留液䞭にPPDが38生成しおいた。
15氎酞化ナトリりム氎溶液100を加えお、枛
圧䞋80℃に加熱し、氎60を留出させるず同時
に、アンモニアを陀去した。氎局のPHを枬定した
ずころ12.9であり、氎酞化ナトリりムが残存しお
いたので、次いでゞむ゜プロピル゚ヌテル160
を添加し、混合した埌、析出した銅觊媒を枛圧
過しお、銅觊媒10.1を回収した。液を局分
離した。䞊局はゞむ゜プロピル゚ヌテルが䞻成分
であるが、銅が10ppmであ぀た。䞋局は氎、アニ
リン、ペり化ナトリりムが䞻成分であり、PPD
を36.5含んでいた。銅濃床は20ppmであ぀た。
䞋局は260であ぀た。䞋局はアニリン40で
回抜出した。アニリン局に92のPPDが抜出さ
れた。アニリン溶液を枛圧蒞留しおPPDを31
埗た。アニリン抜出埌、氎局は250であり、ペ
り化ナトリりムが50、PPDが2.9含たれおい
た。 実斜䟋 10 実斜䟋の反応を同様に回行぀お、回収ペり
化ナトリりム氎溶液が760であり、ペり化ナト
リりム150、PPD5.8を含んでいた。この回収
液にリン酞二氎玠ナトリりム75、リン酞氎玠二
ナトリりム75、氎590、アニリン300を添加
し、陜極液を䜜成した。その他は実斜䟋ず同様
に電解した。ただし、隔膜にパヌフルオロスルホ
ン酞型陜むオン亀換膜を甚いた。電解は時間行
い、PHを6.3に保持した。電圧は3.6Vであ぀た。
PIAの電流効率は78であ぀た。 実斜䟋 11 実斜䟋で回収した解媒5.1を甚いお反応を
行぀た。500mlオヌトクレヌブに、電解反応で埗
たPIA29ずAN40の混合液、および氎、
アンモニア55ず実斜䟋で埗た回収觊媒を入れ
お、90℃で時間反応させた。圧力は27Kgcm2・
であ぀た。反応終了埌、過剰アンモニアを攟出
させた。残留液䞭にPPD13.5が生成しおいた。
PIAの反応率は100であ぀た。その埌、実斜䟋
ず同様に15NaOH40、ゞ゚チル゚ヌテル
36を加えお凊理し、銅觊媒5.0を回収した。
局分離した䞊局、䞋局の銅濃床は15ppm、
25ppmであ぀た。銅觊媒䞭、銅の回収率は98で
あ぀た。 実斜䟋 12 実斜䟋ず同様に反応させ、アミノ化反応埌、
過剰アンモニアを陀去した残留液75を埗た。
PPD14.2が生成しおいた。PIAの反応率は100
であ぀た。残䜙液に氎を60添加し、撹拌しお
倧郚分の銅觊媒を析出させ、枛圧過により、銅
觊媒5.0を回収した。過埌、局分させたず
ころ、䞊局は40であり、銅が3000ppm、ペり化
アンモニりムがであ぀た。䞋局は95であ
り、銅が180ppm、ペり化アンモニりムが18.1
であ぀た。たた、䞋局䞭にはPPDが7.0含有し
おいたので、アニリン35で抜出し、PPDの95
を抜出した。抜出したアニリンず前述の䞊局ず
混合し、氎40で抜出を行い、ペり化アンモニり
ムを98抜出した。このようにしお埗られた
PPDのアニリン溶液䞭の銅は2000ppmであ぀た。
この溶液に、15氎酞化ナトリりム50ずゞブチ
ル゚ヌテル70を同時に加え撹拌し、銅觊媒を析
出させ、過により銅觊媒0.5を回収した。次
いで、局分離させ、䞊局はゞブチル゚ヌテルを
䞻成分ずする有機局で、銅が20ppmであ぀た。䞋
局は氎酞化ナトリりム氎溶液が䞻成分で、銅が
15ppmであり、PPDを11含んでいた。この䞋
局をアニリン60で抜出し、PPD11.5を回収し
た。このアニリン溶液を蒞留しお、PPD10.3を
埗た。銅觊媒䞭の銅の回収率は97であ぀た。 実斜䟋 13 実斜䟋ず同様にしお電解反応を行な぀た。次
いで、電解液を油氎の局に分離し、油局を単離
した。油局からアニリンを枛圧䞋に蒞留陀去し
お、PIA濃床を90重量にたで濃瞮した。この液
を28.5PIAずしお0.115モル、シアン化ナト
リりム10.00.205モル、シアン化第銅1.0
0.01モル、ゞメチルホルムアミド250を500ml
の小型オヌトクレヌブに入れ、オヌトクレヌブ䞭
を窒玠眮換しお、150℃で10時間撹拌した。反応
終了埌、反応液をガスクロマトグラフむヌにより
定量するず、PIAの転化率は80であり、
PABNの遞択率は98であ぀た。 実斜䟋 14 実斜䟋13ず同様にしお、電解液から濃瞮した
PIAのアニリン溶液を取り出した。この溶液28.5
PIAずしお0.115モル、シアン化カリりム
10.00.15モル、シアン化第銅2.00.010
モル、ゞメチルスルホキシド250を500mlの小
型オヌトクレヌブに入れ、オヌトクレヌブ䞭を窒
玠眮換しお180℃で時間撹拌した。反応終了埌、
反応液をガスクロマトグラフむヌにより定量する
ず、PIAの転化率は100であり、PABNの遞択
率は99であ぀た。 実斜䟋 15 実斜䟋ず同様にしお電解を行ない、次に、電
解液を油氎の局に分離し、油局を単離した。油
å±€250にシアン化カリりム11.00.165モル、
シアン化第銅1.00.010モルを500mlの小
型オヌトクレヌブに入れ、オヌトクレヌブ䞭を窒
玠眮換しお、180℃で12時間撹拌した。反応終了
埌、反応液をガスクロマトグラフむヌで定量する
ず、PIAの転化率は75であり、PABNの遞択
率は95であ぀た。 実斜䟋 16 実斜䟋ず同様にしおPIAを合成し、次いで、
実斜䟋13ず同様にしおPABNを合成した。反応
終了埌、反応液䞭にアニリン250ず氎500を加
えた埌、結晶を過しお油氎の局に分離した。
氎局にアニリン100を加えお氎局から有機物を
抜出する操䜜を回行な぀た埌、氎局を分離し
た。 次に、分離した氎局ずリン酞二氎玠ナトリりム
75、リン酞氎玠二ナトリりム75、ペり化ナト
リりム125、アニリン300、氎800を混合し、
陜極液ずした。この調補以倖は、実斜䟋ず党く
同様にしお電解反応を行な぀た。平均電圧は
3.5Vであり、PIA生成の電流効率は89であ぀
た。生成ペヌドアニリンの比は25であ぀
た。次に電解液を油氎の局に分離し、油局を単
離した埌、この油局を甚いお、実斜䟋13ず同様に
しおPABNを合成した。PIAの転化率は100で
あり、PABNの遞択率は98であ぀た。 実斜䟋 17 実斜䟋ず同様にしお電解反応を行ない、次い
で、電解液を油氎の局に分離し、、油局を単離
した。油局からはアニリンを枛圧蒞留により陀去
しお、PIA濃床を90重量にたで濃瞮した。 次に、―アミノプノヌル3.20.03モ
ル、氎酞化カリりム2.00.03モル、ゞメチ
ルスルホキシド10、トル゚ン10を100mlの
぀口フラスコに入れ、窒玠気流䞋に130℃で時
間トル゚ンを流出させながら撹拌した。反応液を
100℃に冷华し、぀口フラスコにペり化銅0.4
、電解で埗た油局を濃瞮した液4.6PIAず
しお0.02モル、ゞメチルスルホキサむド10を
加え、100℃で時間窒玠気流䞋で撹拌した。反
応終了埌、反応液を液䜓クロマトグラフむヌで分
析するず、4′―DADPEの収率はPIA基準で
50であ぀た。 実斜䟋 18 ―アミノプノヌル3.20.03モル、氎酞
化ナトリりム1.20.03モル、アニリン10、
モノクロルベンれン10を100mlの぀口フラス
コに入れ、窒玠気流䞋に150℃で時間モノクロ
ルベンれンを流出させながら撹拌した。反応液を
100℃に冷华し、぀口フラスコに酞化第銅0.4
、実斜䟋17で埗た濃瞮液4.6PIAずしお0.02
モル、ゞメチルスルホキシド10を加え、100℃
で時間窒玠気流䞋に撹拌した。反応終了埌、反
応液を液䜓クロマトグラフむヌで分析するず、
4′―DADPEの収率はPIA基準で30であ぀
た。 実斜䟋 19 実斜䟋17における―アミノプノヌルを―
アミノプノヌルに倉える以倖は、実斜䟋17ず党
く同様に反応を行な぀た。4′―DADPEの収
率は35であ぀た。 実斜䟋 20 実斜䟋18における―アミノプノヌルを―
アミノプノヌルに倉える以倖は、実斜䟋18ず党
く同様に反応を行な぀た。4′―DADPEの収
率は20であ぀た。 比范䟋  実斜䟋17における―アミノプノヌルを―
アミノプノヌルに倉え、―ペヌドアニリンを
―クロルアニリンに倉える以倖は、実斜䟋17ず
党く同様に反応を行な぀た。4′―DADPEの
収率はであ぀た。 実斜䟋 21 実斜䟋ず同様にしお電解反応を行ない、次い
で、電解液を油氎の局に分離し、油局を単離し
た。油局からアニリンを枛圧䞋に蒞留陀去しお、
PIA濃床を90重量にたで濃瞮した。 この濃瞮液33PIAずしお0.013モルず氎
酞化カリりム4.0、氎20、酞化第銅0.5
0.0035モルを100mlのマむクロオヌトクレヌブ
に入れ、120℃で時間撹拌した。反応終了埌、
リン酞を加え、氎局のPHをにしおアニリンで抜
出した。アニリン局をGC分析するず、PIAの転
化率は95であり、―アミノプノヌルぞの遞
択率は60であ぀た。 実斜䟋 22 実斜䟋21ず同様にしお電解反応を行ない、電解
液の油局を濃瞮しお、PIA濃床が50重量にたで
濃瞮した。 この濃瞮液10PIAずしお0.0228モルず氎
酞化カリりム3.0、氎20、酞化第銅0.20
0.0014モルを100mlのマむクロオヌトクレヌブ
に入れ、120℃で10時間撹拌した。反応終了埌、
実斜䟋21ず同様の凊理を行ない、GC分析した。
PIAの転化率は40であり、―アミノプノヌ
ルぞの遞択率は85であ぀た。 実斜䟋 23 電解液ずしお、リン酞二氎玠カリりム70、リ
ン酞氎玠二カリりム70、ペり化カリりム300、
æ°Ž1200の混合液を甚いた。電解槜は、陜極には
癜金、チタンを混合、塗垃、焌成させた酞化物合
金を圢成させたチタン板、陰極には鉄板で䞡極の
間に通電面積がcm×100cmになるよう開孔郚を
有する厚さmmのポリ゚チレン板枚を眮いお電
解宀を圢成させたものを甚いた。電解槜は電解液
の䟛絊口ず流出口を有しおおり、電解液は流速
2m秒で流し、電流密床10Am2、電解枩床
50℃で電解を時間行぀た。電解䞭はPH調敎を行
なわなか぀た。平均電圧は3.0Vであ぀た。電解
液䞭PHは6.5から7.5に倉化した。この電解液を取
り出し、プノヌル53を加え、30℃で30分間撹
拌した。反応終了埌、反応液䞭にリン酞50ずベ
ンれン500を入れお、生成物をベンれン局に抜
出した。ベンれン局をGC分析するず、―ペヌ
ドプノヌル、―ペヌドプノヌル、―
ゞペヌドプノヌルが生成しおいた。電解で流し
た電流量基準での収率は、―ペヌドプノヌル
が57であり、―ペヌドプノヌルが32であ
り、―ゞペヌドプノヌルがであ぀
た。 反応液からベンれンを蒞発陀去した埌、実斜䟋
ず同様にしお、ベンれンを陀去したペヌドプ
ノヌルを含む液ずアンモニア80、ペり化第銅
、氎を入れた。100℃で時間反応させ
た。圧力は30Kgcm2であ぀た。反応終了埌、過剰
のアンモニアを攟出させお反応液を埗た。反応液
をGC分析するず、―アミノプノヌル、―
アミノプノヌルがそれぞれ―ペヌドプノヌ
ル、―ペヌドプノヌル基準で96、94生成
しおいた。 比范䟋  実斜䟋23のうちで、リン酞二氎玠カリりム70
を140に倉え、リン酞氎玠二カリりム70を
に倉える以倖は、実斜䟋23ず党く同様に電解反
応を行ない、か぀プノヌルずの反応を行な぀
た。電解液のPHは4.9〜6.0たで倉化した。プノ
ヌルずの反応が宀枩䞋で15分間撹拌しただけでは
反応は党く進たず、50℃で時間撹拌したずこ
ろ、―ペヌドプノヌルおよび―ペヌドプ
ノヌルがわずかに生成しおいた。 比范䟋  実斜䟋23のうちで、リン酞二氎玠カリりム70
をに倉え、リン酞氎玠二カリりム70を35
に倉え、氎酞化カリりム30を远加した以倖は、
実斜䟋23ず党く同様にしお電解反応を行ない、か
぀プノヌルずの反応を行な぀た。電解液䞭PHは
11.1〜11.6たで倉化した。プノヌルずの反応終
了埌、リン酞100ずベンれン500を入れお生成
物をベンれン局ぞ抜出した。ベンれン局を分析す
るず、電解で流した電流量基準での収率は、―
ペヌドプノヌル26、―ペヌドプノヌル11
、―ゞペヌドプノヌル19であ぀た。 実斜䟋 24 電解液ずしお、リン酞二氎玠ナトリりム25、
リン酞氎玠二ナトリりム75、ペり化ナトリりム
300、氎1200の混合液を甚いる他は、実斜䟋
23ず党く同様にしお電解を行な぀た。平均電圧は
3.1Vであ぀た。電解液のPHは8.1〜9.0に倉化し
た。この電解液を取り出し、アニヌ゜ヌル6.0
を加え、80℃で15時間撹拌した。反応終了埌、未
反応のペり玠をチオ硫酞ナトリりム氎溶液で凊理
し、ベンれン500で抜出した。ベンれン局をGC
分析するず、―ペヌドアニヌ゜ヌルのみが生成
しおいた。―䜓は生成しおいなか぀た。電解で
流した電流量基準での収率は26であ぀た。この
反応液を実斜䟋23ず党く同様にしお、アンモニア
ず反応させた。―アミノアニヌ゜ヌルの収率
は、―ペヌドアニヌ゜ヌル基準で94であ぀
た。 比范䟋  実斜䟋24においお、リン酞二氎玠ナトリりム25
を150に倉え、リン酞氎玠二ナトリりム75
をに倉える以倖は、実斜䟋24ず党く同様に電
解反応を行ない、か぀アニヌ゜ヌルずの反応も同
様に行な぀た。反応終了埌のGC分析では、アニ
ヌ゜ヌルのペり玠化物は党く生成しおいなか぀
た。 比范䟋  実斜䟋24においお、リン酞二氎玠ナトリりムお
よびリン酞氎玠二ナトリりムを加える代りに、氎
酞化ナトリりム100を加えた以倖は、実斜䟋24
ず党く同様にしお電解反応を行ない、か぀アニヌ
゜ヌルずの反応を行な぀た。反応終了埌、反応液
にリン酞を加え、䞭性にしおベンれン抜出を行な
い、ベンれン局をGC分析したが、アニヌ゜ヌル
のペり玠化物は党く生成しおいなか぀た。 実斜䟋 25 陜極液ずしお、リン酞二氎玠ナトリりム70、
リン酞氎玠二ナトリりム70、ペり化ナトリりム
300、氎1200の混合液を甚いた以倖は、実斜
䟋ず同様な電槜、電解条件で電解を時間行぀
た。陜極液のPHは、あらかじめ6.5に調敎した。
平均電圧は3.2Vであ぀た。 䞊蚘仕蟌み陜極液ず同様な組成氎溶液200に、
AN38.7を加え、これに撹拌しながら40℃で、
䞊蚘電解埌陜極液を10分間で滎䞋し、30分撹拌し
た。反応埌、反応液䞭にPIAが析出しおいたので
分離し、分析するず、PIAが72.9ぞ収率92
生成しおおり、氎を15含んでいた。たた、
ANの反応率は98であ぀た。反応埌の氎局PHは
5.8であ぀た。 500mlオヌトクレヌブに、ペり玠化反応で析出
分離しお埗たPIA30、氎10、氎酞化第䞀銅
、アンモニア50を入れた。80℃で時間反応
させた。圧力は30Kgcm2であ぀た。反応終了埌、
過剰アンモニアを攟出させお反応液を埗た。
PPD14が生成しおいた。反応液に15氎酞化
ナトリりム55を加え、枛圧䞋80℃に加熱し、氎
30を溜出させるず同時にアンモニアを陀去し
た。氎局䞭のPHを13.5であ぀た。氎100を加え
析出したPPDを溶解した埌、析出しおいる銅觊
媒を過し、回収した。液䞭銅濃床は20ppmで
あ぀た。液をアニリン20で回抜出したずこ
ろ、PPDの98が抜出された。
[Table] Example 8 After aminating PIA in Example 1 and removing the copper catalyst, two layers were separated, and PPD in the lower layer was extracted with AN. Into 75 g of the lower layer, 18 g of sodium iodide,
It contained 0.21g of PPD. Perform this reaction 10 times,
760g of recovered sodium iodide aqueous solution with similar composition
I got it. Using 630 g of this liquid, 75 g of sodium dihydrogen phosphate, 75 g of disodium hydrogen phosphate,
An anolyte was prepared by adding 720 g of water and 300 g of aniline. Other electrolysis conditions were the same as in Example 1, and electrolysis was performed for 2 hours. The pH of the electrolyte aqueous layer was maintained at 6.5. The voltage was 3.6V. The current efficiency of the generated PIA was 89%. Example 9 In the same manner as in Example 1, a mixed solution of 80 g of PIA obtained by electrolytic reaction and 120 g of aniline, as well as 40 g of water, 200 g of ammonia, and 6.4 g of cuprous iodide were placed in an autoclave.
was added and reacted at 100°C for 3 hours. pressure is 30
It was Kg/ cm2 . After the reaction, excess ammonia was released and 38g of PPD was produced in the residual liquid.
100 g of a 15% aqueous sodium hydroxide solution was added and heated to 80° C. under reduced pressure to distill off 60 g of water and at the same time remove ammonia. When the pH of the aqueous layer was measured, it was 12.9 and sodium hydroxide remained, so 16g of diisopropyl ether was added.
After adding and mixing, the precipitated copper catalyst was filtered under reduced pressure to recover 10.1 g of the copper catalyst. The liquid was separated into two layers. The upper layer was mainly composed of diisopropyl ether, but contained 10 ppm of copper. The lower layer is mainly composed of water, aniline, and sodium iodide, and is PPD.
It contained 36.5g of. The copper concentration was 20 ppm.
The lower layer weighed 260 g. The lower layer is 40g of aniline.
Extracted twice. 92% of PPD was extracted in the aniline layer. Distill aniline solution under reduced pressure to obtain 31g of PPD.
Obtained. After aniline extraction, the aqueous layer weighed 250 g and contained 50 g of sodium iodide and 2.9 g of PPD. Example 10 The reaction of Example 9 was repeated three times, and the recovered sodium iodide aqueous solution weighed 760 g, containing 150 g of sodium iodide and 5.8 g of PPD. To this recovered solution, 75 g of sodium dihydrogen phosphate, 75 g of disodium hydrogen phosphate, 590 g of water, and 300 g of aniline were added to prepare an anolyte. Otherwise, electrolysis was carried out in the same manner as in Example 1. However, a perfluorosulfonic acid type cation exchange membrane was used as the diaphragm. Electrolysis was performed for 2 hours, and the pH was maintained at 6.3. The voltage was 3.6V.
The current efficiency of PIA was 78%. Example 11 A reaction was carried out using 5.1 g of the decomposer recovered in Example 9. In a 500ml autoclave, add a mixture of 29g of PIA and 40g of AN obtained by electrolytic reaction, and 8g of water.
55 g of ammonia and the recovered catalyst obtained in Example 9 were added and reacted at 90°C for 6 hours. Pressure is 27Kg/ cm2・
It was G. After the reaction was completed, excess ammonia was released. 13.5g of PPD was generated in the residual liquid.
The response rate of PIA was 100%. Then, as in Example 1, 40 g of 15% NaOH and diethyl ether were added.
36g was added and treated, and 5.0g of copper catalyst was recovered.
The copper concentration in the two separated upper and lower layers is 15ppm,
It was 25ppm. The recovery rate of copper in the copper catalyst was 98%. Example 12 The reaction was carried out in the same manner as in Example 1, and after the amination reaction,
75 g of residual liquid from which excess ammonia was removed was obtained.
14.2g of PPD was generated. PIA reaction rate is 100
It was %. 60 g of water was added to the residual liquid, stirred to precipitate most of the copper catalyst, and 5.0 g of the copper catalyst was recovered by filtration under reduced pressure. When the mixture was separated into two layers, the upper layer weighed 40 g and contained 3000 ppm of copper and 7% ammonium iodide. The bottom layer is 95g, with 180ppm copper and 18.1% ammonium iodide.
It was hot. In addition, the lower layer contained 7.0g of PPD, so it was extracted with 35g of aniline, and 95g of PPD was extracted.
% was extracted. The extracted aniline and the above-mentioned upper layer were mixed and extracted with 40 g of water to extract 98% of ammonium iodide. obtained in this way
The copper content in the PPD aniline solution was 2000 ppm.
To this solution, 50 g of 15% sodium hydroxide and 70 g of dibutyl ether were simultaneously added and stirred to precipitate the copper catalyst, and 0.5 g of the copper catalyst was recovered by filtration. Next, two layers were separated, and the upper layer was an organic layer containing dibutyl ether as a main component and containing 20 ppm of copper. The main component of the lower layer is aqueous sodium hydroxide solution, with copper as the main component.
It was 15ppm and contained 11g of PPD. This lower layer was extracted with 60 g of aniline, and 11.5 g of PPD was recovered. This aniline solution was distilled to obtain 10.3 g of PPD. The recovery rate of copper in the copper catalyst was 97%. Example 13 An electrolytic reaction was carried out in the same manner as in Example 1. Next, the electrolyte solution was separated into two layers of oil and water, and the oil layer was isolated. Aniline was distilled off from the oil layer under reduced pressure to concentrate the PIA concentration to 90% by weight. 28.5 g (0.115 mol as PIA) of this liquid, 10.0 g (0.205 mol) of sodium cyanide, 1.0 g of cuprous cyanide.
(0.01 mol), 250 g of dimethylformamide in 500 ml
The mixture was placed in a small autoclave, the inside of the autoclave was purged with nitrogen, and the mixture was stirred at 150°C for 10 hours. After the reaction was completed, the reaction solution was quantified by gas chromatography, and the conversion rate of PIA was 80%.
The selectivity rate of PABN was 98%. Example 14 Concentrated from electrolyte in the same manner as Example 13
The aniline solution of PIA was taken out. This solution 28.5
g (0.115 mol as PIA), potassium cyanide
10.0g (0.15mol), cuprous cyanide 2.0g (0.010
250 g of dimethyl sulfoxide (mol) was placed in a 500 ml small autoclave, the inside of the autoclave was purged with nitrogen, and the mixture was stirred at 180°C for 6 hours. After the reaction is complete,
When the reaction solution was quantified by gas chromatography, the conversion rate of PIA was 100% and the selectivity of PABN was 99%. Example 15 Electrolysis was carried out in the same manner as in Example 3, and then the electrolytic solution was separated into two layers of oil and water, and the oil layer was isolated. Potassium cyanide 11.0g (0.165mol) in 250g oil layer,
1.0 g (0.010 mol) of cuprous cyanide was placed in a 500 ml small autoclave, the inside of the autoclave was purged with nitrogen, and the mixture was stirred at 180°C for 12 hours. After the reaction was completed, the reaction solution was quantified by gas chromatography, and the conversion rate of PIA was 75%, and the selectivity of PABN was 95%. Example 16 PIA was synthesized in the same manner as in Example 1, and then
PABN was synthesized in the same manner as in Example 13. After the reaction was completed, 250 g of aniline and 500 g of water were added to the reaction solution, and the mixture was separated into two layers of oil and water by passing through the crystals.
After adding 100 g of aniline to the aqueous layer and extracting organic matter from the aqueous layer five times, the aqueous layer was separated. Next, the separated aqueous layer and sodium dihydrogen phosphate
75 g, disodium hydrogen phosphate 75 g, sodium iodide 125 g, aniline 300 g, and water 800 g,
It was used as an anolyte. The electrolytic reaction was carried out in the same manner as in Example 1 except for this preparation. The average voltage is
3.5V, and the current efficiency of PIA generation was 89%. The p/o ratio of the iodoaniline produced was 25. Next, the electrolytic solution was separated into two layers of oil and water, the oil layer was isolated, and then PABN was synthesized in the same manner as in Example 13 using this oil layer. The conversion rate of PIA was 100% and the selectivity of PABN was 98%. Example 17 An electrolytic reaction was carried out in the same manner as in Example 1, and then the electrolytic solution was separated into two layers of oil and water, and the oil layer was isolated. Aniline was removed from the oil layer by vacuum distillation, and the PIA concentration was concentrated to 90% by weight. Next, 3.2 g (0.03 mol) of m-aminophenol, 2.0 g (0.03 mol) of potassium hydroxide, 10 g of dimethyl sulfoxide, and 10 g of toluene were added to 100 ml of 4
The mixture was placed in a neck flask and stirred at 130°C for 3 hours under a nitrogen stream while allowing toluene to flow out. reaction solution
Cool to 100℃ and add 0.4 cup of copper iodide to a four-necked flask.
g, 4.6 g (0.02 mol as PIA) of a liquid obtained by concentrating the oil layer obtained by electrolysis, and 10 g of dimethyl sulfoxide were added, and the mixture was stirred at 100° C. for 3 hours under a nitrogen stream. After the reaction was completed, the reaction solution was analyzed by liquid chromatography, and the yield of 3,4′-DADPE was found to be based on PIA standards.
It was 50%. Example 18 m-aminophenol 3.2g (0.03mol), sodium hydroxide 1.2g (0.03mol), aniline 10g,
10 g of monochlorobenzene was placed in a 100 ml four-necked flask, and the mixture was stirred at 150° C. for 3 hours while the monochlorobenzene was flowing out. reaction solution
Cool to 100℃ and add 0.4 cuprous oxide to a four-necked flask.
g, 4.6 g of the concentrate obtained in Example 17 (0.02 g as PIA)
mol), add 10g of dimethyl sulfoxide, and heat to 100°C.
The mixture was stirred for 3 hours under a nitrogen stream. After the reaction is complete, when the reaction solution is analyzed using liquid chromatography,
The yield of 3,4'-DADPE was 30% based on PIA standards. Example 19 m-aminophenol in Example 17 was converted to p-
The reaction was carried out in exactly the same manner as in Example 17 except that aminophenol was used. The yield of 4,4'-DADPE was 35%. Example 20 The m-aminophenol in Example 18 was converted to p-
The reaction was carried out in exactly the same manner as in Example 18 except that aminophenol was used. The yield of 4,4'-DADPE was 20%. Comparative Example 5 m-aminophenol in Example 17 was replaced with p-
The reaction was carried out in exactly the same manner as in Example 17, except that aminophenol was used and p-iodoaniline was replaced with p-chloroaniline. The yield of 4,4'-DADPE was 2%. Example 21 An electrolytic reaction was carried out in the same manner as in Example 1, and then the electrolytic solution was separated into two layers of oil and water, and the oil layer was isolated. Aniline is removed from the oil layer by distillation under reduced pressure.
The PIA concentration was concentrated to 90% by weight. 33g of this concentrate (0.013mol as PIA), 4.0g of potassium hydroxide, 20g of water, 0.5g of cuprous oxide
(0.0035 mol) was placed in a 100 ml micro autoclave and stirred at 120°C for 6 hours. After the reaction is complete,
Phosphoric acid was added to adjust the pH of the aqueous layer to 7, followed by extraction with aniline. GC analysis of the aniline layer showed that the conversion rate of PIA was 95% and the selectivity to p-aminophenol was 60%. Example 22 An electrolytic reaction was carried out in the same manner as in Example 21, and the oil layer of the electrolyte was concentrated to a PIA concentration of 50% by weight. 10g of this concentrate (0.0228 mol as PIA), 3.0g of potassium hydroxide, 20g of water, 0.20g of cuprous oxide
(0.0014 mol) was placed in a 100 ml micro autoclave and stirred at 120°C for 10 hours. After the reaction is complete,
The same treatment as in Example 21 was performed and GC analysis was performed.
The conversion rate of PIA was 40% and the selectivity to p-aminophenol was 85%. Example 23 As an electrolyte, 70 g of potassium dihydrogen phosphate, 70 g of dipotassium hydrogen phosphate, 300 g of potassium iodide,
A mixed solution containing 1200 g of water was used. The electrolytic cell consists of a titanium plate with platinum and titanium mixed, coated, and fired to form an oxide alloy for the anode, and an iron plate for the cathode, with an opening between the two electrodes so that the current-carrying area is 1 cm x 100 cm. An electrolytic chamber was formed by placing one polyethylene plate with a thickness of 2 mm. The electrolytic cell has an electrolyte supply inlet and an outlet, and the electrolyte has a flow rate of
Flowing at 2 m/s, current density 10 A/dm 2 , electrolysis temperature
Electrolysis was carried out at 50°C for 1 hour. No PH adjustment was performed during electrolysis. The average voltage was 3.0V. The pH in the electrolyte changed from 6.5 to 7.5. This electrolytic solution was taken out, 53 g of phenol was added, and the mixture was stirred at 30° C. for 30 minutes. After the reaction was completed, 50 g of phosphoric acid and 500 g of benzene were added to the reaction solution, and the product was extracted into a benzene layer. GC analysis of the benzene layer revealed p-iodophenol, o-iodophenol, 2,4-
Diiodophenol was produced. The yield based on the amount of current applied during electrolysis was 57% for p-iodophenol, 32% for o-iodophenol, and 2% for 2,4-diiodophenol. After benzene was removed by evaporation from the reaction solution, a solution containing iodophenol from which benzene had been removed, 80 g of ammonia, 7 g of cuprous iodide, and 8 g of water were added in the same manner as in Example 1. The reaction was carried out at 100°C for 8 hours. The pressure was 30Kg/ cm2 . After the reaction was completed, excess ammonia was released to obtain a reaction solution. GC analysis of the reaction solution revealed p-aminophenol, o-
Aminophenol was produced at 96% and 94% based on p-iodophenol and o-iodophenol, respectively. Comparative Example 5 Of Example 23, 70g of potassium dihydrogen phosphate
to 140g, and 70g of dipotassium hydrogen phosphate to 0.
An electrolytic reaction was carried out in exactly the same manner as in Example 23, except that g was changed, and a reaction with phenol was also carried out. The pH of the electrolyte varied from 4.9 to 6.0. When the reaction with phenol was stirred at room temperature for 15 minutes, the reaction did not proceed at all, and when stirred at 50° C. for 5 hours, p-iodophenol and o-iodophenol were slightly produced. Comparative Example 6 Among Example 23, 70g of potassium dihydrogen phosphate
to 0g, and 70g of dipotassium hydrogen phosphate to 35g.
except that 30g of potassium hydroxide was added.
An electrolytic reaction was carried out in exactly the same manner as in Example 23, and a reaction with phenol was also carried out. The pH in the electrolyte is
It changed from 11.1 to 11.6. After the reaction with phenol was completed, 100 g of phosphoric acid and 500 g of benzene were added to extract the product into the benzene layer. Analysis of the benzene layer reveals that the yield based on the amount of current applied during electrolysis is p-
Iodophenol 26%, o-iodophenol 11
%, and 2,4-diiodophenol was 19%. Example 24 As an electrolyte, 25 g of sodium dihydrogen phosphate,
75g disodium hydrogen phosphate, sodium iodide
Example except that a mixture of 300g and 1200g of water was used.
Electrolysis was carried out in exactly the same manner as in 23. The average voltage is
It was 3.1V. The pH of the electrolyte changed from 8.1 to 9.0. Take out this electrolyte and add 6.0g of Anniesole.
was added and stirred at 80°C for 15 hours. After the reaction was completed, unreacted iodine was treated with an aqueous sodium thiosulfate solution and extracted with 500 g of benzene. GC the benzene layer
Analysis revealed that only p-iodoanisole was produced. No o-body was generated. The yield based on the amount of current applied during electrolysis was 26%. This reaction solution was reacted with ammonia in exactly the same manner as in Example 23. The yield of p-aminoanisole was 94% based on p-iodoanisole. Comparative Example 7 In Example 24, sodium dihydrogen phosphate 25
Change g to 150g and add 75g of disodium hydrogen phosphate.
The electrolytic reaction was carried out in exactly the same manner as in Example 24, except that the amount was changed to 0 g, and the reaction with anisole was also carried out in the same manner. GC analysis after the completion of the reaction revealed that no anisole iodide was produced. Comparative Example 8 Example 24 except that 100 g of sodium hydroxide was added instead of adding sodium dihydrogen phosphate and disodium hydrogen phosphate in Example 24.
An electrolytic reaction was carried out in exactly the same manner as described above, and a reaction with anisole was also carried out. After the reaction was completed, phosphoric acid was added to the reaction solution to make it neutral, followed by benzene extraction, and the benzene layer was analyzed by GC, but no anisole iodide was produced. Example 25 As the anolyte, 70 g of sodium dihydrogen phosphate,
70g disodium hydrogen phosphate, sodium iodide
Electrolysis was carried out for 2 hours using the same container and electrolytic conditions as in Example 1, except that a mixed solution of 300 g and 1200 g of water was used. The pH of the anolyte was adjusted to 6.5 in advance.
The average voltage was 3.2V. To 200 g of an aqueous solution with the same composition as the anolyte prepared above,
Add 38.7g of AN and heat to 40℃ while stirring.
After the electrolysis, the anolyte was added dropwise over 10 minutes and stirred for 30 minutes. After the reaction, PIA was precipitated in the reaction solution, so it was separated and analyzed, resulting in 72.9 g of PIA (yield: 92
%) and contained 15% water. Also,
The response rate of AN was 98%. The pH of the water layer after the reaction is
It was 5.8. In a 500ml autoclave, 30g of PIA obtained by precipitation and separation by iodination reaction, 10g of water, and 2 cuprous hydroxide.
g, and 50 g of ammonia were added. The reaction was carried out at 80°C for 6 hours. The pressure was 30Kg/ cm2 . After the reaction is complete,
Excess ammonia was released to obtain a reaction solution.
14g of PPD was generated. Add 55g of 15% sodium hydroxide to the reaction solution, heat to 80℃ under reduced pressure, and add water.
Ammonia was removed at the same time as 30 g was distilled out. The pH in the aqueous layer was 13.5. After adding 100 g of water to dissolve the precipitated PPD, the precipitated copper catalyst was filtered and recovered. The copper concentration in the liquid was 20 ppm. When the liquid was extracted four times with 20 g of aniline, 98% of PPD was extracted.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の実斜態様を瀺すフロヌシヌト
である。
The drawing is a flow sheet illustrating one embodiment of the invention.

Claims (1)

【特蚱請求の範囲】  リン酞アンモニりム、リン酞ナトリりムたた
はリン酞カリりムによりPHを5.5ないし10.0に保
持した電解液䞭で、氎に可溶であ぀お電解質のペ
り化物を電解酞化しお埗られるペり玠を、アミノ
基、―アルキルアミノ基、N′―ゞアルキ
ルアミノ基、ヒドロキシ基たたはアルコキシ基を
有する芳銙族化合物ず反応させ、埗られるペり玠
化芳銙族化合物に、アンモニア、アミノプノヌ
ル、シアンむオンたたはヒドロキシむオンを求栞
詊薬ずしお反応させるこずを特城ずする芳銙族化
合物の補造方法。  リン酞アンモニりム、リン酞ナトリりムたた
はリン酞カリりムによりPHを5.5ないし10.0に保
持した電解液䞭で、氎に可溶であ぀お電解質のペ
り化物を電解酞化しおペり玠を生成させ、次い
で、アミノ基、―アルキルアミノ基、
N′―ゞアルキルアミノ基、ヒドロキシ基たたは
アルコキシ基を有する芳銙族化合物ず反応させる
特蚱請求の範囲第項蚘茉の方法。  ペり化物がペり化アンモニりム、ペり化ナト
リりムたたはペり化カリりムである特蚱請求の範
囲第項たたは第項蚘茉の方法。  電解液䞭の氎盞のPHを5.5ないし6.9に保持し
ながら氎に可溶であ぀お電解質のペり化物を電解
酞化しお埗られるペり玠を、アミノ基、―アル
キルアミノ基、たたはN′―ゞアルキルアミ
ノ基を有する芳銙族化合物ず反応させる特蚱請求
の範囲第項蚘茉の方法。  電解液䞭の氎盞のPHを6.5ないし10.0に保持
しながら氎に可溶であ぀お電解質のペり化物を電
解酞化しお埗られるペり玠を、ヒドロキシ基たた
はアルコキシ基を有する芳銙族化合物ず反応させ
る特蚱請求の範囲第項蚘茉の方法。  前蚘電子䟛䞎性基を有する芳銙族化合物がア
ニリンであり、ペり玠化芳銙族化合物が―ペヌ
ドアニリンであり、求栞詊薬がアンモニアであ
り、補造される芳銙族化合物が―プニレンゞ
アミンである特蚱請求の範囲第項たたは第項
蚘茉の方法。  ―ペヌドアニリンを銅觊媒、氎、アニリン
の存圚䞋でアンモニアず反応させ、反応終了埌、
反応液からアンモニアを陀去し、゚ヌテル類ず氎
酞化アルカリを添加しお銅觊媒を分離回収する特
蚱請求の範囲第項蚘茉の方法。  銅觊媒が第銅化合物である特蚱請求の範囲
第項蚘茉の方法。  ゚ヌテル類が炭玠数ないしのものである
特蚱請求の範囲第項蚘茉の方法。  ―ペヌドアニリンずアンモニアを反応さ
せお―プニレンゞアミンを埗る際に副生する
ペり化アンモニりムを回収し、必芁に応じお氎酞
化アルカリず反応させおペり化アルカリずし、前
工皋の電解反応にペり化物ずしお䟛し、その際に
混入しおくる―プニレンゞアミンの電解液䞭
の濃床を0.5重量以䞋に保持する特蚱請求の範
囲第項蚘茉の方法。
[Scope of Claims] 1. Iodide that is soluble in water and obtained by electrolytically oxidizing an electrolyte iodide in an electrolytic solution whose pH is maintained at 5.5 to 10.0 with ammonium phosphate, sodium phosphate, or potassium phosphate. Iodine is reacted with an aromatic compound having an amino group, an N-alkylamino group, an N,N'-dialkylamino group, a hydroxy group, or an alkoxy group, and the resulting iodinated aromatic compound is treated with ammonia, aminophenol, and cyanide. A method for producing an aromatic compound, which comprises reacting with an ion or a hydroxy ion as a nucleophile. 2 In an electrolytic solution whose pH is maintained at 5.5 to 10.0 with ammonium phosphate, sodium phosphate, or potassium phosphate, water-soluble iodide of the electrolyte is electrolytically oxidized to produce iodine, and then amino group, N-alkylamino group, N,
The method according to claim 1, which comprises reacting with an aromatic compound having an N'-dialkylamino group, a hydroxy group, or an alkoxy group. 3. The method according to claim 1 or 2, wherein the iodide is ammonium iodide, sodium iodide, or potassium iodide. 4 While maintaining the pH of the aqueous phase in the electrolytic solution at 5.5 to 6.9, iodine that is soluble in water and obtained by electrolytically oxidizing the iodide of the electrolyte is converted into an amino group, an N-alkylamino group, or an N-alkylamino group. The method according to claim 1, which comprises reacting with an aromatic compound having an N'-dialkylamino group. 5 While maintaining the pH of the water phase in the electrolytic solution at 6.5 to 10.0, iodine that is soluble in water and obtained by electrolytic oxidation of iodide in the electrolyte is reacted with an aromatic compound having a hydroxy group or an alkoxy group. The method according to claim 1, wherein 6 The aromatic compound having an electron donating group is aniline, the iodinated aromatic compound is p-iodoaniline, the nucleophile is ammonia, and the aromatic compound to be produced is p-phenylenediamine. A method according to certain claims 1 or 2. 7. React p-iodoaniline with ammonia in the presence of a copper catalyst, water, and aniline, and after the reaction is complete,
7. The method according to claim 6, wherein ammonia is removed from the reaction solution, and ethers and alkali hydroxide are added to separate and recover the copper catalyst. 8. The method according to claim 7, wherein the copper catalyst is a cuprous compound. 9. The method according to claim 7, wherein the ether has 6 to 8 carbon atoms. 10 Collect ammonium iodide, which is a by-product when p-iodoaniline and ammonia are reacted to obtain p-phenylenediamine, and if necessary, react with alkali hydroxide to form alkali iodide, which is then used for electrolysis in the previous step. 7. The method according to claim 6, wherein p-phenylenediamine is used as an iodide in the reaction and the concentration of p-phenylenediamine mixed in the electrolytic solution is maintained at 0.5% by weight or less.
JP61099369A 1985-05-20 1986-05-01 Production of aromatic compound Granted JPS6263527A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP60-106126 1985-05-20
JP10612685 1985-05-20

Publications (2)

Publication Number Publication Date
JPS6263527A JPS6263527A (en) 1987-03-20
JPH0240047B2 true JPH0240047B2 (en) 1990-09-10

Family

ID=14425729

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61099369A Granted JPS6263527A (en) 1985-05-20 1986-05-01 Production of aromatic compound

Country Status (1)

Country Link
JP (1) JPS6263527A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4726806B2 (en) * 2005-01-06 2011-07-20 日宝化孊株匏䌚瀟 Method for producing aromatic iodine compound
CA2804880A1 (en) * 2010-07-09 2012-01-12 Hydrox Holdings Limited Method and apparatus for producing gas
CN114149335B (en) * 2021-12-10 2023-09-22 䞭钢集团南京新材料研究院有限公叞 Synthesis method of 4,4' -diaminodiphenyl ether by taking parachloroaniline as starting material

Also Published As

Publication number Publication date
JPS6263527A (en) 1987-03-20

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