JPH0245433A - Production of dichlorobenzene - Google Patents

Production of dichlorobenzene

Info

Publication number
JPH0245433A
JPH0245433A JP63192862A JP19286288A JPH0245433A JP H0245433 A JPH0245433 A JP H0245433A JP 63192862 A JP63192862 A JP 63192862A JP 19286288 A JP19286288 A JP 19286288A JP H0245433 A JPH0245433 A JP H0245433A
Authority
JP
Japan
Prior art keywords
catalyst
zeolite
molecular oxygen
reaction
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63192862A
Other languages
Japanese (ja)
Other versions
JPH0699333B2 (en
Inventor
Naokazu Ito
直和 伊藤
Showa Ishii
石井 将和
Tatsuhiko Hattori
達彦 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toagosei Co Ltd
Original Assignee
Toagosei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toagosei Co Ltd filed Critical Toagosei Co Ltd
Priority to JP63192862A priority Critical patent/JPH0699333B2/en
Publication of JPH0245433A publication Critical patent/JPH0245433A/en
Publication of JPH0699333B2 publication Critical patent/JPH0699333B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

PURPOSE:To obtain dichlorobenzene useful as a raw material for insecticide, polyphenylene sulfide, etc., by chlorinating benzene and/or monochlorobenzene in the presence of molecular oxygen and a zeolite catalyst in a gas phase. CONSTITUTION:In obtaining dichlorobenzene by chlorinating benzene and/or monochlorobenzene by using zeolite as a catalyst in a gas phase, molecular oxygen in the molar ratio based on benzene and/or monochlorobenzene of 0.02-20 is present in the reaction. The molecular oxygen may be used alone and preferably an inert gas such as nitrogen, helium or argon or another gas such as carbon dioxide gas or hydrogen chloride (especially preferably air) exists. This method has high selectivity for p-form and prolongs life of catalyst.

Description

【発明の詳細な説明】 イ)発明の目的 〔産業上の利用分野〕 本発明は、ベンゼン(以下BZと略記する)および/ま
たはモノクロロベンゼン(以下CBと略記する)を気相
塩素化し、ジクロロベンゼン(以下DCBと略記する)
を製造する方法に関するものである。
Detailed Description of the Invention A) Purpose of the Invention [Industrial Field of Application] The present invention is directed to gas-phase chlorination of benzene (hereinafter abbreviated as BZ) and/or monochlorobenzene (hereinafter abbreviated as CB). Chlorobenzene (hereinafter abbreviated as DCB)
The present invention relates to a method for manufacturing.

DCBは工業的に重要な化合物であり、多くの製品の原
料中間体として用いられている。
DCB is an industrially important compound and is used as a raw material intermediate for many products.

DCHにはバラジクロロベンゼン(以下PDCBと略記
する)、オルトジクロロベンゼン(以下0DCBと略記
する)およびメタジクロロベンゼン(以下MDCBと略
記する)の三種の異性体が存在する。このうちPDC[
3は最も需要が多く、防虫剤の他にエンジニアリング・
プラスチックであるポリフェニレンサルファイドの原料
として注目されている。
There are three isomers of DCH: varadichlorobenzene (hereinafter abbreviated as PDCB), orthodichlorobenzene (hereinafter abbreviated as 0DCB), and metadichlorobenzene (hereinafter abbreviated as MDCB). Of these, PDC [
Type 3 has the highest demand, and in addition to insect repellents, it is also used in engineering and
It is attracting attention as a raw material for the plastic polyphenylene sulfide.

〔従来の技術〕[Conventional technology]

従来DCBは塩化第二鉄等のフリーデルタラット型触媒
を用い、BZまたはCBを塩素化して製造されている。
Conventionally, DCB has been produced by chlorinating BZ or CB using a free delta rat type catalyst such as ferric chloride.

しかしながらこの方法ではPDCBの選択率は約60%
と低く、利用価値の低い0DCBが多く副生ずる。
However, with this method, the selectivity of PDCB is about 60%.
0DCB with low utility value is produced as a by-product.

これを改良するため硫黄、セレン系の無機あるいは有機
化合物を塩化第二鉄と併用する方法が提案されている。
To improve this, a method has been proposed in which sulfur and selenium-based inorganic or organic compounds are used in combination with ferric chloride.

この方法では、PDCBの選択率は70〜80%と改善
されるものの、塩化第二鉄を触媒とする反応において一
般に見られるトリクロロベンゼン等の高次塩素化ベンゼ
ンの副生が多いという問題が残されている。また、これ
らの触媒で汚染された反応生成物から触媒を除去するた
めに水洗等の工程が必要であり、触媒の再利用は極めて
難しい。
Although this method improves the selectivity of PDCB to 70-80%, there remains the problem that there are many by-products of higher chlorinated benzenes such as trichlorobenzene, which are commonly found in reactions using ferric chloride as a catalyst. has been done. In addition, steps such as water washing are required to remove the catalyst from reaction products contaminated with these catalysts, making reuse of the catalyst extremely difficult.

また、近年ゼオライトを触媒とするBZおよび/または
CBの選択的塩素化について、いくつかの提案がなされ
ている0例えば、特開昭59−163329号公報には
、L型ゼオライトを触媒とする液相塩素化反応が開示さ
れている。この反応におけるPDCBの選択率は80〜
90%と高いものの、触媒活性が短時間で低下するとい
う欠点がある。また、特開昭61−171.44号公報
には、オフレタイトーエリオナイト系ゼオライトを触媒
とする気相塩素化反応が開示されている。この反応にお
けるPDCBの選択率も85〜90%と高く、また、塩
素とBZおよび/またはCBを予め混合することなく、
それぞれ別々にゼオライト触媒層に供給することにより
、触媒の寿命を改善できるとされているが、触媒寿命の
改善は充分なものとはいえない。
In addition, in recent years, several proposals have been made regarding the selective chlorination of BZ and/or CB using zeolite as a catalyst. A phase chlorination reaction is disclosed. The selectivity of PDCB in this reaction is 80~
Although it is as high as 90%, it has the disadvantage that the catalyst activity decreases in a short period of time. Further, Japanese Patent Application Laid-open No. 171.44/1988 discloses a gas phase chlorination reaction using an offretite erionite zeolite as a catalyst. The selectivity of PDCB in this reaction is as high as 85 to 90%, and without premixing chlorine with BZ and/or CB,
It is said that the life of the catalyst can be improved by supplying each of them separately to the zeolite catalyst bed, but the improvement in the life of the catalyst cannot be said to be sufficient.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明者らは、触媒としてゼオライトを用い、BZおよ
び/またはCBを気相塩素化反応させDCBを製造する
にあたり、PDCBの選択率が高く、かつ長い触媒寿命
を提供し得る、工業的に有利なりCBの製造方法につき
鋭意研究を重ねた結果、本発明を完成した。
The present inventors used zeolite as a catalyst to produce DCB by gas-phase chlorination reaction of BZ and/or CB, and found an industrially advantageous method that can provide high selectivity for PDCB and a long catalyst life. As a result of extensive research into the manufacturing method of Nari CB, the present invention was completed.

口)発明の構成 〔課題を解決する為の手段〕 本発明は、触媒としてゼオライトを用い、BZおよび/
またはCBを気相塩素化反応させることによりDCBを
製造するにあたり、分子状酸素の存在下に反応させるこ
とを特徴とするDCBの製造方法である。
g) Structure of the invention [Means for solving the problem] The present invention uses zeolite as a catalyst, and BZ and/or
Alternatively, in producing DCB by subjecting CB to a gas phase chlorination reaction, the method is characterized in that the reaction is carried out in the presence of molecular oxygen.

本発明において触媒として使用するゼオライトは、通常
、結晶性アルミノシリケートと呼ばれるものであり、本
発明においては特に制限されるものではないが、モルデ
ナイト系ゼオライトが好適に用いられる。ゼオライトの
中には天然に存在するものもあるが、合成することも可
能であり、本発明においては天然ゼオライトと合成ゼオ
ライトのどちらを用いても差し支えないが、不純物が少
なく、結晶化度の高い合成ゼオライトがより好適である
The zeolite used as a catalyst in the present invention is usually called a crystalline aluminosilicate, and although it is not particularly limited in the present invention, mordenite zeolite is preferably used. Some zeolites exist naturally, but they can also be synthesized, and in the present invention, either natural zeolite or synthetic zeolite can be used, but zeolites with fewer impurities and a high degree of crystallinity can be used. Synthetic zeolites are more preferred.

ゼオライトは通常、Naイオン、Kイオン等の金属陽イ
オンを含有するが、本発明においてはこのようなアルカ
リ金属イオンまたはアルカリ土類金属イオンを含有する
ゼオライトが好ましい。
Zeolite usually contains metal cations such as Na ions and K ions, and in the present invention, zeolites containing such alkali metal ions or alkaline earth metal ions are preferred.

触媒の形状については、特に制限はな(、反応の形式に
よって任意に選択することが出来、粉末状、顆粒状、球
状、筒状、環状などがある。またゼオライトはガラスピ
ーズのような不活性充填材と混合して用いることが出来
る。
There are no particular restrictions on the shape of the catalyst (it can be arbitrarily selected depending on the type of reaction, and may be powdered, granular, spherical, cylindrical, cyclic, etc.). It can be used in combination with a filler.

本発明におけるBZまたはCBに対する塩素の供給モル
比は、BZを基準として塩素が0.1〜3.0が好まし
く、更に好ましくは0.5〜2.0である。BZまたは
CBに対する塩素の供給モル比が低くすぎるとPDCB
の収率が低(なる恐れがあり、高すぎると高次塩素化物
の副生量が増大する可能性がある。また、本発明におい
ては単体の塩素が特に好ましく用いられる。
In the present invention, the molar ratio of chlorine supplied to BZ or CB is preferably 0.1 to 3.0, more preferably 0.5 to 2.0, based on BZ. If the molar ratio of chlorine supplied to BZ or CB is too low, PDCB
If the yield is too high, the amount of by-products of higher chlorinated products may increase.Also, in the present invention, elemental chlorine is particularly preferably used.

本発明において反応系内に存在させる分子状酸素の割合
は、BZまたは/およびCBを基準としたモル比で0.
02〜20が好ましい。0.02未満では触媒寿命の改
善効果があまり期待できず、20を超えても、それ以上
の改善効果の増大が期待できない場合がある。
In the present invention, the proportion of molecular oxygen present in the reaction system is 0.00 molar ratio based on BZ or/and CB.
02-20 is preferred. If it is less than 0.02, no significant effect of improving the catalyst life can be expected, and even if it exceeds 20, no further increase in the improvement effect may be expected.

分子状酸素は単独で存在させても良いが、他のガスを併
存させることが望ましく、併存可能なガスとしては窒素
、ヘリウム、アルゴン等の不活性ガス、二酸化炭素、塩
化水素等が挙げられ、安全性、経済性等の点で空気が特
に好ましい。
Molecular oxygen may be present alone, but it is desirable to coexist with other gases, and examples of gases that can coexist include inert gases such as nitrogen, helium, and argon, carbon dioxide, and hydrogen chloride. Air is particularly preferred in terms of safety, economy, etc.

他のガスを併存させた場合の分子状酸素の割合は、他の
ガスと分子状酸素の合計量に対し分子状酸素が5〜50
容量%が好ましい、5容量%未満では必要かつ充分な量
の分子状酸素を存在させるために、触媒層体積を膨大と
する必要が生じる可能性があり、また50容量%を越え
るとBZ等の有機物の燃焼につながる恐れがある。
The ratio of molecular oxygen when other gases coexist is 5 to 50% of the total amount of other gases and molecular oxygen.
Volume % is preferable; if it is less than 5 volume %, it may be necessary to increase the volume of the catalyst layer in order to make the necessary and sufficient amount of molecular oxygen exist, and if it exceeds 50 volume %, BZ etc. May lead to combustion of organic matter.

本発明において、BZおよび/またはCB、塩素および
分子状酸素を触媒層と接触させる方法としては、各成分
を事前に混合してから接触させても、また各成分を別々
に供給することにより接触させても差し支えない。
In the present invention, BZ and/or CB, chlorine, and molecular oxygen may be brought into contact with the catalyst layer by mixing each component in advance and then contacting, or by supplying each component separately. I don't mind if you let me.

ゼオライトと、BZおよび/またはCB、塩素若しくは
分子状酸素を接触させる割合としては、接触時間−W/
F (sec)  (ただしW (cc) :ゼオライ
ト、  F (cc/see )  : B Zおよび
/またはCB、塩素および分子状酸素並びにその他のガ
スを併用するときはこれを含めたガスの合計供給量〕で
表して、0.5〜500 secの範囲が好ましく、更
に好ましくは1〜100secの範囲である。
The ratio of contacting zeolite with BZ and/or CB, chlorine or molecular oxygen is as follows: contact time - W/
F (sec) (where W (cc): zeolite, F (cc/see): B Z and/or CB, chlorine and molecular oxygen, and when other gases are used together, the total supply amount of gas including these. ], preferably in the range of 0.5 to 500 sec, more preferably in the range of 1 to 100 sec.

0.5sec未満では十分な塩素転化率が得られるとは
云えず、500secを越えても触媒量を増加する効果
が期待できない可能性がある。
If it is less than 0.5 sec, it cannot be said that a sufficient chlorine conversion rate can be obtained, and even if it exceeds 500 sec, the effect of increasing the amount of catalyst may not be expected.

本発明は気相反応であり、反応温度は100″C〜40
0°Cが好ましく、更に好ましくは150℃〜300°
Cである。反応温度が100″C未満では十分な塩素転
化率が得られるとは云えず、400°Cを越えるとPD
CBの選択率が低下する恐れがある。
The present invention is a gas phase reaction, and the reaction temperature is 100"C to 40"C.
0°C is preferable, more preferably 150°C to 300°
It is C. If the reaction temperature is less than 100"C, it cannot be said that a sufficient chlorine conversion rate can be obtained, and if the reaction temperature exceeds 400"C, PD
There is a possibility that the selectivity of CB will decrease.

本発明の実施に際しては、用いられる装置の形式につい
ては特に制限はなく、通常の固定床で良いが、流動床あ
るいは移動床であっても実施可能である。
When carrying out the present invention, there are no particular restrictions on the type of apparatus used, and a conventional fixed bed may be used, but a fluidized bed or moving bed may also be used.

反応後の生成物の分離、精製は水洗等の手段を必要とす
ることなく、分溜及び晶析等一般の分離精製手段を用い
れば良い。
Separation and purification of the product after the reaction does not require means such as washing with water, and may be performed using general separation and purification means such as fractional distillation and crystallization.

〔実施例および比較例〕[Examples and comparative examples]

以下、実施例および比較例にもとづいて本発明を具体的
に説明する。
The present invention will be specifically described below based on Examples and Comparative Examples.

実施例および比較例 反応は通常の固定床反応装置を用い、反応管(パイレッ
クス製;301φx500mmL)にモルデナイト型ゼ
オライト(日本化学工業型の商品名ゼオスターNM10
0P)10ccとガラスピーズ90ccの混合物を充填
し、反応温度200 ”Cにおいて、BZ:塩素:空気
(実施例)またはBZ:塩素:窒素(比較例)=1:に
1(モル比)で、W/F (接触時間)=5secでこ
れらを供給し反応をjテった。
Examples and Comparative Examples Reactions were carried out using an ordinary fixed bed reactor, and mordenite type zeolite (Nihon Kagaku Kogyo type trade name Zeostar NM10) was placed in a reaction tube (manufactured by Pyrex; 301φ x 500 mmL).
Filled with a mixture of 10 cc of 0P) and 90 cc of glass peas at a reaction temperature of 200 ''C, BZ: chlorine: air (example) or BZ: chlorine: nitrogen (comparative example) = 1:1 (molar ratio), These were supplied at W/F (contact time) = 5 sec to carry out the reaction.

流出する反応生成物および未反応塩素量を一定時間毎に
分析した。その結果を第1表に示す。またPDCB選択
率および塩素転化率の経時変化を第1図に示す。
The reaction products flowing out and the amount of unreacted chlorine were analyzed at regular intervals. The results are shown in Table 1. Further, Fig. 1 shows the changes over time in the PDCB selectivity and chlorine conversion rate.

PDCB選沢率は次式で定義した。The PDCB selection rate was defined by the following formula.

PDCB+0DCB+MDCB 塩素転化率は次式で定義した。PDCB+0DCB+MDCB The chlorine conversion rate was defined by the following formula.

注)反応に使用したモルデナイト型ゼオライトは、ゼオ
スターNM100Pを10〜14メツシユに圧縮成型し
た後、300°Cで3時間乾燥した。
Note) The mordenite type zeolite used in the reaction was compression molded from Zeostar NM100P into 10 to 14 meshes, and then dried at 300°C for 3 hours.

ハ〕発明の効果 本発明によれば0DCBの副生を抑え、PDCBを高い
選択率で製造することが出来、更に触媒寿命が長く、か
つ塩素転化率を長時間高率に維持することが出来、工業
的に極めて有利にDCBを製造することが出来る。
C] Effects of the invention According to the present invention, it is possible to suppress the by-product of 0DCB, produce PDCB with high selectivity, and furthermore, the catalyst life is long and the chlorine conversion rate can be maintained at a high rate for a long time. , DCB can be produced industrially with great advantage.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例および比較例によるB2の塩素
転化率、PDCB選沢率の経時変化を示すグラフである
FIG. 1 is a graph showing changes over time in the chlorine conversion rate of B2 and the PDCB selection rate in Examples and Comparative Examples of the present invention.

Claims (1)

【特許請求の範囲】[Claims] 1、触媒としてゼオライトを用い、ベンゼンおよび/ま
たはモノクロロベンゼンを気相塩素化反応させることに
よりジクロロベンゼンを製造するにあたり、分子状酸素
の存在下に反応させることを特徴とするジクロロベンゼ
ンの製造方法。
1. A method for producing dichlorobenzene, which is characterized by carrying out the reaction in the presence of molecular oxygen when producing dichlorobenzene by subjecting benzene and/or monochlorobenzene to a gas phase chlorination reaction using zeolite as a catalyst.
JP63192862A 1988-08-03 1988-08-03 Method for producing dichlorobenzene Expired - Lifetime JPH0699333B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63192862A JPH0699333B2 (en) 1988-08-03 1988-08-03 Method for producing dichlorobenzene

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63192862A JPH0699333B2 (en) 1988-08-03 1988-08-03 Method for producing dichlorobenzene

Publications (2)

Publication Number Publication Date
JPH0245433A true JPH0245433A (en) 1990-02-15
JPH0699333B2 JPH0699333B2 (en) 1994-12-07

Family

ID=16298208

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63192862A Expired - Lifetime JPH0699333B2 (en) 1988-08-03 1988-08-03 Method for producing dichlorobenzene

Country Status (1)

Country Link
JP (1) JPH0699333B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4910658A (en) * 1972-04-06 1974-01-30

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4910658A (en) * 1972-04-06 1974-01-30

Also Published As

Publication number Publication date
JPH0699333B2 (en) 1994-12-07

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