JPH0245960B2 - - Google Patents

Info

Publication number
JPH0245960B2
JPH0245960B2 JP60220833A JP22083385A JPH0245960B2 JP H0245960 B2 JPH0245960 B2 JP H0245960B2 JP 60220833 A JP60220833 A JP 60220833A JP 22083385 A JP22083385 A JP 22083385A JP H0245960 B2 JPH0245960 B2 JP H0245960B2
Authority
JP
Japan
Prior art keywords
belt
press type
fabric
type dehydrator
yarns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP60220833A
Other languages
Japanese (ja)
Other versions
JPS6281297A (en
Inventor
Hiroshi Imanishi
Masaharu Kishida
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shikishima Canvas KK
Original Assignee
Shikishima Canvas KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shikishima Canvas KK filed Critical Shikishima Canvas KK
Priority to JP60220833A priority Critical patent/JPS6281297A/en
Publication of JPS6281297A publication Critical patent/JPS6281297A/en
Publication of JPH0245960B2 publication Critical patent/JPH0245960B2/ja
Granted legal-status Critical Current

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  • Treatment Of Fiber Materials (AREA)
  • Filtration Of Liquid (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、回転自在に設けられた加圧ローラ
の周囲に上部布および下部布を、両者間に汚
泥等の含水物をサンドイツチ状に挟んだ状態で巻
掛けて圧接するようにしたベルトプレス型脱水機
において、上記の上部布および下部布のうち
外側に位置する布に更に強い張力で圧接させる
加圧ベルトに関するものである。
Detailed Description of the Invention (Industrial Field of Application) This invention consists of an upper cloth and a lower cloth placed around a rotatably provided pressurizing roller, and a water-containing substance such as sludge sandwiched between the two in the form of a sandwich. This invention relates to a pressure belt that presses the outer cloth of the upper cloth and the lower cloth with stronger tension in a belt press type dehydrator which is wound around the cloth in a flat state and pressed against it.

(従来の技術) 第3図は、ベルトプレス型脱水機の一例を示
し、この第3図において、1は上部布、2は下
部布であり、それぞれ無端のベルト状に形成さ
れており、上部布1は、複数個の上部ガイドロ
ーラ3a、中間に位置する複数個の圧搾ローラ4
a,4b,4c,4dおよび加圧ローラ5に巻掛
けられて反時計方向(矢印A方向)に回転し、下
部布2は複数個の下部ガイドローラ3bおよび
上記の圧搾ローラ4a,4b,4c,4d、加圧
ローラ5に巻掛けられて時計方向(矢印B方向)
に回転する。上記の上部布1および下部布2
は、圧搾ローラ4a,4b,4c、加圧ローラ5
および圧搾ローラ4dに対して上下に重ねられて
圧接され、左上の供給部で下部布2上に供給さ
れた汚泥等の含水物Dを上部布1と下部布2
の間にサンドイツチ状に挟み、圧搾ローラ4a,
4b,4c、加圧ローラ5および圧搾ローラ4d
を通過する間に上記の含水物Dを圧搾し、右下か
らケーキDaを排出するようになつている。そし
て、加圧ローラ5に接する布1,2の外側に3
個の中間ガイドローラ3cで案内される無端の金
属製加圧ベルト6が強い張力で圧接され、この加
圧ローラ5の位置における圧搾を一層効果的にし
ている。また、上記の加圧ベルト6としては、金
属製に代えてゴムや合成樹脂の広幅のシートに多
数の排水孔をあけたもの(特開昭56−139299号公
報および実開昭58−10809号公報参照)および細
幅のゴム、合成樹脂等の可とう性基材を縦横に編
んでメツシユ状に形成したもの(実公昭60−
19832号公報参照)などが知られている。
(Prior art) Fig. 3 shows an example of a belt press type dehydrator. In Fig. 3, 1 is an upper cloth, 2 is a lower cloth, each formed in an endless belt shape, and the upper The cloth 1 is moved by a plurality of upper guide rollers 3a and a plurality of pressing rollers 4 located in the middle.
a, 4b, 4c, 4d and the pressure roller 5 to rotate counterclockwise (in the direction of arrow A), the lower cloth 2 is wrapped around a plurality of lower guide rollers 3b and the above-mentioned pressing rollers 4a, 4b, 4c. , 4d, wrapped around the pressure roller 5 in a clockwise direction (direction of arrow B)
Rotate to . Above upper cloth 1 and lower cloth 2
are squeeze rollers 4a, 4b, 4c, pressure roller 5
The water-containing material D, such as sludge, which is stacked vertically and pressed against the pressing roller 4d and supplied onto the lower cloth 2 at the upper left supply section, is transferred to the upper cloth 1 and the lower cloth 2.
Sandwiched between the squeeze rollers 4a,
4b, 4c, pressure roller 5 and squeeze roller 4d
While passing through, the water-containing material D is squeezed out, and the cake Da is discharged from the bottom right. 3 on the outside of the cloths 1 and 2 in contact with the pressure roller 5.
An endless metal pressure belt 6 guided by intermediate guide rollers 3c is pressed under strong tension, making the compression at the position of the pressure roller 5 even more effective. In addition, the above-mentioned pressure belt 6 may be made of a wide sheet of rubber or synthetic resin with a large number of drainage holes instead of being made of metal (Japanese Patent Laid-Open No. 56-139299 and Utility Model Laid-open No. 58-10809). (Refer to the official publication) and narrow flexible base materials such as rubber or synthetic resin that are knitted vertically and horizontally to form a mesh (Jikko 60-
(see Publication No. 19832) are known.

(発明が解決しようとする問題点) 従来の加圧ベルトに使用されている金属ベルト
は、伸びが少なく、寿命が長く、無端に接合する
ことが可能である反面、非常に重く、例えば面積
1m2当り30Kgの重量を有するもので、取扱いが困
難であり、中間ガイドローラ3cおよび加圧ロー
ラ5に対する掛入れ作業および両端の接合作業が
極めて困難であり、危険が多く、これらの作業が
非常に面倒であつた。また、ゴムヤ合成樹脂のシ
ートに排水孔をあけたものは、エンドレスに形成
され、その着脱作業時に機械の解体等の多大の労
力を必要とした。また、可とう性基材を縦横に編
んだものは、金属製に比べて軽くなる反面、伸び
が多いので強い圧搾が不可能であり、かつ無端に
接合するための継手を別に用意して取付ける必要
があり、その取付け強度が弱くて使用に耐えず、
また大型の継手では継手部分の厚さや硬さが他の
部分と異なるため、運転が不円滑になる等の問題
があつた。
(Problems to be Solved by the Invention) The metal belts used in conventional pressure belts have little elongation, have a long life, and can be joined endlessly, but are very heavy and have an area of, for example, 1m. Each roller weighs 30 kg and is difficult to handle, and the work of hooking onto the intermediate guide roller 3c and the pressure roller 5 and the work of joining both ends is extremely difficult and dangerous, and these works are extremely difficult. It was troublesome. In addition, the rubber synthetic resin sheet with drainage holes is formed endlessly, and requires a great deal of labor such as dismantling the machine when attaching and detaching the sheet. In addition, although flexible base materials woven vertically and horizontally are lighter than metal materials, they stretch a lot and cannot be compressed strongly, and require separate joints for endless joining. However, the installation strength is too weak to withstand use.
In addition, with large joints, the thickness and hardness of the joint part are different from other parts, causing problems such as uneven operation.

この発明は、軽量で取扱いが容易であり、ベル
トプレス型脱水機の加圧ローラ部分に対して容易
に着脱することができ、かつ継手の形成が容易
で、その接合を容易に行なうことができる加圧ベ
ルトを提供するものである。
The present invention is lightweight and easy to handle, can be easily attached to and detached from the pressure roller part of a belt press type dehydrator, and can easily form and join a joint. It provides a pressure belt.

(問題点を解決するための手段) 合成繊維のフイラメント糸をたて糸およびよこ
糸に用いた織物からなり、長さ方向の両端に折返
し端が位置するように上下2枚の重ねられてお
り、この両側の折返し端からそれぞれ複数本の幅
方向糸が除去されて長さ方向糸による継手用ルー
プが形成され、かつ重ねられた上下の織物の縫
合、リベツト止め、接着、融着などの手段により
通液性を備えた状態で一体的に結合されている。
(Means for solving the problem) It is made of a woven fabric using filament yarns of synthetic fibers for the warp and weft yarns, and the upper and lower layers are stacked so that the folded ends are located at both ends in the length direction. A plurality of widthwise threads are removed from each folded end to form a coupling loop using longitudinal threads, and liquid is passed through the stacked upper and lower fabrics by means such as sewing, riveting, gluing, or fusing. They are integrally connected in a state of being endowed with characteristics.

(作用) この発明の加圧ベルトは、ベルトプレス型脱水
機の加圧ローラ部に掛入れたのち、両端の継手用
ループを互いにかみ合せ、これらループに接合用
の芯線を挿通することにより無端状に接合され、
次いで中間ガイドローラ3cの位置を移動させる
ことにより所望の張力に緊張され、しかるのち運
転が開始される。この場合、織物を構成するたて
糸およびよこ糸が合成繊維のフイラメント糸で製
織され、2枚重ねにして結合されているので、繊
維の種類、太さ、密度等の選定により、また製織
後に高張力下で熱処理することにより、伸びを小
さくすることができ、特に高モジユラスのポリブ
チレンテレフタレート、ポリエチレンテレフタレ
ート、耐熱性ナイロン(商品名「ケブラー」)、高
密度プレエチレンのモノフイラメント糸またはマ
ルチフイラメント糸の樹脂加工による接着糸を用
いることにより上記の伸びが一層小さくなる。ま
た、加圧ローラ1の幅1cm間に並ぶ長さ方向糸の
合計断面積が5mm2以上になるように長さ方向糸の
太さを選定することが好ましい。そして、運転が
開始されると、この加圧ベルトが織物からなり、
通液性を有しているので、布1,2の外側に接
する部分の織目を液が通過して汚泥等の含水物
の脱液が行なわれる。
(Function) After the pressure belt of the present invention is hooked onto the pressure roller of a belt press type dehydrator, the joint loops at both ends are engaged with each other, and a core wire for joining is inserted through these loops, thereby creating an endless belt. are joined in the form of
Next, by moving the position of the intermediate guide roller 3c, the desired tension is applied, and then operation is started. In this case, the warp and weft yarns that make up the fabric are woven with filament yarns made of synthetic fibers, and are bonded in two layers, so depending on the selection of fiber type, thickness, density, etc., and under high tension after weaving. The elongation can be reduced by heat treatment with resins such as high modulus polybutylene terephthalate, polyethylene terephthalate, heat-resistant nylon (trade name "Kevlar"), and high-density preethylene monofilament yarn or multifilament yarn. By using a processed adhesive thread, the above elongation is further reduced. Further, it is preferable to select the thickness of the longitudinal yarns so that the total cross-sectional area of the longitudinal yarns lined up across 1 cm width of the pressure roller 1 is 5 mm 2 or more. Then, when the operation starts, this pressure belt is made of woven fabric,
Since it has liquid permeability, the liquid passes through the texture of the portions of the cloths 1 and 2 that are in contact with the outside, and water-containing substances such as sludge are removed.

(実施例) 第1図および第2図において、直径0.8mmのポ
リエステルモノフイラメントをたて糸11に、ま
た直径1.0mmのポリエステルモノフイラメントを
よこ糸12に用いて、たて糸密度5.1本/cm、よ
こ糸密度5.1本/cm、平組織の織物13を製織し、
幅1cm当り6Kgの張力下、150℃で熱セツトを行
なつた。上記の織物13を所定の長さに切断した
のち、両端を突合せ状に連結し、得られた無端の
織物13を、突合せ部13aが長さ方向のほぼ中
央に位置するように2枚重ねに折り、両側の折返
し端13b,13bからそれぞれ10本のよこ糸1
2を抜取つてたて糸11による継手用ループ11
aを形成した。次いで、太さ0.7mmのポリアミド
モノフイラメント糸を縫糸に用いて縫合し、上記
2枚重ねの織物13を格子状の縫目14によつて
接合し、更に上記縫目14に沿つて所定の幅に2
液常温硬化型ウレタン樹脂を充填して上下2枚の
織物13が一層強固に接合された加圧ベルト16
を得た。図中、16aは格子状の樹脂充填部を示
し、16bは上記の樹脂が充填されず、織目が塞
がれていない方形の通液部を示す。
(Example) In Figures 1 and 2, a polyester monofilament with a diameter of 0.8 mm is used as the warp yarn 11, and a polyester monofilament with a diameter of 1.0 mm is used as the weft yarn 12, the warp yarn density is 5.1 threads/cm, and the weft yarn density is 5.1. Weaving 13 pieces of fabric with a flat weave per cm,
Heat setting was carried out at 150°C under a tension of 6 kg per 1 cm width. After cutting the above fabric 13 to a predetermined length, both ends are connected in a butt shape, and the obtained endless fabric 13 is stacked in two layers so that the butt part 13a is located approximately at the center in the length direction. Fold, 10 weft threads 1 from each folded end 13b, 13b on both sides
Loop 11 for joint by pulling out 2 and using warp thread 11
A was formed. Next, a polyamide monofilament thread with a thickness of 0.7 mm is used as a sewing thread to sew the two layers of fabric 13 together by a grid-like seam 14, and then a predetermined width is sewn along the seam 14. to 2
Pressure belt 16 filled with liquid room-temperature curing urethane resin to more firmly bond two upper and lower fabrics 13 together.
I got it. In the figure, reference numeral 16a indicates a lattice-shaped resin-filled portion, and reference numeral 16b indicates a rectangular liquid passage portion that is not filled with the resin and whose weave is not closed.

上記の加圧ベルト16を第3図のベルトプレス
型脱水機に掛入れ、両端の継手用ループ11a,
11aをかみ合せ、この継手用ループ11a,1
1aに太いポリエステルモノフイラメントからな
る接合用芯線を挿入して無端に接続した。上記の
加圧ベルト16は、面積1m2当りの重量が3Kg
で、従来の金属ベルトの約1/10の軽さであるた
め、上記の掛入れ、接続の作業が極めて容易であ
つた。また、運転を開始して伸びを測定したとこ
ろ、張力が幅1cm当り30Kgおよび50Kgのときの長
さ方向伸び率がそれぞれ1.0%および2.5%であ
り、強い張力に対して耐久性が充分であつた。ま
た、通液性も充分であり、更に継手部分が薄く、
柔軟であるため運転も円滑であつた。
The above pressure belt 16 is hung on the belt press type dehydrator shown in FIG. 3, and the joint loops 11a at both ends are
11a, and this joint loop 11a, 1
A core wire for joining made of a thick polyester monofilament was inserted into 1a and connected endlessly. The weight of the above pressure belt 16 is 3 kg per 1 m 2 of area.
Since it is about 1/10 the weight of conventional metal belts, the above-mentioned hanging and connection work was extremely easy. Furthermore, when we started operation and measured the elongation, we found that the elongation rate in the longitudinal direction was 1.0% and 2.5% when the tension was 30 kg and 50 kg per 1 cm width, respectively, indicating that the durability was sufficient against strong tension. Ta. In addition, it has sufficient liquid permeability, and the joint part is thin.
Due to its flexibility, operation was smooth.

上記の実施例において、織物13として袋組織
の二重織物の表織物および裏織物を使用すること
ができ、この場合はよこ糸を長さ方向糸とし、折
返し端からたて糸(幅方向糸)を除去してよこ糸
(長さ方向糸)によつて継手用ループが形成され
る。また、上記の実施例は、縫目14および樹脂
充填部16aの併用によつて2枚重ねの織物13
を接合したものであるが、一方を省略してもよ
く、また代りにリベツト止めを用いてもよい。ま
た、接合用継手ループは、製織の段階でよこ糸を
除去することによつて形成することができる。
In the above embodiment, the fabric 13 can be a front fabric and a back fabric of a double-woven bag fabric, in which case the weft is the longitudinal yarn, and the warp (width yarn) is removed from the folded end. A coupling loop is then formed by the weft thread (longitudinal thread). Further, in the above embodiment, the two-ply fabric 13 is constructed by using the seams 14 and the resin filling part 16a in combination.
However, one may be omitted or riveted may be used instead. Also, the joining joint loops can be formed by removing the weft threads during the weaving stage.

(発明の効果) この発明の加圧ベルトは、合成繊維のフイラメ
ント糸で製織された織物からなるものであるか
ら、従来の金属ベルトに比べて重量を1/10程度に
軽くすることができ、しかも繊維の種類、太さ等
を選択して所望の強伸度を得ることができる。ま
た、長さ方向の両端に折返し端が位置するように
1枚の織物を折り重ねて上下の織物を接合し、上
下折返し端の幅方向糸を除去し長さ方向糸によつ
て継手用ループを形成したので、継手の形成が容
易であると共に、継手部分の厚み本体部分よりも
大きくなるることはなく、かつ屈曲が柔軟であ
り、運転が円滑になる。そして、上記のように重
量が軽く、かつ両端に継手用ループを備えている
ので、ベルトプレス型脱水機の加圧ローラおよび
ガイドローラ等が両持状に支持された状態で掛入
れ、しかるのち無端状に接合することができ、し
かもこれらの作業が極めて容易である。
(Effects of the Invention) Since the pressure belt of the present invention is made of a fabric woven from filament yarns of synthetic fibers, the weight can be reduced to about 1/10 of that of conventional metal belts. Moreover, desired strength and elongation can be obtained by selecting the type, thickness, etc. of the fibers. In addition, one piece of fabric is folded so that the folded ends are located at both ends in the length direction, the upper and lower fabrics are joined together, the width direction threads at the upper and lower folded ends are removed, and the longitudinal threads are used to form joint loops. Since the joint is formed, it is easy to form the joint, the thickness of the joint part is not larger than that of the main body part, and the bending is flexible, making operation smooth. As mentioned above, it is light in weight and has coupling loops at both ends, so the pressure roller and guide roller of a belt press type dehydrator can be hung on both sides while being supported. It can be joined endlessly, and these operations are extremely easy.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明の実施例の平面図、第2図は
第1図の−線断面図、第3図はベルトプレス
型脱水機の側面図である。 1:上部布、2:下部布、5:加圧ロー
ラ、6,16:加圧ベルト、11:たて糸(長さ
方向糸)、11a:継手用ループ、12:よこ糸
(幅方向糸)、13:織物、13a:突合せ部、1
3b:折返し端、14:縫目、16a:樹脂充填
部、16b:通液部。
FIG. 1 is a plan view of an embodiment of the present invention, FIG. 2 is a sectional view taken along the line -- in FIG. 1, and FIG. 3 is a side view of a belt press type dehydrator. 1: Upper cloth, 2: Lower cloth, 5: Pressure roller, 6, 16: Pressure belt, 11: Warp yarn (length direction yarn), 11a: Joint loop, 12: Weft yarn (width direction yarn), 13 : Fabric, 13a: Butt part, 1
3b: folded end, 14: seam, 16a: resin filling part, 16b: liquid passage part.

Claims (1)

【特許請求の範囲】 1 合成繊維のフイラメント糸をたて糸およびよ
こ糸に用いた織物からなり、長さ方向の両端に折
返し端が位置するように上下2枚に重ねられてお
り、この両側の折返し端からそれぞれ複数本の幅
方向糸が除去されて長さ方向糸による継手用ルー
プが形成され、かつ重ねられた上下の織物が通液
性を備えた状態で一体的に接合されていることを
特徴とするベルトプレス型脱水機用加圧ベルト。 2 織物が一重織物であり、その長さ方向の両端
を突合すように2部分で折返され、たて糸が長さ
方向糸を形成している特許請求の範囲第1項記載
のベルトプレス型脱水機用加圧ベルト。 3 織物が袋組織の二重織物の表織物と裏織物で
あり、よこ糸が長さ方向糸を形成している特許請
求の範囲第1項記載のベルトプレス型脱水機用加
圧ベルト。 4 たて糸およびよこ糸がそれぞれモノフイラメ
ント糸である特許請求の範囲第1項ないし第3項
のいずれかに記載のベルトプレス型脱水機用加圧
ベルト。 5 たて糸およびよこ糸がそれぞれマルチフイラ
メント糸のフイラメント相互を接着したものであ
る特許請求の範囲第1項ないし第3項のいずれか
に記載のベルトプレス型脱水機用加圧ベルト。 6 上下の織物が縫合によつて接合されている特
許請求の範囲第1項ないし第5項のいずれかに記
載のベルトプレス型脱水機用加圧ベルト。 7 上下の織物が部分接着によつて接合されてい
る特許請求の範囲第1項ないし第5項のいずれか
に記載のベルトプレス型脱水機用加圧ベルト。
[Scope of Claims] 1. It is made of a woven fabric using filament yarns of synthetic fibers for the warp and weft, and is stacked in two layers, one above the other so that the folded ends are located at both ends in the length direction, and the folded ends on both sides A plurality of widthwise yarns are removed from each to form a joint loop made of longitudinal yarns, and the stacked upper and lower fabrics are integrally joined with liquid permeability. Pressure belt for belt press type dehydrator. 2. For the belt press type dehydrator according to claim 1, wherein the fabric is a single-layer fabric, folded back in two parts so that both longitudinal ends abut against each other, and the warp yarns form longitudinal yarns. pressure belt. 3. The pressure belt for a belt press type dehydrator according to claim 1, wherein the woven fabric is a front fabric and a back fabric of a double-woven fabric of bag tissue, and the weft yarns form longitudinal yarns. 4. The pressure belt for a belt press type dehydrator according to any one of claims 1 to 3, wherein the warp yarn and the weft yarn are each monofilament yarn. 5. The pressure belt for a belt press type dehydrator according to any one of claims 1 to 3, wherein the warp yarn and the weft yarn are each formed by bonding filaments of multifilament yarn to each other. 6. The pressure belt for a belt press type dehydrator according to any one of claims 1 to 5, wherein the upper and lower fabrics are joined by stitching. 7. A pressure belt for a belt press type dehydrator according to any one of claims 1 to 5, wherein the upper and lower fabrics are joined by partial adhesion.
JP60220833A 1985-10-03 1985-10-03 Pressure belt for belt press type dehydrator Granted JPS6281297A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60220833A JPS6281297A (en) 1985-10-03 1985-10-03 Pressure belt for belt press type dehydrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60220833A JPS6281297A (en) 1985-10-03 1985-10-03 Pressure belt for belt press type dehydrator

Publications (2)

Publication Number Publication Date
JPS6281297A JPS6281297A (en) 1987-04-14
JPH0245960B2 true JPH0245960B2 (en) 1990-10-12

Family

ID=16757257

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60220833A Granted JPS6281297A (en) 1985-10-03 1985-10-03 Pressure belt for belt press type dehydrator

Country Status (1)

Country Link
JP (1) JPS6281297A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7193326B2 (en) * 2018-12-07 2022-12-20 月島機械株式会社 Solid-liquid separator and filtration device

Also Published As

Publication number Publication date
JPS6281297A (en) 1987-04-14

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