JPH0246060B2 - PUROPIRENKEIJUSHISEIKEIBUTSUNOHYOMENSHORIHOHO - Google Patents

PUROPIRENKEIJUSHISEIKEIBUTSUNOHYOMENSHORIHOHO

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Publication number
JPH0246060B2
JPH0246060B2 JP20910482A JP20910482A JPH0246060B2 JP H0246060 B2 JPH0246060 B2 JP H0246060B2 JP 20910482 A JP20910482 A JP 20910482A JP 20910482 A JP20910482 A JP 20910482A JP H0246060 B2 JPH0246060 B2 JP H0246060B2
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JP
Japan
Prior art keywords
weight
ethylene
content
cxis
cxs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP20910482A
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Japanese (ja)
Other versions
JPS5998140A (en
Inventor
Tatsumi Kono
Junji Mayumi
Yasuhiko Negami
Toshio Yagi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Petrochemical Co Ltd filed Critical Mitsubishi Petrochemical Co Ltd
Priority to JP20910482A priority Critical patent/JPH0246060B2/en
Publication of JPS5998140A publication Critical patent/JPS5998140A/en
Publication of JPH0246060B2 publication Critical patent/JPH0246060B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 本発明は、プロピレン系樹脂成形物の表面処理
方法に関し、さらに詳しくは、プロピレン系樹脂
成形物の表面を低温プラズマで処理することによ
り成形物の塗装性、印刷性および接着性等を改良
する方法に関する。 プロピレン系樹脂は、力学的性質や熱的性質、
成形性が優れた比較的安価な樹脂であることから
各種分野で広く使われているが、塗料、インキ、
接着剤等に対する接着性が悪いため、塗装、印刷
および接着を要する用途での使用は限られてお
り、それら接着性を改良することが検討されてい
る。その有力な手段として酸化性ガスによる低温
プラズマ表面処理によつて成形物表面の接着性を
改良する方法があるが、このプラズマ処理方法た
りとも、実際の用途で要求される接着力を充分に
は満足させ得ていないのが現状である。 本発明は、このような現状に鑑み、特定のプロ
ピレン系樹脂を用いることにより高度な接着性能
を付与し得る、低温プラズマによるプロピレン系
樹脂成形物の表面処理方法を提供するものであ
る。 本発明のプロピレン系樹脂成形物の表面処理方
法は、プロピレン系樹脂からなる成形物の表面を
低温プラズマで処理するにおいて、プロピレン系
樹脂が次記(1)および(2)を満足するエチレンプロピ
レンブロツク共重合体であることを特徴とする。 (1) 常温でのキシレン可溶分が3〜40重量%であ
り、該キシレン可溶分のエチレン含有率が10〜
80重量%であること。 (2) 常温でのキシレン不溶分が97〜60重量%であ
り、該キシレン可溶分のエチレン含有率が20重
量%以下で、主融解ピーク温度が130〜158℃で
あること。 このエチレンプロピレンブロツク共重合体は、
例えば、特公昭44−16668号、特公昭47−26190
号、特開昭47−25291号、特開昭50−115296号、
特開昭54−24995号各公報等に記載された製造法
を用いることにより得られる。 これらは、通常、少量のエチレンを含有したエ
チレンプロピレンブロツク共重合体からなるブロ
ツク部と比較的高含量のエチレンを含有したエチ
レンプロピレンランダム共重合体からなるブロツ
ク部とから構成される実質的に結晶性の樹脂であ
る。なお、前者および後者ブロツクにはブテン−
1等のα−オレフインが、さらに共重合されてい
る場合もある。 これらエチレンプロピレンブロツク共重合体
は、通常、常温にてキシレンに可溶する成分(以
下、CXSと記す。)と不溶の成分、CXISと記
す。)により分別される。一般に前者は非結晶性
成分であり、後者は結晶性成分である。 本発明は、エチレンプロピレンブロツク共重合
体のこのCXSおよびCXISの構造を特定化するこ
とにより、低温プラズマ処理における高度な接着
性能を付与することに成功したものである。 即ち、本発明に用いられるエチレンプロピレン
ブロツク共重合体は、(1)CXSが3〜40重量%、
好ましくは4〜30重量%、特に好ましくは5〜25
重量%、該CXSのエチレン含有率が10〜80重量
%、好ましくは20〜70重量%、特に好ましくは25
〜65重量%であり、かつ、(2)CXISが97〜60重量
%、好ましくは96〜70重量%、該該CXISのエチ
レン含有率が20重量%以下、好ましくは15重量%
以下で、主融解ピーク温度が130〜158℃、好まし
くは132〜157℃である。 CVSが3重量%未満または40重量%を越える
場合、CXSのエチレン含有率が10重量%未満の
場合、およびCXISのエチレン含有率が20重量%
を越える場合では、プラズマ処理した成形物の接
着性の改良効果が充分でなく、CXSのエチレン
含有率が80重量%を越える場合は、成形物表面層
が層状に剥離し易くなり実用的な接着強度が得ら
れない。さらに、CXSが3重量%未満、CXSの
エチレン含有率が10重量%未満の場合には、成形
品の衝撃強度が低く実用性に乏しい。なお、
CXISの主融解ピーク温度が130〜158℃の範囲外
では、CXSおよびCXISの構造のさらに厳密な限
定が必要となることから、一般には高度の接着性
能が得られにくくなる。 このエチレンプロピレンブロツク共重合体のメ
ルトフローレート(MFR)は、特に限定される
ものではないが、JIS K7210による値が0.1〜100
g/10分のものが好ましく、特には1〜80g/10
分が好ましい。低温プラズマ処理による接着性改
良のためには、有機過酸化物を少量添加し溶融混
練してMFRを大ならしめることも有効な手段で
あるが、この場合のMFRも上記範囲が適用され
る。 前記エチレンプロピレンブロツク共重合体に
は、この発明の特性を損なわない限り、低〜高密
度ポリエチレン、エチレン酢酸ビニル共重合体、
エチレンブテン−1共重合体、ホモポリプロピレ
ン、エチレンプロピレンランダム共重合体、プロ
ピレンブテン−1ランダム共重合体等プラスチツ
クス、エチレンプロピレン共重合体ラバー、エチ
レンプロピレンジエン共重合体ラバー、スチレン
ブタジエンブロツク共重合体ラバー等エラストマ
ー、タルク、炭酸カルシウム、硫酸バリウム、酸
化チタン、ガラス繊維等無機フイラー、着色剤、
酸化防止剤、中和剤、紫外線吸収剤、紫外線防止
剤、結晶化核剤等を所望に応じて加えても良い。 成形物は射出成形、押出成形、ブロー成形等い
ずれの方法で成形したものでも良く、特定の製品
に限定されるものではない。 低温プラズマ処理は、高周波放電、マイクロ波
放電等で低圧の酸化性ガス、例えば酸素またはこ
れに窒素、空気、アルゴン、炭素ガス、塩素ガス
等を混入させたガスを励起して活性ガスを発生さ
せ、これを前記成形物の表面に接触させることに
よつて行なう。処理条件は特に限定はないが、通
常圧力は0.1〜10torr、処理時間は5秒〜15分で
ある。また、処理前に1,1,1−トリクロルエ
タン蒸気等で成形物の表面洗浄を行なうと効果的
である。 本発明で特定されるエチレンプロピレンブロツ
ク共重合体からなる成形物が低温プラズマ処理に
よる接着性改良効果の大きい理由は明確ではな
い。しかしながら、成形物の断面をイオンエツチ
ングして走査電子顕微鏡で観察すると、CXSを
主成分とするドメインがCXISを主成分とするマ
トリツクス中に粒状に分散していることがわかる
が、ドメインの分散粒径が本発明の共重合体では
約2μ以下が多いのに対して本発明外の共重合体
では約2μを越えるものが多いことからみて、ド
メイン分散粒子の細かいことが有効に作用してい
ること、さらに、マトリツクス成分中に化学的に
結合したエチレンが含まれるため、同様にエチレ
ンを含む分散相との親和性が高いことも寄与して
いると推定している。 なお、本発明において、エチレンプロピレンブ
ロツク共重合体のCXSおよびCXIS、両者のエチ
レン含有率、およびCXISの主融解ピーク温度は、
各々、以下の測定方法によるものである。 CXSおよびCXIS 試料約0.7gを約300c.c.のキシレン中に投じ、15
分間還流して溶解後、常温に放置し、冷却後過
し、液を蒸発乾固し固形物重量からCXSを、
またケーキを乾燥してその重量からCXISを求め
た。 CXSおよびCXISのエチレン含有率 前記測定で得られたCXSおよびCXISを試料と
し、13C−NMR法により測定した。測定機は日本
電子製FX−200NMR装置であり、パルス間隔
30sec、パルス幅45゜、完全デカツプリング条件下
で測つた。 CXISの主融解ピーク温度 前記測定で得られたCXISを試料とし、パーキ
ンエルマー社製DSC(示差走査熱量計)を用い、
試料5.0mgを窒素気流下250℃で3分間加熱融解し
た後、10℃/分の冷却速度で60℃まで冷却して結
晶化させ、さらに10℃/分の昇温速度で融解させ
ながらサーモグラムを得、これから主融解ピーク
温度を読み取つた。なお、温度補正は、「熱測定」
3、83(1976)等に記載の方法によつた。 以下に実施例と比較例で本発明の効果を明らか
にする。 実施例および比較例 第1表に示すCXSおよびCXISよりなる各種の
エチレンプロピレンブロツク共重合体(MFRは、
すべて約5g/10分である。)に、酸化防止剤と
して2,6−ジ−t−ブチル−4−メチルフエノ
ール(吉富製薬社製)を0.2重量部添加し、50O
一軸押出機(サーモプラスチツク社製)でペレツ
ト化した。 接着性試験片は射出成形機(日本製鋼所社製N
−100)によつて得られた100mm×100mm×3mmt
の板である。 低温プラズマ表面処理は、マイクロ波プラズマ
処理装置(東京芝浦電気社製TMZ−9602B)に
て酸素ガスを用い流量400c.c./分、圧力0.5torr、
出力400Wで10秒間処理した。 接着性試験は次の方法によつた。 プラズマ処理後の試験片に二液硬化型ウレタン
塗料(日本ビーケミカル社製、R−263)を膜厚
約100〜120μになるよう吹付け塗布し、90℃で40
分間焼付けた。次いで塗膜に幅10mmの切れ目を入
れ、その一端から帯状の塗膜をひきはがして反対
方向に折り返し、180゜ピール試験(島津製作所製
オートグラフp−100使用、引張速度20mm/分)
をした。 結果を表1に示した。 【表】 【表】
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for surface treatment of a propylene resin molded article, and more specifically, the present invention relates to a method for surface treatment of a propylene resin molded article, and more specifically, it improves the paintability, printability, and This invention relates to a method for improving adhesive properties, etc. Propylene resin has mechanical and thermal properties,
It is a relatively inexpensive resin with excellent moldability, so it is widely used in various fields, but it is also used in paints, inks,
Due to its poor adhesion to adhesives, its use in applications requiring painting, printing, and adhesion is limited, and improvements in its adhesion are being considered. An effective method for this purpose is to improve the adhesion of the molded product surface by low-temperature plasma surface treatment using oxidizing gas, but even this plasma treatment method cannot sufficiently achieve the adhesion required in actual applications. The current situation is that we are not satisfied. In view of the current situation, the present invention provides a method for surface treating a propylene-based resin molded article using low-temperature plasma, which can provide a high level of adhesive performance by using a specific propylene-based resin. The method for surface treatment of a propylene-based resin molded article of the present invention involves treating the surface of a molded article made of a propylene-based resin with low-temperature plasma. It is characterized by being a copolymer. (1) The xylene soluble content at room temperature is 3 to 40% by weight, and the ethylene content of the xylene soluble content is 10 to 40% by weight.
Must be 80% by weight. (2) The xylene insoluble content at room temperature is 97 to 60% by weight, the ethylene content of the xylene soluble content is 20% by weight or less, and the main melting peak temperature is 130 to 158°C. This ethylene propylene block copolymer is
For example, Special Publication No. 44-16668, Special Publication No. 47-26190
No., JP-A-47-25291, JP-A-50-115296,
It can be obtained by using the manufacturing method described in JP-A-54-24995 and other publications. These are usually substantially crystalline blocks consisting of a block portion consisting of an ethylene propylene block copolymer containing a small amount of ethylene and a block portion consisting of an ethylene propylene random copolymer containing a relatively high content of ethylene. It is a synthetic resin. Note that the former and latter blocks contain butene.
In some cases, α-olefin such as No. 1 is further copolymerized. These ethylene propylene block copolymers are usually referred to as a xylene-soluble component (hereinafter referred to as CXS) and an insoluble component as CXIS at room temperature. ). Generally, the former is an amorphous component and the latter is a crystalline component. The present invention has succeeded in imparting advanced adhesive performance in low-temperature plasma treatment by specifying the CXS and CXIS structures of the ethylene propylene block copolymer. That is, the ethylene propylene block copolymer used in the present invention contains (1) 3 to 40% by weight of CXS;
Preferably 4-30% by weight, particularly preferably 5-25%
% by weight, the ethylene content of the CXS is 10 to 80% by weight, preferably 20 to 70% by weight, particularly preferably 25
~65% by weight, and (2) CXIS is 97 to 60% by weight, preferably 96 to 70% by weight, and the ethylene content of the CXIS is 20% by weight or less, preferably 15% by weight.
Below, the main melting peak temperature is 130-158°C, preferably 132-157°C. If CVS is less than 3% by weight or more than 40% by weight, if CXS has an ethylene content of less than 10% by weight, and if CXIS has an ethylene content of 20% by weight
If the ethylene content of the CXS exceeds 80% by weight, the surface layer of the molded product tends to peel off in layers, making it difficult to use practical adhesion. Strength cannot be obtained. Furthermore, if the CXS is less than 3% by weight and the ethylene content of CXS is less than 10% by weight, the impact strength of the molded product will be low and it will be impractical. In addition,
When the main melting peak temperature of CXIS is outside the range of 130 to 158° C., it is generally difficult to obtain a high degree of adhesive performance because the structure of CXS and CXIS needs to be more strictly defined. The melt flow rate (MFR) of this ethylene propylene block copolymer is not particularly limited, but the value according to JIS K7210 is 0.1 to 100.
g/10 min is preferable, especially 1 to 80 g/10
Minutes are preferred. In order to improve adhesion by low-temperature plasma treatment, it is effective to add a small amount of organic peroxide and melt-knead it to increase the MFR, but the MFR in this case also falls within the above range. The ethylene propylene block copolymer may include low to high density polyethylene, ethylene vinyl acetate copolymer, as long as the characteristics of the present invention are not impaired.
Plastics such as ethylene-butene-1 copolymer, homopolypropylene, ethylene-propylene random copolymer, propylene-butene-1 random copolymer, ethylene-propylene copolymer rubber, ethylene-propylene diene copolymer rubber, styrene-butadiene block copolymer Elastomers such as combined rubber, talc, calcium carbonate, barium sulfate, titanium oxide, inorganic fillers such as glass fiber, colorants,
Antioxidants, neutralizing agents, ultraviolet absorbers, ultraviolet inhibitors, crystallization nucleating agents, etc. may be added as desired. The molded product may be molded by any method such as injection molding, extrusion molding, or blow molding, and is not limited to a specific product. Low-temperature plasma treatment involves exciting a low-pressure oxidizing gas such as oxygen or a gas mixed with nitrogen, air, argon, carbon gas, chlorine gas, etc. using high-frequency discharge, microwave discharge, etc. to generate an active gas. , this is done by bringing it into contact with the surface of the molded article. Processing conditions are not particularly limited, but usually the pressure is 0.1 to 10 torr and the processing time is 5 seconds to 15 minutes. It is also effective to clean the surface of the molded article with 1,1,1-trichloroethane vapor or the like before treatment. It is not clear why molded articles made of the ethylene propylene block copolymer specified in the present invention have a great effect of improving adhesion by low-temperature plasma treatment. However, when the cross section of the molded product is ion-etched and observed with a scanning electron microscope, it is found that domains mainly composed of CXS are dispersed in a matrix mainly composed of CXIS. The diameter of the copolymers of the present invention is often about 2μ or less, whereas the diameter of copolymers other than the present invention is often more than about 2μ, indicating that the fineness of the domain-dispersed particles is effective. In addition, it is presumed that because the matrix component contains chemically bonded ethylene, it also has a high affinity with the dispersed phase that also contains ethylene. In the present invention, CXS and CXIS of the ethylene propylene block copolymer, the ethylene content of both, and the main melting peak temperature of CXIS are as follows:
Each measurement was performed using the following measurement method. Approximately 0.7 g of CXS and CXIS samples were poured into approximately 300 c.c. of xylene, and
After dissolving by refluxing for a minute, leave to stand at room temperature, cool and filter, evaporate the liquid to dryness, and calculate CXS from the solid weight.
The cake was also dried and CXIS was determined from its weight. Ethylene content of CXS and CXIS The CXS and CXIS obtained in the above measurement were used as samples and measured by 13 C-NMR method. The measuring device is a JEOL FX-200NMR device, and the pulse interval
Measured under conditions of 30 sec, pulse width 45°, and complete decoupling. Main melting peak temperature of CXIS Using the CXIS obtained in the above measurement as a sample, using a PerkinElmer DSC (differential scanning calorimeter),
After heating and melting 5.0 mg of the sample at 250°C for 3 minutes under a nitrogen stream, it was cooled to 60°C at a cooling rate of 10°C/min to crystallize it, and then melted at a heating rate of 10°C/min while taking a thermogram. was obtained, from which the main melting peak temperature was read. In addition, temperature correction is "thermal measurement"
3, 83 (1976), etc. The effects of the present invention will be clarified by Examples and Comparative Examples below. Examples and Comparative Examples Various ethylene propylene block copolymers made of CXS and CXIS shown in Table 1 (MFR is
All about 5g/10 minutes. ), 0.2 parts by weight of 2,6-di-t-butyl-4-methylphenol (manufactured by Yoshitomi Pharmaceutical Co., Ltd.) was added as an antioxidant, and 50O
It was pelletized using a single screw extruder (manufactured by Thermoplastics). Adhesion test pieces were made using an injection molding machine (N made by Japan Steel Works, Ltd.).
−100) obtained by 100mm×100mm×3mmt
This is the board. Low-temperature plasma surface treatment was performed using a microwave plasma treatment device (TMZ-9602B manufactured by Tokyo Shibaura Electric Co., Ltd.) using oxygen gas at a flow rate of 400 c.c./min and a pressure of 0.5 torr.
Processed for 10 seconds at an output of 400W. The adhesion test was conducted using the following method. After the plasma treatment, a two-component urethane paint (manufactured by Nippon B Chemical Co., Ltd., R-263) was spray-coated to a film thickness of approximately 100 to 120μ, and the test piece was heated at 90℃ for 40 minutes.
Bake for a minute. Next, a 10 mm wide cut was made in the coating film, and a strip of coating film was peeled off from one end, folded back in the opposite direction, and subjected to a 180° peel test (using Shimadzu Autograph P-100, pulling speed 20 mm/min).
Did. The results are shown in Table 1. [Table] [Table]

Claims (1)

【特許請求の範囲】 1 プロピレン系樹脂からなる成形物の表面を低
温プラズマで処理するにおいて、プロピレン系樹
脂が次記(1)および(2)を満足するエチレンプロピレ
ンブロツク共重合体であることを特徴とするプロ
ピレン系樹脂成形物の表面処理方法。 (1) 常温でのキシレン可溶分が3〜40重量%であ
り、該キシレン可溶分のエチレン含有率が10〜
80重量%であること。 (2) 常温でのキシレン不溶分が97〜60重量%であ
り、該キシレン不溶分のエチレン含有率が20重
量%以下で、主融解ピーク温度が130〜158℃で
あること。
[Scope of Claims] 1. In treating the surface of a molded article made of propylene resin with low-temperature plasma, the propylene resin is an ethylene-propylene block copolymer that satisfies the following (1) and (2). A method for surface treatment of propylene resin molded articles. (1) The xylene soluble content at room temperature is 3 to 40% by weight, and the ethylene content of the xylene soluble content is 10 to 40% by weight.
Must be 80% by weight. (2) The xylene insoluble content at room temperature is 97 to 60% by weight, the ethylene content of the xylene insoluble content is 20% by weight or less, and the main melting peak temperature is 130 to 158°C.
JP20910482A 1982-11-29 1982-11-29 PUROPIRENKEIJUSHISEIKEIBUTSUNOHYOMENSHORIHOHO Expired - Lifetime JPH0246060B2 (en)

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Application Number Priority Date Filing Date Title
JP20910482A JPH0246060B2 (en) 1982-11-29 1982-11-29 PUROPIRENKEIJUSHISEIKEIBUTSUNOHYOMENSHORIHOHO

Publications (2)

Publication Number Publication Date
JPS5998140A JPS5998140A (en) 1984-06-06
JPH0246060B2 true JPH0246060B2 (en) 1990-10-12

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61115940A (en) * 1984-11-09 1986-06-03 Mitsubishi Yuka Badische Kk polypropylene foam particles
JPS61266438A (en) * 1985-05-21 1986-11-26 Shin Etsu Chem Co Ltd Method for manufacturing vinyl chloride resin molded products with modified surface properties
EP0652093B1 (en) 1993-11-08 2000-05-17 Mitsubishi Chemical Corporation Method and apparatus for peeling coating from coated plastics and method for recycling plastics
JP2001342440A (en) * 2000-05-31 2001-12-14 Sumitomo Chem Co Ltd Surface-protecting film
US6931700B2 (en) * 2001-10-02 2005-08-23 Matsushita Electric Industrial Co., Ltd. Method of manufacturing thin film piezoelectric elements
WO2016146578A1 (en) 2015-03-19 2016-09-22 Basell Poliolefine Italia S.R.L. Propylene based terpolymer

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