JPH0251453B2 - - Google Patents

Info

Publication number
JPH0251453B2
JPH0251453B2 JP19804782A JP19804782A JPH0251453B2 JP H0251453 B2 JPH0251453 B2 JP H0251453B2 JP 19804782 A JP19804782 A JP 19804782A JP 19804782 A JP19804782 A JP 19804782A JP H0251453 B2 JPH0251453 B2 JP H0251453B2
Authority
JP
Japan
Prior art keywords
synthetic resin
polyurethane foam
skin
resin powder
foam molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP19804782A
Other languages
Japanese (ja)
Other versions
JPS5987135A (en
Inventor
Seiichi Saito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK filed Critical Inoue MTP KK
Priority to JP19804782A priority Critical patent/JPS5987135A/en
Publication of JPS5987135A publication Critical patent/JPS5987135A/en
Publication of JPH0251453B2 publication Critical patent/JPH0251453B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/56After-treatment of articles, e.g. for altering the shape
    • B29C44/5618Impregnating foam articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0222Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould the curing continuing after removal from the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/043Skinned foam

Landscapes

  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Description

【発明の詳細な説明】 この発明は、ポリウレタン発泡成形体の表面に
合成樹脂表皮を形成する方法に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for forming a synthetic resin skin on the surface of a polyurethane foam molded article.

ポリウレタンを所定形状に発泡成形してなるポ
リウレタン発泡体は、その固有の独立気泡性又は
連続気泡性により良好な緩衝効果が得られるた
め、ソフアーやベツド等の家具用途や、自動車の
座席、ヘツドレストその他アームレスト等の内装
材として広く好適に使用されている。このポリウ
レタン発泡成形体は、その外表面を適宜の合成樹
脂表皮材で被覆して外観上の美観その他装飾性を
付与し、併せて発泡成形体の形状変化の防止や耐
久性の向上を企図しているのが一般的である。
Polyurethane foam, which is made by foaming polyurethane into a predetermined shape, has a good cushioning effect due to its inherent closed-cell or open-cell properties, so it is used for furniture such as sofas and beds, car seats, headrests, etc. It is widely and suitably used as an interior material for armrests, etc. The outer surface of this polyurethane foam molded product is coated with a suitable synthetic resin skin material to give it an aesthetic appearance and other decorative properties, and also to prevent changes in the shape of the foam molded product and improve its durability. It is common that

このようにポリウレタン発泡成形体に表皮材を
被覆する従来技術は、ポリウレタン発泡成形型
の内面に予め合成樹脂塗料を塗布して表皮層を形
成しておき、次いでこの成形型内でポリウレタン
の発泡成形を行うことによつて成形体表面に一体
的に表皮層を被覆する方法と、ポリウレタンの
発泡成形工程とは別に予め合成樹脂を基材とする
袋状の表皮を形成しておき、この表皮を所定形状
のポリウレタン発泡成形体に被覆する方法とに大
別される。しかしながら、前記の技術では、当
該ポリウレタン発泡成形体の座席の如く頻繁に圧
縮変形応力が加わる製品に使用すると、耐久性に
乏しく表皮が成形体表面から容易に剥離する難点
がある。このため、圧縮変形が頻繁に反復される
製品向けには、前記の技術により表皮を成形体
に施す必要があつた。しかるに、前記の技術
は、更に幾つかの方法に分れるが、何れも装置が
複雑化して設備費が嵩み、また表皮を被せる作業
には必然的に人的要素が加わるため工程の自動化
その他の合理化には限界並びに制約がある。
The conventional technique for coating a polyurethane foam molded body with a skin material is to apply a synthetic resin paint to the inner surface of a polyurethane foam mold in advance to form a skin layer, and then foam-mold the polyurethane inside the mold. There is a method of integrally covering the surface of the molded object with a skin layer by carrying out a method of forming a bag-shaped skin layer made of synthetic resin as a base material in advance, separate from the polyurethane foam molding process, and then using this skin layer. There are two main types of methods: coating a polyurethane foam molded article with a predetermined shape. However, when the above technique is used in a product such as a seat made of a polyurethane foam molded product, which is frequently subjected to compressive deformation stress, there is a drawback that the skin is poor in durability and easily peels off from the surface of the molded product. Therefore, for products that undergo frequent compression deformation, it has been necessary to apply a skin to the molded product using the above-mentioned technique. However, the above-mentioned technology is further divided into several methods, but all of them require complicated equipment and equipment costs, and since the work of covering the skin inevitably involves a human element, it is difficult to automate the process or use other methods. There are limits and constraints to rationalization.

例えば前記の、ポリウレタン発泡成形体の成
形工程とは別に袋状の表皮を予め形成しておく方
法としては、以下の手段が知られている。
For example, the following method is known as a method for previously forming a bag-shaped skin separately from the above-mentioned molding process of the polyurethane foam molded product.

(a) ペースト状の塩化ビニル樹脂を中空型に注入
し、金型を加熱して内壁に接触している樹脂層
をゲル化又は硬化させ、冷却後に得られた表皮
層を金型から剥ぎ取るスラツシ成形法。
(a) Paste-like vinyl chloride resin is injected into a hollow mold, the mold is heated to gel or harden the resin layer in contact with the inner wall, and after cooling, the resulting skin layer is peeled off from the mold. Slut molding method.

(b) 加熱溶融した合成樹脂材料を成形型内に射出
して成形するインジエクシヨン成形法。
(b) An injection molding method in which heated and molten synthetic resin material is injected into a mold.

(c) 熱可塑性の合成樹脂シートを成形型のキヤビ
テイに向けてセツトし、加熱吸引してシートを
型に密着させて所定形状のシートを得る真空成
形法。
(c) A vacuum forming method in which a thermoplastic synthetic resin sheet is set toward the cavity of a mold, and the sheet is brought into close contact with the mold by heating and suction to obtain a sheet of a predetermined shape.

(d) 複数の合成樹脂シート片を溶着して継合せ、
所定形状とするウエルダー法。
(d) Welding and joining multiple synthetic resin sheet pieces,
Welding method to form a predetermined shape.

(e) 複数の合成樹脂シート片を縫製して継合せ、
所定形状とする縫製法。
(e) Sewing and joining multiple synthetic resin sheet pieces,
A sewing method that creates a predetermined shape.

そして、前記(a)乃至(d)の各方法では、該方法を
実施するための装置が複雑化して設備費用が嵩む
難点があり、また(e)の方法では縫製工程に多くの
時間を要する上に美観上及び水密性保持の見地か
ら満足の行くものではない。しかも、何れの方法
による場合も共通して指摘されることは、袋状に
形成された表皮をポリウレタン発泡成形体に被着
するためには人的作業を不可欠とし、このため工
程の合理化には限界があることであつた。
Each of the above methods (a) to (d) has the disadvantage that the equipment used to carry out the method is complicated and the equipment cost increases, and method (e) requires a lot of time for the sewing process. Moreover, it is not satisfactory from the viewpoint of aesthetics and maintenance of watertightness. Moreover, regardless of the method used, it is commonly pointed out that manual work is essential to attach the bag-shaped skin to the polyurethane foam molded product, and therefore, it is difficult to streamline the process. There was a limit.

本発明は、従来技術に係る前記欠点に鑑み、こ
れを克服するべく案出されたものであつて、複雑
で高価な装置を使用したり、また人的作業により
表皮を成形体に被着したりする必要がなく、しか
も座席用基材の如く圧縮変形が頻繁に反復される
ポリウレタン発泡成形体の表皮として充分な耐久
性を有して、長期の使用に供し得る表皮の成形法
を提供することを目的とする。
The present invention has been devised in view of the above-mentioned drawbacks of the prior art, and has been devised to overcome these drawbacks, and it does not require the use of complicated and expensive equipment or manual labor to apply the skin to the molded body. To provide a method for molding a skin that does not require deformation, has sufficient durability as a skin for a polyurethane foam molded product that is frequently subjected to compression deformation, such as a base material for a seat, and can be used for a long period of time. The purpose is to

この目的を達成するため本発明に係るポリウレ
タン発泡成形体の表面に合成樹脂表皮を形成する
方法は、所定形状に成形したポリウレタン発泡体
の表面に接着剤を塗布し、この接着剤塗布面に熱
可塑性の合成樹脂粉末を被覆し、次いで前記熱可
塑性合成樹脂粉末を該合成樹脂粉末の溶融温度以
上でかつポリウレタン発泡体の分解温度以下の加
熱雰囲気に晒して溶融させた後固化させることを
特徴とする。
To achieve this purpose, the method of forming a synthetic resin skin on the surface of a polyurethane foam molded product according to the present invention involves applying an adhesive to the surface of a polyurethane foam molded into a predetermined shape, and then applying heat to the adhesive-coated surface. The thermoplastic synthetic resin powder is coated with a plastic synthetic resin powder, and then the thermoplastic synthetic resin powder is exposed to a heated atmosphere at a temperature higher than the melting temperature of the synthetic resin powder and lower than the decomposition temperature of the polyurethane foam to melt it and then solidify it. do.

次に、本発明に係る表皮形成方法につき、添付
図面を参照しながら以下詳細に説明する。
Next, the epidermis forming method according to the present invention will be described in detail below with reference to the accompanying drawings.

第1図は、本発明に係る表皮形成方法を実施す
るための好適な工程の1実施例を示すものであつ
て、参照符号10で示すターンテーブル式の発泡
成形機において、ポリウレタン原料は所定形状
(例えば第2図に示すオートバイのクツシヨン1
2)に発泡成形され、当該ポリウレタン発泡成形
体14は発泡成形機10から取出された後コンベ
ヤ16上を次工程に向けて順次搬送されて来る。
この発泡成形体14は、使用されるポリオールの
種類により軟質、半硬質及び硬質の何れにもな
り、限定的なものではない。
FIG. 1 shows one embodiment of a preferred process for implementing the skin forming method according to the present invention, in which a polyurethane raw material is molded into a predetermined shape in a turntable-type foam molding machine designated by reference numeral 10. (For example, motorcycle cushion 1 shown in FIG.
2), the polyurethane foam molded product 14 is taken out from the foam molding machine 10 and then sequentially conveyed on the conveyor 16 toward the next process.
The foamed molded product 14 can be soft, semi-hard, or hard depending on the type of polyol used, and is not limited to any one.

コンベヤ16上に搬送されたポリウレタン発泡
成形体14は、接着剤塗布工程18を通過し、こ
こで外表面に均一に接着剤20を噴射塗布され
る。この接着剤20は、例えばニトリルゴム系、
アクリル系その他ポリウレタン系等の各種のもの
が、後述する熱可塑性合成樹脂粉末の性状に応じ
て適宜使い分けられる。また本明細書における前
記接着剤20は、後述の熱可塑性合成樹脂粉末を
ポリウレタン発泡成形体14の外表面に粘着乃至
付着させて剥落させないものであれば足り、殊に
熱硬化性の接着剤が好適に使用される。更に、こ
の接着剤20の均一塗布は、スプレーノズルから
の強制的な拡散噴射が最も好ましいが、その他機
械的な刷毛手段による塗布であつてもよい。
The polyurethane foam molded body 14 conveyed onto the conveyor 16 passes through an adhesive application step 18, where an adhesive 20 is uniformly sprayed onto the outer surface. This adhesive 20 is, for example, nitrile rubber-based,
Various materials such as acrylic type and polyurethane type can be used as appropriate depending on the properties of the thermoplastic synthetic resin powder described below. In addition, the adhesive 20 in this specification may be one that allows the thermoplastic synthetic resin powder described below to stick or adhere to the outer surface of the polyurethane foam molded product 14 and does not peel off. In particular, a thermosetting adhesive is sufficient. Preferably used. Further, the uniform application of the adhesive 20 is most preferably performed by forced diffusion spraying from a spray nozzle, but it may also be applied by other mechanical brush means.

このように接着剤20が外表面に塗布されたポ
リウレタン発泡成形体14は、コンベヤ22上を
搬送されて次の熱可塑性合成樹脂粉末被覆工程2
4に移送され、ここで熱可塑性合成樹脂粉末26
の付着がなされる。この熱可塑性合成樹脂粉末2
6は、具体的には塩化ビニル樹脂(PVC)、アク
リロニトリル−ブタジエン−スチレン樹脂
(ABS)、エチレン−酢酸ビニル共重合体
(EVA)等の微粒粉末であつて、前記ポリウレタ
ン発泡成形体14の分解温度以下の融点を有する
ものが使用される。成形体14の外表面への熱可
塑性合成樹脂粉末26の付着は、適宜のスプレー
ガンにより噴射吹付するのが好適であり、これに
よつて成形体外表面の前記接着剤20の塗布領域
に合成樹脂粉末26が均一に付着する。
The polyurethane foam molded product 14 with the adhesive 20 applied to its outer surface is conveyed on a conveyor 22 and subjected to the next thermoplastic synthetic resin powder coating step 2.
4, where the thermoplastic synthetic resin powder 26
is attached. This thermoplastic synthetic resin powder 2
6 is specifically a fine powder of vinyl chloride resin (PVC), acrylonitrile-butadiene-styrene resin (ABS), ethylene-vinyl acetate copolymer (EVA), etc., which is used to decompose the polyurethane foam molded product 14. Those having a melting point below this temperature are used. The thermoplastic synthetic resin powder 26 is preferably attached to the outer surface of the molded body 14 by spraying it with an appropriate spray gun, whereby the synthetic resin is applied to the area where the adhesive 20 is applied on the outer surface of the molded body. Powder 26 adheres uniformly.

次いで、粉末付着がなされたポリウレタン発泡
成形体14を、次工程の赤外線加熱トンネル28
にコンベヤ移送し、該トンネル28中を運行され
る間に前記ポリウレタン発泡体14の分解温度以
下でかつ熱可塑性合成樹脂粉末26の溶融温度以
上の加熱雰囲気に晒し、これによつて前記粉末2
6を溶融させた後固化を行い、合成樹脂の表皮3
0をポリウレタン発泡成形体14外表面に形成す
る(第3図参照)。なお、赤外線加熱トンネル2
8における加熱温度は、先に述べたようにポリウ
レタン発泡成形体14の分解温度以下でかつ熱可
塑性合成樹脂粉末26の溶融温度以上であるが、
一般的には180℃乃至200℃の範囲にあり、使用材
質の種類により適当な温度値に設定される。また
加熱時間は、選定される熱可塑性合成樹脂粉末2
6の種類によつて相違するが、一般的には3分乃
至10分程度である。このようにして赤外線加熱ト
ンネル28を通過して取出された成形体14に
は、合成樹脂表皮30が均一に被覆形成されてい
る。
Next, the polyurethane foam molded product 14 to which powder has been attached is passed through an infrared heating tunnel 28 in the next process.
While traveling through the tunnel 28, the powder 2 is exposed to a heated atmosphere below the decomposition temperature of the polyurethane foam 14 and above the melting temperature of the thermoplastic synthetic resin powder 26.
6 is melted and then solidified to form a synthetic resin skin 3.
0 is formed on the outer surface of the polyurethane foam molded body 14 (see FIG. 3). In addition, infrared heating tunnel 2
As mentioned above, the heating temperature in step 8 is below the decomposition temperature of the polyurethane foam molded body 14 and above the melting temperature of the thermoplastic synthetic resin powder 26.
Generally, it is in the range of 180°C to 200°C, and the temperature is set to an appropriate value depending on the type of material used. In addition, the heating time is determined by the selected thermoplastic synthetic resin powder 2.
6, but generally it takes about 3 to 10 minutes. The molded body 14 thus taken out after passing through the infrared heating tunnel 28 is uniformly coated with a synthetic resin skin 30.

このように、先に述べた本発明に係る表皮形成
方法によれば、ポリウレタン発泡成形体の外表面
に表皮が直接形成されるものであるため、従来技
術に係る前記方法の如く表皮を人手により成形体
に被着する繁雑な手間が完全に解消され、全自動
による生産工程の合理化が達成されるものであ
る。また、ポリウレタン発泡成形体の外周に合成
樹脂粉末を付着させた後溶融して表皮層を形成す
るものであるため、発泡体の外部形状がアンダー
カツト部等を含む複雑なものであつても表皮形成
が可能であり、しかも皺がよつたりしないので外
観仕上りが極めて優美になる。更に、赤外線加熱
トンネルを運行中に成形体に加えられる熱は、断
熱材でもあるポリウレタン発泡体の表面に蓄熱さ
れるため、成形体に付着した熱可塑性合成樹脂粉
末を極めて効率良く溶融するものである。なお、
本発明方法では、真空成形型のような表皮成形用
の型を必要とせず、またウエルダー成形機や真空
成形機の如く機構が複雑で高価な装置を使用しな
いので、設備コストも低廉になし得る等の付随的
な利点も有する。
As described above, according to the skin forming method according to the present invention described above, the skin is directly formed on the outer surface of the polyurethane foam molded article, so unlike the above-mentioned method according to the prior art, the skin cannot be formed manually. The complicated labor involved in adhering to the molded body is completely eliminated, and the production process is streamlined through full automation. In addition, since the synthetic resin powder is attached to the outer periphery of the polyurethane foam molding and then melted to form the skin layer, even if the external shape of the foam is complex, including undercuts, the skin layer will remain intact. It can be formed easily and does not wrinkle, giving an extremely elegant appearance. Furthermore, the heat applied to the molded object while traveling through the infrared heating tunnel is stored on the surface of the polyurethane foam, which is also an insulating material, so it melts the thermoplastic synthetic resin powder adhering to the molded object extremely efficiently. be. In addition,
The method of the present invention does not require a skin molding mold such as a vacuum molding mold, and does not use expensive equipment with complicated mechanisms such as welder molding machines or vacuum molding machines, so equipment costs can be kept low. It also has additional advantages such as.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係る表皮形成方法を好適に実
施し得る1実施例としての表皮形成工程の概略
図、第2図はオートバイのシートとしてのポリウ
レタン発泡成形体の概略図、第3図は第2図のA
−A線断面図である。
FIG. 1 is a schematic diagram of a skin forming process as an example in which the skin forming method according to the present invention can be suitably carried out, FIG. 2 is a schematic diagram of a polyurethane foam molded product as a motorcycle seat, and FIG. A in Figure 2
-A sectional view.

Claims (1)

【特許請求の範囲】[Claims] 1 所定形状に成形したポリウレタン発泡成形体
の表面に接着剤を塗布し、この接着剤塗布面に熱
可塑性の合成樹脂粉末を被覆し、次いで前記熱可
塑性合成樹脂粉末を該合成樹脂粉末の溶融温度以
上でかつポリウレタン発泡体の分解温度以下の加
熱雰囲気に晒して溶融させた後固化させることに
よりポリウレタン発泡成形体の表面に合成樹脂表
皮を形成する方法。
1. Apply an adhesive to the surface of a polyurethane foam molded product formed into a predetermined shape, coat the adhesive-coated surface with thermoplastic synthetic resin powder, and then apply the thermoplastic synthetic resin powder to the melting temperature of the synthetic resin powder. A method of forming a synthetic resin skin on the surface of a polyurethane foam molded article by exposing the polyurethane foam to a heated atmosphere at a temperature below the decomposition temperature of the polyurethane foam, melting it, and then solidifying it.
JP19804782A 1982-11-11 1982-11-11 Method of forming synthetic resin skin on surface of polyurethane foam molded product Granted JPS5987135A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19804782A JPS5987135A (en) 1982-11-11 1982-11-11 Method of forming synthetic resin skin on surface of polyurethane foam molded product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19804782A JPS5987135A (en) 1982-11-11 1982-11-11 Method of forming synthetic resin skin on surface of polyurethane foam molded product

Publications (2)

Publication Number Publication Date
JPS5987135A JPS5987135A (en) 1984-05-19
JPH0251453B2 true JPH0251453B2 (en) 1990-11-07

Family

ID=16384645

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19804782A Granted JPS5987135A (en) 1982-11-11 1982-11-11 Method of forming synthetic resin skin on surface of polyurethane foam molded product

Country Status (1)

Country Link
JP (1) JPS5987135A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1243350B (en) * 1990-07-18 1994-06-10 Hoechst Italia PROCEDURE FOR THE COATING OF HEAT-SENSITIVE MATERIALS WITH POWDER PAINT
GB2472474B (en) 2009-12-14 2012-04-11 Pro Teq Surfacing Uk Ltd Method for applying a coating to a surface
CN111116959A (en) * 2019-12-18 2020-05-08 南通普力马弹性体技术有限公司 Slush molding/injection molding thermoplastic elastomer skin and plastic part

Also Published As

Publication number Publication date
JPS5987135A (en) 1984-05-19

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