JPH0254165B2 - - Google Patents
Info
- Publication number
- JPH0254165B2 JPH0254165B2 JP24534583A JP24534583A JPH0254165B2 JP H0254165 B2 JPH0254165 B2 JP H0254165B2 JP 24534583 A JP24534583 A JP 24534583A JP 24534583 A JP24534583 A JP 24534583A JP H0254165 B2 JPH0254165 B2 JP H0254165B2
- Authority
- JP
- Japan
- Prior art keywords
- long column
- long
- ring roll
- processing
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/12—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially parallel to the axis of the work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Forging (AREA)
- Metal Extraction Processes (AREA)
Description
(産業上の利用分野)
本発明は管または棒(以下管棒と呼ぶ)などの
長柱体の加工法に関するものである。
(従来技術)
管棒は従来は圧延、押出し、引抜き、または鍛
造などの塑性加工法によつて製造されていたが、
技術的進歩はすでに限界に達しており、革新的加
工技術が待望されている。たとえば、管の圧延に
関しては、特公昭42−9260号公報に開示されてい
る。
(発明の目的)
本発明は加工の効率化による設備の小型化およ
び加工速度の向上を目的とする。
これに関しては、発明者等は、既に特願昭58−
5808号、特願昭58−7385号を提案している。
(発明の構成)
本発明の長柱体の加工法ではリング状工具の内
面が長柱体の進行方向に蛇腹状に起伏しながら狭
くなるパスを構成する工具と、該リング状工具内
に挿入した長柱体との相対運動によつて、該長柱
体をスパイラル状に加工を進める。
(実施例)
本発明を管の例で詳細に説明すると、第1図は
本発明の実施態様を説明する装置側面図であつて
偏心リングロール中4の入側および出側に隣接し
て管の支承装置として支承リングロール3および
5を配設し、マンドレル6を挿入した管7をマン
ドレル6の端部を推進装置14により押し進めて
偏心リングロール4に貫入せしめる。該偏心リン
グロール孔型D2と支承リングロールの孔型D
1,D3の寸法および位置は、図1および図2に
示す様に、管を支承リングロールの孔型面で支承
し、偏心リングロールの作用面が管に押し込まれ
る様に選定する。第2図は第1図の−断面で
あつて、偏心リングロールの偏心回転機構例を示
している。すなわち、ハウジング11に歯車9を
支承して回転すると歯車中心と中心を異にする歯
車の内面13は偏心回転し、該面に支承される偏
心リングロール4とその孔型D2は偏心回転運動
を行なう。このとき孔型D2の中心Lは、ハウジ
ング11および歯車9の外円中心Kを中心とする
半径の円運動を行なう。この様に偏心リング
ロール4を動かすと、偏心リングロールの孔型D
2により押圧されて塑性変形した部分は管の周方
向に移動しながら進み、管の全周の肉厚が圧減さ
れることになる。管の肉厚の圧減は偏心リングロ
ール4の押圧力によつて支承リングロール部によ
つても発生し、その塑性変形部は偏心リングロー
ル部の塑性変形部とほぼ180度異なる角度で同方
向に回転し、全周の肉厚が圧減されることにな
る。
本発明においては、第3図Aに示すように長柱
体の進行方向に起伏21をもつ孔型D2を偏心リ
ングロール4に適用することによつて孔型D2の
突部が長柱体に押込まれて効率の良い加工が可能
となる。特に第3図Bに示すように偏心リングロ
ール孔型D2の起伏21がスパイラル状に連なり
めねじ状である場合に、これを長柱体の未加工部
に向つてねじを進める方向に両者を相対運動せし
めることによつて効率の良い加工が確実となり、
加工速度が上昇する。両者の相対運動の方向は、
リングロール4の形状が第3図Bのように右ねじ
である場合に、長柱体が同図の左から右に回転せ
ずに進む場合には、リングロール4の回転方向は
出側(同図の右側)から見て右回転である。
第1表に具体例を示す。例1はD1,D2およ
びD3の孔型の縦断面がすべて第1図D3に示す
ような円弧の場合、例2はこれらの孔型D1,D
2,D3がすべて第3図Aに示すように蛇腹状起
状21をもつ本発明の例、例3はこれらの孔型D
1,D2,D3がすべて第3図Bに示すようにね
じ状起伏21をもつ本発明の例である。これらの
孔型以外の条件は三者で等しく、素材はマンドレ
ル6を10mm/sで押し進めることによつて進めら
れている。このときの被圧延材の出側速度は例
1、例2、例3でそれぞれ4、9、13mm/sであ
り例1に対し例2および例3はそれぞれ2倍およ
び3倍以上となり、本発明の効果があらわれてい
る。
(Industrial Application Field) The present invention relates to a method for processing a long column such as a tube or a rod (hereinafter referred to as a tube or rod). (Prior art) Pipes and rods have traditionally been manufactured using plastic working methods such as rolling, extrusion, drawing, or forging.
Technological progress has already reached its limits, and innovative processing techniques are eagerly awaited. For example, rolling of pipes is disclosed in Japanese Patent Publication No. 42-9260. (Objective of the Invention) The purpose of the present invention is to miniaturize equipment and improve processing speed by improving processing efficiency. Regarding this, the inventors have already filed a patent application filed in 1983-
No. 5808 and Patent Application No. 58-7385 are proposed. (Structure of the Invention) In the method for machining a long columnar body of the present invention, the inner surface of the ring-shaped tool forms a narrow path while undulating in the direction of movement of the long columnar body, and the tool is inserted into the ring-shaped tool. By the relative movement with the long columnar body, the long columnar body is processed into a spiral shape. (Example) To explain the present invention in detail using the example of a pipe, FIG. Supporting ring rolls 3 and 5 are disposed as supporting devices, and a tube 7 into which a mandrel 6 is inserted is pushed forward by a propulsion device 14 at the end of the mandrel 6 to penetrate into the eccentric ring roll 4. The eccentric ring roll hole type D2 and the support ring roll hole type D
The dimensions and positions of 1 and D3 are selected in such a way that the tube is supported on the slotted surface of the bearing ring roll and the working surface of the eccentric ring roll is pushed into the tube, as shown in FIGS. 1 and 2. FIG. 2 is a - cross section of FIG. 1, and shows an example of an eccentric rotation mechanism of an eccentric ring roll. That is, when the gear 9 is supported on the housing 11 and rotated, the inner surface 13 of the gear whose center is different from the gear center rotates eccentrically, and the eccentric ring roll 4 supported on this surface and its hole shape D2 perform eccentric rotational movement. Let's do it. At this time, the center L of the hole D2 performs a circular motion with a radius around the outer circle center K of the housing 11 and the gear 9. When the eccentric ring roll 4 is moved in this way, the hole shape D of the eccentric ring roll is
The portion that is pressed and plastically deformed by 2 moves in the circumferential direction of the tube, and the wall thickness of the entire circumference of the tube is reduced. Reduction in the wall thickness of the pipe also occurs in the bearing ring roll section due to the pressing force of the eccentric ring roll 4, and the plastic deformation part is the same as the plastic deformation part of the eccentric ring roll part at an angle that is approximately 180 degrees different. direction, and the thickness of the entire circumference is reduced. In the present invention, as shown in FIG. 3A, by applying a hole D2 having undulations 21 in the direction of movement of the long column to the eccentric ring roll 4, the protrusions of the hole D2 are formed on the long column. This allows for efficient machining. In particular, as shown in Figure 3B, when the undulations 21 of the eccentric ring roll hole type D2 are connected in a spiral shape and have a female thread shape, both of them are moved in the direction in which the screw advances toward the unprocessed part of the long column. Relative movement ensures efficient machining,
Machining speed increases. The direction of relative motion between the two is
When the shape of the ring roll 4 is a right-handed screw as shown in Fig. 3B, and the long column moves from left to right in the figure without rotating, the rotation direction of the ring roll 4 is on the exit side ( This is a clockwise rotation when viewed from the right side of the figure. Specific examples are shown in Table 1. In Example 1, if the vertical cross sections of the holes D1, D2, and D3 are all circular arcs as shown in FIG.
Example 3 is an example of the present invention in which all of the holes 2 and D3 have bellows 21 as shown in FIG. 3A.
1, D2, and D3 are all examples of the present invention having thread-like undulations 21 as shown in FIG. 3B. Conditions other than these hole shapes were the same for all three, and the material was advanced by pushing the mandrel 6 at 10 mm/s. At this time, the exit speed of the rolled material was 4, 9, and 13 mm/s in Examples 1, 2, and 3, respectively, and the speeds in Examples 2 and 3 were more than twice and three times, respectively, compared to Example 1. The effects of the invention are appearing.
【表】【table】
【表】
本発明ですべての孔型に第3図Bにねじ状起伏
を適用する場合には、n番目のリングロールのね
じ状起伏のピツチPoを次の範囲に決めることが
好ましい。
Po-1≦Po≦2Ao-1/AoPo-1(n=1、2…)
ただし、Ao-1、Aoはそれぞれ入側からn番目
のリングロールで加工する前または後の長柱体の
断面積で、A0は素材の断面積として与えられ、
A2以降は漸次小さくなる値として孔型設計によ
り決定される。またP0はリングロール保持部材
1回転当りの素材進入長さl0よりやや大きいこと
が望ましい。その上限は延び(Ao-1/Ao)の約
2倍であり、この範囲をPoが大きく外れると長
柱体の表面は該ねじ状起伏によつて疵を発生する
ことがあるが、該起伏を断続せしめることによつ
てPoの範囲を広げ、作業の自由度を広げること
ができる。
(発明の効果)
以上述べたように本発明ではリング状工具で材
料を圧減する際にこれに設けた突起が材料に押し
込まれるようにして圧延が行われる。したがつ
て、効率の良い加工が行われ、設備の小型化、加
工の高速化を図ることができる。
(発明の応用分野)
本発明は塑性加工可能な物質の長柱体を連続的
にその長さ方向に加工する分野に応用でき、例え
ば管、棒を円柱状、角柱状に加工する場合あるい
はその表面にねじやフインあるいは突起や孔を能
率良く形成させる場合に応用できる。[Table] When the thread-like undulations shown in FIG. 3B are applied to all hole types in the present invention, it is preferable to determine the pitch P o of the thread-like undulations of the n-th ring roll within the following range. P o-1 ≦P o ≦2A o-1 /A o P o-1 (n=1, 2...) However, A o-1 and A o are respectively before processing with the nth ring roll from the entry side. or the cross-sectional area of the later long column body, where A 0 is given as the cross-sectional area of the material,
After A 2 , the values are determined by the hole design as gradually decreasing values. Further, it is desirable that P 0 is slightly larger than the material entry length l 0 per one rotation of the ring roll holding member. The upper limit is approximately twice the extension (A o-1 /A o ), and if P o deviates significantly from this range, the surface of the long column may develop flaws due to the thread-like undulations. By making the undulations intermittent, the range of P o can be expanded and the degree of freedom of work can be increased. (Effects of the Invention) As described above, in the present invention, when rolling a material with a ring-shaped tool, rolling is performed so that the protrusions provided on the ring-shaped tool are pushed into the material. Therefore, efficient machining can be performed, and the equipment can be made smaller and the machining speed can be increased. (Field of Application of the Invention) The present invention can be applied to the field of continuously processing a long columnar body of plastically workable material in its length direction. It can be applied to efficiently form screws, fins, protrusions, and holes on the surface.
第1図は本発明を実施する装置の一例を示す側
断面図、第2図は第1図の−断面図、第3図
A、第3図Bは本発明の孔型形状例である。
4……偏心リングロール、3,5……支承リン
グロール、D1,D2,D3……リングロールま
たは支承リングロールの孔型、6……マンドレ
ル、7……管、8……マンドレルの軸心、9……
歯車、10……歯車の回転方向、14……推進装
置、K……ミルセンターライン、L……リングロ
ール孔型中心軸、21……蛇腹状突起。
FIG. 1 is a side sectional view showing an example of an apparatus for carrying out the present invention, FIG. 2 is a cross-sectional view taken from FIG. 1, and FIGS. 3A and 3B are examples of hole shapes of the present invention. 4... Eccentric ring roll, 3, 5... Support ring roll, D1, D2, D3... Hole type of ring roll or support ring roll, 6... Mandrel, 7... Tube, 8... Axis center of mandrel , 9...
Gear, 10... Rotation direction of the gear, 14... Propulsion device, K... Mill center line, L... Ring roll hole type center shaft, 21... Bellows-like protrusion.
Claims (1)
腹状に起伏しながら漸次狭くなるパスを構成する
工具と、該リング状工具内に挿入した長柱体とを
互いに半径方向に押圧した状態で、前記長柱体表
面がスパイラル状の軌跡をとつて加工が進行する
ように長柱体を進めながら偏心リングロール中心
軸および長柱体中心軸の何れか一方または双方
を、パスセンターラインの周りに回転させるよう
にしたことを特徴とする長柱体の加工法。 2 リング状工具の内面がねじ状であり、加工が
長柱体の未加工部に向つてねじを進める方向に偏
心リングロール中心軸および長柱体中心軸を相対
運動させてなされるものである特許請求の範囲第
1項記載の長柱体の加工法。 3 蛇腹状の起伏が周方向に断続したリング状工
具を用いて加工する特許請求の範囲第1項または
第2項記載の長柱体の加工法。[Scope of Claims] 1. A tool whose inner surface gradually narrows while undulating in the direction of movement of the long column in the direction of movement of the long column, and a long column inserted into the ring-shaped tool are mutually connected. While being pressed in the radial direction, one or both of the center axis of the eccentric ring roll and the center axis of the long column is advanced while advancing the long column so that the surface of the long column follows a spiral trajectory and the processing progresses. A method for processing a long columnar body, which is characterized in that the is rotated around a path center line. 2. The inner surface of the ring-shaped tool is thread-shaped, and processing is performed by relatively moving the center axis of the eccentric ring roll and the center axis of the long column in the direction of advancing the screw toward the unprocessed part of the long column. A method for processing a long columnar body according to claim 1. 3. The method for machining a long columnar body according to claim 1 or 2, which comprises machining using a ring-shaped tool in which bellows-like undulations are interrupted in the circumferential direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24534583A JPS60141315A (en) | 1983-12-28 | 1983-12-28 | Working method of long columnar body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24534583A JPS60141315A (en) | 1983-12-28 | 1983-12-28 | Working method of long columnar body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60141315A JPS60141315A (en) | 1985-07-26 |
| JPH0254165B2 true JPH0254165B2 (en) | 1990-11-20 |
Family
ID=17132287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24534583A Granted JPS60141315A (en) | 1983-12-28 | 1983-12-28 | Working method of long columnar body |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60141315A (en) |
-
1983
- 1983-12-28 JP JP24534583A patent/JPS60141315A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60141315A (en) | 1985-07-26 |
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