JPH0259946B2 - - Google Patents

Info

Publication number
JPH0259946B2
JPH0259946B2 JP58085854A JP8585483A JPH0259946B2 JP H0259946 B2 JPH0259946 B2 JP H0259946B2 JP 58085854 A JP58085854 A JP 58085854A JP 8585483 A JP8585483 A JP 8585483A JP H0259946 B2 JPH0259946 B2 JP H0259946B2
Authority
JP
Japan
Prior art keywords
moisture content
regression line
value
regression
temporary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58085854A
Other languages
Japanese (ja)
Other versions
JPS59211850A (en
Inventor
Hiroshi Asahara
Tooru Shimohara
Masanori Suzuki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shizuoka Seiki Co Ltd
Original Assignee
Shizuoka Seiki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shizuoka Seiki Co Ltd filed Critical Shizuoka Seiki Co Ltd
Priority to JP8585483A priority Critical patent/JPS59211850A/en
Publication of JPS59211850A publication Critical patent/JPS59211850A/en
Publication of JPH0259946B2 publication Critical patent/JPH0259946B2/ja
Granted legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/02Food
    • G01N33/10Starch-containing substances, e.g. dough
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/048Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance for determining moisture content of the material

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Food Science & Technology (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Drying Of Solid Materials (AREA)

Description

【発明の詳細な説明】 [発明の技術分野] この発明は、自動含水率測定装置の改良に係
り、特に、乾燥中の穀物に含まれる青米、未熟米
等による異常な含水率測定値を排除し得る自動含
水率測定装置に関する。
[Detailed Description of the Invention] [Technical Field of the Invention] The present invention relates to the improvement of an automatic moisture content measuring device, and in particular, to the improvement of an automatic moisture content measurement device, and in particular to the improvement of an abnormal moisture content measurement value due to green rice, immature rice, etc. contained in grains being dried. This invention relates to an automatic water content measuring device that can be removed.

[発明の技術的背景] 従来この種の自動含水率測定装置では、乾燥中
の穀物からその一部を測定試料として取出して含
水率を測定し、それを数回繰り返して平均値を求
め、この平均値をもつて穀物全体の含水率値とし
ていた。しかし、乾燥中の穀物は必ずしも均一な
含水率でなく、特に籾においては高水分の未熟米
が混入することで、このような未熟米を測定試料
として取出して測定した場合には含水率値が急増
してしまう。そこで、乾燥中の各時刻において実
測した穀物の含水率測定値を用いて、最小二乗法
等により回帰線を求める方式あるいは測定値が所
定の基準値を超えたとき基準値を測定値として入
力する方式又は測定をやり直す方式等により、穀
物の含水率を求める改良装置が創案されている。
[Technical Background of the Invention] Conventionally, this type of automatic moisture content measuring device takes out a portion of drying grain as a measurement sample, measures the moisture content, repeats it several times to obtain an average value, and calculates the moisture content. The average value was taken as the moisture content value of the whole grain. However, grains during drying do not necessarily have a uniform moisture content, and especially in paddy, high-moisture immature rice is mixed in, so when such immature rice is taken out as a measurement sample and measured, the moisture content value may be inaccurate. It will increase rapidly. Therefore, using the moisture content measurements of grains actually measured at each time during drying, a regression line is found by the least squares method, or when the measured value exceeds a predetermined reference value, the reference value is input as the measured value. Improved devices have been devised to determine the moisture content of grains using different methods or remeasurement methods.

[背景技術の問題点] ところで、上記回帰線方式による改良装置にあ
つては、実測した全ての測定値を用いて回帰線を
求める為、青米、未熟米の影響を強く受け、回帰
線は含水率値が高い方へずれる傾向があり、その
ずれ量も青米、未熟米の混入比率によつて変動す
る。従つて、上記回帰線にもとづき算出された含
水率の精度は高いとは云い難く、また上記回帰線
により算出される含水率値に基づいて乾燥機停止
時の運転制御を行うと被乾燥穀物水分値が過乾燥
の傾向になる欠点があつた。
[Problems with the background art] By the way, in the improved device using the regression line method described above, since the regression line is determined using all the actually measured values, it is strongly influenced by green rice and immature rice, and the regression line is There is a tendency for the moisture content value to shift toward higher values, and the amount of shift also varies depending on the mixing ratio of green rice and immature rice. Therefore, it is difficult to say that the accuracy of the moisture content calculated based on the above regression line is high, and if the operation control when the dryer is stopped is performed based on the moisture content value calculated using the above regression line, the moisture content of the dried grains will be reduced. There was a drawback that the values tended to be over-dry.

[発明の目的] そこでこの発明の目的は、上記欠点を除去すべ
く、青米、未熟米等による異常な測定値を除外し
て回帰線を求め、この回帰線から乾燥終了時期を
正確に予測し、穀物の過乾燥を防止して、常に最
良の籾の乾燥状態を保証することができる自動含
水率測定装置を実測するにある。
[Object of the Invention] Therefore, in order to eliminate the above-mentioned drawbacks, the object of the present invention is to obtain a regression line by excluding abnormal measured values due to green rice, immature rice, etc., and to accurately predict the end time of drying from this regression line. The purpose of this project is to develop an automatic moisture content measuring device that can prevent overdrying of grains and ensure the best drying conditions for paddy at all times.

[発明の構成] この目的を達成するためにこの発明は、乾燥中
の穀物の含水率を測定する自動含水率測定装置に
おいて、現在までに実測した含水率測定値を用い
て仮の回帰線を求め、該仮の回帰線から算出され
る仮の回帰値との差が一定値以上離れた測定値を
除外して再度回帰線を求め、この回帰線から算出
される回帰値を用いて乾燥機の運転制御を行うこ
とを特徴とする。
[Structure of the Invention] In order to achieve this object, the present invention uses an automatic moisture content measurement device that measures the moisture content of grains during drying to create a temporary regression line using the moisture content measurements actually measured to date. The regression line is calculated again by excluding the measured values that are more than a certain value apart from the temporary regression value calculated from the temporary regression line, and the regression line is calculated using the regression line. It is characterized by controlling the operation of

[発明の実施例] 以下図面に基づいてこの発明の実施例を詳細且
つ具体的に説明する。
[Embodiments of the Invention] Examples of the present invention will be described in detail and specifically below based on the drawings.

第1図は、経過時刻hにおける乾燥中に穀物の
含水率値の計算方法をグラフに表したものであ
る。
FIG. 1 is a graphical representation of a method for calculating the moisture content of grain during drying at an elapsed time h.

先ず、h以前に測定された各実測時刻における
測定値nを用いて最小二乗法等により回帰計算を
行い、仮の回帰線l1を求める。
First, a regression calculation is performed using the least squares method or the like using the measured value n at each actual measurement time measured before h to obtain a temporary regression line l1 .

次に、仮の回帰線l1よりもdだけ高水分側にず
らした許容回帰線をl2とする。
Next, an allowable regression line that is shifted toward the high moisture side by d from the tentative regression line l1 is defined as l2 .

然る後、許容回帰線l2よりも高水分側の異常測
定値aを除いた測定値を用いて再度回帰計算を行
い、回帰線lを求める。
After that, regression calculation is performed again using the measured values excluding the abnormal measured value a on the high moisture side of the allowable regression line l2 , and the regression line l is obtained.

そして、回帰線lがhと交わる点mが経過時刻
hでの乾燥中の穀物の含水率値とみなす。
Then, the point m where the regression line l intersects h is regarded as the moisture content value of the grain during drying at the elapsed time h.

この場合、青米、未熟米等が混入した測定試料
による測定値はaのようにとび抜けて高くなる
為、dの値を適当に選ぶことにより、青米、未熟
米の影響を排除した含水率を得ることができる。
In this case, the measured value from the measurement sample mixed with green rice, immature rice, etc. will be extremely high as shown in a, so by appropriately selecting the value of d, it is possible to eliminate the influence of green rice and immature rice. You can get the rate.

これにより、乾燥穀物全体の含水率値を正確に
知ることができ、設定された停止含水率Meの値
との一致による乾燥終了時点が明確にわかるよう
になる。
As a result, the moisture content value of the whole dried grain can be accurately known, and the point at which drying ends can be clearly known based on the coincidence with the set stop moisture content Me.

なお、第1図において、許容回帰線l2は高水分
側に設定したが、これに限定されるものではな
く、仮の回帰線l1より低水分側に設定することも
可能である。この場合には、測定試料の取出不足
によつて測定値がとび抜けて低く測定されること
による影響を排除することができる。
In FIG. 1, the allowable regression line l2 is set on the high moisture side, but it is not limited to this, and it is also possible to set it on the low moisture side from the temporary regression line l1 . In this case, it is possible to eliminate the influence of extremely low measured values due to insufficient removal of the measurement sample.

次に、このような含水率の計算を行う乾燥機の
制御系について説明する。
Next, a dryer control system that performs such moisture content calculation will be described.

第2図において制御装置について説明すると、
2は試料圧砕部であつて、該試料圧砕部2は上下
一対の電極4,4間に、籾等の穀物を圧砕挟持す
るようになつており、これらの電極4,4間に発
生する電気抵抗値は抵抗/電圧変換回路6/A/
D変換回路8で変換され、更にA/D変換割込制
御回路10を経る指令信号12により演算処理装
置14に入力する。演算処理装置14にはクロツ
ク発振回路16からのタイミングをとる基準クロ
ツク信号がタイマ割込制御回路18を経る指令信
号20により入力され、含水率測定及び補正等の
プログラムを予め記憶しているリードオンリメモ
リ(ROM)22との間で制御信号24を用い、
且つアドレスデータバス26とROMデータバス
28により所定のプログラムデータを得る。30
は例えばロータリスイツチで構成された含水率設
定スイツチで停止含水率Meに対応した信号を設
定出力するものであり、この信号はエンコーダ3
2でコード変換される。34は試料を採取して上
記電極4,4間に挟持させるように動作するリミ
ツトスイツチであり、これらの含水率設定、各ス
イツチ動作及び上記実測の含水率値の信号が入力
データバツフア36,38,40から制御信号4
2により入力データバス44を経て演算処理装置
14に入力する。46は演算処理装置14の演算
結果や入力データ等を一時的に記憶するデータ用
ランダムアクセスメモリ(RAM)であり、演算
処理装置14の出力データが上記制御信号42を
用い出力データバス48を経て表示制御回路5
0、数字表示器52に入力して含水率値を表示す
る。また、上記出力データバス48の含水率値に
対応した信号は更に出力データバツフア54を介
してリレードライバ56に入力し、これにより、
試料圧砕部2のモータを正転させる前進用リレー
58、後退用リレー60、乾燥機熱源の燃料停止
用リレー62、送風機停止用リレー64を動作す
るようになつている。
To explain the control device in Fig. 2,
Reference numeral 2 denotes a sample crushing section, and the sample crushing section 2 crushes and holds grains such as paddy between a pair of upper and lower electrodes 4, 4, and the electricity generated between these electrodes 4, 4 is The resistance value is resistance/voltage conversion circuit 6/A/
The command signal 12 is converted by the D conversion circuit 8 and further passes through the A/D conversion interrupt control circuit 10, and is input to the arithmetic processing unit 14. A reference clock signal for timing from a clock oscillation circuit 16 is input to the arithmetic processing unit 14 as a command signal 20 via a timer interrupt control circuit 18. Using a control signal 24 between the memory (ROM) 22,
Further, predetermined program data is obtained through the address data bus 26 and the ROM data bus 28. 30
For example, a water content setting switch composed of a rotary switch sets and outputs a signal corresponding to the stop water content Me, and this signal is sent to the encoder 3.
The code is converted in 2. 34 is a limit switch that operates to collect a sample and sandwich it between the electrodes 4, 4, and these moisture content settings, each switch operation, and the signal of the actually measured moisture content value are input to the input data buffers 36, 38, 40. Control signal 4 from
2 is input to the arithmetic processing unit 14 via the input data bus 44. 46 is a random access memory (RAM) for data that temporarily stores the calculation results and input data of the processing unit 14, and the output data of the processing unit 14 is transmitted via the output data bus 48 using the control signal 42. Display control circuit 5
0, is input into the numeric display 52 to display the moisture content value. Further, the signal corresponding to the moisture content value of the output data bus 48 is further inputted to the relay driver 56 via the output data buffer 54, thereby
A forward relay 58 for forward rotation of the motor of the sample crushing section 2, a backward relay 60, a relay for stopping the fuel of the dryer heat source 62, and a relay for stopping the blower 64 are operated.

次に、この発明の動作を第4図のフローチヤー
トで説明する。
Next, the operation of the present invention will be explained with reference to the flowchart shown in FIG.

先ず、電源スイツチ投入でスタート状態にな
り、必要な動作のすべてが初期の状態にされる。
次いで、待ち時間が開始され、スタート時のみ零
で直ちに測定が行われ、2回目以降は所定の時間
間隔で間欠的に測定するようになり、測定は例え
ば5回連続して行われ、この実測した含水率値が
その都度データ用RAM46に記憶される。その
後、含水率設定スイツチ30の停止含水率Meが
読み込まれ、初回の測定かどうかの判断がされて
初回測定の場合は5回の測定値の平均値がその時
刻での含水率値Mnとされ、2回目以降では現時
点までの全ての測定値を用いて仮の回帰線l1を計
算し、さらに、(l1+d)以上の測定値を除いて
再度回帰計算を行い回帰線lを求める。そして、
回帰線lから経過時刻hでのm点を求め、これを
現時点の含水率値Mnとする。その後、Mnは上
記停止含水率Meと比較されてそれより小さい場
合は直ちに乾燥機停止に移行するが、大きい場合
は乾燥間隔時間の設定が行われる。そして、待ち
時間の間、回帰線lで予想される予想含水率を表
示する動作を繰り返す。次にこの待ち時間経過
後、次回の含水率の実測と回帰計算等が同様に行
われる。このような動作を繰り返しながら乾燥が
終りに近づき、回帰線lより求められる含水率値
が漸次停止含水率Meに収束し、両者の差がなく
なつた時点で乾燥停止されるのである。
First, when the power switch is turned on, the system enters the start state, and all necessary operations are set to the initial state.
Next, the waiting time starts, and measurements are taken immediately with zero at the start, and from the second time onwards, measurements are taken intermittently at predetermined time intervals. The determined moisture content value is stored in the data RAM 46 each time. After that, the stop moisture content Me of the moisture content setting switch 30 is read, and it is determined whether this is the first measurement. If it is the first measurement, the average value of the five measured values is taken as the moisture content value Mn at that time. , from the second time onward, a temporary regression line l 1 is calculated using all the measured values up to the present time, and the regression calculation is performed again excluding the measured values of (l 1 +d) or more to obtain the regression line l. and,
Point m at elapsed time h is determined from the regression line l, and this is set as the current moisture content value Mn. Thereafter, Mn is compared with the above-mentioned stop moisture content Me, and if it is smaller, the dryer is immediately stopped, but if it is larger, the drying interval time is set. Then, during the waiting time, the operation of displaying the predicted moisture content predicted by the regression line l is repeated. Next, after this waiting time has passed, the next actual measurement of moisture content, regression calculation, etc. are performed in the same way. As the drying process approaches the end while repeating these operations, the moisture content value obtained from the regression line I gradually converges to the stop moisture content Me, and when the difference between the two disappears, the drying is stopped.

[発明の効果] 以上詳細な説明から明らかなように、この発明
の構成によれば、乾燥中に実測した穀物の含水率
の測定値を用いて仮の回帰線を求め、仮の回帰線
から算出された仮の回帰値との差が一定値以上あ
る青米、未熟米等による異常な測定値を除外し
て、再度回帰計算を行うので、青米、未熟米等の
影響を完全に排除できる。従つて、再度の計算に
より求められた回帰線にもとづき算出される穀物
の含水率値は、非常に精度が高いものとなる。そ
の結果、乾燥終了時期を正確に予測することが可
能となり、青米、未熟米等の影響下に生じる穀物
の過乾燥を確実に防止し得て、常に最良の籾の乾
燥状態を保証することができる。
[Effects of the Invention] As is clear from the above detailed explanation, according to the configuration of the present invention, a temporary regression line is obtained using the measured value of the moisture content of grains actually measured during drying, and a temporary regression line is calculated from the temporary regression line. Abnormal measured values due to green rice, immature rice, etc. that differ from the calculated tentative regression value by more than a certain value are excluded and the regression calculation is performed again, completely eliminating the influence of green rice, immature rice, etc. can. Therefore, the grain moisture content value calculated based on the regression line obtained by the recalculation is extremely accurate. As a result, it is possible to accurately predict the end time of drying, and it is possible to reliably prevent grain over-drying that occurs under the influence of green rice, immature rice, etc., and to always guarantee the best drying condition for paddy. Can be done.

そのうえ、測定時以外の待機時間では、回帰線
から計算される経時含水率値が時々刻々変化して
表示されるので、使用者に安心感を与え、且つ間
欠的に測定する場合の繋ぎとして最適である。
Furthermore, during the standby time other than during measurement, the moisture content value calculated from the regression line changes every moment and is displayed, giving the user a sense of security and making it ideal as a link when measuring intermittently. It is.

【図面の簡単な説明】[Brief explanation of the drawing]

図面はこの発明に係る自動含水率測定装置の実
施例を示すもので、第1図はこの発明の原理説明
図、第2図は制御系の回路図、第3図は試料圧砕
部の概略図、第4図はこの発明の原理に基づくフ
ローチヤートである。 図中、2は試料圧砕部、4は電極、6は抵抗/
電圧変換回路、8はA/D変換回路、10はA/
D変換割込制御回路、12は指令信号、14は演
算処理装置、16はクロツク発振回路、18はタ
イマ割込制御回路、20は指令信号、22はリー
ドオンリメモリ(ROM)、24は制御信号、2
6はアドレスデータバス、28はROMデータバ
ス、30は含水率設定スイツチ、32はエンコー
ダ、34はリミツトスイツチ、36,38,40
は入力データバツフア、42は制御信号、44は
入力データバス、46はランダムアクセスメモリ
(RAM)、48は出力データバス、50は表示制
御回路、52は数字表示器、54は出力データバ
ツフア、56はリレードライバ、58は前進用リ
レー、60は後退用リレー、62は燃料停止用リ
レー、64は送風機停止用リレーである。
The drawings show an embodiment of the automatic moisture content measuring device according to the present invention, in which Fig. 1 is an explanatory diagram of the principle of the invention, Fig. 2 is a circuit diagram of the control system, and Fig. 3 is a schematic diagram of the sample crushing section. , FIG. 4 is a flowchart based on the principles of this invention. In the figure, 2 is the sample crushing part, 4 is the electrode, and 6 is the resistor/
Voltage conversion circuit, 8 is A/D conversion circuit, 10 is A/D conversion circuit,
D conversion interrupt control circuit, 12 is a command signal, 14 is an arithmetic processing unit, 16 is a clock oscillation circuit, 18 is a timer interrupt control circuit, 20 is a command signal, 22 is a read-only memory (ROM), 24 is a control signal ,2
6 is an address data bus, 28 is a ROM data bus, 30 is a water content setting switch, 32 is an encoder, 34 is a limit switch, 36, 38, 40
is an input data buffer, 42 is a control signal, 44 is an input data bus, 46 is a random access memory (RAM), 48 is an output data bus, 50 is a display control circuit, 52 is a numeric display, 54 is an output data buffer, 56 is a relay 58 is a forward relay, 60 is a reverse relay, 62 is a fuel stop relay, and 64 is a blower stop relay.

Claims (1)

【特許請求の範囲】[Claims] 1 乾燥中の穀物の含水率を測定する自動含水率
測定装置において、現在までに実測した含水率測
定値を用いて仮の回帰線を求め、該仮の回帰線か
ら算出される仮の回帰値との差が一定値以上離れ
た測定値を除外して再度回帰線を求め、この回帰
線から算出される回帰値を用いて乾燥機の運転制
御を行うことを特徴とする自動含水率測定装置。
1. In an automatic moisture content measurement device that measures the moisture content of grains during drying, a temporary regression line is determined using the moisture content measurements actually measured to date, and a temporary regression value is calculated from the temporary regression line. An automatic moisture content measuring device characterized in that a regression line is obtained again by excluding measured values having a difference of more than a certain value, and a regression value calculated from this regression line is used to control the operation of a dryer. .
JP8585483A 1983-05-18 1983-05-18 Automatic water content measuring apparatus Granted JPS59211850A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8585483A JPS59211850A (en) 1983-05-18 1983-05-18 Automatic water content measuring apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8585483A JPS59211850A (en) 1983-05-18 1983-05-18 Automatic water content measuring apparatus

Publications (2)

Publication Number Publication Date
JPS59211850A JPS59211850A (en) 1984-11-30
JPH0259946B2 true JPH0259946B2 (en) 1990-12-13

Family

ID=13870457

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8585483A Granted JPS59211850A (en) 1983-05-18 1983-05-18 Automatic water content measuring apparatus

Country Status (1)

Country Link
JP (1) JPS59211850A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61125581A (en) * 1984-11-22 1986-06-13 株式会社山本製作所 Method of drying cereal grain
JPH0789022B2 (en) * 1987-05-29 1995-09-27 井関農機株式会社 Grain dryer
CN106018495B (en) * 2016-08-12 2018-10-19 张海娟 The online moisture content tester of roller dryer

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5643533A (en) * 1979-09-18 1981-04-22 Iseki & Co Ltd Measuring method of water content of grain in drying machine
JPS56114749A (en) * 1980-02-14 1981-09-09 Iseki & Co Ltd Measuring apparatus for moisture content of grain in dryer

Also Published As

Publication number Publication date
JPS59211850A (en) 1984-11-30

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