JPH0284225A - Form rolling method for rolled product - Google Patents
Form rolling method for rolled productInfo
- Publication number
- JPH0284225A JPH0284225A JP23740988A JP23740988A JPH0284225A JP H0284225 A JPH0284225 A JP H0284225A JP 23740988 A JP23740988 A JP 23740988A JP 23740988 A JP23740988 A JP 23740988A JP H0284225 A JPH0284225 A JP H0284225A
- Authority
- JP
- Japan
- Prior art keywords
- dies
- stock
- same speed
- plate
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 title claims description 9
- 238000012545 processing Methods 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Forging (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はロール製品を板ダイスを用いて転造で加工する
際に、素材が加工中に移動することがないロール製品の
転造方法に関する。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a method for rolling a roll product in which the material does not move during processing when the roll product is rolled using a plate die. .
(従来の技術)
従来、ロール状部品を板ダイスを用いて転造する場合に
は、一方の板ダイスを固定し、他方を往復運動させ、1
回の往復で素材から所望の形状に成形するか、あるいは
板ダイスの両方を相対的に逆方向に往復運動させる転造
方法が知られている。(Prior art) Conventionally, when rolling a rolled part using a plate die, one plate die is fixed, the other is moved back and forth, and one
There are known rolling methods in which a material is formed into a desired shape by reciprocating the material, or in which both plate dies are reciprocated in relatively opposite directions.
(発明が解決しようとする問題点)
この場合、前者の方法では一方の板ダイスの移動のみで
あるから、それに伴って素材も転がって初めの挿入位置
から大幅に移動し、後者の方法では互いの板ダイスの移
動速度が同一でないため多少移動し、いずれにしても素
材の入る位置と製品となって出てくる位置が違うことに
なる。従って1工程のみで素材の加工を完了する簡単な
ものはよいとしても、多工程を要する場合には次工程へ
の素材を搬送する際に素材の位置検出が難しく、他方、
加工後に於いても素材の一部を板ダイスから突出して搬
送装置が掴み易くするためのノックアウト装置を設ける
際にも、素材が常に一定位置にないと押出しを困難にさ
せ、又、一組の板ダイスの配列にしても上下方向に対向
させている関係上、素材が上方から入れられず横方向か
らの挿入となる。これらのことからして、多工程を要す
る製品で全工程を連続的に加工する場合には、次工程へ
の搬送装置が極めて複雑で高価なものとなりしかも搬送
ミスも多く発生し易く、いずれにしても自動化に不向き
であった。(Problem to be solved by the invention) In this case, in the former method, only one plate die is moved, so the material also rolls and moves significantly from the initial insertion position, and in the latter method, Because the moving speeds of the plate dies are not the same, they move slightly, and in any case, the position where the material enters and the position where the product comes out will be different. Therefore, although a simple method that completes the processing of the material in only one step is fine, if multiple steps are required, it is difficult to detect the position of the material when transporting the material to the next step, and on the other hand,
Even when a knockout device is installed to make a part of the material protrude from the plate die after processing so that it can be easily grasped by the conveying device, if the material is not always in a constant position, extrusion becomes difficult. Even in the arrangement of the plate dies, since they are vertically opposed, the material cannot be inserted from above, but must be inserted from the side. For these reasons, when a product that requires multiple steps is processed in a continuous manner, the conveyance equipment to the next process becomes extremely complex and expensive, and moreover, many conveyance errors are likely to occur. However, it was not suitable for automation.
(問題を解決するための手段)
本発明は前記の問題点に鑑み、これを解決するものであ
り、以下にその内容を実施例に対応する図を用いて説明
する。(Means for Solving the Problems) In view of the above-mentioned problems, the present invention is intended to solve the problems, and the contents thereof will be explained below using figures corresponding to embodiments.
少なくとも1工程毎に、一組の両板ダ・rス(1)、
(1)を横方向に互いに対向させ、該両板ダイス(1)
、(1’)との間にロール状の素材(A)を挿入した後
、前記両板ダイス(1)。At least for each process, a set of both plates (1),
(1) are laterally opposed to each other, and the both plate dies (1) are
, (1'), and then insert the roll-shaped material (A) between the two-plate die (1).
(1′)を同速度で逆方向に移動させ、前記素材(A)
が加工中に挿入した位置から移動することなく常に一定
した位置にあるようにした転造方法である。(1') in the opposite direction at the same speed, the material (A)
This is a rolling method in which the insert is always kept at a constant position without moving from the inserted position during processing.
(作 用)
一組の両板ダイス(1)、(1’)は横方向に互いに対
向させであるから素材(A)を上方から両板ダイス(1
)、(1)との間に挿入し、そして両板ダイス(1)、
(1)を同速度で逆方向に移動させる。すると両板ダイ
ス(1)、(1)の対向面には加工工程別に設定した形
状の押圧面(la) 、 (la)が形成されであるか
ら、これを素材(A)の表面に押し付けて転がすと、目
的する形状に加工される。この時に第3図の如く素材(
A)は初めの挿入した位置で回転するが、両板ダイス(
1)。(Function) Since a pair of double-plate dies (1) and (1') are laterally opposed to each other, the material (A) is inserted from above through the double-plate dies (1).
), (1), and a double plate die (1),
(1) is moved in the opposite direction at the same speed. Then, pressing surfaces (la) and (la) of shapes set for each processing process are formed on the opposing surfaces of both plate dies (1) and (1), so press these against the surface of the material (A). When rolled, it is processed into the desired shape. At this time, the material (
A) rotates at the initial inserted position, but the double plate die (
1).
(1)を同速度で逆方向に移動するために移動すること
なく加工される。この場合に両板ダイス(1)、 (1
)は往復運動するが、1回の往動(第3図イの矢印方向
)で素材(A)は加工され、復動(第3図口の矢印方向
)時には素材(A)を他のノックアウト装置で押上げた
り、トランスファー装置等で次工程に搬送したりするの
である。又、板ダイス(1)、(1)に設けた逃げ溝(
lb) 、 (1’b)は往動で加工が完了した時に抑
圧面(la) 、 (1′a)から素材(A)を逃がし
、それ番ごよってノックアウト装置やトランスファー装
置の作動に支障を危ださないようにさせている。(1) is processed without moving because it moves in the opposite direction at the same speed. In this case, both plate dice (1), (1
) moves back and forth, but the material (A) is processed in one forward movement (in the direction of the arrow in Figure 3 A), and in the backward movement (in the direction of the arrow in Figure 3), the material (A) is knocked out by another. It is pushed up by a device or transported to the next process by a transfer device or the like. In addition, the relief grooves (
lb) and (1'b) are forward motions that release the material (A) from the suppression surfaces (la) and (1'a) when processing is completed, thereby interfering with the operation of the knockout device and transfer device. I'm trying not to put it in danger.
(実施例) 以下本発明の実施例を図面を基づき説明する。(Example) Embodiments of the present invention will be described below with reference to the drawings.
(A)はロール状の素材で、第1図に示すような多工程
を要する製品(A)に加工する。(1)。(A) is a roll-shaped material and is processed into the product (A) which requires multiple steps as shown in FIG. (1).
(1)は工程別で目的の形状に形成した押圧面(la)
、 (la)を互いに対向させた板ダイスであり、抑
圧面(la) 、 (Ia)の後端には逃げ溝(lb)
。(1) is the pressing surface (la) formed into the desired shape for each process.
, (la) are made to face each other, and the rear ends of the suppression surfaces (la) and (Ia) have relief grooves (lb).
.
(lb)が形成されている。又、押圧面(Ia)。(lb) is formed. Also, the pressing surface (Ia).
(1a)の後端に良くに従って互いの間隔が狭くなるよ
うにテーパー状に形成させているが、必ずしもこの形状
に限定されず、例えばテーパー形状とせず平行であって
も板ダイス(1)、(1)の全体を平行でなく傾斜させ
てもよい、板ダイス(1)。(1a) The plate die (1) is formed in a tapered shape so that the distance between them becomes narrower as the rear end approaches, but the shape is not necessarily limited to this shape. (1) The plate die (1) may not be entirely parallel but may be inclined.
(1)は図示しないがクランク機構や油圧シリンダー等
の適宜な駆動装置で同速度で互いに逆方向に移動させ、
又、往動で加工された後は、復動で素材(A)を下から
押し上げるノックアウト装置や素材(A)を次工程に送
りセットするトランスファー装は等も駆動装置と連動し
て使用できる。(1) is not shown, but is moved in opposite directions at the same speed using a suitable drive device such as a crank mechanism or hydraulic cylinder.
Further, after being processed in the forward motion, a knockout device that pushes up the material (A) from below in the backward motion, a transfer device that sends and sets the material (A) to the next process, etc. can be used in conjunction with the drive device.
尚、本発明の転造方法は多工程の製品(A′)を行うた
めの方法であり、一組の板ダイス(])。The rolling method of the present invention is a method for producing a multi-step product (A') using a set of plate dies (]).
(1)を並列に工程数配列すればよい。(1) may be arranged in parallel in the number of steps.
(発明の効果) このように本発明の転造方向は板ダイス(1)。(Effect of the invention) As described above, the rolling direction of the present invention is the plate die (1).
(1′)が同速度で逆方向に移動させるから加工中素材
(A)が常に一定の位とにあり、このため、多工程を要
する加工であっても素材(A)を掴み易くトランスファ
ー装置等によって確実に次工程に搬送しセットでき、4
I2送のミスを防止できると共にトランスファー装置や
ノー、クアウト装置の導入も簡単となり、且つ一組の板
ダイス(1)。(1') moves in the opposite direction at the same speed, so the material (A) is always at a constant position during processing. Therefore, even in processing that requires multiple steps, the transfer device can easily grasp the material (A). etc., it can be reliably transported to the next process and set.
It is possible to prevent mistakes in I2 feeding, and it is also easy to introduce a transfer device and a no-kout device.
(1)が横方向に対向して配列したので、素材(A)の
供給が上方からでき、多工程を要する製品(A)の加工
を自動化するに当り極めて都合がよい転造方法である。Since (1) are arranged to face each other in the horizontal direction, the material (A) can be supplied from above, and this is an extremely convenient rolling method for automating the processing of the product (A), which requires multiple steps.
第1図はロール状の素材から多工程で転造する製品の1
例を示す図、第2図は本発明の板ダイスと素材との関係
を示す斜視図、第3図は本発明の詳細な説明図で、(イ
)は往動の場合を示し、(ロ)は復動の場合を示す図で
ある。
(A)
素材
(1)、(1)
・板ダイ
ス
以
上
第1図
第3図
(イ)
(ロ)Figure 1 shows one of the products rolled in multiple steps from roll-shaped materials.
FIG. 2 is a perspective view showing the relationship between the plate die of the present invention and the material, and FIG. 3 is a detailed explanatory diagram of the present invention. ) is a diagram showing the case of double movement. (A) Materials (1), (1) ・Plate dies and above Figure 1 Figure 3 (A) (B)
Claims (1)
1′)を横方向に互いに対向させてあり、該両板ダイス
(1)、(1′)との間にロール状の素材(A)を挿入
した後、前記両板ダイス(1)、(1′)を同速度で逆
方向に移動させ、前記素材(A)が加工中に挿入位置か
ら移動しないで加工することを特徴とするロール製品の
転造方法。At least for each process, a set of double plate dies (1), (
1') are laterally opposed to each other, and after inserting the rolled material (A) between the two plate dies (1) and (1'), the two plate dies (1) and ( A method for rolling a roll product, characterized in that the material (A) is moved in the opposite direction at the same speed, and the material (A) is processed without moving from the insertion position during processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23740988A JPH0284225A (en) | 1988-09-21 | 1988-09-21 | Form rolling method for rolled product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23740988A JPH0284225A (en) | 1988-09-21 | 1988-09-21 | Form rolling method for rolled product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0284225A true JPH0284225A (en) | 1990-03-26 |
Family
ID=17014952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23740988A Pending JPH0284225A (en) | 1988-09-21 | 1988-09-21 | Form rolling method for rolled product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0284225A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5957777A (en) * | 1997-07-04 | 1999-09-28 | Rivet Technology ( P) Ltd. | Method of manufacturing fasteners |
-
1988
- 1988-09-21 JP JP23740988A patent/JPH0284225A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5957777A (en) * | 1997-07-04 | 1999-09-28 | Rivet Technology ( P) Ltd. | Method of manufacturing fasteners |
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