JPH0288723A - Annealing apparatus - Google Patents
Annealing apparatusInfo
- Publication number
- JPH0288723A JPH0288723A JP24018188A JP24018188A JPH0288723A JP H0288723 A JPH0288723 A JP H0288723A JP 24018188 A JP24018188 A JP 24018188A JP 24018188 A JP24018188 A JP 24018188A JP H0288723 A JPH0288723 A JP H0288723A
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- servo
- sheaves
- wire rod
- sheave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、複数の電極シーブを支持する各電極軸の速度
比を自在に且つ高精度で設定可能とすると共に、各電極
軸を個別に正逆転可能とした焼鈍装置に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention enables the speed ratio of each electrode shaft supporting a plurality of electrode sheaves to be set freely and with high precision, and also allows each electrode shaft to be individually set. This invention relates to an annealing device capable of forward and reverse rotation.
[従来の技術]
従来、線材を線引機のダイスの穴を通して引抜き、目的
の外径と寸法の線に加工する線引加工を行う場合、線引
加工した線が加工硬化するため、線の脆性化や導電率の
低下が生ずる等の不具合があった。そこで、このような
不具合を改善すべく、線引工程においては、第2図及び
第3図に示す如く連続通電式焼鈍機1を使用しインライ
ンで焼鈍する方法を採っている。即ち、線材供給部(図
示時)から供給されてくる線材2を、前記焼鈍機1の装
置内部の例えば5箇所に配置した電極シーブ3.4.5
.6.7及び複数のブーりを介し連続走行させると共に
、これら電極シーブ3〜7に接触させた線材2に通電し
、「予熱j−+j焼鈍j→「冷却」→「再加熱(水切り
)」の各処理を行っている。[Prior Art] Conventionally, when drawing a wire through a hole in a die of a wire drawing machine and processing it into a wire with the desired outer diameter and dimensions, the drawn wire undergoes work hardening. There were problems such as embrittlement and a decrease in electrical conductivity. Therefore, in order to improve such problems, in the wire drawing process, a method of in-line annealing using a continuous current annealing machine 1 as shown in FIGS. 2 and 3 is adopted. That is, the wire rods 2 supplied from the wire rod supply section (as shown) are placed in electrode sheaves 3.4.5 at, for example, five locations inside the annealing machine 1.
.. 6. 7 and a plurality of bobbles, and energize the wire 2 in contact with these electrode sheaves 3 to 7 to perform "preheating + annealing → cooling" → "reheating (draining)". Each process is performed.
この場合、前記電極シーブ3〜7の各電極軸8〜12に
プーリ8A〜12Aを取付けると共に、各プーリ8A〜
12Aにベルト13・・・を巻掛けしており、駆動用モ
ータ(図示路)の駆動力を電極シーブ5の電極軸10へ
伝達することにより、各電極シーブ3〜7を回転駆動し
ている。この時、線材2による電極シーブ3〜7に対す
る摺動抵抗が大であるため、電極シーブ3〜7は強制駆
動を行う。また、電極シーブ4,6へはスリップリング
(図示路)を介して外部から給電を行うと共に、電極シ
ーブ3.5.7を接地しており、電極シーブ4と電極シ
ーブ3との電位差はVl、電極シーブ6と電極シーブ7
との電位差はv2となっている。In this case, pulleys 8A to 12A are attached to each electrode shaft 8 to 12 of the electrode sheaves 3 to 7, and each pulley 8A to
A belt 13 is wound around the electrode sheave 12A, and each electrode sheave 3 to 7 is rotationally driven by transmitting the driving force of the drive motor (the path shown) to the electrode shaft 10 of the electrode sheave 5. . At this time, since the sliding resistance of the wire 2 against the electrode sheaves 3 to 7 is large, the electrode sheaves 3 to 7 are forcedly driven. In addition, power is supplied to the electrode sheaves 4 and 6 from the outside via slip rings (paths shown), and the electrode sheaves 3.5.7 are grounded, and the potential difference between the electrode sheaves 4 and 3 is Vl. , electrode sheave 6 and electrode sheave 7
The potential difference between the two is v2.
尚、図中14は反転ギヤボックス、15は軸受である。In the figure, 14 is a reversing gear box, and 15 is a bearing.
ところで、前記連続通電式焼鈍機1における焼鈍処理途
中で発生するトラブルとしては、■各電極シーブ間にお
ける線材の張力等に起因する線材のホソリ、■電極で発
生したスパークによる線材の断線などがある。そこで前
記■のトラブルの防止策としては、前記線材の張力を極
力零にする方法がある。また前記■の防止策としては、
前記線材の張力を極力高くする方法かあり、張力を高く
するため各電極シーブの周速を漸増させれば線ブレが無
くなり、各電極におけるスパークを解消できる。そして
、前記■■のトラブルを同時に解消するためには、各周
速を例えば下記の如く、線材供給部から焼鈍機1への入
線周速=100電極軸3Aの周速:98
電極軸4Aの周速=99
電極軸5Aの周速:100
電極軸6Aの周速:101
電極軸7Δの周速:102
で示す比率となるように設定し、線材の張力を適正に維
持すべく前記各電極シーブ3〜7を駆動する必要がある
。By the way, troubles that occur during the annealing process in the continuous current annealing machine 1 include: (1) warping of the wire due to the tension of the wire between each electrode sheave, (2) disconnection of the wire due to sparks generated in the electrodes, etc. . Therefore, as a preventive measure for the trouble (2) above, there is a method of reducing the tension of the wire rod to zero as much as possible. In addition, as a preventive measure for the above ■,
There is a method of increasing the tension of the wire as much as possible, and by gradually increasing the circumferential speed of each electrode sheave to increase the tension, wire wobbling can be eliminated and sparks at each electrode can be eliminated. In order to solve the problems mentioned above at the same time, the circumferential speed of each wire should be set as follows, for example: peripheral speed of the wire entering the annealing machine 1 from the wire supply section = 100 peripheral speed of the electrode shaft 3A: 98 of the electrode shaft 4A Peripheral speed = 99 Peripheral speed of electrode shaft 5A: 100 Peripheral speed of electrode shaft 6A: 101 Peripheral speed of electrode shaft 7Δ: 102 The ratios are set as shown below, and each electrode is adjusted to maintain the tension of the wire appropriately. It is necessary to drive sheaves 3-7.
[発明が解決しようとする課題]
しかし、上記従来の連続通電式焼鈍機においては次のよ
うな問題があった。[Problems to be Solved by the Invention] However, the conventional continuous current annealing machine described above has the following problems.
前記各電極軸は、これら各電極軸に取付けたプ一りに(
a)Vベルトまたは(b)タイミングベルトを巻掛けし
、前記各電極軸を一括駆動しているが、(i)前記(a
)のVベルトによる駆動方法は、■Vベルトとプーリと
が滑るために各電極軸の周速を0.1%のオーダで設定
することは困難である、■長期的に見た場合に安定性に
欠ける、■焼鈍機の装置内部スペースは狭いためにVベ
ルト等のベルト類や反転ギヤボックスが錯綜し保全性が
悪化する、■各電極軸の周速比率は線材の寸法に応じ微
妙な調整が可能であることが望ましいが従来技術では出
来ない、等々の欠点を有する。Each of the electrode shafts is connected to a pulley attached to each electrode shaft (
a) V-belt or (b) timing belt is wound around and drives each of the electrode shafts at once, but (i) the above-mentioned (a)
) drive method using a V-belt: ■ It is difficult to set the circumferential speed of each electrode shaft on the order of 0.1% because the V-belt and pulley slip; ■ It is stable in the long term. ■ The internal space of the annealing machine is narrow, so belts such as V-belts and reversing gearboxes become complicated, resulting in poor maintainability; ■ The peripheral speed ratio of each electrode shaft varies depending on the dimensions of the wire. Although it is desirable to be able to adjust the adjustment, the conventional technology has drawbacks such as not being able to do so.
(u)前記(b)のタイミングベルトによる駆動方法は
、■タイミングベルトを巻掛けする各タイミングブーり
の歯数を異ならせることにより各電極軸の周速差を1%
以下刻みで設定することは困難である、■そこで各電極
軸の回転速度を一定にしておき、各電極シーブの径の差
によって周速差を持たせることも考えられるが、特定の
電極シーブ外周面がスパークにより肌荒れした場合は他
の肌荒れしていない全部の電極シーブ外周面を切削し。(u) The driving method using a timing belt as described in (b) above is as follows: ■ By varying the number of teeth of each timing boob around which the timing belt is wound, the difference in circumferential speed of each electrode shaft is reduced by 1%.
It is difficult to set the rotation speed in increments of less than If the surface becomes rough due to sparks, cut the outer peripheral surface of all other electrode sheaves that are not rough.
各電極シーブの径の差を適正に保つことによって何回か
使用しているため、各電極シーブ径の組合わせ管理が極
めて煩雑である、等々の欠点を有する。Since the electrode sheaves are used several times by maintaining an appropriate difference in diameter, they have drawbacks such as extremely complicated management of combinations of electrode sheave diameters.
本発明は前記課題を解決するもので、複数の電極シーブ
を支持する各電極軸の速度比を自在に且つ高精度で設定
可能とすると共に各電極軸を個別に正逆転可能とした焼
鈍装置の提供を目的とする。The present invention solves the above-mentioned problems, and provides an annealing apparatus in which the speed ratio of each electrode shaft supporting a plurality of electrode sheaves can be set freely and with high precision, and each electrode shaft can be forward and reversed individually. For the purpose of providing.
[課題を解決するための手段]
上記目的を達成するため、本発明は、複数の電極シーブ
と前記各電極シーブを各々支持する電極軸とを具備し、
線材供給部から供給されてくる線材を前記各電極シーブ
の外周面に接触させた状態で連続走行させると共に、該
連続走行中の線材に前記各電極シーブから通電し焼鈍を
行うように構成した焼鈍装置において、前記各電極軸毎
に各々設けられ前記電極軸を回転駆動するサーボモータ
と、前記各電極軸に各々設けられ前記電極軸の回転角度
を検出する検出手段と、前記各検出手段の検出結果に基
づき前記各サーボモータを駆動制御する制御手段とを具
備することを特徴とする。[Means for Solving the Problems] In order to achieve the above object, the present invention includes a plurality of electrode sheaves and an electrode shaft that supports each of the electrode sheaves,
An annealing device configured to continuously run the wire supplied from the wire supply unit while being in contact with the outer peripheral surface of each of the electrode sheaves, and to energize the continuously running wire from each of the electrode sheaves to perform annealing. In the apparatus, a servo motor is provided for each of the electrode shafts and rotates the electrode shaft, a detection means is provided for each of the electrode shafts and detects a rotation angle of the electrode shaft, and a detection means is provided for each of the electrode shafts. The apparatus is characterized by comprising a control means for driving and controlling each of the servo motors based on the results.
[作用 ]
本発明によれば、焼鈍装置の作動時においては常時、各
検出手段により各電極軸の回転角度が検出され、検出信
号が制御手段へ供給される。制御手段は検出結果に基づ
き各サーボモータを駆動制御する。これにより、各電極
軸を正逆転制御できると共に各電極軸の速度比を自在に
且つ高精度で制御することができる。[Function] According to the present invention, when the annealing apparatus is in operation, the rotation angle of each electrode shaft is always detected by each detection means, and a detection signal is supplied to the control means. The control means drives and controls each servo motor based on the detection results. Thereby, each electrode axis can be controlled in forward and reverse directions, and the speed ratio of each electrode axis can be controlled freely and with high precision.
[実施例] 以下、本発明の一実施例を図面に基づいて説明する。[Example] Hereinafter, one embodiment of the present invention will be described based on the drawings.
第1図は本実施例による焼鈍装置20の構成を示す概略
平面図であり、上記第3図と共通の構成には同一符号を
付し説明を簡略化する。第1図中符号21,22,23
,24.25はACサーボモータであり、各出力軸が電
極シーブ3.4.5.6.7の各電極軸8,9,10,
11.12の端部にカップリング19を介して連結され
ている。即ち、これら各ACサーボモータ21〜25は
各々、電極軸8〜12を正転駆動または逆転駆動するよ
うになっており、その速度はサーボドライバ(制御手段
、図示略)によりデジタル設定可能とされている。FIG. 1 is a schematic plan view showing the configuration of an annealing apparatus 20 according to this embodiment, and the same components as in FIG. 3 are given the same reference numerals to simplify the explanation. Numbers 21, 22, 23 in Figure 1
, 24.25 are AC servo motors, and each output shaft is connected to each electrode shaft 8, 9, 10,
11 and 12 via a coupling 19. That is, each of these AC servo motors 21 to 25 drives the electrode shafts 8 to 12 in forward or reverse rotation, and the speed thereof can be set digitally by a servo driver (control means, not shown). ing.
また、前記各ACサーボモータ21〜25の回転軸には
各々、エンコータ26,27.28,29゜30が取付
けられており、前記ACサーボモータ21〜25により
駆動される各電極軸8〜12の回転角度を検出するよう
になっている。即ち、これら各エンコーダ26〜30か
各電極軸8〜12の回転角度を検出し、該検出信号をサ
ーボドライバへフィードバックすると、前記サーボドラ
イバはフィードバックされた検出値と、予め設定された
基準値との偏差を検出し、該偏差に基づき各ACサーボ
モータ21〜25を速度制御するようになっている。Furthermore, encoders 26, 27, 28, and 29° 30 are attached to the rotating shafts of the AC servo motors 21 to 25, respectively, and each electrode shaft 8 to 12 is driven by the AC servo motors 21 to 25. The rotation angle is detected. That is, when the rotation angle of each of these encoders 26 to 30 or each of the electrode shafts 8 to 12 is detected and the detection signal is fed back to the servo driver, the servo driver uses the fed back detection value and a preset reference value. A deviation is detected, and the speed of each AC servo motor 21 to 25 is controlled based on the deviation.
次に、上記構成による本実施例の作用を説明する。Next, the operation of this embodiment with the above configuration will be explained.
線材供給部から焼鈍装置20へ供給された線材は、各電
極シーブ3〜7及び複数のプーリにより連続走行させら
れると共に、各電極シーブ3〜7バック信号がサーボド
ライバへ供給される。前記サーボドライバはフィードバ
ックされた検出値と基準値とに基づき偏差を求め、該偏
差を補正するように各ACサーボモータ21〜25の速
度制御を行う。The wire supplied from the wire supply section to the annealing device 20 is continuously run by each electrode sheave 3 to 7 and a plurality of pulleys, and back signals of each electrode sheave 3 to 7 are supplied to the servo driver. The servo driver calculates a deviation based on the fed-back detected value and the reference value, and controls the speed of each AC servo motor 21 to 25 to correct the deviation.
これにより、±0.05%の安定した高精度で電極シー
ブ3〜7の周速を制御することができる。Thereby, the circumferential speed of the electrode sheaves 3 to 7 can be controlled with stable high accuracy of ±0.05%.
また、線材の形状如何に拘わらず電極シーブ3〜7の周
速を自在に設定することが可能となる。また、スパーク
により電極シーブ3〜7の径の外周面に凹凸が生じた場
合でも、各電極シーブ3〜7の周速比を自在に設定する
ことが可能となる。Moreover, it becomes possible to freely set the circumferential speed of the electrode sheaves 3 to 7 regardless of the shape of the wire rod. Moreover, even if irregularities occur on the outer circumferential surfaces of the electrode sheaves 3 to 7 due to sparks, it is possible to freely set the circumferential speed ratio of each electrode sheave 3 to 7.
しかして上記実施例によれば、各ACサーボモータ26
〜30により各電極軸8〜12を個別に駆動しているた
め、各電極軸8〜12の速度比を自在に且つ高精度で設
定することができる。また、各ACサーボモータ26〜
30により各電極軸8〜12を個別に駆動しているため
、従来のように反転ギヤボックスを設けることが不要と
なり、ベルト類と反転ギヤボックスとが錯綜する等の不
興〜12を個別に駆動しているため、従来のように反転
ギヤボックスを設けることが不要となり、ベルト類と反
転ギヤボックスとが錯綜する等の不具合を解消すること
ができる。According to the above embodiment, each AC servo motor 26
Since the electrode shafts 8 to 12 are individually driven by the electrode shafts 8 to 30, the speed ratio of each of the electrode shafts 8 to 12 can be set freely and with high precision. In addition, each AC servo motor 26~
Since the electrode shafts 8 to 12 are individually driven by 30, it is no longer necessary to provide a reversing gear box as in the past, and the disadvantages such as the confusion of belts and reversing gear boxes can be separately driven. Since it is driven, there is no need to provide a reversing gearbox as in the past, and problems such as confusion between belts and the reversing gearbox can be solved.
[発明の効果]
以上説明したように本発明によれば、以下の効果を奏す
ることができる。[Effects of the Invention] As explained above, according to the present invention, the following effects can be achieved.
(i)各電極軸の速度比を自在に且つ高精度で設定する
ことが可能となる。これにより、線引工程における焼鈍
処理を良好に行うことができる。(i) It becomes possible to freely and accurately set the speed ratio of each electrode axis. Thereby, the annealing treatment in the wire drawing process can be performed satisfactorily.
(II)各電極軸を個別にサーボモータにより駆動して
いるため、従来、焼鈍機に取付けていた反転ギヤボック
スが不要となり、従来のように反転ギヤボックス七ベル
ト類等が錯綜する不具合を防止することができる。(II) Since each electrode shaft is driven individually by a servo motor, the reversing gearbox that was conventionally attached to the annealing machine is no longer necessary, and the problem of complicated reversing gearboxes, seven belts, etc. as in the past can be prevented. can do.
第1図は本発明の一実施例による焼鈍装置の構成を示す
概略平面図、第2図は従来の焼鈍機の構成を示す概略側
面図、第3図は従来の焼鈍機の構成を示す概略平面図で
ある。
3〜7・・・・・・電極シーブ、8〜12・・・・・・
電極軸、20・・・・・・焼鈍装置、21〜25・・・
・・・ACサーボモータ(サーボモータ)、26〜30
・・・・・・エンコーダ(検出手段)。Fig. 1 is a schematic plan view showing the structure of an annealing apparatus according to an embodiment of the present invention, Fig. 2 is a schematic side view showing the structure of a conventional annealing machine, and Fig. 3 is a schematic diagram showing the structure of a conventional annealing machine. FIG. 3-7... Electrode sheave, 8-12...
Electrode shaft, 20... Annealing device, 21-25...
...AC servo motor (servo motor), 26-30
...Encoder (detection means).
Claims (1)
極シーブを各々支持する電極軸(8、9、10、11、
12)とを具備し、線材供給部から供給されてくる線材
を前記各電極シーブの外周面に接触させた状態で連続走
行させると共に、該連続走行中の線材に前記各電極シー
ブから通電し焼鈍を行うように構成した焼鈍装置におい
て、 前記各電極軸毎に各々設けられ前記電極軸を回転駆動す
るサーボモータ(21、22、23、24、25)と、
前記各電極軸に各々設けられ前記電極軸の回転角度を検
出する検出手段(26、27、28、29、30)と、
前記各検出手段の検出結果に基づき前記各サーボモータ
を駆動制御する制御手段とを具備することを特徴とする
焼鈍装置。[Claims] A plurality of electrode sheaves (3, 4, 5, 6, 7) and electrode shafts (8, 9, 10, 11,
12), the wire rod supplied from the wire rod supply section is continuously run while being in contact with the outer peripheral surface of each of the electrode sheaves, and the wire rod being continuously run is annealed by being energized from each of the electrode sheaves. In the annealing apparatus configured to perform the following, servo motors (21, 22, 23, 24, 25) provided for each of the electrode shafts and rotationally driving the electrode shafts;
detection means (26, 27, 28, 29, 30) provided on each of the electrode shafts and detecting the rotation angle of the electrode shaft;
An annealing apparatus comprising: control means for driving and controlling each of the servo motors based on the detection results of each of the detection means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24018188A JPH0288723A (en) | 1988-09-26 | 1988-09-26 | Annealing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24018188A JPH0288723A (en) | 1988-09-26 | 1988-09-26 | Annealing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0288723A true JPH0288723A (en) | 1990-03-28 |
Family
ID=17055674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24018188A Pending JPH0288723A (en) | 1988-09-26 | 1988-09-26 | Annealing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0288723A (en) |
-
1988
- 1988-09-26 JP JP24018188A patent/JPH0288723A/en active Pending
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