JPH03138032A - Pressing method for sheet metal parts, working method for die and its die - Google Patents

Pressing method for sheet metal parts, working method for die and its die

Info

Publication number
JPH03138032A
JPH03138032A JP27634489A JP27634489A JPH03138032A JP H03138032 A JPH03138032 A JP H03138032A JP 27634489 A JP27634489 A JP 27634489A JP 27634489 A JP27634489 A JP 27634489A JP H03138032 A JPH03138032 A JP H03138032A
Authority
JP
Japan
Prior art keywords
sheet metal
mold
metal part
contact surface
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27634489A
Other languages
Japanese (ja)
Other versions
JP2711156B2 (en
Inventor
Hiroya Miyaoka
宮岡 博也
Takashi Yanagisawa
孝 柳沢
Haruhisa Oishi
大石 晴久
Toshiki Takeda
武田 俊樹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP1276344A priority Critical patent/JP2711156B2/en
Publication of JPH03138032A publication Critical patent/JPH03138032A/en
Application granted granted Critical
Publication of JP2711156B2 publication Critical patent/JP2711156B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

PURPOSE:To omit the finishing process and to press the plate to the required shape without any obstacle by cutting the contact surface of the die with the sheet metal parts by a small pitch with the machine tool, forming the prescribed shape and then pressing the sheet metal parts. CONSTITUTION:The contact surface 4a of the die 4 of the upper die 2 is formed in the state of mirror finished surface with grinding. Next, the contact surfaces 6a and 7a of the blank holder 7 and the punch 6 of the lower die 1 are cut while moving the cutter 10a of the machine tool by a small pitch. At this time, because the cutter 10a machines by a small pitch, so the mountain part 12 of cut remainder are caused to remain. Next, the cutter 10a is shifted its position by a half interval of the pitch p and executes work of cutting, by which the cut remainder mountain parts 12 are cut off and formed to the trapezoid shape and the smooth surface of small ruggedness is formed, and so the pressing work of the required shape is executed without any obstacle.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はアルミ合金板や鋼板等の板金部品をプレス加工
する方法と、該プレス加工に用いる金型の加工方法及び
その金型に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for press forming sheet metal parts such as aluminum alloy plates and steel plates, a method for processing a mold used for the press process, and a mold for the press process.

(従来の技術) 従来、例えば自動車の内板部品及び外板部品等の表面の
滑らかな板金部品のプレス加工に用いられる比較的大型
の金型は、通常、発泡スチロールにより金型の模型を作
成し、次いで、その表面に硬化層を形成すべく樹脂溶剤
を塗布した後に該模型を砂で囲み、この状態で鉄系材料
から成る溶湯を注入して発泡スチロール等を燃焼させる
所謂FMC法により金型の素材型を製造し、かかる後に
、該素材型の表面に荒加工、仕上げ加工及び磨き加工等
を順次施すことにより板金部品のスプリングバックや伸
び等を見込んだ所望の金型が製造される。そして、この
ように製造された金型は、通常、これを用いて試験的に
板金部品をプレス加工することにより品質検査等を行っ
た後に、自動車の製造ライン等において実際に使用され
る。
(Prior Art) Conventionally, relatively large molds used for press working of sheet metal parts with smooth surfaces, such as inner and outer parts of automobiles, are usually made by making a model of the mold using styrofoam. Next, after applying a resin solvent to form a hardened layer on the surface, the model is surrounded with sand, and in this state, the mold is made by the so-called FMC method, in which molten metal made of iron-based material is injected and Styrofoam etc. are burned. A blank mold is manufactured, and then the surface of the blank mold is sequentially subjected to rough machining, finishing machining, polishing, etc., thereby manufacturing a desired mold that takes into account springback, elongation, etc. of the sheet metal part. The molds manufactured in this manner are usually used to press sheet metal parts on a trial basis to perform quality inspections, etc., and then are actually used in automobile production lines or the like.

また、この種の金型の製造においては、プレス加工時に
板金部品と接触する金型の接触面は、該板金部品に歪や
傷等が発生してその滑らかさが損なわれるのを防止する
と共に、該プレス加工における板金部品の屈曲箇所等を
金型の接触面に対して滑らせて変形し易いようにするた
めに、該接触面が鏡面になるまで磨き加工が施され、特
に、自動車の外板部品等のようにその表面の滑らかさが
高精度で要求される板金部品のプレス加工を行う金型に
おいては、その接触面に入念に磨き加工が施される。そ
して、この磨き加工は、咳金型の接触面が比較的平坦な
形状である場合は、近年、これを自動的に行う装置が開
発されつつあるが、該接触面が比較的複雑な曲面形状で
ある場合には、現状では未だ手作業により行われている
In addition, in manufacturing this type of mold, the contact surface of the mold that comes into contact with the sheet metal part during press processing is used to prevent distortions, scratches, etc. from occurring in the sheet metal part and to prevent its smoothness from being impaired. In order to make the bent parts of the sheet metal parts in the press process slide against the contact surface of the mold and easily deform, the contact surface is polished until it becomes a mirror surface. BACKGROUND OF THE INVENTION In molds used for press working of sheet metal parts, such as outer panel parts, which require high precision surface smoothness, the contact surfaces are carefully polished. In recent years, devices have been developed that automatically perform this polishing process when the contact surface of the cough mold has a relatively flat shape, but when the contact surface has a relatively complex curved shape, Currently, this is still done manually.

しかしながら、このように金型の接触面の磨き加工を手
作業により行っているために、該磨き加工に多大な労力
及び時間を要し、金型の製造効率を向上させる妨げとな
っていた。
However, since the contact surface of the mold is manually polished in this way, the polishing process requires a great deal of labor and time, which has been an obstacle to improving the manufacturing efficiency of the mold.

また、かかる手作業による磨き加工では、作業者の熟練
度や経験の差等によって、金型の接触面の形状に微妙な
うねり等による歪が生じることがあり、このような金型
を用いて板金部品のプレス加工を行った場合には、該板
金部品の滑らかさが損なわれる等、該板金部品が確実に
所望の形状に加工されない虞れがあった。そして、かか
る金型の接触面の歪を防止するために、上記のように試
験的に板金部品のプレス加工を行い、その結果に応じて
該金型の接触面を再び磨き加工により修正するようにし
ているが、この磨き加工によ、る修正作業を数回にわた
って行わなければならないことがしばしばあり、このた
め、金型の製造にさらに多大な時間を要し、ひいては咳
金型を自動車の製造ライン等に投入する日程を遅らせる
原因となっていた。
In addition, in such manual polishing, distortions may occur due to subtle waviness in the shape of the contact surface of the mold due to differences in the skill level and experience of the workers. When press working a sheet metal part, there is a risk that the sheet metal part may not be reliably machined into a desired shape, such as the smoothness of the sheet metal part being impaired. In order to prevent distortion of the contact surface of the mold, the sheet metal parts are pressed on a trial basis as described above, and the contact surface of the mold is polished again according to the results. However, this polishing process often requires several corrections, which adds to the time required to manufacture the mold and, in turn, prevents the mold from being used in automobiles. This caused a delay in the schedule for putting the product on the production line.

(解決しようとする課題) 本発明はかかる不都合を解消し、金型の製造から咳金型
を用いた板金部品のプレス加工までに要する時間の短縮
化を図ることができると共に、該板金部品を支障なく所
望の形状に加工することができるプレス加工方法を提供
することを目的とする。
(Problems to be Solved) The present invention eliminates such inconveniences, reduces the time required from manufacturing a mold to pressing a sheet metal part using a mold, and also makes it possible to It is an object of the present invention to provide a press working method that allows processing into a desired shape without any problems.

そして、該板金部品を支障なく所望の形状に加工するこ
とができる金型の該板金部品との接触面を、これに手作
業による磨き加工を施さなくとも効率良く加工して形成
することができる金型の加工方法を提供することを目的
とする。
In addition, the contact surface of the mold that can process the sheet metal part into a desired shape without any problems can be efficiently formed without manual polishing. The purpose is to provide a mold processing method.

また、該金型の加工方法により加工された金型において
、これを用いた板金部品のプレス加工時に、該板金部品
の表面を高精度で滑らかに保持することができる金型を
提供することを目的とする。
Further, it is an object of the present invention to provide a mold machined by the mold processing method, which can hold the surface of the sheet metal part smoothly with high precision during press working of the sheet metal part using the mold. purpose.

さらにまた、該゛金型の加工方法により加工された金型
において、板金部品のプレス加工時に該板全部品との間
に滑りが生じる接金型の接触面の滑り性をより向上する
ことができると共にその耐久性を向上することができる
金型を提供することを目的とする。
Furthermore, it is possible to further improve the slipperiness of the contact surface of the welding die, where slipping occurs between all parts of the plate during press working of sheet metal parts, in a die machined by the die processing method. The purpose of the present invention is to provide a mold that can improve the durability of the mold.

(課題を解決する手段) 本発明の発明者等は、種々の検討の結果に、例えば自動
車の内板部品等のようにそのプレス加工による形状や表
面の滑らかさにあまり高い精度を要求されない板金部品
のプレス加工においては、該プレス加工を行う金型の該
板金部品との接触面を十分小さいピッチで所定形状に切
削加工しておけば、該切削加工により該接触面に生じる
凹凸の高さを十分小さくすることが可能であり、従って
、該切削加工後の金型をそのまま使用して該板金部品を
その表面の要求精度程度の滑らかさを保持して所望の形
状にプレス加工することが可能であるという知見を得た
(Means for Solving the Problems) As a result of various studies, the inventors of the present invention found that sheet metals, such as inner panel parts of automobiles, which do not require very high precision in shape and surface smoothness due to press working, In press working of parts, if the contact surface of the mold for press working with the sheet metal part is cut into a predetermined shape at a sufficiently small pitch, the height of the unevenness created on the contact surface by the cutting process can be reduced. can be made sufficiently small, and therefore, the die after cutting can be used as is to press the sheet metal part into the desired shape while maintaining the required surface smoothness. We learned that it is possible.

そして、例えば自動車の外板部品等のようにそのプレス
加工による形状や表面の滑らかさに比較的高い精度を要
求される板金部品においても、上記切削加工後の金型の
接触面の凹凸の高さが板金部品の厚さに対して十分小さ
くなるように、具体的には自動車の外板部品等において
多用される厚さ0.6〜1.2皿の板金部品に対して該
凹凸の高さが該板金部品の2%以下になるように加工し
ておけば、接金型をそのまま使用して該板金部品をその
表面の要求精度の滑らかさを保持して所望の形状にプレ
ス加工することが可能であると共に、特に、接金型の接
触面と接触しない板金部品の表面の滑らかさを高精度で
保持することが可能であるという知見を得た。
For example, even in sheet metal parts such as automobile exterior parts that require relatively high precision in shape and surface smoothness due to press processing, the contact surface of the mold after the cutting process has a high degree of unevenness. Specifically, the height of the unevenness is made sufficiently small relative to the thickness of the sheet metal part for sheet metal parts with a thickness of 0.6 to 1.2 pans, which are often used in automobile exterior parts. If the sheet metal part is processed so that the surface roughness is 2% or less of the sheet metal part, the welding die can be used as is to press the sheet metal part into the desired shape while maintaining the required smoothness of the surface. It has been found that it is possible to maintain the smoothness of the surface of the sheet metal part that does not come into contact with the contact surface of the welding die with high precision.

そこで、本発明の板金部品のプレス加工方法は、上記の
目的を達成するために、金型の板金部品との接触面を工
作機械で小ピッチで切削加工することにより所定の形状
に形成する工程と、該切削加工後に該接触面の仕上げ工
程を省略して得られた金型を用いて該板金部品をプレス
加工する工程とから成ることを特徴とする。
Therefore, in order to achieve the above object, the press working method for sheet metal parts of the present invention is a step of forming the contact surface of the mold with the sheet metal part into a predetermined shape by cutting the contact surface with the sheet metal part with a machine tool at a small pitch. and a step of pressing the sheet metal part using a mold obtained by omitting the finishing step of the contact surface after the cutting.

そして、本発明の金型の加工方法は、上記の目的を達成
するために、板金部品をプレス加工するための金型の加
工方法であって、該金型の板金部品との接触面を工作機
械で小ピッチで切削加工することによりプレス加工に要
する所定の形状に形成することを特徴とする。
In order to achieve the above object, the method for processing a mold of the present invention is a method for processing a mold for press working a sheet metal part, in which the contact surface of the mold with the sheet metal part is machined. It is characterized by being formed into a predetermined shape required for press working by cutting with a machine at a small pitch.

さらに、前記の切削加工後に前記接触面の切削箇所間に
残存する切り残し山部を略台形状に研磨又は切削する工
程を設けたことを特徴とする。
Furthermore, the present invention is characterized in that, after the cutting process, a step of polishing or cutting the uncut mountain portions remaining between the cut portions of the contact surface into a substantially trapezoidal shape is provided.

または、前記の切削加工後に前記接触面の切削箇所に固
体潤滑剤を塗布する工程を設けたことを特徴とする。
Alternatively, the method is characterized in that a step of applying a solid lubricant to the cut portion of the contact surface is provided after the cutting process.

また、本発明の金型は、厚さ0.6〜1.2mmの板金
部品をプレス加工するための金型であって、前記切り残
し山部を略台形状に研磨又は切削する工程を備えた金型
の加工方法により咳切り残し山部をその高さが該板金部
品の厚さの2%以下に研磨又は切削したことを特徴とす
る。
Further, the mold of the present invention is a mold for press working a sheet metal part having a thickness of 0.6 to 1.2 mm, and includes a step of polishing or cutting the uncut mountain portion into a substantially trapezoidal shape. The present invention is characterized in that the uncut ridges are polished or cut to a height of 2% or less of the thickness of the sheet metal part using a mold processing method.

または、前記固体潤滑剤を前記接触面に塗布する工程を
備えた金型の加工方法により前記切削箇所に塗布した該
固体潤滑剤からの前記切り残し山部の高さを前記板金部
品の厚さの2%以下にしたことを特徴とする金型。
Alternatively, the height of the uncut mountain portion from the solid lubricant applied to the cutting portion by a mold processing method comprising the step of applying the solid lubricant to the contact surface may be determined by the thickness of the sheet metal part. A mold characterized in that the amount is 2% or less.

さらにまた、かかる金型の加工方法により加工された金
型において、少なくとも前記板金部品のプレス加工の際
に該板金部品との間に滑りが生じる前記接触面の部分に
クロムまたはニッケル等によるメッキを施したことを特
徴とする。
Furthermore, in a mold processed by such a mold processing method, plating with chromium, nickel, etc. is applied at least to a portion of the contact surface where slippage occurs between the sheet metal part and the sheet metal part during press working of the sheet metal part. It is characterized by having undergone

または、該接触面にモリブデンまたはカーボン等を含有
する固体潤滑剤を塗布したことを特徴とする。
Alternatively, the contact surface is coated with a solid lubricant containing molybdenum, carbon, or the like.

(作用) 本発明の板金部品のプレス加工方法によれば、前記金型
の板金部品との接触面を前記工作機械で小ピッチで切削
加工した後に、該金型をそのまま用いて該板金部品をプ
レス加工するので、該金型の接触面を磨き加工する手作
業が省略され、接金型の製造から該金型を用いたプレス
加工までの時間を短縮することが可能となる。この場合
、接金型の接触面は、小ピッチで切削加工することによ
り十分凹凸の小さい滑らかな面を形成することが可能で
あり、従って、特に、プレス加工による形状や表面の滑
らかさにあまり高い精度を要求されない板金部品におい
ては、これを十分な精度で表面の滑らかさを保持しつつ
所望の形状にプレス加工することが可能である。
(Function) According to the press working method for sheet metal parts of the present invention, after cutting the contact surface of the mold with the sheet metal part with the machine tool at a small pitch, the sheet metal part is manufactured using the mold as it is. Since press working is performed, the manual work of polishing the contact surface of the mold is omitted, making it possible to shorten the time from manufacturing the welding mold to pressing using the mold. In this case, the contact surface of the welding die can be formed into a smooth surface with sufficiently small irregularities by cutting at a small pitch, and therefore, the shape and surface smoothness caused by press working are not too great. For sheet metal parts that do not require high precision, it is possible to press them into a desired shape with sufficient precision while maintaining surface smoothness.

そして、本発明の金型の加工方法によれば、上記と同様
に前記金型の接触面を、手作業による磨き加工を省略し
て前記工作機械により小ピッチで切削加工することによ
り前記板金部品のプレス加工に要する所定の形状に形成
するので、該接触面の形成作業を短時間で行うことが可
能となり、また、該接触面を、小ピッチで切削加工する
ことにより十分凹凸の小さい滑らかな面に形成すること
が可能である。
According to the mold machining method of the present invention, the contact surface of the mold is cut at a small pitch by the machine tool in the same manner as described above, thereby omitting manual polishing of the sheet metal part. Since the contact surface is formed into a predetermined shape required for press working, it is possible to form the contact surface in a short time, and by cutting the contact surface at a small pitch, it is possible to form a smooth surface with sufficiently small irregularities. It is possible to form it on a surface.

この場合、さらに、該切削加工後に前記接触面の切削箇
所間に残存する前記切り残し山部を略台形状に研磨又は
切削することにより、該接触面の凹凸の高さをさらに小
さくして、より滑らかな接触面を形成することが可能で
ある。
In this case, the height of the unevenness of the contact surface is further reduced by polishing or cutting the uncut mountain portions remaining between the cut portions of the contact surface into a substantially trapezoidal shape after the cutting process, It is possible to form a smoother contact surface.

或いは、該切削加工後に該接触面に前記固体潤滑剤を塗
布して該接触面の切削箇所に該固体潤滑剤を塗り込めた
場合にも、前記切り残し山部の高さが該切削箇所に塗り
込められた固体潤滑剤に対して小さくなるので、この結
果として該゛接触面の凹凸の高さをさらに小さくして、
より滑らかな接触面を形成することが可能である。
Alternatively, even if the solid lubricant is applied to the contact surface after the cutting process and the solid lubricant is applied to the cut portion of the contact surface, the height of the uncut mountain portion may be higher than the cut portion. As a result, the height of the unevenness on the contact surface is further reduced,
It is possible to form a smoother contact surface.

また、本発明の厚さ0.6〜1.2mmの板金部品をプ
レス加工するための金型によれば、前記切り残し山部を
略台形状に研磨又は切削することにより、或いは、前記
切削箇所に前記固体潤滑剤を塗布することにより、前記
切り残し山部の高さを該板金部品の厚さの2%以下にし
たことによって、前記接触面が高い精度で滑らかに形成
されるので、該金型を用いて該板金部品を高精度で表面
の滑らかさを保持しつつ所望の形状にプレス加工するこ
とが可能である。特に、該プレス加工の際には、該板金
部品の該接触面と接触しない表面は、該接触面の僅かな
凹凸の影響をほとんど受けず、該プレス加工前の滑らか
な状態が維持される。
Further, according to the mold for press working a sheet metal part having a thickness of 0.6 to 1.2 mm of the present invention, the uncut mountain portion is polished or cut into a substantially trapezoidal shape, or the cutting By applying the solid lubricant to the location, the height of the uncut peaks is set to 2% or less of the thickness of the sheet metal part, so that the contact surface is formed smoothly with high precision. Using the mold, it is possible to press the sheet metal part into a desired shape with high precision while maintaining surface smoothness. In particular, during the press working, the surface of the sheet metal part that does not come into contact with the contact surface is hardly affected by slight irregularities on the contact surface, and the smooth state before the press work is maintained.

また、上記金型の加工方法により加工された金型におい
て、前記接触面の前記板金部品との間に滑りが生じる部
分にクロムまたはニッケル等によるメッキを施したとき
には、擦合型を用いて該板金部品のプレス加工を行う際
に、該メッキを施した部分における該板金部品の滑り性
が良くなり、該板金部品が所望の形状に変形し易くなる
と共に、該金型の接触面の摩耗が減少する。
In addition, in a mold processed by the above-mentioned mold processing method, when plating with chromium, nickel, etc. is applied to the portion of the contact surface where slippage occurs between the sheet metal part and the sheet metal part, a friction mold is used to plate the contact surface with chromium or nickel. When press working sheet metal parts, the plated parts have better sliding properties, making it easier to deform the sheet metal parts into the desired shape, and reducing wear on the contact surfaces of the molds. Decrease.

このことは、前記金型の接触面に前記固体潤滑剤を塗布
した場合も同様である。
This also applies when the solid lubricant is applied to the contact surface of the mold.

(実施例) 本発明の板金部品のプレス加工方法と金型の加工方法及
びその金型の一例を第1図乃至第4図に従って説明する
。第1図はプレス成形装置の全体の説明的断面図、第2
図乃至第4図は該プレス成形装置の金型の加工方法を説
明するための説明図である。
(Example) An example of a press working method of a sheet metal part, a working method of a metal mold, and a mold thereof according to the present invention will be explained with reference to FIGS. 1 to 4. Fig. 1 is an explanatory cross-sectional view of the entire press molding device;
4 to 4 are explanatory diagrams for explaining a method of processing a mold of the press molding apparatus.

第1図で、lは下型、2は該下型1に向かって下降され
る上型であり、上型1はラム3の下面に金型であるダイ
4を備えている。
In FIG. 1, 1 is a lower mold, 2 is an upper mold that is lowered toward the lower mold 1, and the upper mold 1 is provided with a die 4, which is a metal mold, on the lower surface of a ram 3.

下型1は、ボルスタ−5上に設けた金型であるバンチ6
と、該パンチ6に昇降自在に外挿された金型であるブラ
ンクホルダ7とを備え、ブランクホルダ7は、クツショ
ンピン8を介して上型2に向かつて付勢されている。
The lower mold 1 includes a bunch 6 which is a mold provided on a bolster 5.
and a blank holder 7, which is a mold, which is fitted onto the punch 6 so as to be able to rise and fall freely, and the blank holder 7 is urged toward the upper die 2 via a cushion pin 8.

かかるプレス成形装置では、第1図示のようにプレス加
工を施す板金部品W、具体的には自動車の内板部品や外
板部品等に用いられる滑らかな面を有する厚さ0.7m
mの鉄板がブランクホルダ7の上面に形成された該板金
部品Wとの接触面7a上にこれに接触した状態で載架さ
れ、この状態で上型2が下型に向かって下降される。
In this press forming apparatus, as shown in the first figure, a sheet metal part W to be press-worked, specifically, a sheet metal part W having a thickness of 0.7 m with a smooth surface used for interior and exterior parts of automobiles, etc.
An iron plate m is mounted on the contact surface 7a formed on the upper surface of the blank holder 7 and in contact with the sheet metal part W, and in this state, the upper mold 2 is lowered toward the lower mold.

この時、上型2のダイ4は、まず、その下面に形成され
た板金部品Wとの接触面4aがブランクホルダ7の位置
で該板金部品Wに接触しながら該ブランクホルダ7及び
板金部品Wを押し下げ、これによって、該板金部品Wの
中央部がパンチ6の上面に形成された該板金部品Wとの
接触面6aに接触する。
At this time, the die 4 of the upper die 2 first contacts the sheet metal part W at the position of the blank holder 7 with the contact surface 4a formed on the lower surface thereof, which contacts the sheet metal part W, and the blank holder 7 and the sheet metal part W. is pressed down, whereby the center portion of the sheet metal part W comes into contact with a contact surface 6a formed on the upper surface of the punch 6 and with the sheet metal part W.

次いで、該板金部品Wは上型2の下降に伴って、バンチ
6の接触面6aとダイ4の接触面4aとの間で加圧され
、両接触面6a、4aの形状に沿うように屈曲して所定
の形状に成形される。そして、該成形後に該板金部品W
のダイ4例の面には塗装が施される。
Next, as the upper mold 2 descends, the sheet metal part W is pressed between the contact surface 6a of the bunch 6 and the contact surface 4a of the die 4, and is bent to follow the shape of both contact surfaces 6a, 4a. and molded into a predetermined shape. After the molding, the sheet metal part W
The surfaces of the four dies are painted.

かかるプレス成形装置において、ダイ4は前記した従来
の方法により製造してその接触面4aを磨き加工によl
l)鏡面状に形成し、バンチ6及びブランクホルダー7
は、以下に説明するようにこれらの接触面6a、7aに
本発明の加工方法を適用して製造した。
In such a press forming apparatus, the die 4 is manufactured by the conventional method described above, and its contact surface 4a is polished.
l) Formed into a mirror surface, bunch 6 and blank holder 7
were manufactured by applying the processing method of the present invention to these contact surfaces 6a and 7a as described below.

このバンチ6の接触面6aの加工方法を次に第2図乃至
第4図に従って説明する。
Next, a method of processing the contact surface 6a of the bunch 6 will be explained with reference to FIGS. 2 to 4.

バンチ6を製造する場合には、まず、前記したFMC法
により第2図示の素材型9を作成した。
When manufacturing the bunch 6, first, the material mold 9 shown in the second figure was created by the above-mentioned FMC method.

次いで、該素材型9の上面を第2図及び第3図示のよう
に所定の形状データを入力した例えばNC工作機械10
により切削して前記バンチ〇の接触面6aと略同−形状
に形成した。
Next, the upper surface of the material mold 9 is machined, for example, by an NC machine tool 10 into which predetermined shape data has been input, as shown in FIGS. 2 and 3.
It was cut to have substantially the same shape as the contact surface 6a of the bunch 0.

具体的には、本実施例では、第3図において工具径R=
50φのボールエンドミルのカッター10aを備えたN
C工作機械10を用い、該カッター10aをピッチP 
= 1 mmで素材型9の上面に沿って移動させながら
該上面を上記形状データに従って切削した。
Specifically, in this example, the tool diameter R=
N equipped with a 50φ ball end mill cutter 10a
Using the C machine tool 10, cutter 10a is set at pitch P.
= 1 mm, and the upper surface of the blank mold 9 was cut according to the above shape data while moving along the upper surface.

この時、第3図において、該カッター10aは、ピッチ
P = 1 mmで素材型9の上面を切削するので、該
カッター10aによる素材型9の各切削箇所11間には
切り残し山部12が残存し、その高さhは0.01〜0
.04mmであった。
At this time, as shown in FIG. 3, the cutter 10a cuts the upper surface of the blank mold 9 at a pitch P = 1 mm, so there are uncut peaks 12 between the cut locations 11 of the blank mold 9 by the cutter 10a. remains, and its height h is 0.01 to 0.
.. It was 04mm.

このようにして切削された素材型9の上面に、次に、第
4図示のように例えばブラスト装置13によりショツト
ブラストを施して前記切り残し山部12を研磨すること
によりこれを丸みを帯びた略台形状にした。
The upper surface of the material mold 9 cut in this way is then shot blasted using, for example, a blasting device 13 as shown in the fourth figure to polish the uncut ridges 12 to give it a rounded shape. It is approximately trapezoidal.

さらに詳細には、このショツトブラストにおいては、上
記の切削加工における形状データを用いてブラスト装置
13の噴射ノズル13aを素材型9の上面に沿って前記
ピッチ1柵で移動させながら各切り残し山部12に該噴
射ノズル13aから研磨材14を噴射することにより該
切り残し山部12を略台形状に研磨した。この時、噴射
ノズル13aの素材型9からの高さHと該素材型9に対
する傾斜角度θとはそれぞれ常時一定となるように制御
すると共に、研磨剤14の噴射時間を適宜制御すること
によって、各切り残し山部12を、その高さhが前記板
金部品Wの厚さの2%以下、すなわち0.014 mm
以下となるまで研磨した。そして、かかる研磨加工によ
り素材型9の上面は前記接触面6aとなり、これによっ
て前記バンチ6を得た。この場合、該接触面6aの凹凸
の高さ、すなわち切り残し山部12の高さhは、上記の
ように前記板金部品Wの厚さの2%以下である0、01
4 mm以下であるので、該接触面6aは高精度で滑ら
かな面となっている。
More specifically, in this shot blasting, the injection nozzle 13a of the blasting device 13 is moved along the upper surface of the blank mold 9 at the pitch 1 rail, using the shape data in the cutting process, and each uncut ridge is 12, the uncut mountain portion 12 was polished into a substantially trapezoidal shape by spraying an abrasive material 14 from the spray nozzle 13a. At this time, the height H from the material mold 9 of the injection nozzle 13a and the inclination angle θ with respect to the material mold 9 are controlled to be constant at all times, and the jetting time of the abrasive 14 is appropriately controlled. The height h of each uncut mountain portion 12 is 2% or less of the thickness of the sheet metal part W, that is, 0.014 mm.
Polished until the following. Through this polishing process, the upper surface of the blank mold 9 became the contact surface 6a, thereby obtaining the bunch 6. In this case, the height of the unevenness of the contact surface 6a, that is, the height h of the uncut peak portion 12 is 0.01% or less of the thickness of the sheet metal part W as described above.
Since it is 4 mm or less, the contact surface 6a is a highly precise and smooth surface.

一方、前記ブランクホルダー7もバンチ6と全く同様に
製造し、その接触面7aを上記したように加工して高精
度で滑らかな面に形成した。
On the other hand, the blank holder 7 was manufactured in exactly the same manner as the bunch 6, and its contact surface 7a was processed as described above to form a highly accurate and smooth surface.

上述したように製造されたバンチ6、ブランクホルダー
7及びダイ4を備えたプレス成形装置では、そのバンチ
6及びブランクホルダー7の接触面6a、7aが前記し
たように高精度で滑らかな面に形成されていると共に、
ダイ4の接触面4aが鏡面状に形成されているので、前
記したように板金部品Wをプレス加工した時に、該板金
部品Wの面にほとんど歪や傷等を付けずにその滑らかさ
を保持して該板金部品Wを所望の形状にプレス加工する
ことができた。
In the press forming apparatus equipped with the bunch 6, blank holder 7, and die 4 manufactured as described above, the contact surfaces 6a, 7a of the bunch 6 and blank holder 7 are formed into highly precise and smooth surfaces as described above. Along with being
Since the contact surface 4a of the die 4 is formed into a mirror surface, when the sheet metal part W is pressed as described above, the surface of the sheet metal part W is hardly distorted or scratched, and its smoothness is maintained. Then, the sheet metal part W could be pressed into a desired shape.

そして、該プレス加工後に、該板金部品Wのダイ4例の
面、すなわちバンチ6及びブランクホルダー7と接触し
ない面に塗装を施した時には、該塗装面の凹凸の高さは
、例えば自動車の外板部品として良好な塗装面と判定さ
れる0、1 mm以下の範囲に収まった。このことは、
前記したようにバンチ6及びブランクホルダー7の接触
面6a、7aの切り残し山部12を、その高さhが前記
板金部品Wの厚さの2%以下となるまで研磨したことに
よって、特に、該板金部品Wのダイ4側の面が、バンチ
6及びブランクホルダー7の接触面6a、7aの切り残
し山部12による凹凸の影響を受けずに該プレス加工前
の滑らかな状態を維持して該プレス加工が行われたこと
を示す。
After the press working, when the surface of the four dies of the sheet metal part W, that is, the surface that does not come into contact with the bunch 6 and the blank holder 7, is painted, the height of the unevenness of the painted surface is, for example, It fell within the range of 0.1 mm or less, which is considered a good painted surface for a plate part. This means that
As described above, by polishing the uncut peaks 12 of the contact surfaces 6a and 7a of the bunch 6 and the blank holder 7 until the height h becomes 2% or less of the thickness of the sheet metal part W, in particular, The die 4 side surface of the sheet metal part W is not affected by the unevenness caused by the uncut peaks 12 of the contact surfaces 6a and 7a of the bunch 6 and blank holder 7, and maintains the smooth state before the press working. Indicates that the press work has been performed.

従って、かかる加工方法により製造されたパン千6及び
ブランクホルダー7は、その接触面6a。
Therefore, the bread 6 and blank holder 7 manufactured by this processing method have a contact surface 6a.

7aに磨き加工を施していないにもかかわららず、例え
ば自動車の内板部品はもちろん、高精度で表面の滑らか
さを要求される外板部品のプレス加工にも支障なく適用
することができる。
Even though 7a is not polished, it can be applied without any problem to pressing not only interior parts of automobiles, but also exterior parts that require high precision and surface smoothness.

この場合、板金部品Wが、自動車の内板部品であるとき
には、前記の切削加工によりパンチ6の接触面6aの凹
凸の高さ、すなわち前記切り残し山部12の高さhが板
金部品Wの厚さ(017mm)よりも十分小さい0.0
1〜0.04mmであって、これと同様にブランクホル
ダー7の接触面7aも前記の切削加工により十分滑らか
に形成されるので、これらの接触面6a、7aの切り残
し山部12を研磨する作業を省略して、前記切削加工の
ままで該パンチ6及びブランクホルダー7を用いても該
板金部品Wをその表面の要求精度程度の滑らかさを保持
して支障なくプレス加工することが可能である。
In this case, when the sheet metal part W is an inner plate part of an automobile, the height of the unevenness of the contact surface 6a of the punch 6, that is, the height h of the uncut mountain part 12, is reduced by the cutting process. 0.0 which is sufficiently smaller than the thickness (017mm)
1 to 0.04 mm, and similarly, the contact surface 7a of the blank holder 7 is also formed sufficiently smoothly by the cutting process described above, so the uncut ridges 12 of these contact surfaces 6a and 7a are polished. Even if this work is omitted and the punch 6 and blank holder 7 are used as is in the cutting process, the sheet metal part W can be pressed without any problems while maintaining the smoothness of the surface to the required level of accuracy. be.

尚、本実施例では、前記切り残し山部12の研磨加工を
、ショツトブラストにより行ったが、これに限らず、シ
ョットピーニングや砥石等により行うことも可能である
ことはもちろんであり、また、前記の切削加工は、NC
C工作機工10限らず例えば、周知の倣い加工により行
うことも可能である。
In this embodiment, the uncut mountain portion 12 was polished by shot blasting, but the polishing process is not limited to this, and it is of course possible to use shot peening, a grindstone, etc. The above cutting process is performed using NC
This is not limited to the C machine tool 10, and may be performed by, for example, a well-known copying process.

また、切り残し山部12をその品さhを小さくすべく研
磨加工により略台形状にしたが、例えば、前記NC工作
機械10により前記の切削加工をした後に、前記カッタ
ー10aを前記ピッチPの半分の間隔だけその位置をず
らした状態で、該NC工作機械により該ピッチPで上記
と同様に切削加工を行えば、切り残し山部12が切削さ
れるので、これによって、該切り残し山部12をその高
さhが板金部品Wの厚さの2%以下になるまで切削する
ようにすることも可能である。尚、この場合には、該切
り残し山部12はその両側部が突出した形の台形状とな
る。
In addition, the uncut peak portion 12 is made into a substantially trapezoidal shape by polishing in order to reduce its quality h. For example, after the aforementioned cutting is performed by the NC machine tool 10, the cutter 10a is moved to the pitch P. If the NC machine tool performs cutting at the pitch P in the same manner as described above with the position shifted by half the distance, the uncut crest 12 will be cut. 12 may be cut until its height h becomes 2% or less of the thickness of the sheet metal part W. In this case, the uncut mountain portion 12 has a trapezoidal shape with both sides protruding.

次に、かかるプレス成形装置のパンチ6を本発明の金型
の加工方法の他の例を適用して製造する方法を第5図に
従って説明する。第5図は、該加工方法を説明するため
の説明図である。
Next, a method for manufacturing the punch 6 of such a press molding apparatus by applying another example of the mold processing method of the present invention will be described with reference to FIG. FIG. 5 is an explanatory diagram for explaining the processing method.

この製造方法では、前記素材型9の上面をNC工作機械
10等により切削加工するまでは、第2図及び第3図示
のように前記した製造方法と同一とし、該切削加工後に
、第5図示のように該素材型9の上面にモリブデンやカ
ーボン等を含有する固体潤滑剤15を塗布することによ
りパンチ6を得た。
In this manufacturing method, the manufacturing method described above is the same as shown in FIGS. 2 and 3 until the upper surface of the material mold 9 is cut using an NC machine tool 10 or the like, and after the cutting process, as shown in FIG. A punch 6 was obtained by applying a solid lubricant 15 containing molybdenum, carbon, etc. to the upper surface of the material mold 9 as shown in FIG.

さらに詳細には、第5図示のように潤滑剤塗布ノズル1
6を素材型9の上面に沿って前記ピッチPで移動させな
がら前記各切削箇所11に該潤滑剤塗布ノズル16から
固体潤滑剤15を噴射することにより該切削箇所11に
これを埋めるように固体潤滑剤15を塗布した。この時
、潤滑剤塗布ノズル16の噴射時間等を適切に制御する
ことにより、該切削箇所11に塗り込めた固体潤滑剤1
5からの前記切り残し山部12の高さhoが、前記と同
様に前記板金部品Wの厚さの2%以下、すなわち0.0
14 mm以下となるまで該固体潤滑剤15を塗布し、
これによって該固定潤滑剤15を含めてパンチ6の接触
面6aを形成した。この場合、該接触面6aの凹凸の高
さ、すなわち各切削箇所11に塗布された固体潤滑剤1
5から切り残し山部12の先端までの高さhは、前記の
パンチと同様に前記板金部品Wの厚さの2%以下である
ので、高精度で滑らかな接触面6aが得られている。
More specifically, as shown in FIG. 5, the lubricant application nozzle 1
The solid lubricant 15 is injected from the lubricant application nozzle 16 to each of the cutting locations 11 while moving the solid lubricant 6 along the upper surface of the blank mold 9 at the pitch P, so that the solid lubricant 15 is filled in the cutting locations 11. Lubricant 15 was applied. At this time, by appropriately controlling the injection time etc. of the lubricant application nozzle 16, the solid lubricant 1 can be applied to the cutting area 11.
5, the height ho of the uncut peak portion 12 is 2% or less of the thickness of the sheet metal part W, i.e., 0.0, as described above.
Apply the solid lubricant 15 until the thickness is 14 mm or less,
This formed the contact surface 6a of the punch 6 including the fixed lubricant 15. In this case, the height of the unevenness of the contact surface 6a, that is, the solid lubricant 1 applied to each cutting location 11
Since the height h from 5 to the tip of the uncut crest 12 is 2% or less of the thickness of the sheet metal part W, similar to the punch described above, a highly precise and smooth contact surface 6a is obtained. .

かかるパンチ6を用いて前記板金部品Wのプレス加工を
行った場合には、前記と同様に該板金部品Wが自動車の
内板部品及び外板部品のいずれであっても、該板金部品
Wの面にほとんど歪や傷等を付けずにその滑らかさを高
精度で保持して該板金部品Wを所望の形状にプレス加工
することができた。
When the sheet metal part W is press-worked using such a punch 6, the sheet metal part W can be press-worked, regardless of whether the sheet metal part W is an inner panel part or an outer panel part of an automobile, as described above. The sheet metal part W could be pressed into a desired shape while maintaining its smoothness with high precision without causing any distortion or scratches on the surface.

尚、前記ブランクホルダー7をこのパンチ6と同様に製
造した場合にも、板金部品Wを支障なくプレス加工する
ことができることはもちろんである。
It goes without saying that even when the blank holder 7 is manufactured in the same manner as the punch 6, the sheet metal part W can be pressed without any problem.

次に、さらに本発明の金型の他の例を第6図に従って説
明する。第6図はその説明的断面図である。
Next, another example of the mold of the present invention will be described with reference to FIG. FIG. 6 is an explanatory sectional view thereof.

この金型は、前記した加工方法により第4図示のように
加工された前記パンチ6の接触面6aの比較的曲率の大
きい部分6a+ に第6図示のようにクロムメッキ17
を施したものである。
This mold has a chrome plated 17 as shown in the sixth figure on a relatively large curvature portion 6a+ of the contact surface 6a of the punch 6 which has been processed as shown in the fourth figure by the above-described processing method.
It has been subjected to

この接触面6aの曲率の大きい部分6a、は、前記した
板金部品Wのプレス加工時に、同図仮想線水のように該
板金部品Wが比較的大きく屈曲して該板金部品Wとの間
に滑りが生じる部分(以下、滑り部という)であるが、
上記のように該滑り部6a+ にクロムメッキ17を施
すことによって、板金部品Wのプレス成形時に、該板金
部品Wがより滑り易(なって該接触面6aに沿って屈曲
し易くなる。
The large curvature portion 6a of the contact surface 6a is formed between the sheet metal part W and the sheet metal part W when the sheet metal part W is bent relatively greatly during the press working of the sheet metal part W, as shown by the imaginary line in the figure. This is the part where slipping occurs (hereinafter referred to as the slipping part),
By applying chromium plating 17 to the sliding portion 6a+ as described above, the sheet metal part W becomes more slippery (and therefore easier to bend along the contact surface 6a) during press molding of the sheet metal part W.

従って、これと同様に、前記パンチ6、ブランクホルダ
ー7及びダイ4の各接触面6a、7a。
Therefore, similarly, the contact surfaces 6a, 7a of the punch 6, blank holder 7 and die 4.

4aの滑り部にクロムメッキを施すことによって、該滑
り部の滑り性が向上して板金部品Wを確実に所定の形状
に成形することができる。そして、該滑り部の滑り性が
向上することによって、その摩耗が低減され、従って、
パンチ6、ブランクホルダー7及びダイ4の耐久性が向
上する。
By applying chrome plating to the sliding portion 4a, the sliding properties of the sliding portion are improved, and the sheet metal part W can be reliably formed into a predetermined shape. By improving the sliding properties of the sliding portion, its wear is reduced, and therefore,
The durability of the punch 6, blank holder 7, and die 4 is improved.

尚、上記のメッキは、クロムメッキ15に限らずニッケ
ルメッキであっても上記と同様な効果を奏する。
Note that the above-mentioned plating is not limited to the chromium plating 15, but even nickel plating can produce the same effect as described above.

また、上記のようにパンチ6、ブランクホルダー7及び
ダイ4の各接触面6a、7a、4aの板金部品Wに対す
る滑り性を向上させるためには、前記した固体潤滑剤1
5を各接触面6a、?a、4aに塗布してもよい。
In addition, in order to improve the sliding properties of the contact surfaces 6a, 7a, 4a of the punch 6, blank holder 7, and die 4 with respect to the sheet metal parts W as described above, it is necessary to use the solid lubricant 1 described above.
5 to each contact surface 6a, ? It may be applied to areas a and 4a.

尚、前記した第5図示のように加工されたパンチ6等に
おいて、上記のように滑り性を向上させるためには、例
えば、前記切削箇所11に固体潤滑剤15を塗布する前
に接触面6aの滑り部の前記切り残し山部12をあらか
じめショツトブラスト処理等により研磨して、各切削箇
所に固体潤滑剤15を塗布した時に該滑り部の切り残し
山部12が該固体潤滑剤15内に埋まるようにしておく
か、或いは、該固体潤滑剤15の塗布後に接触面6aの
滑り部における切り残し山部12を研磨することにより
、該滑り部の滑り性をより向上させることも可能である
Incidentally, in order to improve the slipperiness as described above in the punch 6 etc. processed as shown in the fifth figure, for example, before applying the solid lubricant 15 to the cutting part 11, the contact surface 6a is When the uncut mountain portion 12 of the sliding portion is polished in advance by shot blasting or the like, and the solid lubricant 15 is applied to each cutting location, the uncut mountain portion 12 of the sliding portion is absorbed into the solid lubricant 15. It is also possible to further improve the slipperiness of the sliding portion by leaving the solid lubricant 15 buried in the solid lubricant 15, or by polishing the uncut peaks 12 in the sliding portion of the contact surface 6a. .

(効果) 上記の説明から明らかなように、本発明の板金部品のプ
レス加工方法によれば、金型の板金部品との接触面を前
記工作機械で切削加工した後に、該金型をそのまま用い
て該板金部品をプレス加工し、擦合型の接触面の磨き加
工を省略したことによって、擦合型の製造から擦合型を
用いたプレス加工までの時間を大幅に短縮することがで
きると共に、擦合型の接触面を小ピッチで切削加工する
ことによって、十分凹凸の小さい滑らかな面を形成する
ことができ、従って、該板金部品をその表面の滑らかさ
を十分な精度で保持しつつ支障なく所望の形状にプレス
加工することができる。
(Effects) As is clear from the above description, according to the method for press working sheet metal parts of the present invention, after cutting the contact surface of the mold with the sheet metal part with the machine tool, the mold can be used as is. By press-forming the sheet metal parts and omitting the polishing of the contact surface of the friction mold, it is possible to significantly shorten the time from manufacturing the friction mold to pressing using the friction mold. By cutting the friction-type contact surface at a small pitch, it is possible to form a smooth surface with sufficiently small irregularities. It can be pressed into a desired shape without any problems.

そして、本発明の金型の加工方法によれば、擦合型の接
触面を、工作機械により小ピッチで切削加工して板金部
品のプレス加工に要する所定の形状に形成することによ
って、擦合型を用いたプレス加工時に板金部品の表面の
滑らかさを保持することが可能な十分凹凸の小さい滑ら
かな接触面を形成することができ、従って、該接触面の
手作業による磨き加工を省略して擦合型の加工時間を大
幅に短縮することができ、該金型の製造効率を向上させ
ることができる。
According to the mold processing method of the present invention, the contact surface of the rubbing mold is cut at a small pitch using a machine tool to form a predetermined shape required for press working of sheet metal parts. It is possible to form a smooth contact surface with sufficiently small irregularities to maintain the surface smoothness of the sheet metal part during press processing using a mold, and therefore, manual polishing of the contact surface can be omitted. The processing time of the rubbing mold can be significantly shortened, and the manufacturing efficiency of the mold can be improved.

この場合、さらに、該切削加工後に、前記接触面の切削
箇所間に残存する前記切り残し山部を略台形状に研摩又
は切削するか、或いは、該接触面の切削箇所に該固体潤
滑剤を塗布することによって、該切り残し山部の高さ、
すなわち該接触面の凹凸の高さをさらに小さくしてより
滑らかな接触面を形成することができ、従って、該金型
を用いたプレス加工時に板金部品の表面の滑らかさをよ
り確実に保持することができる。
In this case, furthermore, after the cutting process, the remaining uncut peaks remaining between the cut parts of the contact surface are ground or cut into a substantially trapezoidal shape, or the solid lubricant is applied to the cut parts of the contact surface. By coating, the height of the uncut mountain part,
That is, the height of the unevenness of the contact surface can be further reduced to form a smoother contact surface, and therefore, the surface smoothness of the sheet metal part can be more reliably maintained during press processing using the mold. be able to.

また、本発明の厚さ0.6〜1.2鵬の板金部品をプレ
ス加工するための金型によれば、前記切り残し山部を略
台形状に研磨又は切削することにより、或いは、前記切
削箇所に固体潤滑剤を塗り込めることにより、前記切り
残し山部の高さを該板金部品の厚さの2%以下にして前
記接触面を高精度で滑らかに形成したことによって、該
金型を用いて板金部品を高精度で表面の滑らかさを保持
しつつ所望の形状にプレス加工することができる。この
場合、特に、該プレス加工の際に、該板金部品の該接触
面と接触しない表面は、該接触面の僅かな凹凸の影響を
ほとんど受けず、該プレス加工前の滑らかさを確実に高
精度で維持することができ、従って、表面の滑らかさが
高い精度で要求される例えば自動車の外板部品等の板金
部品でも支障なくプレス加工することができる。
Further, according to the mold for press working a sheet metal part having a thickness of 0.6 to 1.2 mm according to the present invention, the uncut mountain portion is polished or cut into a substantially trapezoidal shape, or the aforementioned By applying a solid lubricant to the cutting area, the height of the uncut peak is 2% or less of the thickness of the sheet metal part, and the contact surface is formed smoothly with high precision. Using this method, sheet metal parts can be pressed into desired shapes with high precision while maintaining surface smoothness. In this case, especially during the press working, the surface of the sheet metal part that does not come into contact with the contact surface is almost unaffected by slight irregularities on the contact surface, and the smoothness before the press work is surely improved. Therefore, even sheet metal parts such as automobile exterior parts, which require high precision surface smoothness, can be pressed without any problem.

また、上記金型の加工方法により加工された金型におい
て、前記接触面の前記板金部品との間に滑りが生じる部
分にメッキを施したとき、或いは該接触面に固体潤滑剤
を塗布したときには、該板金部品との間に滑りが生じる
接触面の部分の滑り性が向上して、該板金部品をより確
実に所望の形状にプレス加工することができると共に、
該金型の耐久性を向上することができる。
Further, in a mold processed by the above mold processing method, when plating is applied to a portion of the contact surface where slippage occurs between the contact surface and the sheet metal component, or when a solid lubricant is applied to the contact surface. , the slipperiness of the part of the contact surface where slippage occurs between the sheet metal part and the sheet metal part is improved, and the sheet metal part can be pressed into a desired shape more reliably, and
The durability of the mold can be improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の板金部品のプレス加工方法と金型の加
工方法及びその金型の一例を適用したプレス成形装置の
説明的断面図、第2図乃至第4図は該金型の加工方法を
説明するための説明図、第5図は該金型の加工方法の他
の例を説明するための説明図、第6図は本発明の金型の
他の例の説明的断面図である。 6.7・・・金型 10・・・工作機械 12・・・切り残し山部 17・・・メッキ
FIG. 1 is an explanatory cross-sectional view of a press forming method to press a sheet metal part, a method for processing a mold, and a press forming apparatus to which an example of the mold is applied according to the present invention, and FIGS. 2 to 4 are processing of the mold. FIG. 5 is an explanatory diagram for explaining another example of the mold processing method, and FIG. 6 is an explanatory sectional view of another example of the mold of the present invention. be. 6.7...Mold 10...Machine tool 12...Uncut mountain portion 17...Plating

Claims (1)

【特許請求の範囲】 1、板金部品を金型を用いてプレス加工する方法であっ
て、該金型の板金部品との接触面を工作機械で小ピッチ
で切削加工することにより所定の形状に形成する工程と
、該切削加工後に該接触面の仕上げ工程を省略して得ら
れた金型を用いて該板金部品をプレス加工する工程とか
ら成ることを特徴とする板金部品のプレス加工方法。 2、板金部品をプレス加工するための金型の加工方法で
あって、該金型の板金部品との接触面を工作機械で小ピ
ッチで切削加工することによりプレス加工に要する所定
の形状に形成することを特徴とする金型の加工方法。 3、前記の切削加工後に前記接触面の切削箇所間に残存
する切り残し山部を略台形状に研磨又は切削する工程を
設けたことを特徴とする請求項2記載の金型の加工方法
。 4、前記の切削加工後に前記接触面の切削箇所に固体潤
滑剤を塗布する工程を設けたことを特徴とする請求項2
記載の金型の加工方法。 5、厚さ0.6〜1.2mmの板金部品をプレス加工す
るための金型であって、請求項3記載の金型の加工方法
により前記切り残し山部をその高さが該板金部品の厚さ
の2%以下に研磨又は切削したことを特徴とする金型。 6、厚さ0.6〜1.2mmの板金部品をプレス加工す
るための金型であって、請求項4記載の金型の加工方法
により前記切削箇所に塗布された前記固体潤滑剤からの
前記切り残し山部の高さを該板金部品の厚さの2%以下
にしたことを特徴とする金型。 7、請求項3記載の金型の加工方法により加工された金
型において、少なくとも前記板金部品のプレス加工の際
に該板金部品との間に滑りが生じる前記接触面の部分に
クロムまたはニッケル等によるメッキを施したことを特
徴とする金型。 8、請求項3記載の金型の加工方法により加工された金
型において、少なくとも前記板金部品のプレス加工の際
に該板金部品との間に滑りが生じる前記接触面の部分に
モリブデンまたはカーボン等を含有する固体潤滑剤を塗
布したことを特徴とする金型。
[Claims] 1. A method of press working a sheet metal part using a die, the contact surface of the die with the sheet metal part being cut into a predetermined shape by a machine tool at small pitches. A method for press working a sheet metal part, comprising a step of forming the part, and a step of pressing the sheet metal part using a mold obtained by omitting the finishing step of the contact surface after the cutting process. 2. A mold processing method for press working sheet metal parts, in which the contact surface of the mold with the sheet metal parts is cut with a machine tool at a small pitch to form a predetermined shape required for press working. A mold processing method characterized by: 3. The mold processing method according to claim 2, further comprising the step of polishing or cutting into a substantially trapezoidal shape uncut mountain portions remaining between the cut portions of the contact surface after the cutting process. 4. Claim 2, further comprising a step of applying a solid lubricant to the cut portion of the contact surface after the cutting process.
Processing method of the described mold. 5. A mold for press working a sheet metal part having a thickness of 0.6 to 1.2 mm, wherein the height of the uncut mountain portion is adjusted to the height of the sheet metal part by the mold processing method according to claim 3. A mold characterized by being polished or cut to 2% or less of the thickness of the mold. 6. A mold for press working a sheet metal part having a thickness of 0.6 to 1.2 mm, wherein the solid lubricant applied to the cutting part by the mold processing method according to claim 4 is A mold characterized in that the height of the uncut mountain portion is 2% or less of the thickness of the sheet metal part. 7. In a mold processed by the method for processing a mold according to claim 3, at least a portion of the contact surface where slippage occurs between the sheet metal part and the sheet metal part during press working is made of chromium, nickel, etc. A mold characterized by being plated with. 8. In a mold processed by the mold processing method according to claim 3, molybdenum, carbon, etc. are added to at least a portion of the contact surface where slippage occurs between the sheet metal part and the sheet metal part during press working of the sheet metal part. A mold characterized by being coated with a solid lubricant containing.
JP1276344A 1989-10-24 1989-10-24 Mold for stamping sheet metal parts Expired - Lifetime JP2711156B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1276344A JP2711156B2 (en) 1989-10-24 1989-10-24 Mold for stamping sheet metal parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1276344A JP2711156B2 (en) 1989-10-24 1989-10-24 Mold for stamping sheet metal parts

Publications (2)

Publication Number Publication Date
JPH03138032A true JPH03138032A (en) 1991-06-12
JP2711156B2 JP2711156B2 (en) 1998-02-10

Family

ID=17568127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1276344A Expired - Lifetime JP2711156B2 (en) 1989-10-24 1989-10-24 Mold for stamping sheet metal parts

Country Status (1)

Country Link
JP (1) JP2711156B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5756243A (en) * 1996-03-26 1998-05-26 Toyota Jidosha Kabushiki Kaisha Method for manufacturing a mold having an embossed cavity surface
DE19847257A1 (en) * 1998-10-02 2000-04-13 Markus Haeussermann Tool for machining sheet metal molded parts, at least one component of which has channel-like recesses in preset pattern roughly parallel to force-exerting direction
US6807838B2 (en) * 2000-12-06 2004-10-26 Kobe Steel, Ltd. Press die
EP2206567A4 (en) * 2007-10-24 2011-04-27 Honda Motor Co Ltd Press mold for sheet metal forming, method of treating press mold surface, and process for manufacturing automobile body

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03114620A (en) * 1989-09-27 1991-05-15 Fuji Heavy Ind Ltd Die for press

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03114620A (en) * 1989-09-27 1991-05-15 Fuji Heavy Ind Ltd Die for press

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5756243A (en) * 1996-03-26 1998-05-26 Toyota Jidosha Kabushiki Kaisha Method for manufacturing a mold having an embossed cavity surface
DE19847257A1 (en) * 1998-10-02 2000-04-13 Markus Haeussermann Tool for machining sheet metal molded parts, at least one component of which has channel-like recesses in preset pattern roughly parallel to force-exerting direction
US6415640B1 (en) 1998-10-02 2002-07-09 Daimlerchrysler Ag Tool and method for making a tool
US6807838B2 (en) * 2000-12-06 2004-10-26 Kobe Steel, Ltd. Press die
EP2206567A4 (en) * 2007-10-24 2011-04-27 Honda Motor Co Ltd Press mold for sheet metal forming, method of treating press mold surface, and process for manufacturing automobile body
US9126255B2 (en) 2007-10-24 2015-09-08 Honda Motor Co., Ltd. Press die for metal plate molding, the processing method of the surface of the press die, and manufacturing method of a vehicle body

Also Published As

Publication number Publication date
JP2711156B2 (en) 1998-02-10

Similar Documents

Publication Publication Date Title
CN109590689B (en) Magnesium-aluminum alloy automobile covering part outer plate forming and manufacturing method
US20060090530A1 (en) Method of producing individualized vehicle parts, particularly individualized vehicle body skin parts consisting of series-produced vehicle body skin parts, as well as vehicle body skin parts manufactured by this method
EP2206567B1 (en) Press mold for sheet metal forming, method of treating press mold surface, and process for manufacturing automobile body
CN108746340A (en) A kind of stamping parts production technology
US4446351A (en) Process for preparing a press die
CN106623467A (en) Cold extruder for machining sprayer shaft and machining process of sprayer shaft
JP2004174531A (en) Method for press-forming steel sheet and its die device
JPH0399789A (en) Method of manufacturing work forged by forging die
JPH03138032A (en) Pressing method for sheet metal parts, working method for die and its die
CN105537341B (en) D shaped sections high-strength steel bumper bending forming methods
JPH03114620A (en) Die for press
US5069089A (en) Method of machining a press die
KR20140098572A (en) Worm Gear Manufacturing Method
CN112756432A (en) Numerical control stretch bending process method for channel-shaped part
US4198884A (en) Method of manufacturing a punching die
JP2017217657A (en) Gradual molding method and gradual molding device
JP2009131882A (en) Press die for sheet metal molding, processing method of press die surface, and production method of vehicle body
JPH0747148Y2 (en) Drawing mold
CN115255189B (en) Method for forming rolling plate of oil film bearing
JPH04309418A (en) Method for processing die surface and its die
JP5677554B1 (en) Upper or lower eyelid used for rotary press, and method for reforming upper end face of upper or lower eyelid
JP6642336B2 (en) Press mold
JP2502765Y2 (en) Forged product manufacturing equipment
JP2009131895A (en) Press die for sheet metal molding, processing method of press die surface, and production method of vehicle body
JPH06238386A (en) Bending type

Legal Events

Date Code Title Description
FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20071024

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081024

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081024

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091024

Year of fee payment: 12

EXPY Cancellation because of completion of term