JPH03150312A - Fluidized bed heating furnace - Google Patents
Fluidized bed heating furnaceInfo
- Publication number
- JPH03150312A JPH03150312A JP29029889A JP29029889A JPH03150312A JP H03150312 A JPH03150312 A JP H03150312A JP 29029889 A JP29029889 A JP 29029889A JP 29029889 A JP29029889 A JP 29029889A JP H03150312 A JPH03150312 A JP H03150312A
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- gas
- diffusion plate
- gas diffusion
- fluidized bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 25
- 239000002245 particle Substances 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims description 22
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract description 3
- 238000009792 diffusion process Methods 0.000 abstract 8
- 239000012530 fluid Substances 0.000 abstract 3
- 239000000463 material Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000013021 overheating Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野〉
この発明は、金属物等の熱処理に用いる流動層加熱炉に
関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a fluidized bed heating furnace used for heat treatment of metal objects and the like.
(従来技術)
流動層加熱炉は、第2図に示すように、炉容器lの底部
に供給空間3をおいて多孔質等のガス分散板2を設置す
ると共に、εのガス分散板2上の流動空間4”(ガス分
散板2の上面と炉容器lとからなる形成空藺冶ににアル
ミナ粒子等の流動粒子4Aを充填し、炉容器lの外周を
覆う断熱炉体5の内側に発熱体6を設け、ガス供給管7
を介して流動化ガスGを供給空間3に供給し、ガス分散
板2により流動化ガスを分散させて流動層4に吹き込む
ことにより、−流動粒子4Aを浮遊撹拌しつつ加熱また
は冷却し、流動層4内に浸漬した被処理物Wに焼入れ等
の熱処理または流動化ガスGに所要のガスを混合するこ
とにより浸炭、窒化などの表面処理を施すものであり、
液体状の流動粒子により雰囲気炉と比較して熱伝達率が
良く、均一な温度分布が得られ、処理時間の短縮を図れ
る等め利点を有している。(Prior art) As shown in FIG. 2, a fluidized bed heating furnace has a supply space 3 at the bottom of a furnace vessel l and a gas distribution plate 2 made of porous material or the like. A fluidized space 4'' (formed by the upper surface of the gas distribution plate 2 and the furnace vessel l) is filled with fluidized particles 4A such as alumina particles, and the inside of the adiabatic furnace body 5 covering the outer periphery of the furnace vessel l is filled with fluidized particles 4A such as alumina particles. A heating element 6 is provided, and a gas supply pipe 7 is provided.
By supplying the fluidizing gas G to the supply space 3 through the gas dispersion plate 2 and blowing the fluidized gas into the fluidized bed 4, - the fluidized particles 4A are heated or cooled while floating and stirred, and the fluidized particles 4A are heated or cooled while being suspended and stirred; The workpiece W immersed in the layer 4 is subjected to a heat treatment such as quenching or a surface treatment such as carburizing or nitriding by mixing the required gas with the fluidizing gas G.
Compared to an atmospheric furnace, this method has advantages such as a good heat transfer coefficient due to the fluidized particles, a uniform temperature distribution, and the ability to shorten processing time.
このような流動層加熱炉において、ガス分散板2は中温
用c〜1100℃迄)では金属製が一般的であり、この
場合、金属製の炉容器lと一体型の溶接構造のものが多
く用いられている。しかしながら、より高温での熱処理
を行ないたい場合には、ガス分散板2にセラミックス等
の非金属耐火物製のものを用いる必要があり、また中温
用でも非金属耐火物製のものを用いる場合があり、この
場合には、破損が生じる等の理由からメンテナンスが必
要であるため、ガス分散板2を炉容器1から分離できる
構造としなければならない。In such a fluidized bed heating furnace, the gas dispersion plate 2 is generally made of metal (for medium temperatures up to 1100°C), and in this case, it is often of a welded structure integrated with the metal furnace vessel l. It is used. However, if you want to perform heat treatment at a higher temperature, it is necessary to use a non-metallic refractory such as ceramics for the gas distribution plate 2, and even for medium temperature use, a non-metallic refractory may be used. In this case, maintenance is required due to the possibility of damage, so the structure must be such that the gas distribution plate 2 can be separated from the furnace vessel 1.
そのため、従来においては、炉容器lを炉上部lAと炉
底部IBに分離し、ガス分散板2の外周に分散板保持板
8を固着し、この分散板保持板8を炉上部のフランジ1
aと炉底部のフランジ1bとの間に介装し、ボルトによ
り着脱可能に取付けている。Therefore, in the past, the furnace vessel 1 was separated into the furnace upper part 1A and the furnace bottom part IB, and the distribution plate holding plate 8 was fixed to the outer periphery of the gas distribution plate 2.
A and a flange 1b at the bottom of the furnace, and is removably attached with bolts.
(この発明が解決しようとする課題〉
前述のような従来の分離構造では、次のような問題点が
ある。(Problems to be Solved by the Invention) The conventional separation structure as described above has the following problems.
(i)ガス分離板2と炉容器1との接続部分が炉体内に
あるため、ガス分離板の取出し、再装着が容易でなく、
ガス分離板の保守、点検等に長時間を要していた。(i) Since the connecting part between the gas separation plate 2 and the furnace vessel 1 is inside the furnace body, it is not easy to remove and reinstall the gas separation plate;
It took a long time to maintain and inspect the gas separation plate.
(ij )接続部分が発熱体6に近いため、フランジl
a、lb、シール9が高温に加熱され、劣化によるガス
漏れ等により、信頼性、寿命に問題があった。このため
、流動層加熱炉の高温化(〜1300℃)が難しかった
。(ij) Since the connection part is close to the heating element 6, the flange l
The a, lb, and seals 9 were heated to high temperatures, causing gas leakage due to deterioration, causing problems in reliability and lifespan. For this reason, it was difficult to raise the temperature of the fluidized bed heating furnace (up to 1300°C).
この発明は、前述のような問題点を解消すべくなされた
もので、その目的は、ガス分散板の保守、点検を容易か
つ迅速に行なうことができると共に、炉容器とガス分散
板の接続部分の過加熱を解消し、信頼性の向上、長寿命
化を図れ、高温流動層加熱炉の製作が可能な流動層加熱
炉を提供することにある。This invention was made to solve the above-mentioned problems, and its purpose is to enable easy and quick maintenance and inspection of the gas distribution plate, and to improve the connection between the furnace vessel and the gas distribution plate. The object of the present invention is to provide a fluidized bed heating furnace that eliminates overheating, improves reliability, extends life, and allows production of a high-temperature fluidized bed heating furnace.
〈課題を解決するための手段》
本発明は、炉容器lの底部にガス分散板2を設置すると
共に、このガス分離板2上の流動空間4”内に流動粒子
4Aを充填し、ガス分散板2を介して流動粒子4Aに流
動化ガスGを供給してなり、ガス分散板2が炉容器1に
着脱可能に取付けられた流動層加熱炉において、ガス分
散板2を保持部材lOを介して炉容器1の炉底部に挿入
し、この保持部材lOと炉容器lの接続部分を炉底部に
おける炉外に配置したものである。<Means for Solving the Problems> In the present invention, a gas distribution plate 2 is installed at the bottom of a furnace vessel l, and a fluidized particle 4A is filled in a fluidized space 4'' on this gas separation plate 2 to disperse gas. In a fluidized bed heating furnace in which fluidizing gas G is supplied to the fluidized particles 4A through the plate 2, and the gas distribution plate 2 is removably attached to the furnace vessel 1, the gas distribution plate 2 is connected through the holding member lO. The holding member 10 is inserted into the bottom of the furnace vessel 1, and the connection portion between the holding member 1O and the furnace vessel 1 is placed outside the furnace at the bottom of the furnace.
〈作 用〉
ガス分散板2と炉容器lの接続部分が炉外にあるため、
ガス分散板2の取出しおよび再装着を容易かつ迅速に行
なえる。<Function> Since the connection part between the gas distribution plate 2 and the furnace vessel l is outside the furnace,
The gas distribution plate 2 can be taken out and reinstalled easily and quickly.
接続部分におけるフランジおよびシール9を発熱体から
離して炉外に配置することができ、フランジおよびシー
ル9の過加熱を解消し、低温化を図れる。The flange and seal 9 at the connection portion can be placed outside the furnace away from the heating element, thereby eliminating overheating of the flange and seal 9 and lowering the temperature.
(実 施 例〉
以下、この発明を図示する一実施例に基づいて説明する
。なお、従来と同一または相当する部分については同一
符号を付する。(Embodiment) The present invention will be described below based on an illustrated embodiment.The same reference numerals are given to parts that are the same as or correspond to the conventional ones.
第1図に示すように、炉容器lを下部の開口した筒状容
器とし、炉底部において炉外に突出した炉容器下端部に
、側方に突出するフランジ1aを一体的に設ける。ガス
分散板2は、セラミックス等からなる多孔質の非金属耐
火物製であり、保持部材10を介して炉容器lの炉底部
に挿入する。As shown in FIG. 1, the furnace vessel l is a cylindrical vessel with an open bottom, and a flange 1a that projects laterally is integrally provided at the lower end of the furnace vessel that projects outside the furnace at the bottom of the furnace. The gas distribution plate 2 is made of a porous nonmetallic refractory such as ceramics, and is inserted into the bottom of the furnace vessel l via the holding member 10.
この保持部材lOは、炉容器1の内径より小径の分散板
保持管10aと、炉容器lの下部開口を塞ぎ得るフラン
ジ板10bから構成し、分散板保持管10aの先端部内
にガス分散板2を従来と同じ位置となるように固着し、
下方に供給空間3を形成する。フランジ板をabは、中
央部に流動化ガスGを供給する供給孔10cを穿設し、
外周をシール9を介してフランジ1aに取付け、ボルト
により締結する。This holding member 10 is composed of a dispersion plate holding tube 10a having a diameter smaller than the inner diameter of the furnace vessel 1, and a flange plate 10b that can close the lower opening of the furnace vessel l. Fix it in the same position as before,
A supply space 3 is formed below. The flange plate ab has a supply hole 10c in the center for supplying fluidizing gas G,
The outer periphery is attached to the flange 1a via the seal 9 and fastened with bolts.
なお、供給空間3内には、アルミナ等からなる球状体1
1を充填するようにしてもよい、この球状体11は、ガ
ス供給管7から導入された流動化ガスGを分散させてガ
ス分散板2へ供給することを主目的とするものであるが
、フランジ板fobへの熱伝達を阻止する断熱体として
も働く。In addition, in the supply space 3, there is a spherical body 1 made of alumina or the like.
The main purpose of this spherical body 11 is to disperse the fluidizing gas G introduced from the gas supply pipe 7 and supply it to the gas distribution plate 2. It also acts as a heat insulator to prevent heat transfer to the flange plate fob.
以上のような構成において、メンテナンスに際しては、
ボルトを外すことによりフランジ板10bをフランジl
aから取り外し、ガス分離板2を保持部材10と共に炉
外へ引き出せばよい。 。In the above configuration, when performing maintenance,
By removing the bolts, the flange plate 10b is attached to the flange l.
a and then pull out the gas separation plate 2 together with the holding member 10 out of the furnace. .
なお、本発明は高温(〜1300℃)の流動層加熱炉へ
適用して極めて有効であるが、中温用(〜1100℃)
にも適用できることはいうまでもない。Note that although the present invention is extremely effective when applied to high temperature (~1300°C) fluidized bed heating furnaces, it is applicable to medium temperature (~1100°C)
Needless to say, it can also be applied to
〈発明の効果)
前述のとおり、この発明に係る流動層加熱炉は、ガス分
離板を保持部材を介して炉容器の炉底部に挿入し、この
保持部材と炉容器とを炉底部における炉外で接続するよ
うにしたため、次のような効果を奏する。<Effects of the Invention> As described above, in the fluidized bed heating furnace according to the present invention, the gas separation plate is inserted into the bottom of the furnace vessel through the holding member, and the holding member and the furnace vessel are connected to the outside of the furnace at the bottom of the furnace. Since the connection is made with , the following effects are achieved.
(i)ガス分離板と炉容器の接続部分が炉外に位置する
ため、ガス分離板の取出しおよび再装着を容易かつ迅速
に行なえ、保守、点検等を短時間に行なえる。(i) Since the connecting portion between the gas separation plate and the furnace vessel is located outside the furnace, the gas separation plate can be easily and quickly removed and reinstalled, and maintenance, inspection, etc. can be performed in a short time.
(ii )接続部分が発熱体から離れた炉外にあるので
接続部分のフランジおよびシールの過加熱を解消でき、
信頼性の向上、長寿命化を図れる。さらに、接続部分の
低温化により層内の高温化を図れ、高温流動層加熱炉(
〜1300”C)の製作が可能となる。(ii) Since the connection part is located outside the furnace, away from the heating element, overheating of the flange and seal of the connection part can be eliminated;
It can improve reliability and extend life. Furthermore, by lowering the temperature of the connection part, the temperature inside the bed can be increased, and the high temperature fluidized bed heating furnace (
~1300''C) is possible.
第1図は、この発明に係る流動層加熱炉を示す縦断面図
、第2図は従来の流動層 加熱炉を示す縦断面図である
。
■・・・炉容器、 la・・・フランジ、2・
・・ガス分散板、 3・・・供給空間4・・・流動
層、 4”・・・流動空間4A・・・流動粒子
、 5・・・断熱炉体6・・・発熱体
7・・・ガス供給管、8・・・分散板保持板 9・
・・シール、IO・・・保持部材、 10a・・
・分散板保持管、10 b−・・フランジ板、 11
−・・球状体第 1 図
二器
第2図
1r−−FIG. 1 is a longitudinal sectional view showing a fluidized bed heating furnace according to the present invention, and FIG. 2 is a longitudinal sectional view showing a conventional fluidized bed heating furnace. ■...furnace vessel, la...flange, 2.
... Gas distribution plate, 3 ... Supply space 4 ... Fluidized bed, 4" ... Fluidization space 4A ... Fluidized particles, 5 ... Adiabatic furnace body 6 ... Heating element
7... Gas supply pipe, 8... Dispersion plate holding plate 9.
... Seal, IO... Holding member, 10a...
・Dispersion plate holding tube, 10 b--flange plate, 11
--・Spheroidal body 1st figure 2 instrument 2nd figure 1r--
Claims (1)
ガス分散板上の流動空間内に流動粒子を充填し、前記ガ
ス分散板を介して前記流動粒子に流動化ガスを供給して
なり、前記ガス分散板が前記炉容器に着脱可能に取付け
られた流動層加熱炉において、 前記ガス分散板を保持部材を介して前記炉容器の炉底部
に挿入し、この保持部材と炉容器の接続部分を炉底部に
おける炉外に配置したことを特徴とする流動層加熱炉。(1) A gas distribution plate is installed at the bottom of the furnace vessel, fluidized particles are filled in the fluidized space above the gas distribution plate, and fluidizing gas is supplied to the fluidized particles through the gas distribution plate. , in a fluidized bed heating furnace in which the gas distribution plate is removably attached to the furnace vessel, the gas distribution plate is inserted into the bottom of the furnace vessel via a holding member, and the holding member and the furnace vessel are connected. A fluidized bed heating furnace characterized in that a portion of the furnace is located outside the furnace at the bottom of the furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29029889A JPH03150312A (en) | 1989-11-08 | 1989-11-08 | Fluidized bed heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29029889A JPH03150312A (en) | 1989-11-08 | 1989-11-08 | Fluidized bed heating furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03150312A true JPH03150312A (en) | 1991-06-26 |
Family
ID=17754320
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29029889A Pending JPH03150312A (en) | 1989-11-08 | 1989-11-08 | Fluidized bed heating furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03150312A (en) |
-
1989
- 1989-11-08 JP JP29029889A patent/JPH03150312A/en active Pending
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