JPH0316681A - Cleaner for recovering shot - Google Patents
Cleaner for recovering shotInfo
- Publication number
- JPH0316681A JPH0316681A JP1094849A JP9484989A JPH0316681A JP H0316681 A JPH0316681 A JP H0316681A JP 1094849 A JP1094849 A JP 1094849A JP 9484989 A JP9484989 A JP 9484989A JP H0316681 A JPH0316681 A JP H0316681A
- Authority
- JP
- Japan
- Prior art keywords
- drum
- scraper
- shot
- cleaning machine
- permanent magnet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 claims description 25
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims 1
- 238000007790 scraping Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005422 blasting Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- 101001011017 Gallus gallus Gallinacin-11 Proteins 0.000 description 1
- 101001011003 Gallus gallus Gallinacin-13 Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、鋳物工場等でのショー/ }ブラスト作業の
際に生じる使用済ショットを効率的に回収する清掃機に
関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a cleaning machine that efficiently collects used shot shot produced during show/blasting operations in foundries and the like.
鋳物工場等で行われる鋳物表面処理の一つとしてショッ
トブラストがあるが、その際用いられるショット(鋼粒
)は、通常、使用の後にこれを回収し再利用される。BACKGROUND ART Shot blasting is one of the surface treatments for castings performed in foundries and the like, and the shot (steel grains) used in this process is usually recovered and reused after use.
この回収の方法としては、従来、掻き集めたり、磁石で
吸着させる方法等があった。Conventionally, methods for this collection include scraping and adsorption with a magnet.
しかしながら、掻き集める方法によれば、回収ショット
の中に他の砂ぼこり等が混じり、その分離に手間を要し
た。また、磁石により吸着する方法によれば、冫ヨット
は個々の表面積が小さくかつ重量があるため、磁石に吸
着し叫<<、吸着を良くしようとすれば、磁力を強力な
ものとしなければならなかった。しかしながら、磁力を
強力なものとすると吸着は良くなるかわりに、磁石に吸
着したショットの掻き落とし回収に時間を要し、著しく
作業効率に欠けるものであった。However, according to the scraping method, other dust and the like were mixed into the recovered shot, and it took time and effort to separate it. In addition, according to the method of attracting with magnets, the individual yachts have a small surface area and are heavy, so if you want to attract them to the magnet and scream, the magnetic force must be strong. There wasn't. However, when the magnetic force is made stronger, although the adsorption is improved, it takes time to scrape off and collect the shot adsorbed to the magnet, resulting in a significant lack of work efficiency.
本発明は、このような従来の問題点に鑑みてなされたも
のであ:ク、磁石でショットを吸着回収するにあたり、
簡易な装置によりショットを効率良く吸着し、かつ、掻
き落とし回収の容易な装置を提供することを目的とする
。The present invention was made in view of these conventional problems.
It is an object of the present invention to provide a simple device that can efficiently adsorb shots and easily scrape and collect shots.
本発明のショット回収清掃機は、上記の目的を達或する
ため、内部に永久磁石を設けたドラムと該ドラム表面に
当接するスクレーバと受箱及び前輪を有し、咳前輪と前
記ドラムをギヤ等により連結して回転可能に支持し、前
記スクレーバを前記ドラムの外周面に当接するように設
けたことを特徴とする。In order to achieve the above object, the shot collecting and cleaning machine of the present invention has a drum having a permanent magnet inside, a scraper that contacts the surface of the drum, a receiving box, and a front wheel, and the front coughing wheel and the drum are connected to a gear. It is characterized in that the scraper is connected to and rotatably supported by, etc., and the scraper is provided so as to be in contact with the outer peripheral surface of the drum.
ここで、前輪とドラムをギヤで連結してドラムを回転き
せるのに代え、ドラムの両端部に車輪を兼ねるフランジ
を固着してドラムをh転可能に支持し、スクレーバー及
び受箱を機体の走行方向に対してドラムの前面側に配置
し、且つスクレーバを前記ドラムの外周面に当接するよ
うに設けたものとすることもできる。Here, instead of connecting the front wheels and the drum with a gear to allow the drum to rotate, flanges that also serve as wheels are fixed to both ends of the drum to support the drum so that it can rotate, and the scraper and receiving box are moved while the aircraft is moving. It is also possible to arrange the scraper on the front side of the drum with respect to the direction, and to provide the scraper in contact with the outer peripheral surface of the drum.
また、前記ドラム内部に設けた永久磁石を、スクレーバ
近傍にあたる部分を切り欠いた構造のものとすることが
できる。Further, the permanent magnet provided inside the drum may have a structure in which a portion near the scraper is cut out.
本発明によるシ詐ット回収清掃機は、清掃機本体を前方
に押すと前輪が回転して前進するとともに、ギヤ等によ
り前輪と連結したドラムが機体の走行方向とは逆方向に
回転する。また、前輪とギヤに代えてドラムの両端部に
フランジを設けた場合には、フランジとともにドラムは
機体の走行方向と同じ方向に回転する。ドラムの内部に
は永久磁石が設けてあるので、回転するドラム表面にシ
aットが吸着され、この後、ドラム外周面に当接して設
けたスクレーバによりショットが掻き落とされる。さら
に掻き落とされた7Mフトは受箱に回収される。In the spot collecting and cleaning machine according to the present invention, when the cleaning machine body is pushed forward, the front wheels rotate and move forward, and a drum connected to the front wheels by a gear or the like rotates in a direction opposite to the running direction of the machine body. Furthermore, when flanges are provided at both ends of the drum instead of the front wheels and gears, the drum rotates together with the flanges in the same direction as the traveling direction of the machine body. Since a permanent magnet is provided inside the drum, the shot is attracted to the surface of the rotating drum, and then the shot is scraped off by a scraper provided in contact with the outer peripheral surface of the drum. Furthermore, the 7M feet scraped off are collected in a receiving box.
以下、図面を参照しながら、実施例により本発明を具体
的に説明する。Hereinafter, the present invention will be specifically described by way of examples with reference to the drawings.
第1図は本発明の第1実施例のショット回収清掃機の斜
視図、第2図は同側面図、第3図は同平面図である。FIG. 1 is a perspective view of a shot collecting and cleaning machine according to a first embodiment of the present invention, FIG. 2 is a side view of the same, and FIG. 3 is a plan view of the same.
ショット回収清掃機Aは、ドラムマグネットl1前輪2
、スクレーバ3、受箱4、後輪5、フレーム6及びハン
ドル7からなる。Shot collection cleaning machine A has drum magnet l1 front wheel 2
, a scraper 3, a receiving box 4, a rear wheel 5, a frame 6, and a handle 7.
ドラムマグネット1は、ドラム9と同ドラム9の内部に
設けた永久磁石8とからなる。ドラム9はフレーム6に
回転自在に取り付けられており、その外周両端には前輪
の駆動ギャ10と噛み合うギャ1lを設けている。この
ドラム9は、非磁性体であるオーステナイト系ステンレ
ス鋼製の筒体からなり、内部の永久磁石8の磁力により
、その表面にショットを吸着するものである。The drum magnet 1 consists of a drum 9 and a permanent magnet 8 provided inside the drum 9. The drum 9 is rotatably attached to the frame 6, and gears 1l that mesh with front wheel drive gears 10 are provided at both ends of its outer periphery. This drum 9 is made of a cylindrical body made of austenitic stainless steel, which is a non-magnetic material, and attracts shots to its surface by the magnetic force of the permanent magnet 8 inside.
ここで、ドラム9内部に固定して設ける永久磁石8は、
円柱状の構造のものとしてもよいが、第4図に示すよう
に、ドラム9表面に吸着されたシ一ットを掻き落とすた
めのスクレーバ3の近傍にあたる部分を切り欠いた構造
のものとしてもよい。Here, the permanent magnet 8 fixedly provided inside the drum 9 is
It may have a cylindrical structure, but as shown in FIG. 4, it may also have a structure in which a portion near the scraper 3 for scraping off the dirt adsorbed on the surface of the drum 9 is cut out. good.
そうすれば、ドラム9の表面に吸着されたショットは、
ドラム9の頂点付近まではドラム9表面に強い磁力で吸
着されているが、スクレーバ3で掻き落とされるところ
では、ドラム9表面にほとんど磁力が作用していないの
で、ドラム9表面のショットを容易に掻き落とすことが
できる。Then, the shots adsorbed to the surface of the drum 9 will be
Up to the top of the drum 9, the surface of the drum 9 is attracted by strong magnetic force, but in the area where it is scraped off by the scraper 3, there is almost no magnetic force acting on the surface of the drum 9, making it easy to remove shots on the surface of the drum 9. It can be scraped off.
また、ドラム9に設けたギャl1は、前輪2に設けた駆
動ギャ10と噛み合うものとしている。このため清掃機
A本体を前進させることにより、駆動ギャ10は第2図
の矢印aの方向に回転し、さらにその駆動により、ドラ
ム9が第2図の矢印bの方向に回転する。したがって、
作業者は、清掃機八本体を前進させるだけで、なんら特
別の手を施すことなく、自動的にショットを吸着し回収
することができる。なお、このギャ1lに図示しないラ
ッチ機構を設けて、ドラム9の逆転を防止するようにす
ることもできる。Further, a gal 11 provided on the drum 9 meshes with a drive gear 10 provided on the front wheel 2. Therefore, by moving the main body of the cleaning machine A forward, the drive gear 10 rotates in the direction of arrow a in FIG. 2, and this drive causes the drum 9 to rotate in the direction of arrow b in FIG. therefore,
By simply moving the cleaning machine 8 body forward, the operator can automatically pick up and collect the shots without any special intervention. Note that a latch mechanism (not shown) may be provided on this gear 1l to prevent the drum 9 from rotating in reverse.
スクレーバ3は、ドラム9の表面に吸着したシぉットを
掻き落とすためのものであり、その先端がドラム9の外
周面に僅かに接するように取り付けてある。また、スク
レーバ3は、同スクレーバ3自体にショットが吸着しな
いように、非磁性体で且つ長期の使用による摩耗に耐え
得るような材質、たとえばオーステナイト系ステンレス
鋼製が望ましい。なお、このスクレーバ3は、フレーム
6に固定されているが、ドラム9が清掃機八本体の走行
に伴い回転することにより、結果として、スクレーバ3
の先端がドラム9の外周面を擦ることになり、ドラム9
表面に吸着されたショットが掻き落とされることに九る
。The scraper 3 is for scraping off the shit adhering to the surface of the drum 9, and is attached so that its tip is slightly in contact with the outer peripheral surface of the drum 9. Further, the scraper 3 is desirably made of a material that is non-magnetic and resistant to wear due to long-term use, such as austenitic stainless steel, so that shots are not attracted to the scraper 3 itself. The scraper 3 is fixed to the frame 6, but as the drum 9 rotates as the main body of the cleaning machine moves, the scraper 3 is fixed to the frame 6.
The tip of the drum 9 will rub against the outer peripheral surface of the drum 9.
This is due to the fact that the shot adsorbed to the surface is scraped off.
また、受箱4は、スクレーバ3の下に着脱自在に設けて
あり、スクレーバ3により掻き落とされたショットが重
力により下方に落ち、受箱4に自動的に収納されるよう
になっている。この受箱4も非磁性体の材質のものがよ
く、本実施例ではアルミニウム製とし、回収ショットを
3 kg程度収納できるものとした。受箱4が一杯にな
れば簡単に取外し回収ショットを処理することができる
。Further, the receiving box 4 is detachably provided under the scraper 3 so that the shot scraped by the scraper 3 falls downward due to gravity and is automatically stored in the receiving box 4. The receiving box 4 is also preferably made of a non-magnetic material, and in this embodiment, it is made of aluminum and is capable of storing about 3 kg of recovered shot. Once the receiving box 4 is full, the shots can be easily removed and collected.
本実施例のショット回収清掃機Aは、ドラムマグネット
1の有効幅(永久磁石8の長さ>500 u、機体の総
幅650 M. a体の重量約30kg程度のものとし
、永久磁石8を1. 600ガウスのものとした。The shot collecting and cleaning machine A of this embodiment has the effective width of the drum magnet 1 (the length of the permanent magnet 8 > 500 u, the total width of the machine body of 650 mm, the weight of the body of about 30 kg, and the permanent magnet 8 1. It was assumed to be 600 Gauss.
このショット回収清掃機Aを用いてショットの回収を行
ったとき、ショットの回収率はおよそ95%であり、こ
れは、回収速度からしても、充分満足できるものであっ
た。When shots were collected using this shot collection and cleaning machine A, the shot collection rate was approximately 95%, which was sufficiently satisfactory considering the collection speed.
次に他の実施例について説明する。第5図は本発明の第
2実施例のシaット回収清掃機の斜視図、第6図は同側
面図、第7図は同平面図である。Next, other embodiments will be described. FIG. 5 is a perspective view of a seat collecting and cleaning machine according to a second embodiment of the present invention, FIG. 6 is a side view of the same, and FIG. 7 is a plan view of the same.
本実施例のシaット回収清掃機Bは、ドラムマグネット
l1スクレーバ−3、受箱4〜・後輪5、フレーム12
、7ランジl3及びハンドル7からなる。The seat collecting and cleaning machine B of this embodiment includes a drum magnet l1 scraper 3, a receiving box 4~, a rear wheel 5, a frame 12
, 7 langes l3 and handles 7.
本実施例では、第l実施例と異なり前輪やギヤを設けず
に、ドラム90両端部に車輪を兼ねる7ランジl3を固
着してドラム9を回転可能に支持した。このフランジ1
3は車輪の形状をしており、ドラム9の径より若干大き
めの径のものとした。したがってこのフランジ13が直
に地面に接して回転し、ドラム9の吸着面は地面より若
干浮いた状態で回転する。In this embodiment, unlike the first embodiment, no front wheels or gears are provided, but seven langes 13, which also serve as wheels, are fixed to both ends of the drum 90 to rotatably support the drum 9. This flange 1
3 is in the shape of a wheel, and has a diameter slightly larger than that of the drum 9. Therefore, this flange 13 rotates in direct contact with the ground, and the suction surface of the drum 9 rotates in a state slightly floating above the ground.
このように、本実施例のショット回収清掃機Bは、前輪
とドラムをギヤで連結した第l実施例に比べ、フランジ
13自体が車輪の役目を果たすので、清掃効率を落とす
ことなく、機体を簡単な構造のものとすることができる
。In this way, in the shot collecting cleaning machine B of this embodiment, compared to the first embodiment in which the front wheel and the drum are connected by gears, the flange 13 itself serves as a wheel, so the machine body can be moved without reducing cleaning efficiency. It can have a simple structure.
なお、本実施例の場合、機体の走行方向とドラム90回
転方向は同じであるので、スクレーバ−3及び受箱4は
機体の走行方向に向かってドラム9の前面側に配置され
る。その他の機体構造及び作用については、第1実施例
と同一であるので説明は省略する。In the case of this embodiment, since the traveling direction of the machine body and the rotating direction of the drum 90 are the same, the scraper 3 and the receiving box 4 are arranged on the front side of the drum 9 in the running direction of the machine body. The other body structure and functions are the same as those in the first embodiment, so their explanation will be omitted.
なお、以上の実施例は、ショットブラストでの使用済み
シ翳ットの回収について説明したが、それ以外の一般の
鉄屑等の回収清掃にも広く用いることができることはい
うまでない。Note that although the above embodiments have been described with respect to the collection of used scraps in shot blasting, it goes without saying that the present invention can be widely used for collecting and cleaning other general iron scraps, etc.
本発明のショット回収清掃機は・、前輪の駆動ギヤとド
ラムを連結するか、または、ドラムに車輪を兼ねたフラ
ンジを設けるかしてドラムを回転可能に支持し、ドラム
内に永久磁石を設け、さらにドラムに吸着したショット
を掻き落とすためのスクレーバと受箱とを設けた。この
ため、ショットのように個々の表面積が小さくかつ重量
が有るものでも、容易に吸着回収が可能となった。さら
に、清掃機の走行にあわせて掻き落とし収納が自動的に
行なえるため、回収作業を中断することなく、連続して
用いることもでき、回収作業のより一層の効率化を図る
ことができる。The shot collecting and cleaning machine of the present invention rotatably supports the drum by connecting the front drive gear and the drum, or by providing the drum with a flange that also serves as a wheel, and includes a permanent magnet in the drum. Furthermore, a scraper and a receiving box were provided to scrape off the shot adsorbed on the drum. For this reason, it has become possible to easily adsorb and recover even objects such as shot, which each have a small surface area and are heavy. Furthermore, since scraping and storage can be performed automatically as the cleaning machine runs, it is possible to use the cleaning machine continuously without interrupting the collection work, making the collection work even more efficient.
第1図は本発明の第1実施例のショット回収清掃機の斜
視図、第2図は同側面図、第3図は同平面図、第4図は
ドラムマグネットの断面図、第5図は本発明の第2実施
例のショット回収清掃機の斜視図、第6図は同側面図、
′!J7図は同平面図である。
A,B:ショット回収清掃機
1:ドラムマグネット 2:前輪
3:スクレーバ 4:受箱
5
:後輪
6,12:フレーム
7
:ハンドル
8
:永久磁石
9 :
ドラム
to:g勤ギャ
l1
:ギャ
13:フランジFig. 1 is a perspective view of a shot collecting and cleaning machine according to a first embodiment of the present invention, Fig. 2 is a side view of the same, Fig. 3 is a plan view of the same, Fig. 4 is a sectional view of a drum magnet, and Fig. 5 is a A perspective view of a shot collecting and cleaning machine according to a second embodiment of the present invention, FIG. 6 is a side view of the same,
′! Figure J7 is the same plan view. A, B: Shot collection and cleaning machine 1: Drum magnet 2: Front wheel 3: Scraper 4: Receiver box 5: Rear wheel 6, 12: Frame 7: Handle 8: Permanent magnet 9: Drum to: G gear l1: Gear 13 :Flange
Claims (1)
接するスクレーバと受箱及び前輪を有し、該前輪と前記
ドラムをギヤ等により連結して回転可能に支持し、前記
スクレーバを前記ドラムの外周面に当接するように設け
たことを特徴とするショット回収清掃機。 2、内部に永久磁石を設けたドラムと該ドラム表面に当
接するスクレーバと受箱を有し、前記ドラムの両端部に
フランジを固着して回転可能に支持し、前記スクレーバ
ー及び受箱を機体の走行方向に対して前記ドラムの前面
側に配置し、且つ前記スクレーバを前記ドラムの外周面
に当接するように設けたことを特徴とするショット回収
清掃機。 3、前記ドラムの内部に設けた永久磁石を、前記スクレ
ーバ近傍にあたる部分を切り欠いた構造とした請求項1
または2記載のショット回収清掃機。[Claims] 1. A drum having a permanent magnet inside, a scraper that contacts the surface of the drum, a receiving box, and a front wheel, and the front wheel and the drum are connected by a gear or the like and supported rotatably. . A shot collecting and cleaning machine, characterized in that the scraper is provided so as to come into contact with the outer peripheral surface of the drum. 2. It has a drum with a permanent magnet inside, a scraper and a receiving box that come into contact with the surface of the drum, flanges are fixed to both ends of the drum to support it rotatably, and the scraper and receiving box are attached to the fuselage. A shot collecting and cleaning machine, characterized in that the scraper is disposed on the front side of the drum with respect to the running direction, and the scraper is provided so as to come into contact with the outer peripheral surface of the drum. 3. Claim 1, wherein the permanent magnet provided inside the drum has a structure in which a portion near the scraper is cut out.
Or the shot recovery cleaning machine described in 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1094849A JPH0316681A (en) | 1989-02-15 | 1989-04-13 | Cleaner for recovering shot |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1-17058 | 1989-02-15 | ||
| JP1705889 | 1989-02-15 | ||
| JP1094849A JPH0316681A (en) | 1989-02-15 | 1989-04-13 | Cleaner for recovering shot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0316681A true JPH0316681A (en) | 1991-01-24 |
Family
ID=26353516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1094849A Pending JPH0316681A (en) | 1989-02-15 | 1989-04-13 | Cleaner for recovering shot |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0316681A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015202525A (en) * | 2014-04-11 | 2015-11-16 | Jfeスチール株式会社 | Apparatus and method for removing residual shot grain |
| CN113699596A (en) * | 2021-09-02 | 2021-11-26 | 青海黄河上游水电开发有限责任公司新能源分公司 | Electronic-grade polycrystalline silicon briquette pickling device and pickling cage |
-
1989
- 1989-04-13 JP JP1094849A patent/JPH0316681A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015202525A (en) * | 2014-04-11 | 2015-11-16 | Jfeスチール株式会社 | Apparatus and method for removing residual shot grain |
| CN113699596A (en) * | 2021-09-02 | 2021-11-26 | 青海黄河上游水电开发有限责任公司新能源分公司 | Electronic-grade polycrystalline silicon briquette pickling device and pickling cage |
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