JPH03183718A - Brick laying structure for molten iron receiving hole in torpedo car for pre-treating molten iron - Google Patents
Brick laying structure for molten iron receiving hole in torpedo car for pre-treating molten ironInfo
- Publication number
- JPH03183718A JPH03183718A JP32163289A JP32163289A JPH03183718A JP H03183718 A JPH03183718 A JP H03183718A JP 32163289 A JP32163289 A JP 32163289A JP 32163289 A JP32163289 A JP 32163289A JP H03183718 A JPH03183718 A JP H03183718A
- Authority
- JP
- Japan
- Prior art keywords
- molten iron
- brick
- lining
- refractory
- torpedo car
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、とくに溶銑予備処理用に適した混銑車の受銑
口の構造に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to the structure of a pigtail receiving port of a pig iron mixing car, which is particularly suitable for hot metal pretreatment.
従来から、混銑車の受銑口には焼成レンガによるレンガ
積み施工が行われていた。しかしながら、その開口部は
混銑車の円筒部分に形成されているため、形状的にも複
雑異形のレンガを組合せて使用せねばならず、事前のセ
ット加工が必要であり実際の築炉作業にも長時間を有し
ていた。また、形状が複雑であるため、異形レンガを使
用しなければならず、機械成形ができず手打ちレンガの
使用となりレンガ品質上でも問題があった。Traditionally, the receiving port of a pig iron mixer car has been constructed using fired bricks. However, since the opening is formed in the cylindrical part of the pig iron mixer, it is necessary to use a combination of bricks with complex shapes, and pre-setting machining is required, making it difficult for actual furnace construction work. It had a long time. In addition, since the shape is complex, irregularly shaped bricks must be used, and since machine molding is not possible, hand-hammered bricks are used, which poses problems in terms of brick quality.
そのため、近年では、例えば特開昭61−281804
号公報に示されているように、受銑口に不定形耐火物ラ
イニングを施すことが行われるようになった。Therefore, in recent years, for example, Japanese Patent Application Laid-Open No. 61-281804
As shown in the above publication, it has become common practice to provide a monolithic refractory lining to the pigtail receiving port.
一方、溶銑予備処理用としての混銑車の用途が通常のプ
ロセスとして確立し実施されている。On the other hand, the use of pig iron mixing cars for hot metal pretreatment has been established and implemented as a normal process.
このような溶銑の予備処理に際して、溶銑の温度低下を
防止するため、処理中に酸素上吹きを併用する操業が実
施されている。この際、吹き込まれた酸素による二次燃
焼により操業中の炉内温度が非常に高温になり、受銑口
不定形耐火物の局部的な異常溶損が発生する。In order to prevent a drop in the temperature of the hot metal during such preliminary treatment of hot metal, an operation is carried out in which oxygen top blowing is also used during the treatment. At this time, secondary combustion caused by the injected oxygen causes the temperature inside the furnace to become extremely high during operation, causing localized abnormal melting of the monolithic refractory at the receiving mouth.
この原因は、受銑口に施された不定形耐火物が内張リレ
ンガであるAixO= Sac Cレンガと比較し
て耐用性が低いことと、不定形耐火物のレンガとの境界
部が鋭角構造をなしているために、不定形耐火物が先行
して剥離、損耗していくためであると考えられる。The reason for this is that the durability of the monolithic refractories applied to the pigtail hole is lower than that of the AixO = Sac C bricks that are lined with bricks, and that the boundary between the monolithic refractories and the bricks has an acute angle structure. This is thought to be because the monolithic refractories peel off and wear out first.
この結果、受銑口不定形耐火物の寿命が低下し、かつ受
銑口の補修頻度が増加し、混銑車の稼動率の低下という
操業上の問題も発生している。As a result, the life of the monolithic refractory at the pigtail receiving port is shortened, the frequency of repair of the pigtail receiving port is increased, and operational problems such as a reduction in the operating rate of the pig iron mixing vehicle have also occurred.
この対策として、受銑口に施された不定形耐火物自体の
耐用性向上のための試みが行われているが、これだけで
は、受銑口の寿命を従前の溶銑運搬車のレベルにまで延
ばすのは困難である。As a countermeasure to this problem, attempts are being made to improve the durability of the monolithic refractories themselves installed in the pig iron receiving port, but this alone will not extend the life of the receiving port to the level of conventional hot metal transport vehicles. is difficult.
他の対策として、不定形耐火物とレンガ境界部の鋭角構
造を改良するために従来実施されていた受銑口全体のレ
ンガ積み化という方法も一つの方法であるが、築造に時
間がかかるという問題がある。Another countermeasure is to build the entire pigtail hole with bricks, which has traditionally been done in order to improve the sharp-angled structure at the boundary between the monolithic refractory and the bricks, but this method takes a long time to construct. There's a problem.
また、部分的にレンガ化することで不定形耐火物とレン
ガ境界部の鋭角構造を改良することができるが、形状的
に稼動面が広がり、背面が狭まった構造となるため、レ
ンガ脱落の問題がある。In addition, by partially bricking, it is possible to improve the acute-angled structure at the boundary between the monolithic refractory and the bricks, but this creates a structure in which the operating surface is expanded and the back surface is narrowed, resulting in the problem of bricks falling off. There is.
本発明は、このような混銑車を溶銑の予備処理に使用す
るに際しての受銑口の寿命低下の問題を解決して、受銑
口全体の溶損バランスを均一化させ、寿命向上を図り、
かつ補修頻度を低減させ、補修コスト低減し、混銑車稼
動率向上を達成しようとするものである。The present invention solves the problem of shortening the life of the pig iron receiving port when using such a mixed pig iron car for pre-treatment of hot metal, equalizes the balance of melting loss of the entire pig iron receiving port, and aims to improve the life of the pig iron receiving port.
It also aims to reduce the frequency of repairs, reduce repair costs, and improve the operating rate of mixed iron and iron trucks.
本発明の混銑車の受銑口のライニング構造は、不定形耐
火物によって懲戒されたライニングの下方部分を高さ方
向に少なくとも混銑車本体内のレンガライニング上に設
けられた受けレンガと連続する一体形状を有するレンガ
によって懲戒すると共に、同レンガによって懲戒された
ライニングの円筒形本体の炉長方向の両端が混銑車本体
内のライニングレンガによって支持されてなることを特
徴とする。The lining structure of the pigtail receiving port of the pig-mixing car of the present invention is such that the lower part of the lining, which is defined by the monolithic refractory, is continuous at least in the height direction with the receiving brick provided on the brick lining inside the pig-mixing car body. The present invention is characterized in that both ends in the furnace length direction of the cylindrical body of the lining formed by the bricks are supported by the lining bricks in the pig iron mixer body.
酸素上吹きを併用する溶銑予備処理操業下における混銑
車受銃口の溶損は局部的なものであり、受銑口における
不定形耐火物部分の中の局部的に溶損の大きい部位のみ
をレンガ化したものであるので、受銑口全体の溶損バラ
ンスを均一化させることができる。During the hot metal pretreatment operation that uses oxygen top blowing, the erosion of the pig iron receiving muzzle is localized, and only the parts of the monolithic refractories at the receiving port that are locally affected by large erosion are replaced with bricks. Therefore, it is possible to equalize the erosion balance of the entire pigtail hole.
溶銑予備処理用混銑車受銑口の不定形耐火物の局部溶損
部位をカバーするように大型レンガを使用し、かつ炉内
側へのレンガ脱落を防止するために、混銑車長手方向で
ジャックアーチ構造を採用している。ジャックアーチ構
造のレンガを築造後は、従来通り枠をセットした後、受
銑口不定形耐火物の流し込み施工を実施するので、築造
工程に長時間を要するという問題は発生しない。Large bricks are used to cover the locally eroded parts of the monolithic refractories in the pig iron receiving hole of the pig iron mixer car for hot metal pretreatment, and jack arches are installed in the longitudinal direction of the pig iron mixer car to prevent the bricks from falling into the furnace. structure is adopted. After constructing the bricks for the jack arch structure, the frame is set in the conventional manner, and then the monolithic refractory material is poured into the receiving port, so there is no problem that the construction process takes a long time.
受銑口全体のレンガ化の場合と異なり、複雑。Unlike the case of bricking the entire pigtail hole, it is complicated.
異形のレンガを使用する必要がなく、機械成形によりレ
ンガ本来の特性を損なうことなく使用できる。とくに、
成形方法によりその特性が大きく左右される高耐用性A
l1o3−SiC−Cレンガの使用を可能とする。There is no need to use irregularly shaped bricks, and mechanical forming allows the bricks to be used without impairing their original characteristics. especially,
High durability A whose characteristics are greatly influenced by the molding method
Allows the use of l1o3-SiC-C bricks.
次に、部分的にレンガ化することで、不定形耐火物とし
てレンガ境界部の鋭角構造を改良することができる。こ
の場合のレンガ脱落防止は、ジャックアーチ構造を採用
している。Next, by partially turning it into bricks, it is possible to improve the acute angle structure at the boundary between the bricks as a monolithic refractory. In this case, a jack arch structure is used to prevent bricks from falling off.
第1図〜第3図は本発明の実施例を示す。 1 to 3 show embodiments of the present invention.
第1図は混銑車受銑口の中心位置における縦断面図を示
し、第2図は第1図の■−■線から見た平面図を示し、
さらに第3図は第2図の■−■線で示す縦断面構造を示
す図である。Fig. 1 shows a longitudinal cross-sectional view at the center position of the pigtail mixing car receiving hole, Fig. 2 shows a plan view taken from the line ■-■ in Fig. 1,
Further, FIG. 3 is a diagram showing a longitudinal cross-sectional structure shown by the line ``--'' in FIG.
これらの図において、1は図示しない2台のボギー台車
に傾動自在に載架されている円筒形の炉体を示す。同炉
体1は外殻鉄皮2の内側にAn!2os−3i C−C
質や高アルミナ質レンガにより懲戒されたライニング3
を有する。4は混銑車の略中央のライニング3の上方に
設けられた受銑口を示す。In these figures, reference numeral 1 indicates a cylindrical furnace body that is tiltably mounted on two bogie carts (not shown). The furnace body 1 has An! inside the outer shell 2. 2os-3i C-C
Lining 3 disciplined by quality and high alumina bricks
has. Reference numeral 4 indicates a pigtail receiving port provided above the lining 3 at approximately the center of the pig mixer car.
同受銑口4部分のライニングは、円筒部のライニング3
の上部に、その内径d1を円筒部のライニング3の内径
d、よりも大きく懲戒した受けしンガ部5が形成されて
いる。The lining of the 4th part of the pigtail hole is the lining 3 of the cylindrical part.
A receiving part 5 is formed at the upper part of the receiving part 5, the inner diameter d1 of which is larger than the inner diameter d of the lining 3 of the cylindrical part.
6は同受けレンガ部5の上方に形成された受銑口耐火ラ
イニングを示す。同耐火ライニング6は少なくとも前記
受けレンガ部5との接続部を一体に成形したレンガB7
とその上部を不定形耐火物部8とから形成している。ま
た、レンガ部7は第2図に示すように混銑車の炉長方向
に対してジャックアーチ構造となっており、第2図に示
すように、炉体内のライニングレンガ3によって拘束さ
れている。Reference numeral 6 indicates a refractory lining of the receiving hole formed above the receiving brick portion 5. The fireproof lining 6 is a brick B7 integrally molded at least at the connection part with the receiving brick part 5.
and the upper part thereof is formed from a monolithic refractory part 8. Further, as shown in FIG. 2, the brick portion 7 has a jack arch structure in the furnace length direction of the pig iron mixer car, and is restrained by lining bricks 3 inside the furnace body, as shown in FIG.
上記接続部レンガ部7は、耐食性、耐スポーリング性の
点から不焼成Altos SICCレンガ、高アルミ
ナ質等の耐火材から形成され、また、不定形耐火物部8
は耐食性の点からAj!20* −5iC−CSAj!
to+−MgO質耐火材から形成されている。The connection brick part 7 is made of a refractory material such as unfired Altos SICC brick or high alumina from the viewpoint of corrosion resistance and spalling resistance.
Aj! from the point of view of corrosion resistance! 20*-5iC-CSAj!
It is made of to+-MgO refractory material.
この受銑口の円筒部の上方の受けレンガ部5に連続する
部分のレンガ部7を形成するレンガは、受銑口不定形耐
火物の実炉での損耗プロフィールをもとに、局部溶損範
囲を充分にカバーしつつ、かつ機械成形が可能となるよ
うに既存レンガの1枚以上5枚以下、寸法的には100
關以上500mm以下が望ましい。1枚未満、寸法的に
は100M未満では溶損範囲を充分にカバーしにくく、
2枚から3枚の継ぎ構造となるため目地が発生し、目地
からの溶損が進行する恐れがある。また5枚以上、寸法
的には500mm以上では、レンガの機械成形が不可能
となり、レンガ品質が低下し、耐用性も低下する。The bricks forming the brick part 7 of the part continuous with the receiving brick part 5 above the cylindrical part of the receiving port are designed to prevent local melting based on the wear profile of monolithic refractories in the actual furnace. In order to sufficiently cover the area and to enable mechanical molding, we created 1 to 5 existing bricks, with a size of 100 bricks.
It is desirable that the distance be between 500mm and 500mm. If it is less than 1 piece or less than 100M in size, it will be difficult to cover the erosion area sufficiently.
Since it is a jointed structure of two to three sheets, joints may occur, and there is a risk that erosion from the joints will progress. Moreover, if there are 5 or more bricks, and if the size is 500 mm or more, mechanical molding of the bricks becomes impossible, the quality of the bricks deteriorates, and the durability also decreases.
炉体長さ方向に対しては、円筒状炉体の内面を形成する
ライニングレンガによって支持されたジャックアーチ構
造を採用することにより、格別の異形のレンガを適用す
ることなく、高耐用性不焼aA1.03−5iC−Cレ
ンガの機械成形品を使用し、構造的にも強固な拘束が可
能となり、レンガの脱落防止が達成できる。In the longitudinal direction of the furnace body, by adopting a jack arch structure supported by lining bricks forming the inner surface of the cylindrical furnace body, it is possible to achieve high durability and unburnt aA1 without using specially shaped bricks. By using mechanically molded .03-5iC-C bricks, strong structural restraint is possible, and bricks can be prevented from falling off.
本発明の溶銑予備処理用混銑車受銑口のレンガ積み構造
によって以下の効果を奏することができる。The brick-laid structure of the pig iron car receiving port for hot metal pretreatment of the present invention can provide the following effects.
(1) 受銑口全体のレンガ積みに比較してライニン
グ施工は非常に簡素になった。(1) Lining construction is much simpler than brick masonry for the entire pigtail hole.
0)受銑口不定形耐火物の局部溶損部位をレンガ化する
ことにより、受銑口全体の溶損バランスを均一化できる
。0) By bricking the localized melted areas of the monolithic refractories of the pigtail receiving port, the melting loss balance of the entire receiving port can be made uniform.
(3)受銑口の補修頻度、補修コストの低減が可能とな
り、混銑車稼動率が確保できる。(3) It is possible to reduce the frequency of repair of the pigtail hole and the repair cost, and to ensure the operation rate of the mixed pig iron truck.
(4)溶銑予備処理操業条件下においても受銑口の寿命
は従来を上回るまでに向上できる。(4) Even under hot metal pretreatment operating conditions, the life of the pig iron receiving port can be improved to a level exceeding that of the conventional method.
添付図の第1図〜第3図は本発明の実施例を示し、第1
図は混線車受読口の中心位置における縦断面図、91!
J2図は第1図の■−■線から見た平面図、第3図は第
2図の■−■線で示す縦断面構造を示す図である。
1:炉体 2:外殻鉄皮
3:炉体内ライニングレンガ
4:受銑口 5:受けレンガ部6:受銑口耐
火ライニング
7:受銑口レンガ部 8:不定形耐火物部笛
図
笛
図
第
図FIGS. 1 to 3 of the accompanying drawings show embodiments of the present invention, and FIG.
The figure is a vertical cross-sectional view at the center position of the mixed-traffic car reading port, 91!
FIG. J2 is a plan view taken along the line ■--■ in FIG. 1, and FIG. 3 is a diagram showing the vertical cross-sectional structure taken along the line ■--■ in FIG. 1: Furnace body 2: Outer shell 3: Furnace body lining brick 4: Pighole 5: Receiver brick part 6: Pighole refractory lining 7: Receiver mouth brick part 8: Monolithic refractory part whistle diagram whistle Figure diagram
Claims (1)
ライニングにおいて、同ライニングの下方部分を高さ方
向に少なくとも混銑車本体内のレンガライニング上に設
けられた受けレンガと連続する一体形状を有するレンガ
によって形成すると共に、同レンガによって形成された
ライニングの円筒形本体の炉長方向の両端が混銑車本体
内のライニングレンガによって支持されてなる溶銑予備
処理用混銑車受銑口のレンガ積み構造。1. In the lining of the pigtail receiving port of a pig iron mixer car made of monolithic refractory material, the lower part of the lining has an integral shape that is continuous in the height direction at least with the receiving brick provided on the brick lining in the pigtail mixer car body. Brickwork for a hot metal mixer car receiving port for hot metal pretreatment, in which the cylindrical body of the lining made of the same bricks is supported by the lining bricks in the mixer car body at both ends in the furnace length direction. structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32163289A JPH03183718A (en) | 1989-12-11 | 1989-12-11 | Brick laying structure for molten iron receiving hole in torpedo car for pre-treating molten iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32163289A JPH03183718A (en) | 1989-12-11 | 1989-12-11 | Brick laying structure for molten iron receiving hole in torpedo car for pre-treating molten iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03183718A true JPH03183718A (en) | 1991-08-09 |
Family
ID=18134672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32163289A Pending JPH03183718A (en) | 1989-12-11 | 1989-12-11 | Brick laying structure for molten iron receiving hole in torpedo car for pre-treating molten iron |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03183718A (en) |
-
1989
- 1989-12-11 JP JP32163289A patent/JPH03183718A/en active Pending
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