JPH03189925A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPH03189925A JPH03189925A JP33065589A JP33065589A JPH03189925A JP H03189925 A JPH03189925 A JP H03189925A JP 33065589 A JP33065589 A JP 33065589A JP 33065589 A JP33065589 A JP 33065589A JP H03189925 A JPH03189925 A JP H03189925A
- Authority
- JP
- Japan
- Prior art keywords
- ferromagnetic metal
- metal powder
- powder
- magnetic
- recording medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 94
- 239000000843 powder Substances 0.000 claims abstract description 98
- 230000005294 ferromagnetic effect Effects 0.000 claims abstract description 90
- 229910052751 metal Inorganic materials 0.000 claims abstract description 90
- 239000002184 metal Substances 0.000 claims abstract description 90
- 238000002441 X-ray diffraction Methods 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- 239000011230 binding agent Substances 0.000 claims description 13
- 238000004438 BET method Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 38
- 239000002245 particle Substances 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 12
- 238000006243 chemical reaction Methods 0.000 abstract description 10
- 238000005245 sintering Methods 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 5
- 239000006247 magnetic powder Substances 0.000 abstract description 4
- 239000002344 surface layer Substances 0.000 abstract description 4
- 238000012856 packing Methods 0.000 abstract 1
- 230000003449 preventive effect Effects 0.000 abstract 1
- 229920001577 copolymer Polymers 0.000 description 21
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 12
- 230000005347 demagnetization Effects 0.000 description 12
- 238000003786 synthesis reaction Methods 0.000 description 12
- 238000000280 densification Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 230000005587 bubbling Effects 0.000 description 6
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- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
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- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
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- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
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- 238000001035 drying Methods 0.000 description 4
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- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000005396 acrylic acid ester group Chemical group 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
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- QIVUCLWGARAQIO-OLIXTKCUSA-N (3s)-n-[(3s,5s,6r)-6-methyl-2-oxo-1-(2,2,2-trifluoroethyl)-5-(2,3,6-trifluorophenyl)piperidin-3-yl]-2-oxospiro[1h-pyrrolo[2,3-b]pyridine-3,6'-5,7-dihydrocyclopenta[b]pyridine]-3'-carboxamide Chemical compound C1([C@H]2[C@H](N(C(=O)[C@@H](NC(=O)C=3C=C4C[C@]5(CC4=NC=3)C3=CC=CN=C3NC5=O)C2)CC(F)(F)F)C)=C(F)C=CC(F)=C1F QIVUCLWGARAQIO-OLIXTKCUSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000000020 Nitrocellulose Substances 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
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- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
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- 238000001914 filtration Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
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- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
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- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
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- APXYQFWNKAYRFS-UHFFFAOYSA-N C(C=C)(=O)O.ClC=COC=CCl Chemical compound C(C=C)(=O)O.ClC=COC=CCl APXYQFWNKAYRFS-UHFFFAOYSA-N 0.000 description 1
- 229920001747 Cellulose diacetate Polymers 0.000 description 1
- DQEFEBPAPFSJLV-UHFFFAOYSA-N Cellulose propionate Chemical compound CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 DQEFEBPAPFSJLV-UHFFFAOYSA-N 0.000 description 1
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- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
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- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
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- 229920006287 phenoxy resin Polymers 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
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- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
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- 229920005906 polyester polyol Polymers 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、高密度記録用磁気記録媒体の素材として好適
な強磁性金属粉末に関し、特に磁性層中に高充填化でき
、その結果、磁気記録媒体の高出力化が達成できる強磁
性金属粉末に関する。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a ferromagnetic metal powder suitable as a material for a magnetic recording medium for high-density recording, and in particular, it can be highly packed into a magnetic layer, and as a result, magnetic This invention relates to ferromagnetic metal powder that can achieve high output in recording media.
(従来技術およびその問題点)
Fe、Co、Ni等を主体とする強磁性金属粉末は、そ
の優れた磁気特性から高密度記録用磁気記録媒体の素材
として専ら使用されている。(Prior Art and its Problems) Ferromagnetic metal powders mainly composed of Fe, Co, Ni, etc. are used exclusively as materials for magnetic recording media for high-density recording because of their excellent magnetic properties.
特に、粒子サイズが小さい強磁性金属粉末を使用するこ
とによって尚−層その電磁変換特性の高い磁気記録媒体
を得ることができる。In particular, by using a ferromagnetic metal powder with a small particle size, a magnetic recording medium with high electromagnetic conversion characteristics can be obtained.
強磁性金属粉末は、工業的には針状の酸化物を水素還元
することにより合成されている。酸化物から酸素及び水
の形で構成元素が抜けて金属に変化するので、金属にな
るまでの体積変化が激しく、得られる強磁性金属粉末に
は空孔ができたりして、非常にかさ高いものとなってし
まう。そのため、磁性層中での充填度が余り高くできず
、その点において、強磁性金属粉末を使用した磁気記録
媒体の電磁変換特性の向上には限界があった。Ferromagnetic metal powders are industrially synthesized by reducing acicular oxides with hydrogen. Constituent elements are removed from the oxide in the form of oxygen and water and it turns into a metal, so the volume changes drastically until it becomes a metal, and the resulting ferromagnetic metal powder has pores and is extremely bulky. It becomes a thing. Therefore, the degree of filling in the magnetic layer cannot be made very high, and in this respect there is a limit to the improvement of the electromagnetic conversion characteristics of a magnetic recording medium using ferromagnetic metal powder.
また、強磁性金属粉末の空気中の酸素との急激な反応を
防止するために、特公昭35−3862号公報、特開昭
55−125205号公報、特開昭59−27.371
1号公報、特開昭60−26602号公報及び特開昭6
0−162708号公報等に開示されているような各種
の方法で強磁性金属粉末表面に酸化物層を形成すること
が提案されている。In addition, in order to prevent the rapid reaction of ferromagnetic metal powder with oxygen in the air, Japanese Patent Publication No. 35-3862, Japanese Patent Application Laid-Open No. 125205-1982, and Japanese Patent Application Laid-Open No. 59-27.371
Publication No. 1, JP-A-60-26602 and JP-A-6
It has been proposed to form an oxide layer on the surface of a ferromagnetic metal powder by various methods such as those disclosed in Japanese Patent No. 0-162708.
以上の方法においては、比較的緩やかな条件で酸素と接
触させることにより金属磁性粉末の粒子表面に酸化物の
層を形成するため、得られた酸化膜の構造は結晶化が不
十分であり酸素原子が粒子内部に拡散し強磁性金属粉末
の磁気特性を劣化させてしまうという問題があった。特
に、粒子サイズが小さくなるにしたがって、粒子表面の
酸化物層の影響を受は易かった。In the above method, an oxide layer is formed on the surface of the metal magnetic powder particles by bringing them into contact with oxygen under relatively mild conditions, so the structure of the resulting oxide film is insufficiently crystallized and the oxygen There was a problem in that atoms diffused inside the particles and deteriorated the magnetic properties of the ferromagnetic metal powder. In particular, as the particle size became smaller, the influence of the oxide layer on the particle surface was more likely.
(発明が解決しようとする問題点)
本発明は、前記従来技術の問題点に鑑がみなされたもの
であり、磁気特性に優れ、かつ磁性層中に高充填が可能
な強磁性金属粉末を使用することによって、電磁変換特
性が大きく高密度記録性に優れた磁気記録媒体を提供す
ることをその目的としている。(Problems to be Solved by the Invention) The present invention has been made in consideration of the problems of the prior art, and uses ferromagnetic metal powder that has excellent magnetic properties and can be highly filled in the magnetic layer. The purpose is to provide a magnetic recording medium with large electromagnetic conversion characteristics and excellent high-density recording performance.
(問題点を解決するための手段)
本発明の目的は、強磁性粉末及び結合剤樹脂を主体とす
る磁性層を有する磁気記録媒体において、該強磁性粉末
は、そのBET法により求められる比表面積(SSA)
は40乃至75(nf/gr)であり、かつX線回折法
により求められた結晶子サイズは100乃至250人で
あり、なおかつその真密度(ρ)は、ρ−−0.015
X(SSA)+6. 4 (gr/cJ)以上の針状の
強磁性金属粉末であることを特徴とする磁気記録媒体に
より達成される。(Means for Solving the Problems) An object of the present invention is to provide a magnetic recording medium having a magnetic layer mainly composed of ferromagnetic powder and binder resin, in which the ferromagnetic powder has a specific surface area determined by the BET method. (SSA)
is 40 to 75 (nf/gr), and the crystallite size determined by X-ray diffraction is 100 to 250 crystallites, and its true density (ρ) is ρ−0.015.
X(SSA)+6. This is achieved by a magnetic recording medium characterized by being made of acicular ferromagnetic metal powder of 4 (gr/cJ) or more.
本発明の磁気記録媒体で使用される強磁性金属粉末は、
その粒子サイズが比較的小さくBET法で求めた比表面
積で40乃至75(rd/gr)で且つX線回折法によ
り求められる結晶子サイズは100乃至250人である
ので、本発明の磁気記録媒体は、磁気特性が高く電磁変
換特性に優れたものとなっている。The ferromagnetic metal powder used in the magnetic recording medium of the present invention is
The magnetic recording medium of the present invention has a relatively small particle size with a specific surface area of 40 to 75 (rd/gr) determined by the BET method and a crystallite size of 100 to 250 particles determined by the X-ray diffraction method. has high magnetic properties and excellent electromagnetic conversion properties.
また、前記強磁性金属粉末は、酸化物より合成する際に
空孔の生成を防止し、かつ合成後に安定化するために金
属磁性粉末粒子表面に酸化物の層を形成した後、さらに
1000°C以上の高温で極めて短時間処理して、表面
の酸化物層や焼結防止剤層を充分結晶化させ表面層を緻
密化することでその真密度を従来の強磁性金属粉末より
も高くしている。In addition, the ferromagnetic metal powder is further heated at 100° after forming an oxide layer on the surface of the metal magnetic powder particles in order to prevent the generation of pores during synthesis from oxides and to stabilize the particles after synthesis. The true density is higher than that of conventional ferromagnetic metal powders by processing at a high temperature of C or higher for an extremely short time to fully crystallize the surface oxide layer and anti-sintering agent layer and densify the surface layer. ing.
そして、本発明の磁気記録媒体で使用される前記強磁性
粉末は、その粒子の表面が滑らかであり分散に優れてい
るので、平滑な磁性層を得易い。The ferromagnetic powder used in the magnetic recording medium of the present invention has a smooth particle surface and excellent dispersion, making it easy to obtain a smooth magnetic layer.
また、前記強磁性金属粉末はその真密度が比較的大きい
ので結合剤樹脂等で分散し非磁性支持体上に磁性層を形
成したとき、従来より高い充填度で磁性層中に充填され
るので、本発明の磁気記録媒体は出力を高くすることが
できる。In addition, since the ferromagnetic metal powder has a relatively high true density, when it is dispersed with a binder resin or the like to form a magnetic layer on a non-magnetic support, it is filled in the magnetic layer with a higher filling degree than before. , the magnetic recording medium of the present invention can increase output.
前記真密度ρ大きさとしては、比表面積の大きさをSS
A (n(/g)としたときに−0,015x (SS
A) +6. 4 (g r/c+d)以−Lである
ことが好ましい。As the true density ρ, the specific surface area is SS
A (-0,015x (SS
A) +6. 4 (g r/c+d) or more -L is preferable.
即ち、微粒子化にともない、比表面積が増加しても真密
度が上記関係式をみたす緻密な金属粒子部分と表面酸化
膜よりなる粒子であることが好ましい。That is, it is preferable that the particles consist of a dense metal particle portion and a surface oxide film whose true density satisfies the above relational expression even if the specific surface area increases as the particles become finer.
本発明の磁気記録媒体における前記強磁性金属粉末は、
合成時に空孔の発生を抑えることによってその真密度を
大きくし、且つ前記の式でその比表面積と関連させた大
きさにしているが、空孔の発生を抑える方法としては、
出発物質である酸化物の組成と焼結防止剤の選択と脱水
条件を強化し酸化物の状態でアニールすることで達成で
きる。The ferromagnetic metal powder in the magnetic recording medium of the present invention is
By suppressing the generation of vacancies during synthesis, the true density is increased, and the size is related to the specific surface area using the above formula, but as a method for suppressing the generation of vacancies,
This can be achieved by selecting the composition of the oxide as a starting material, selecting the sintering inhibitor, and strengthening the dehydration conditions, and annealing in the oxide state.
例えば、強磁性粉末の空孔を減少させる元素としてB、
P、S i、Sb、Se、Ti、Cu、Ni等を出発原
料の酸化物に固溶させたり、出発原料を表面処理するこ
とで付与してもよい。For example, B as an element that reduces vacancies in ferromagnetic powder.
P, Si, Sb, Se, Ti, Cu, Ni, etc. may be added as a solid solution to the oxide of the starting material or by surface treatment of the starting material.
また、粒子間の焼結を防止するため上記の出発原料を周
知の方法によりシリカ、アルミナ等の焼結防止剤で処理
し水素還元し強磁性金属とすることが必要である。Furthermore, in order to prevent sintering between particles, it is necessary to treat the above-mentioned starting material with an anti-sintering agent such as silica or alumina by a well-known method and reduce it with hydrogen to form a ferromagnetic metal.
除数化処理により金属磁性粉末粒子表面に設けた酸化物
や焼結防止剤の層を緻密化する事も、本発明の磁気記録
媒体に使用する前記強磁性金属粉末の真密度を大きくす
る上で有効である。例えば、強磁性金属粉末を1000
℃以上に加熱された加熱部中を通過させたり、高温プラ
ズマ領域を通過させたり、低温プラズマやオゾンで処理
する方法がある。Densifying the oxide or sintering inhibitor layer provided on the surface of the metal magnetic powder particles by divisor treatment can also increase the true density of the ferromagnetic metal powder used in the magnetic recording medium of the present invention. It is valid. For example, 1000 ferromagnetic metal powder
There are methods such as passing through a heating section heated to a temperature higher than 0.degree. C., passing through a high-temperature plasma region, or treating with low-temperature plasma or ozone.
粒子表面層を緻密化処理することにより強磁性金属粉末
の粒子表面にある元素の酸化数が高く、結晶性の良い均
一な厚さの酸化物となり、強磁性金属粉末の真密度が高
くなる。この処理により磁気特性が改善されるとともに
強磁性金属粉末の酸化安定性を向上させることができ、
酸素や水分の影響を受けにくく磁気特性を劣化しない。By densifying the particle surface layer, the oxidation number of the elements on the particle surface of the ferromagnetic metal powder becomes high, resulting in an oxide with good crystallinity and uniform thickness, and the true density of the ferromagnetic metal powder increases. This treatment improves the magnetic properties and improves the oxidation stability of the ferromagnetic metal powder.
It is not easily affected by oxygen or moisture and does not deteriorate its magnetic properties.
従って、本発明の磁気記録媒体の保存耐久性に優れてい
る。Therefore, the storage durability of the magnetic recording medium of the present invention is excellent.
また、本発明で使用する強磁性金属粉末の粒子を透過型
電子顕微鏡で観察したところ粒子表面が滑らかになって
いた。粒子表面が滑らかなためと思われるが、分散性が
良く、テープの表面性がよく、且つ角型比が優れ、かつ
強磁性粉末の真密度が高いので磁性層中に高充填化でき
る。その結果、高出力、高SN比でかつ保存耐久性が優
れている磁気記録媒体とすることができる。Furthermore, when the particles of the ferromagnetic metal powder used in the present invention were observed with a transmission electron microscope, the particle surfaces were found to be smooth. This is probably due to the smoothness of the particle surface, but because the ferromagnetic powder has good dispersibility, good tape surface properties, excellent squareness ratio, and high true density of the ferromagnetic powder, it can be highly packed in the magnetic layer. As a result, a magnetic recording medium with high output, high S/N ratio, and excellent storage durability can be obtained.
前記の方法で処理された強磁性金属粉末における酸化物
の緻密化の効果は、強磁性金属粉末が微細になるほど顕
著となる。しかし、高温で処理する工程が含まれている
のであまり微細化しすぎると焼結してしまいかえって磁
気特性の劣化や分散性の劣化を生じでしまう。したがっ
て、強磁性金属粉末の粒子の大きさは、比表面積で35
イ/gr以上、望ましくは40乃至75ポ/grであり
、χ線回折により求められる結晶子サイズの大きさとし
ては、100乃至250人である事が好ましい。The effect of densification of the oxide in the ferromagnetic metal powder treated by the above method becomes more pronounced as the ferromagnetic metal powder becomes finer. However, since it includes a process of processing at high temperatures, if it is made too fine, it will sinter, resulting in deterioration of magnetic properties and dispersibility. Therefore, the particle size of the ferromagnetic metal powder is 35 in terms of specific surface area.
The crystallite size determined by chi-ray diffraction is preferably 100 to 250.
本発明の磁気記録媒体は、前記強磁性金属粉末と結合剤
樹脂を混練機、分散機を用いて均一に混合分散処理し、
得られた磁性塗布液を非磁性支持体上に塗布、配向、乾
燥して磁性層を形成して作成される。磁性層の構成は単
層に限定されることなく、2層以上の多層構造であって
もよい。磁性層中にはそのほか潤滑剤や研磨剤、帯電防
止剤等も同時に添加される。The magnetic recording medium of the present invention is produced by uniformly mixing and dispersing the ferromagnetic metal powder and binder resin using a kneader and a disperser,
The obtained magnetic coating liquid is applied onto a non-magnetic support, oriented and dried to form a magnetic layer. The structure of the magnetic layer is not limited to a single layer, and may have a multilayer structure of two or more layers. In addition, lubricants, abrasives, antistatic agents, etc. are also added to the magnetic layer.
本発明の磁気記録媒体に使用される前記素材に特に制限
はなく、従来磁気記録媒体に使用されている素材が利用
できる。The material used in the magnetic recording medium of the present invention is not particularly limited, and materials conventionally used in magnetic recording media can be used.
本発明の磁気記録媒体で用いることができる潤滑剤とし
ては、各種のポリシロギザンなどのシリコンオイル、グ
ラファイト、二硫化モリブデン等の無機粉末、ポリエチ
レン、ポリテトラフルオロエチレン等のプラスチック微
粉末、高級脂肪酸、高級アルコール、高級脂肪酸エステ
ル、フルオロカーボン類などがバインダー100重量部
に対して0.1〜20重量部の割合で添加される。Lubricants that can be used in the magnetic recording medium of the present invention include various silicone oils such as polysilogysan, graphite, inorganic powders such as molybdenum disulfide, fine plastic powders such as polyethylene and polytetrafluoroethylene, higher fatty acids, higher Alcohol, higher fatty acid ester, fluorocarbons, etc. are added in a proportion of 0.1 to 20 parts by weight based on 100 parts by weight of the binder.
研磨剤としては、α−アルミナ、溶融アルミナ、炭化ケ
イ素、酸化クロム(Cr20.) 、コランダム、ダイ
ヤモンド等の平均粒子径0.05〜0゜5μの微粉末が
使用されバインダー100重量部に対し0.5〜20重
量部加えられる。As the abrasive, fine powder of α-alumina, fused alumina, silicon carbide, chromium oxide (Cr20.), corundum, diamond, etc. with an average particle diameter of 0.05 to 0.5μ is used. .5 to 20 parts by weight are added.
帯電防止剤としては、グラファイト、カーボンブラック
、カーボンブラックグラフトポリマーなどの導電性粉末
、ノンイオン系界面活性剤、アニオン系界面活性剤、カ
チオン系界面活性剤等が使用される。As the antistatic agent, conductive powders such as graphite, carbon black, and carbon black graft polymers, nonionic surfactants, anionic surfactants, cationic surfactants, and the like are used.
本発明の磁気記録媒体における磁性層の結合剤樹脂とし
ては、従来磁気記録媒体用の結合剤樹脂として使用され
ている公知の熱可塑性樹脂、熱硬化性樹脂、放射線硬化
性樹脂、反応型樹脂、及びこれらの混合物の何れであっ
てもよい。より好ましくは、前記結合剤樹脂中に放射線
照射により架橋または重合可能な物質が含有されている
ことである。As the binder resin for the magnetic layer in the magnetic recording medium of the present invention, known thermoplastic resins, thermosetting resins, radiation curable resins, reactive resins, which have been conventionally used as binder resins for magnetic recording media, or a mixture thereof. More preferably, the binder resin contains a substance that can be crosslinked or polymerized by radiation irradiation.
前記熱可塑性樹脂としては、アクリル酸エステルアクリ
ロニトリル共重合体、アクリル酸エステル塩化ビニリデ
ン共重合体、アクリル酸エステルスチレン共重合体、メ
タアクリル酸エステルアクリロニトリル共重合体、メク
アクリル酸エステル塩化ビニリデン共重合体、メタアク
リル酸エステルスチレン共重合体、塩化ビニル系共重合
体(詳細は後記)、ポリウレタン樹脂(詳細は後記)、
ウレタンエラストマー、ナイロン−シリコン系樹脂、ニ
トロセルロース−ポリアミド樹脂、ポリフッ化ビニル、
塩化ビニリデンアクリロニトリル共重合体、ブタジェン
アクリロニトリル共重合体、ポリアミド樹脂、ポリビニ
ルブチラール、セルロース誘導体(セルロースアセテー
トブチレート、セルロースダイアセテート、セルロース
トリアセテート、セルロースプロピオネート、ニトロセ
ルロース等)、スチレンブクジエン共重合体、ポリエス
テル樹脂、クロロビニルエーテルアクリル酸エステル共
重合体、アミノ樹脂、各種の合成ゴム系の熱可塑性樹脂
等が挙げられる。The thermoplastic resins include acrylic acid ester acrylonitrile copolymer, acrylic acid ester vinylidene chloride copolymer, acrylic acid ester styrene copolymer, methacrylic acid ester acrylonitrile copolymer, methacrylic acid ester vinylidene chloride copolymer, Methacrylate styrene copolymer, vinyl chloride copolymer (details below), polyurethane resin (details below),
Urethane elastomer, nylon-silicon resin, nitrocellulose-polyamide resin, polyvinyl fluoride,
Vinylidene chloride acrylonitrile copolymer, butadiene acrylonitrile copolymer, polyamide resin, polyvinyl butyral, cellulose derivatives (cellulose acetate butyrate, cellulose diacetate, cellulose triacetate, cellulose propionate, nitrocellulose, etc.), styrene butadiene copolymer Polyester resins, chlorovinyl ether acrylic acid ester copolymers, amino resins, various synthetic rubber-based thermoplastic resins, and the like can be mentioned.
また、前記熱硬化性樹脂又は、反応型樹脂としては、塗
布液の状態では20万以下の分子量であり、塗布、乾燥
後に加熱することにより、分子量が極めて大きくなるも
のであり、例えば、フェノール樹脂、フェノキシ樹脂、
エポキシ樹脂、ポリウレタン硬化型樹脂、尿素樹脂、メ
ラミン樹脂、アルキッド樹脂、シリコン樹脂、アクリル
系反応樹脂、エポキシ−ポリアミド樹脂、ニトロセルロ
ースメラミン樹脂、高分子量ポリエステル樹脂とイソシ
アネートプレポリマーとの混合物、メタクリル酸塩共重
合体とジイソシアネートプレポリマーの混合物、ポリエ
ステルポリオールとポリイソシアネートとの混合物、尿
素ホルムアルデヒド樹脂、低分子量グリコール/高分子
量ジオール/トリフェニルメタントリイソシア糸−1・
の混合物、ポリアミン樹脂及びこれらの混合物等が挙げ
られる。In addition, the thermosetting resin or reactive resin has a molecular weight of 200,000 or less in the state of a coating liquid, and its molecular weight becomes extremely large when heated after coating and drying, such as phenol resin. , phenoxy resin,
Epoxy resin, polyurethane curable resin, urea resin, melamine resin, alkyd resin, silicone resin, acrylic reaction resin, epoxy-polyamide resin, nitrocellulose melamine resin, mixture of high molecular weight polyester resin and isocyanate prepolymer, methacrylate Mixture of copolymer and diisocyanate prepolymer, mixture of polyester polyol and polyisocyanate, urea formaldehyde resin, low molecular weight glycol/high molecular weight diol/triphenylmethane triisocyan yarn-1.
mixtures thereof, polyamine resins, and mixtures thereof.
更に、放射線硬化性樹脂としては、放射線照射により硬
化させることができる炭素炭素不飽和結合を分子中に少
なくとも一個有する樹脂を使用することができる。放射
線硬化性樹脂の例としては、前記塩化ビニル系共重合体
やポリウレタン樹脂に、分子中に炭素炭素不飽和結合を
少なくとも一個有する化合物を、重合時の共重合成分と
して使用したり前記共重合体や樹脂と反応さゼたすする
ことによって含有させることにより製造されたものを挙
げることができる。炭素炭素不飽和結合を少なくとも一
個有する化合物としては、分子中に少なくとも一個の(
メタ)アクロイル基を含有する化合物が好ましく、この
ような化合物には更にグリシジル基や水酸基が含まれて
いてもよい。Further, as the radiation-curable resin, a resin having at least one carbon-carbon unsaturated bond in the molecule that can be cured by radiation irradiation can be used. Examples of radiation-curable resins include using a compound having at least one carbon-carbon unsaturated bond in the molecule in the vinyl chloride copolymer or polyurethane resin as a copolymerization component during polymerization, or Examples include those produced by reacting with resins and containing them. Compounds having at least one carbon-carbon unsaturated bond include at least one (
Compounds containing a meta)acroyl group are preferred, and such compounds may further contain a glycidyl group or a hydroxyl group.
さらに、前記結合剤樹脂に、放射線照射により重合可能
な化合物を添加してもよい。このような化合物としては
、(メタ)アクリル酸エステル類(メタ)アクリルアミ
ド類、アリル化合物、ビニルエーテル類、ビニルエステ
ル類、ビニル異部環化合物、N−ビニル化合物、スチレ
ン類、アクリル酸、メタクリル酸、クロトン酸類、イタ
コン酸類、オレフィン類、等を挙げることができる。こ
れらの中で、特に好ましい化合物は、−分子中に(メタ
)アクリロイル基を二個以上含有する化合物、例えば、
ジエチレングリコールジ(メタ)アクリレート、トリエ
チレングリコールジ(メタ)アクリレート、トリメチロ
ールプロパントリ (メタ)アクリレート、ペンタエリ
スリトールテトラ(メタ)アクリレート、ポリイソシア
ネートとポリ (メタ)アクリレートとの反応生成物、
等を挙げることができる。Furthermore, a compound that can be polymerized by radiation irradiation may be added to the binder resin. Such compounds include (meth)acrylic esters, (meth)acrylamides, allyl compounds, vinyl ethers, vinyl esters, vinyl heterocyclic compounds, N-vinyl compounds, styrenes, acrylic acid, methacrylic acid, Examples include crotonic acids, itaconic acids, olefins, and the like. Among these, particularly preferred compounds are - compounds containing two or more (meth)acryloyl groups in the molecule, such as:
Diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, reaction product of polyisocyanate and poly(meth)acrylate,
etc. can be mentioned.
前記塩化ビニル系共重合体としては、軟化温度が150
℃以下、平均分子量が1万〜30万、程度のものを使用
することができる。The vinyl chloride copolymer has a softening temperature of 150
℃ or less and an average molecular weight of about 10,000 to 300,000 can be used.
好ましい塩化ビニル系共重合体の具体例としては、塩化
ビニル−酢酸ビニル共重合体、塩化ビニル−酢酸ビニル
−マレイン酸共fLil、塩化ビニル−酢酸ビニル−ビ
ニルアルコール共重合体、塩化ビニル−酢酸ビニル−マ
レイン酸−ビニルアルコール共重合体、塩化ビニル−プ
ロピオン酸ビニル−マレイン酸共重合体、塩化ビニル−
プロピオン酸ビニル−ビニルアルコール共’M合体、塩
化ビニル−酢酸ビニル−アクリル酸共重合体、塩化ビニ
ル−酢酸ビニル−アクリル酸−ビニルアルコール共重合
体、およびこれらの共重合体を酸化したもの等を挙げる
ことができる。Specific examples of preferred vinyl chloride copolymers include vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinyl acetate-maleic acid copolymer, vinyl chloride-vinyl acetate-vinyl alcohol copolymer, and vinyl chloride-vinyl acetate. -Maleic acid-vinyl alcohol copolymer, vinyl chloride-vinyl propionate-maleic acid copolymer, vinyl chloride-
Vinyl propionate-vinyl alcohol copolymer, vinyl chloride-vinyl acetate-acrylic acid copolymer, vinyl chloride-vinyl acetate-acrylic acid-vinyl alcohol copolymer, and oxidized products of these copolymers, etc. can be mentioned.
特に、カルボン酸基またはその塩、スルホン酸基または
その塩、リン酸基またはその塩、アミノ基、水酸基等の
極性基を有する塩化ビニル系共重合体が、強磁性体粉末
の分散性向上のために好ましい。In particular, vinyl chloride copolymers having polar groups such as carboxylic acid groups or their salts, sulfonic acid groups or their salts, phosphoric acid groups or their salts, amino groups, hydroxyl groups, etc. can improve the dispersibility of ferromagnetic powders. preferred for.
また、前記ポリウレタンとしては、ポリオールとジイソ
シアネートと、更に必要に応じて鎖延長剤とから、それ
自体公知のポリウレタンの製造方法によって製造された
ポリウレタンを使用することができる。Further, as the polyurethane, a polyurethane manufactured by a known polyurethane manufacturing method from a polyol, a diisocyanate, and further a chain extender if necessary can be used.
また、前記結合剤には、更に、イソシアネート基を二個
以上有する化合物(ポリイソシアネート)を含有させて
もよい。このようなポリイソシアネートとしては、例え
ば、トリレンジイソシアネー)、4.4’ −ジフェニ
ルメタンジイソシアネート、ヘキザメチレンジイソシア
不一ト、キシリレンジイソシアネ−1・、ナフチレン−
1,5−ジイソシアネ−1・、0−トルイジンジイソシ
アネ−1・、イソホロンジイソシアネート、トリフェニ
ルメタントリイソシアネート等のイソシアネート類、こ
れらイソシアネート類とポリアルコールとの反応生成物
、及び、これらイソシアネート類の縮合によって生成し
たポリイソシアネート等を挙げることができる。前記ポ
リイソシアネー1−1は、例えば、日本ポリウレタン工
業■から、コロネートし、コロネー1− HL、コロネ
ートH1コロネートEH。Further, the binder may further contain a compound having two or more isocyanate groups (polyisocyanate). Examples of such polyisocyanates include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate-1, and naphthylene diisocyanate.
Isocyanates such as 1,5-diisocyane-1., 0-toluidine diisocyanate-1., isophorone diisocyanate, triphenylmethane triisocyanate, reaction products of these isocyanates and polyalcohols, and products of these isocyanates. Examples include polyisocyanates produced by condensation. The polyisocyanes 1-1 are, for example, Coronate, Coronate 1-HL, Coronate H1, Coronate EH, available from Nippon Polyurethane Kogyo (■).
コロネート2030.コロ不−)2031、コロネート
2036、コロネート3015、コロネー)3041、
コロネー1−2014、ミリオネートMR、ミリオネー
トMTL、ダルトセンク1350、ダルトセック217
0、ダルトセソク2280、武田薬品工業−から、タケ
ネー)D−102、タケネートD−11ON、タケネー
トD−200、タケネートD−202、住友バイエル側
から、スミジュール−N75、西独バイエル社から、デ
スモジュール■1、デスモジュールIL、デスモジュー
ルN1デスモジュールHL、大日本インキ化学工業−か
ら、バーノック−D850、パーノックD802、など
の商品名で販売されている。Coronate 2030. Coronate) 2031, Coronate 2036, Coronate 3015, Coronate) 3041,
Coronet 1-2014, Millionate MR, Millionate MTL, Daltosec 1350, Daltosec 217
0, Dalto Sesoku 2280, from Takeda Pharmaceutical Company, Takenate) D-102, Takenate D-11ON, Takenate D-200, Takenate D-202, from Sumitomo Bayer, Sumidur-N75, from West German Bayer, Desmodor ■ 1. Desmodule IL, Desmodule N1 Desmodule HL, sold by Dainippon Ink and Chemicals under trade names such as Burnock-D850 and Parnock D802.
本発明の磁気記録媒体の磁性層における強磁性金属粉末
と結合剤樹脂との配合割合は、強磁性金属粉末100重
量部当り結合剤18〜30重量部であることが好ましい
。The mixing ratio of the ferromagnetic metal powder and the binder resin in the magnetic layer of the magnetic recording medium of the present invention is preferably 18 to 30 parts by weight of the binder per 100 parts by weight of the ferromagnetic metal powder.
本発明の磁気記録媒体で用いることのできる前記塗布液
用の溶剤としては、メチルエチルケトン、シクロヘキザ
ノン等のケトン類、アルコール類、酢酸エチル、酢酸ブ
チル等のエステル類、セロソルブ類、エーテル類、トル
エン等の芳香族系溶剤類、四塩化炭素、クロロホルム等
の塩素化炭化水素系溶剤類等の有機溶剤がある。Examples of the solvent for the coating liquid that can be used in the magnetic recording medium of the present invention include ketones such as methyl ethyl ketone and cyclohexanone, alcohols, esters such as ethyl acetate and butyl acetate, cellosolves, ethers, toluene, etc. There are organic solvents such as aromatic solvents, chlorinated hydrocarbon solvents such as carbon tetrachloride, and chloroform.
本発明の磁気記録媒体で用いる非磁性支持体としては、
合成樹脂(たとえば、ポリエステル、ポリアミド、ポリ
オレフィン、セルロース系誘導体)、非磁性の金属、ガ
ラス、セラミック、紙などが使用でき、その形態はフィ
ルム、テープ、シート、カード、ディスク、ドラム等で
使用される。The non-magnetic support used in the magnetic recording medium of the present invention includes:
Synthetic resins (e.g., polyester, polyamide, polyolefin, cellulose derivatives), non-magnetic metals, glass, ceramics, paper, etc. can be used, and the forms used are films, tapes, sheets, cards, disks, drums, etc. .
強磁性金属粉末及び前述の有機シラン化合物(I)、分
散液、潤滑剤、研磨剤、帯電防止剤、溶剤等は混練され
て塗布液を得るが混純にあたっては、強磁性金属粉末及
び上述の各成分は全て同時に、あるいは個々順次に混練
機に投入される。The ferromagnetic metal powder, the above-mentioned organosilane compound (I), the dispersion liquid, the lubricant, the abrasive, the antistatic agent, the solvent, etc. are kneaded to obtain a coating solution. Each component may be added to the kneading machine either all at the same time or one after the other.
混線分散にあたっては各種の混練機が使用されるが、詳
しくはT、C,Patton Po1nt Flow
andPigment Dispersion (]
964年John Willey& 5ons社)に
述べられている。Various types of kneading machines are used for crosstalk dispersion, but for details, see T, C, Patton Point Flow
andPigment Dispersion (]
964, John Willey & 5ons Co.).
非磁性支持体上へ磁性層を塗布する方法としても、種々
の方法が可能であり、具体的には朝倉書店発行の「コー
ティング工学」 (昭和46年)に詳細に記載されてい
る。Various methods are possible for applying the magnetic layer onto the non-magnetic support, and are specifically described in detail in "Coating Engineering" (1971) published by Asakura Shoten.
このような方法により、非磁性支持体上に塗布された磁
性層は必要により、層中の強磁性金属粉末を配向させる
処理を施したのち、形成した磁性層を乾燥する。また、
磁気特性を高めるために、平滑化処理(たとえば乾燥前
のスムーズニング処理又は乾燥後のカレンダリング処理
等)が施されてもよい。By such a method, the magnetic layer coated on the nonmagnetic support is optionally treated to orient the ferromagnetic metal powder in the layer, and then the formed magnetic layer is dried. Also,
In order to enhance the magnetic properties, a smoothing treatment (for example, a smoothing treatment before drying or a calendering treatment after drying) may be performed.
磁性層の厚さは、■乃至6μm、好ましくは2乃至4μ
mが望ましい。The thickness of the magnetic layer is from 1 to 6 μm, preferably from 2 to 4 μm.
m is desirable.
(発明の効果)
強磁性金属粉末と結合剤樹脂とを主体とする磁性層を有
する磁気記録媒体に於て、該強磁性金属粉末の粒子サイ
ズを小さくかつその真密度を比表面積の大きさに応じて
変化させることにより、磁性層中における分散性が良く
、充填度を高くすることが出来、電磁変換特性が良好で
且つ保存耐久性にも優れた磁気記録媒体を得ることがで
きる。(Effect of the invention) In a magnetic recording medium having a magnetic layer mainly composed of ferromagnetic metal powder and binder resin, the particle size of the ferromagnetic metal powder can be reduced and its true density can be adjusted to the specific surface area. By changing it accordingly, it is possible to obtain a magnetic recording medium that has good dispersibility in the magnetic layer, can increase the degree of filling, has good electromagnetic conversion characteristics, and has excellent storage durability.
以下に実施例により本発明の新規な効果を更に具体的に
説明する。The novel effects of the present invention will be explained in more detail below using Examples.
(実施例)
(強磁性金属粉末の合成1)
金属成分として鉄100重量部に対し、コバルトを5重
量部、ニッケルを2.5N量部、はう素2重量部となる
ように遷移金属硫酸塩とほう酸を水に加え窒素でバブリ
ングしつつ溶解した。窒素でバブリングしている溶液に
、中和当量の2倍量の水酸化ナトリウム水溶液を加え、
温度を30’Cに保ちつつ空気(0,1β/水溶液IA
)を通気して、前記金属を含有するゲータイトを生成し
た。(Example) (Synthesis of ferromagnetic metal powder 1) Transition metal sulfuric acid was added to 100 parts by weight of iron as metal components, 5 parts by weight of cobalt, 2.5 parts of nickel, and 2 parts by weight of boron. Salt and boric acid were added to water and dissolved while bubbling with nitrogen. Add twice the amount of neutralization equivalent of sodium hydroxide aqueous solution to the solution bubbling with nitrogen,
While maintaining the temperature at 30'C, air (0,1β/aqueous solution IA
) was aerated to produce goethite containing the metal.
水洗し塩類を除去した後、鉄100重量部に対してアル
ミニウム2重量部となるよう硫酸アルミニウム水溶液を
加え、硫酸アルミニウムを中和する量の水酸化ナトリウ
ム水溶液を加えゲータイトの粒子表面にANを被着し水
洗、濾過し、整型機を通したのち、乾燥し直径が約5m
mの円柱状ケーキを得た。After washing with water to remove salts, an aqueous aluminum sulfate solution is added so that the ratio of aluminum is 2 parts by weight to 100 parts by weight of iron, and an aqueous sodium hydroxide solution is added in an amount to neutralize the aluminum sulfate to coat the goethite particle surface with AN. After wearing, washing with water, filtering and passing through a shaping machine, it is dried to a diameter of approximately 5 m.
A cylindrical cake of m was obtained.
この様にして得られたケーキを空気中で350℃で1時
間脱水し、ついで窒素を通気しながら600℃で1時間
アニールした後、温度を470℃とし、さらに水素で4
時間還元し強磁性金属粉末を得た。The cake thus obtained was dehydrated in air at 350°C for 1 hour, then annealed at 600°C for 1 hour while bubbling with nitrogen, then brought to a temperature of 470°C and further heated with hydrogen for 4 hours.
After time reduction, ferromagnetic metal powder was obtained.
次に、前記強磁性金属粉末20重量部に対して乾燥空気
を1体積%含有した窒素ガスを毎分21の一定流量で5
時間導入して除酸化処理を行ない、強磁性金属粉末の粒
子表面に酸化物層を形成した。Next, nitrogen gas containing 1% by volume of dry air was added to 20 parts by weight of the ferromagnetic metal powder at a constant flow rate of 21% per minute.
Oxidation treatment was carried out over a period of time to form an oxide layer on the surface of the ferromagnetic metal powder particles.
(強磁性金属粉末の合成2)
前記合成1に於て、ゲータイトを生成する際の空気の通
気量を0.02β/水溶液11とした以外は強磁性金属
粉末の合成1と同一の条件で、粒子表面に酸化物層を有
する強磁性金属粉末を合成した。(Synthesis 2 of ferromagnetic metal powder) In the synthesis 1, the conditions were the same as in the synthesis 1 of the ferromagnetic metal powder, except that the air aeration amount when generating goethite was 0.02β/aqueous solution 11, A ferromagnetic metal powder with an oxide layer on the particle surface was synthesized.
(強磁性金属粉末の合成3)
金属成分として鉄100重量部に対し、コバルトを5重
量部、sbを2.5重量部、燐2重量部となるように遷
移金属硫酸塩と硫酸アンチモンと燐酸すl・リウムを水
に加え窒素でバブリングしつつ溶解した。窒素でバブリ
ングしている溶液に中和当量の2倍の水酸化すトリウム
水溶液を加え、温度を30℃に保ちつつ空気(0,1,
n/水溶液1p)を通気して、ゲータイトを生成した。(Synthesis of ferromagnetic metal powder 3) Transition metal sulfate, antimony sulfate, and phosphoric acid are added so that the metal components are 100 parts by weight of iron, 5 parts by weight of cobalt, 2.5 parts by weight of SB, and 2 parts by weight of phosphorus. Sl and Lium were added to water and dissolved while bubbling with nitrogen. Add thorium hydroxide aqueous solution twice the neutralization equivalent to the solution bubbling with nitrogen, and add air (0,1,
n/aqueous solution 1p) was aerated to produce goethite.
水洗し、塩類を除去したのち鉄100重量部に対して硅
素5重量部となるよう水ガラス水溶液を加え、水ガラス
を中和する量の希硫酸を加えゲータイトの粒子表面にS
iを被着し水洗、濾過し、整型機を通した後、乾燥し直
径約5mmの円柱状ケーキを得た。After washing with water and removing salts, a water glass aqueous solution was added so that silicon was 5 parts by weight per 100 parts by weight of iron, and dilute sulfuric acid was added in an amount to neutralize the water glass, so that S
After washing with water, filtering, passing through a shaping machine, and drying, a cylindrical cake with a diameter of about 5 mm was obtained.
この様にして得られたケーキを空気中で400℃で1時
間脱水し、ついで窒素を通気しつつ600℃で1時間ア
ニールした後、温度を430℃として水素で4時間還元
し強磁性金属粉末を得た。The cake thus obtained was dehydrated in air at 400°C for 1 hour, then annealed at 600°C for 1 hour while bubbling with nitrogen, and then reduced to 430°C with hydrogen for 4 hours to form a ferromagnetic metal powder. I got it.
得られた強磁性金属粉末20重量部に対して乾燥空気を
1体積%含有した窒素ガスを毎分21の一定流量で5時
間導入して除酸化処理を行ない、強磁性金属粉末の粒子
表面に酸化物層を形成した。Nitrogen gas containing 1% by volume of dry air was introduced into 20 parts by weight of the obtained ferromagnetic metal powder at a constant flow rate of 21/min for 5 hours to perform a deoxidation treatment, and the surface of the particles of the ferromagnetic metal powder was removed. An oxide layer was formed.
以上の合成I、合成2及び合成3で得られた強磁性金属
粉末を以下の方法で処理して表面層の緻密化を行なった
。The ferromagnetic metal powders obtained in the above Synthesis I, Synthesis 2, and Synthesis 3 were treated in the following manner to densify the surface layer.
(緻密化処理)
透明石英管を水平面に対し所定の角度で傾けて設置し、
その外側に赤外線ゴールドイメージ炉(真空理工■製)
を置き加熱炉とした。石英管段入部と処理物の収納部を
接続し、これら熱処理部を窒素ガスで置換した。投入部
に内部の雰囲気を窒素ガスで置換した強磁性金属粉末入
り容器を接続し投入口より石英管内を透過させることで
熱処理した。赤外線炉の温度を1100℃とし、赤外線
炉の数および石英管の角度で熱処理時間を制御した。(Densification treatment) A transparent quartz tube is installed at a predetermined angle with respect to the horizontal plane.
On the outside is an infrared gold image furnace (manufactured by Shinku Riko ■)
It was used as a heating furnace. The quartz tube step-in section and the storage section for the processed material were connected, and these heat treatment sections were replaced with nitrogen gas. A container containing ferromagnetic metal powder whose internal atmosphere was replaced with nitrogen gas was connected to the input port, and heat treatment was performed by passing the powder through the quartz tube through the input port. The temperature of the infrared furnace was 1100° C., and the heat treatment time was controlled by the number of infrared furnaces and the angle of the quartz tube.
熱処理時間は、3秒から20秒の範囲で選択した。The heat treatment time was selected in the range of 3 seconds to 20 seconds.
(実施例−1)
前記合成法1で合成し、熱処理時間3秒の条件で緻密化
処理した強磁性金属粉末を使用して、以下の条件で磁気
記録媒体の試料を作成した。なお、この強磁性金属粉末
の減磁率は0.15であった。(Example 1) A sample of a magnetic recording medium was prepared under the following conditions using ferromagnetic metal powder synthesized by the synthesis method 1 and subjected to densification treatment under a heat treatment time of 3 seconds. Note that the demagnetization rate of this ferromagnetic metal powder was 0.15.
(磁性塗布液用組成)
強磁性金属粉末 100重量部塩化ビニ
ル共重合体(S Ox N a基含有)(日本ゼオン側
製MR110)
12重量部
ポリウレタン樹脂 8重量部(日本ポ
リウレタン側型N2304)
αアルミナ 7重量部(住友化
学■製HIT50平均
粒子径0.2μm)
カーボンブランク 3重量部(三菱化
成側型3250B)
ステアリン酸 2重量部ステアリ
ン酸ブチル 2重量部メチルエチルケト
ン 125重量部シクロへキサノン
125重量部以上の組成物をサンドグラインダー
で3時間分散した後、イソシアネート化合物(日本ポリ
ウレタン側型コロネートL)8重量部を加え、さらに3
0分分散した後、平均粒径1μmのフィルターを用いて
濾過し磁性塗布液とした。乾燥厚2.7μmとなるよう
に塗布し磁場配向した後、乾燥し磁性層の反対側にバン
クコート層を設けた。さらにスーパーカレンダーで加圧
形成処理した後、8mm幅に裁断し、8mmビデオ用の
磁気記録媒体の試料を得た。(Composition for magnetic coating liquid) Ferromagnetic metal powder 100 parts by weight Vinyl chloride copolymer (contains SOx Na group) (MR110 manufactured by Nippon Zeon) 12 parts by weight Polyurethane resin 8 parts by weight (Japan Polyurethane type N2304) α Alumina 7 parts by weight (Sumitomo Chemical HIT50 average particle diameter 0.2 μm) Carbon blank 3 parts by weight (Mitsubishi Kasei side type 3250B) Stearic acid 2 parts by weight Butyl stearate 2 parts by weight Methyl ethyl ketone 125 parts by weight Cyclohexanone
After dispersing 125 parts by weight or more of the composition with a sand grinder for 3 hours, 8 parts by weight of an isocyanate compound (Japan Polyurethane side-type Coronate L) was added, and an additional 3 parts by weight was added.
After 0 minutes of dispersion, the mixture was filtered using a filter with an average particle size of 1 μm to obtain a magnetic coating liquid. After coating to a dry thickness of 2.7 μm and orienting in a magnetic field, it was dried and a bank coat layer was provided on the opposite side of the magnetic layer. Further, after being subjected to pressure forming treatment using a super calender, it was cut into 8 mm width to obtain a sample of an 8 mm video magnetic recording medium.
(実施例−2)
実施例−1において、強磁性金属粉末として緻密化処理
の際の熱処理時間が5秒である強磁性金属粉末を使用し
た以外は実施例−1と同一の条件で磁気記録媒体の試料
を作成した。(Example-2) Magnetic recording was performed under the same conditions as in Example-1, except that in Example-1, a ferromagnetic metal powder with a heat treatment time of 5 seconds during densification treatment was used as the ferromagnetic metal powder. A sample of the medium was prepared.
この強磁性金属粉末の減磁率は、0.13であった。The demagnetization rate of this ferromagnetic metal powder was 0.13.
(実施例−3)
実施例−1において、強磁性金属粉末として緻密化処理
の際の熱処理時間が10秒である強磁性金属粉末を使用
した以外は実施例−1と同一の条件で磁気記録媒体の試
料を作成した。(Example-3) Magnetic recording was performed under the same conditions as in Example-1, except that in Example-1, a ferromagnetic metal powder whose heat treatment time during densification treatment was 10 seconds was used. A sample of the medium was prepared.
この強磁性金属粉末の減磁率は、0.16であった。The demagnetization rate of this ferromagnetic metal powder was 0.16.
(実施例−4)
実施例−1において、強磁性金属粉末として前記合成法
2で合成し緻密化処理の際の熱処理時間が5秒である強
磁性金属粉末を使用した以外は実施例−1と同一の条件
で磁気記録媒体の試料を作成した。(Example-4) Example-1 except that the ferromagnetic metal powder synthesized by the synthesis method 2 and heat-treated for 5 seconds during the densification treatment was used as the ferromagnetic metal powder in Example-1. A sample of a magnetic recording medium was prepared under the same conditions as described above.
この強磁性金属粉末の減磁率は、0.12であった。The demagnetization rate of this ferromagnetic metal powder was 0.12.
(実施例−5)
実施例−1において、強磁性金属粉末として前記合成法
3で合成し緻密化処理の際の熱処理時間が5秒である強
磁性金属粉末を使用した以外は実施例−1と同一の条件
で磁気記録媒体の試料を作成した。(Example-5) Example-1 except that the ferromagnetic metal powder synthesized by the synthesis method 3 and heat-treated for 5 seconds during the densification treatment was used as the ferromagnetic metal powder in Example-1. A sample of a magnetic recording medium was prepared under the same conditions as described above.
この強磁性金属粉末の減磁率は、0.15であった。The demagnetization rate of this ferromagnetic metal powder was 0.15.
(比較例−1)
実施例−1において、強磁性金属粉末として前記合成法
1で合成した後、緻密化処理を施さなかった強磁性金属
粉末を使用した以外は、実施例1と同一の条件で磁気記
録媒体の試料を作成した。(Comparative Example-1) In Example-1, the same conditions as Example 1 were used, except that ferromagnetic metal powder that was synthesized by the synthesis method 1 and not subjected to densification treatment was used as the ferromagnetic metal powder. A sample of a magnetic recording medium was created using the following steps.
この強磁性金属粉末の減磁率は、0.40であった。The demagnetization rate of this ferromagnetic metal powder was 0.40.
(比較例−2)
実施例−1において、強磁性金属粉末として前記合成法
2で合成した後、緻密化処理を施さなかった強磁性金属
粉末を使用した以外は、実施例1と同一の条件で磁気記
録媒体の試料を作成した。(Comparative Example-2) The same conditions as in Example 1 were used, except that in Example-1, ferromagnetic metal powder that was synthesized by the synthesis method 2 and not subjected to densification treatment was used as the ferromagnetic metal powder. A sample of a magnetic recording medium was created using the following steps.
この強磁性金属粉末の減磁率は、0.37であった。The demagnetization rate of this ferromagnetic metal powder was 0.37.
(比較例−3)
実施例−1において、強磁性金属粉末として前記合成法
3で合成して、緻密化処理を施さなかった強磁性金属粉
末を使用した以外は、実施例−1と同一の条件で磁気記
録媒体の試料を作成した。(Comparative Example-3) Same as Example-1 except that in Example-1, ferromagnetic metal powder synthesized by the synthesis method 3 and not subjected to densification treatment was used as the ferromagnetic metal powder. Samples of magnetic recording media were prepared under these conditions.
この強磁性金属粉末の減磁率は、0.39であった。The demagnetization rate of this ferromagnetic metal powder was 0.39.
(比較例−4)
実施例−1において、強磁性金属粉末として前記合成法
1で合成し緻密化処理の際の熱処理時間が20秒である
強磁性金属粉末を使用した以外は実施例−1と同一の条
件で磁気記録媒体の試料を作成した。(Comparative Example-4) Example-1 except that the ferromagnetic metal powder synthesized by the synthesis method 1 and heat-treated for 20 seconds during the densification treatment was used as the ferromagnetic metal powder in Example-1. A sample of a magnetic recording medium was prepared under the same conditions as described above.
この強磁性金属粉末の減磁率は、0.30であった。The demagnetization rate of this ferromagnetic metal powder was 0.30.
以上のようにして得られた、強磁性金属粉末及び8mm
ビデオ用磁気記録媒体の試料の各特性を以下の条件で評
価した。Ferromagnetic metal powder and 8 mm obtained as above
Each characteristic of the sample of the video magnetic recording medium was evaluated under the following conditions.
(強磁性金属粉末の特性の評価)
磁気特性(抗磁力Hc、飽和磁化σS)は、東英工業製
VSMで測定磁場10kOeで測定した。(Evaluation of properties of ferromagnetic metal powder) Magnetic properties (coercive force Hc, saturation magnetization σS) were measured using a Toei Kogyo VSM with a measuring magnetic field of 10 kOe.
比表面積はカンタータロム社のカンタ−ソーブを使用し
BET−点法で測定し、結晶子サイズはX線回折で用い
て計算により求めた。また真密度はマイクロメリテック
ス社のマルチポリウーム密度計1305型でHeガス置
換法で測定した。The specific surface area was measured by the BET-point method using Cantersorb manufactured by Cantertarom, and the crystallite size was determined by calculation using X-ray diffraction. Further, the true density was measured using a multi-polywoom densitometer model 1305 manufactured by Micromeritex Co., Ltd. using a He gas displacement method.
更に、各強磁性金属粉末の減磁率を、60 ”C90%
RHの雰囲気下に7日間放置した後の飽和磁化量(σS
′)を測定しくσS−σS′)/σSで表した。Furthermore, the demagnetization rate of each ferromagnetic metal powder was set to 60"C90%.
Saturation magnetization (σS) after being left in an RH atmosphere for 7 days
') was measured and expressed as σS - σS')/σS.
(磁気記録媒体の評価)
磁気特性(抗磁力Hc、飽和磁束密度Bm、残留磁束密
度Br)は、東英工業製VSMで測定磁場1.0 k
Oeで測定した。(Evaluation of magnetic recording media) Magnetic properties (coercive force Hc, saturation magnetic flux density Bm, residual magnetic flux density Br) were measured with a Toei Kogyo VSM at a magnetic field of 1.0 k.
Measured in Oe.
電磁変換特性は、市販の旧gh−8用ビデオレコーダー
Fujix hi−8M830HR型を用いて、7
M Hzのビデオ感度(RF出力のピーク値をオシロス
コープで読取る)、S/Nを(シバツク製925R−I
NTSCカラービデオノイズメタ−でノイズを測定
)測定した。強磁性金属粉末の合成1で作成したサンプ
ルを使用して得られたテープをQdB (基準)とした
。The electromagnetic conversion characteristics were determined using a commercially available old gh-8 video recorder Fujix hi-8M830HR model.
MHz video sensitivity (read the peak value of RF output with an oscilloscope), S/N (Shibaku 925R-I)
Noise was measured using an NTSC color video noise meter. The tape obtained using the sample prepared in Synthesis 1 of Ferromagnetic Metal Powder was defined as QdB (reference).
表面粗さは、WYKO社(USAアリシナ州)型光波干
渉3次元粗さ計「TOPO−3D」をもちい測定した。The surface roughness was measured using a WYKO (Alicina, USA) type light wave interference three-dimensional roughness meter "TOPO-3D".
測定値の算出に当っては、傾斜補正、球面補正、円筒補
正等の補正をJIS−B2O2に従って加えて、中心面
平均粗さRaTを表面粗さの値とした。減磁率は、各磁
気記録媒体の試料を60℃90%RHで7日間放置した
後の飽和磁束密度(Bm’)を測定し、(Bm−Bm’
)/ B mで測定した。In calculating the measured values, corrections such as inclination correction, spherical correction, cylindrical correction, etc. were added in accordance with JIS-B2O2, and the center surface average roughness RaT was taken as the value of the surface roughness. The demagnetization rate is determined by measuring the saturation magnetic flux density (Bm') after leaving a sample of each magnetic recording medium at 60°C, 90% RH for 7 days, and calculating the demagnetization rate by (Bm - Bm'
)/B m.
更に、飽和磁束密度に対する残留磁束密度の比をもって
、角型比とした。Furthermore, the ratio of the residual magnetic flux density to the saturation magnetic flux density was defined as the squareness ratio.
以上の評価結果を第1表及び第2表に示す。The above evaluation results are shown in Tables 1 and 2.
Claims (1)
る磁性層を有する磁気記録媒体において、該強磁性粉末
は、そのBET法により求められる比表面積(SSA)
は40乃至75(m^2/gr)であり、かつX線回折
法により求められた結晶子サイズは100乃至250Å
であり、なおかつその真密度(ρ)は、ρ=−0.01
5×(SSA)+6.4(gr/cm^3)以上の針状
の強磁性金属粉末であることを特徴とする磁気記録媒体
。In a magnetic recording medium having a magnetic layer mainly composed of ferromagnetic powder and binder resin on a non-magnetic support, the ferromagnetic powder has a specific surface area (SSA) determined by the BET method.
is 40 to 75 (m^2/gr), and the crystallite size determined by X-ray diffraction is 100 to 250 Å.
And its true density (ρ) is ρ=-0.01
A magnetic recording medium characterized in that it is an acicular ferromagnetic metal powder of 5×(SSA)+6.4(gr/cm^3) or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33065589A JPH03189925A (en) | 1989-12-20 | 1989-12-20 | Magnetic recording medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33065589A JPH03189925A (en) | 1989-12-20 | 1989-12-20 | Magnetic recording medium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03189925A true JPH03189925A (en) | 1991-08-19 |
Family
ID=18235099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33065589A Pending JPH03189925A (en) | 1989-12-20 | 1989-12-20 | Magnetic recording medium |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03189925A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6295729A (en) * | 1985-10-19 | 1987-05-02 | Fuji Photo Film Co Ltd | Magnetic recording medium |
| JPS63285724A (en) * | 1987-05-18 | 1988-11-22 | Fuji Photo Film Co Ltd | Magnetic recording medium |
-
1989
- 1989-12-20 JP JP33065589A patent/JPH03189925A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6295729A (en) * | 1985-10-19 | 1987-05-02 | Fuji Photo Film Co Ltd | Magnetic recording medium |
| JPS63285724A (en) * | 1987-05-18 | 1988-11-22 | Fuji Photo Film Co Ltd | Magnetic recording medium |
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