JPH03216301A - Manufacture of veneer-laminated material and apparatus therefor - Google Patents

Manufacture of veneer-laminated material and apparatus therefor

Info

Publication number
JPH03216301A
JPH03216301A JP1147990A JP1147990A JPH03216301A JP H03216301 A JPH03216301 A JP H03216301A JP 1147990 A JP1147990 A JP 1147990A JP 1147990 A JP1147990 A JP 1147990A JP H03216301 A JPH03216301 A JP H03216301A
Authority
JP
Japan
Prior art keywords
veneer
veneers
long
rectangular
laminated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1147990A
Other languages
Japanese (ja)
Inventor
Toshimichi Nishiyama
西山 俊道
Sunao Aizawa
直 相澤
Masaru Okawa
勝 大川
Kazuo Nakane
中根 和夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hashimoto Denki Co Ltd
Original Assignee
Hashimoto Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hashimoto Denki Co Ltd filed Critical Hashimoto Denki Co Ltd
Priority to JP1147990A priority Critical patent/JPH03216301A/en
Publication of JPH03216301A publication Critical patent/JPH03216301A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To reduce the maintenance cost, decrease the number of workers and improve the efficiency of a process and the yield of veneers by a method wherein the supply of face veneers, rear veneers and core veneers and the process of making veneer laminates are incorporated into a single and common continuous process, and many square veneers to be used for the face veneer, rear veneer and core veneer are vertically seamed and laterally seamed by a butt joint method as a unit of a plurality of veneers to make the square veneers in continuous lengths and decrease their numbers. CONSTITUTION:Of square veneers 1, a group consisting of the square veneers 1a for parallel lamination is straight advanced in the direction of fiber, and a group consisting of the square veneers 1b for orthogonal lamination is changed in their direction at a right angle, thus the veneers are divided into the group of a unit of a plurality of the veneers to be delivered to the process at the following stage. At the next stage, the respective groups are vertically seamed and laterally seamed to form an elongated seamed-veneer 2a having lengthwise grain and an elongated seamed-veneer 2b having breadthwise grain, from which the regular sizes l1, l2 can be obtained. Then, the veneers 2a, 2b having the regular sizes l1, l2 are freely adjusted to cutting sizes of two kinds somewhat different from each other, respectively, and are simultaneously cut off at their fore and rear parts. An adhesive is applied to the veneers 2a, 2b produced in a series of the above-mentioned processes, and they are superimposed on one another in such a way of stepwise deviation and laminated, thereupon they are thermally pressed to make an intermediate product 3a or 3b in a continuous form.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、繊維方向とその直交方向の長さが略等しい方
形のベニヤ単板を原材料にして、これを全層繊維方向に
、或いは一部の層間の繊維方向を直交させて階段状のず
らし重ねのバットジョイントに仕組みながら積層接着し
てなる単板積層材、いわゆるLVL乃至はLV8と通称
される単板積層材の製造方法およびその装置に関するも
のである。
Detailed Description of the Invention [Field of Industrial Application] The present invention uses a rectangular veneer veneer whose lengths are approximately equal in the fiber direction and in the orthogonal direction to the raw material, and processes the whole layer in the fiber direction or in one layer. A method and apparatus for manufacturing a veneer laminate material, commonly known as LVL or LV8, which is a veneer laminate material formed by laminating and bonding in a step-like staggered butt joint with the fiber directions between the layers perpendicular to each other. It is related to.

(従来の技術) 従来技術によるこの種の繊維方向とその直交方向の長さ
か略等しい方形のベニヤ単板を原材料にした単板積層材
の製造方法およびその装置は、例えば本出願人の先願に
なる特開昭62134201号の方形単板を用いた連続
積層材およびその製造方法や特開昭62−189101
号および特開昭62−189102号の方形単板を用い
る連続積層材の製造装置等に、『方形単板を繊維方向に
直交してバットジョイントにしたものを表裏板に用い、
また前記方形単板を繊維方向にスカーフジョイントにし
たものを芯板に用いる単板積層材の製造方法およびその
装置』が開示されている。また同様に本出願人の先願に
なる特開平1−166901号の単板積層材およびその
製造方法等には、『方形単板を繊維方向にスカーフジョ
イントにしたものを表裏板に用い、また前記方形単板を
繊維方向に直交してハットジョイントにしたものを芯板
に用いる中板積層材の製造方法およびその装置』か開示
されている。
(Prior Art) A method and an apparatus for manufacturing a veneer laminate using a rectangular veneer veneer whose fiber direction and orthogonal direction are approximately equal in length according to the prior art are disclosed, for example, in the applicant's earlier application. Continuous laminated material using rectangular veneer and manufacturing method thereof, and JP-A No. 62-189101
No. 62-189102 and Japanese Unexamined Patent Publication No. 189102/1989, a method for manufacturing continuous laminated materials using rectangular veneers, etc., states that `` rectangular veneers made into butt joints perpendicular to the fiber direction are used for the front and back plates,
Further, a method and apparatus for manufacturing a veneer laminate using the square veneer with scarf joints in the fiber direction as a core plate are disclosed. Similarly, in the veneer laminate material and its manufacturing method, etc., disclosed in Japanese Patent Application Laid-open No. 1-166901, which is the applicant's earlier application, ``square veneers with scarf joints in the fiber direction are used for the front and back plates, A method and apparatus for manufacturing a medium plate laminate using the square veneer made into a hat joint perpendicular to the fiber direction as a core plate is disclosed.

[発明か解決しようとする課題〕 上記従来技術による『方形中板を繊緒方向に直交してバ
ットジョイントにしたものを表裏板に用い、また前記方
形単板を繊維方向にスカーフジョイントしたものを芯板
に用いる単板積層材の製造方法およびその装置』は、表
板と裏板と芯板の供給および調板工程をそれぞれ並列多
段工程に形成する必要があるので工程が輻快し、設備費
も嵩み、多数の作業員を要して非能率であったばかりで
なく、表板と裏板に横目の方形単板しか貼着できないの
で製品の用途に汎用性に欠ける難点もあったものであり
、また従来技術による『方形単板を繊維方向にスカーフ
ジョイントにしたものを表裏板に用い、また前記方形単
板を繊維方向に直交してバットジョイントにしたものを
芯仮に用いる単板積層材の製造方法およびその装置』は
、表板と裏板の調仮に両木口のスカーフ加工を必要とす
るので、単板歩留りや作業効率が著しく低位であったば
かりてなく、表板と裏板と芯板の何れもが終段近くの仕
組工程まで個々の方形単板のまま移送されることになる
ので、個々の方形単板の高速移送のだめの工程速度もす
ぐに限界に達して総じて非能率なものとなり、著しく生
産性に欠ける難点があったものである。
[Problem to be solved by the invention] According to the above-mentioned prior art, ``a rectangular medium plate made into a butt joint perpendicular to the fiber direction is used as the front and back plates, and the rectangular veneer is scarf-jointed in the fiber direction. ``Method and apparatus for manufacturing laminated veneer materials used for core plates'' requires the supply and conditioning processes of the top plate, back plate, and core plate to be performed in parallel multi-stage processes, which streamlines the process and requires less equipment. Not only was it expensive and inefficient as it required a large number of workers, but it also had the disadvantage that it lacked versatility in terms of product usage because only horizontally grained square veneers could be attached to the front and back plates. In addition, according to the prior art, ``veneer lamination using rectangular veneers with scarf joints in the fiber direction as the front and back plates, and using the square veneers with butt joints perpendicular to the fiber direction as the core. The veneer yield and work efficiency were extremely low, as the veneer production method and equipment required scarfing of both ends to prepare the top and back boards. Since all of the core plates are transferred as individual rectangular veneers to the assembly process near the final stage, the process speed of the high-speed transfer of individual rectangular veneers quickly reaches its limit, resulting in overall inefficiency. This resulted in a significant lack of productivity.

本発明は上記従来技術の難点を払拭すべく、『表板と裏
板と芯板の供給および調板工程の総てを単一の共通した
連続工程に形成することによって、その設備費や作業員
を大幅に節減すると共に、前記表板と裏板と芯板に用い
られる多数の方形単板を、複数枚単位のバットジョイン
トに縦はぎおよび横はぎして長尺化し少数化することに
よって、その工程能率や単板歩留まりも飛躍的に向上さ
せること』を目的としたものである。
In order to eliminate the drawbacks of the above-mentioned prior art, the present invention aims to reduce the equipment costs and labor costs by forming all the steps of supplying the top plate, back plate, and core plate and adjusting the plate into a single common continuous process. By significantly reducing the number of square veneers used for the top plate, back plate, and core plate, the number of square veneers used for the top plate, back plate, and core plate is lengthened and reduced by vertically and horizontally splicing them into multiple butt joints. The aim is to dramatically improve process efficiency and veneer yield.

(課題を解決するための手段〕 上記目的を達成するため本発明の単板積層材の製造方法
は、次のa乃至Cの一連工程から構成されているもので
ある。
(Means for Solving the Problems) In order to achieve the above object, the method for manufacturing a veneer laminate of the present invention is comprised of the following series of steps a to c.

a)移送転換工程 繊維方向に繰出した方形単板の内、平行貼り用の方形単
板はこれをそのまま直進させ、また直交貼り用の方形単
根はこれを直角に方向転換させてそれぞれ仕組順序に従
って複数枚単位のグループに区分してこれを後段工程へ
受渡すようにした移送転換工程。
a) Transfer conversion process Among the rectangular veneers fed in the fiber direction, the rectangular veneers for parallel lamination are moved straight as they are, and the rectangular single roots for orthogonal lamination are changed direction at right angles, and the assembly order is as follows. A transfer conversion process that divides the sheets into groups according to the requirements and passes them on to subsequent processes.

b)縦はぎ横はぎ工程 前段工程から受渡される複数枚単位のグループに区分さ
れた平行貼り用の方形単板と直交貼り用の方形単板のそ
れぞれを所要の定尺寸法を採取可能な縦目の長尺はぎ単
板と横目の長尺はぎ単板に交々縦はぎおよび横はぎする
ようにした縦はぎ横はぎ工程。
b) Vertical and horizontal splicing process The rectangular veneers for parallel lamination and rectangular veneers for orthogonal lamination, which are divided into groups of multiple sheets delivered from the previous process, are separated in a vertical direction so that the required standard dimensions can be collected. Vertical and horizontal splinting process in which long grained veneer and horizontal grained long spliced veneer are alternately vertically and horizontally spliced.

C)定尺両断工程 前段工程で縦はぎおよび横はぎされた縦目の長尺はぎ単
板と横目の長尺はぎ単板のそれぞれを異なる定尺寸法に
両断するようにした定尺両断工程。
C) Standard-length double-cutting process A regular-length double-cutting process in which the long vertically grained veneer and the horizontally long peeled veneer, which were vertically and horizontally spliced in the previous step, are bisected into different standard sizes.

また本発明の単板積層材の製造装置は、次のd乃至qの
一連機構から構成されている。
Furthermore, the apparatus for manufacturing a laminated veneer material of the present invention is comprised of a series of mechanisms d to q below.

d)単板フィーダー 方形単板を繊維方向に繰出すピンチローラー等を備えた
単板フィーダー 単板ターンテーブル 前記単板フィーダーによりm雑方向に複数枚単位のグル
ープに区分して繰出した方形単板の内、平行貼り用の方
形単板のグループはこれをそのまま移送を接続させ、ま
た直交貼り用の方形単板のグループはこれを直角に方向
転換可能に、昇降機構と旋回機構をコンベヤの列間に架
設した単板ターンテーブル。
d) Veneer feeder Veneer feeder veneer turntable equipped with a pinch roller etc. that feeds rectangular veneers in the fiber direction. Square veneers that are fed out in groups of multiple sheets in the miscellaneous direction by the veneer feeder. Among them, the group of rectangular veneers for parallel lamination can be directly connected to the conveyor, and the group of rectangular veneers for orthogonal lamination can be changed in direction at right angles, and the lifting mechanism and rotation mechanism can be connected to the row of conveyors. A veneer turntable was installed in between.

単板縦はぎ横はぎ機 前記単板ターンテーブルからI$1方向とその直交方向
に複数枚単位のグループに区分されて移送されてくる方
形単板の両端面を都度有寸長さに切断すると共に所要の
先行端面に都度接着剤を塗布しながらこれを前方に押出
して縦目の長尺はぎ単板と横目の長尺はぎ単板に交々縦
はぎおよび横はぎ可能に、切断刃と糊付器とコンベヤお
よび制動部材を備えた複合型の単板縦はぎ横はぎ機。
Veneer vertical and horizontal splicing machine Cuts both end faces of rectangular veneers that are transported from the veneer turntable in groups of multiple sheets in the I$1 direction and the direction perpendicular thereto to length each time. At the same time, apply adhesive to the required leading end face each time and extrude it forward so that it can be vertically and horizontally peeled alternately into a long vertically grained veneer and a horizontally grained long veneer. A composite type veneer vertical and horizontal stripping machine equipped with attachments, a conveyor, and a braking member.

g)単板定尺両断機 前記単板縦はぎ横はぎ機により縦はぎおよび横はぎされ
た縦目の長尺はぎ単板と横目の長尺はぎ単板のそれぞれ
を若干異なる定尺寸法に両断可能に、前後一対の切断刃
をコンベヤの列間に切断寸法調整自在に架設した単板定
尺両断機。
g) Double-cutting machine for veneer length and width Cutting the lengthwise and horizontally-split veneers vertically and horizontally into slightly different lengths. This is a veneer board cutter with a fixed length, which has a pair of front and rear cutting blades installed between the rows of the conveyor so that the cutting size can be adjusted freely.

〔作 用〕[For production]

本発明の単板積層材の製造方法およびその装置の作用を
第1図および第2図により説明すれば、ピンチローラー
等を備えた単板フィーダーにより繊維方向に複数枚単位
のグループに区分して繰出したi維方向とその直交方向
の長さが略等しい方形単板1の内、平行貼り用の方形単
板1aとなるグループはこれを第1図に例示するように
そのままのwc帷方向で直進させ、また直交貼り用の方
形単板1bとなるグループはこれを第2図に例示するよ
うに繊維方向を直角に方向転換させてそれぞれ仕組順序
に従って複数枚単位のグループに、例えば4枚単位のグ
ループに区分してこれを後段工程に受渡すための、昇降
機構と旋回機構をコンベヤの列間に架設した単板ターン
テーブルからなる移送転換工程が形成されている。また
前記移送転換工程の後段工程には前段工程から受渡ざれ
た複数枚単位のグループに区分ざれた平行貼り用の方形
単板1aと直交貼り用の方形単板1bのそれぞれを、所
要の定尺寸法,e1,f2を採取可能な縦目の長尺はぎ
単板2aと横目の長尺はぎ単板2bに、通常は、第1図
および第2図に例示するような4枚つなぎ程度のバット
ジョイントの縦目の長尺はぎ単板2aと横目の長尺はぎ
単板2bに交々縦はぎおよび横はぎする複合型の単板縦
はぎ横はぎ機からなる縦はぎ横はぎ工程が形成されてい
る。上記した所要の定尺寸法11.12は、平行貼り用
の縦目の長尺はぎ単板2aの場合と、直交貼り用の横目
の長尺はぎ単板2bの場合とてはその長さを異にし、通
常は接看剤を前記長尺はぎ単板2a,2bの板面に塗布
してから熱圧接着されるまでのそれぞれの材質的な延び
寸法に見合の定尺寸法111!2に、即ち繊維方向が長
手方向に平行で殆ど接着剤による長手方向の延びを伴わ
ない縦目の平行貼り用の長尺はぎ単板2aの定尺寸法1
1に対し、I維方向か長手方向に直交していて若干の延
びを伴う横目の直交貼り用の長尺はぎ単板2bの定尺寸
法l2はそれより若干短かく、例えば単位長さ当り2、
3mm/m程度短かく切断して延びによる仕組誤差の発
生を調整するように構成するため、搬送方向の前後に一
対の切断刃をコンベヤの列間に架設すると共に、一側の
切断刃を前後に若干移動可能に装置して、前記平行貼り
用の長尺はぎ単板2aの場合の定尺寸法11と、前記直
交貼り用の長尺はぎ単板2bの場合の定尺寸法12とを
それぞれ若干異なる2種類の切断寸法に調整自在に構成
し、しかも前後を一挙に両断することによって定尺寸法
Jl1,J!2の安定化にも機能するように構成した単
板定尺両断機からなる定尺両断工程か形成されている。
The method for producing a laminated veneer material of the present invention and the operation of its apparatus will be explained with reference to FIGS. Among the rectangular veneers 1 whose lengths are approximately equal in the i-fiber direction and the orthogonal direction, the group that will become the rectangular veneer 1a for parallel lamination is placed in the same wc direction as illustrated in Fig. 1. The fiber direction is changed at right angles to form a group of rectangular veneers 1b for orthogonal pasting, and the fiber direction is changed at right angles as shown in FIG. A transfer and conversion process is formed, which consists of a single-plate turntable with an elevating mechanism and a turning mechanism installed between the rows of conveyors, in order to divide the conveyor into groups and deliver them to the subsequent process. In addition, in the latter stage of the transfer and conversion process, the square veneers 1a for parallel lamination and the rectangular veneers 1b for orthogonal lamination, which have been delivered from the earlier process and have been divided into groups, are transferred to the required standard size. Normally, a bat with a length of about 4 pieces as shown in Figs. 1 and 2 is attached to the longitudinally grained long striped veneer 2a and the horizontally grained long striped veneer 2b from which the grains, e1, and f2 can be collected. A vertical and horizontal splicing process is formed using a composite veneer vertical and horizontal splicing machine that alternately vertically and horizontally splices the vertically grained long veneer 2a and the horizontally grained long veneer 2b of the joint. There is. The above-mentioned required standard dimensions 11 and 12 are the lengths for the long striped veneer 2a with vertical grain for parallel lamination and the long striped veneer 2b with horizontal grain for orthogonal lamination. On the other hand, usually the adhesive is applied to the surface of the long peeled veneers 2a, 2b to a standard size 111!2 commensurate with the length of each material from the time they are bonded under heat and pressure. That is, the standard size 1 of the long striped veneer 2a for parallel pasting with vertical grains in which the fiber direction is parallel to the longitudinal direction and there is almost no longitudinal extension by adhesive.
1, the standard size l2 of the long spliced veneer 2b for orthogonal pasting with a cross-grain that is perpendicular to the I-fiber direction or the longitudinal direction and has some elongation is slightly shorter than that, for example, 2 per unit length. ,
In order to adjust the mechanical error caused by elongation by cutting the material as short as 3 mm/m, a pair of cutting blades are installed between the rows of the conveyor at the front and rear in the conveyance direction, and one cutting blade is set at the front and rear in the conveyor direction. A device is installed so as to be slightly movable, and the standard size 11 in the case of the long peeled veneer 2a for parallel lamination and the standard size 12 in the case of the long peeled veneer 2b for orthogonal lamination are set respectively. It is configured to be adjustable to two slightly different cutting dimensions, and by cutting the front and back in two at once, the standard dimensions Jl1, J! A fixed-length double-cutting process is formed using a veneer fixed-length double-cutting machine configured to also function for stabilization.

更にまた前述の方形単板1a,1bのための移送転換工
程と、長尺はぎ単板2a,2bのための縦はぎ横はぎ工
程および定尺両断工程からなる一連工程において生産ざ
れた縦目の平行貼り用の長尺はぎ単板2aと横目の直交
貼り用の長尺はぎ単板2bは、それぞれの所要面に、即
ち第3図および第4図に例示した連続状の中間製品3a
,3bの最上層の表板Fを除く他の裏板Bと芯板Cの上
面に尿素樹脂等の接着剤をスプレツダーにより塗布する
と共に、これを移載ロボット等により仕組場所まで吸着
移載して、例えば図示のように板厚主の数10倍のピッ
チPで階段状のハットショイントになるようにずらし重
ねに仕組まれて積層される。この時の仕組態様は第3図
に例示されているような全量縦目の長尺はぎ単板2aか
ら構成されていて、総ての繊維方向か艮手方向に平行貼
りされている、通称LVLと言われている中間製品3a
や、或いは第4図に例示されているような表裏第2層目
あたりの一部に横目の長尺はぎ単板2bを挿入して、一
部の繊維方向か長手方向に直交貼りにされている、通称
LVBと言われている中間製品3bに仕組んで所要のプ
ライ数に積層した後に、熱圧場所に装備された仮接着の
ための高周波タックプレスや本接着のための連続ホット
プレスに移送して熱圧し、例えば厚さ数ctn、長さ数
mにも及ぶ連続状の広幅長尺製品を連続的に生産して次
段の小割工程等に引渡すものである。
Furthermore, the longitudinal grains produced in the series of processes consisting of the transfer conversion process for the square veneers 1a and 1b, the vertical and horizontal splicing processes and the standard-length bisecting process for the long splintered veneers 2a and 2b described above. The long striped veneer 2a for parallel lamination and the long striped veneer 2b for cross-grained orthogonal lamination are attached to their respective required surfaces, that is, the continuous intermediate product 3a illustrated in FIGS. 3 and 4.
An adhesive such as urea resin is applied to the top surface of the back plate B and the core plate C except for the top layer F of , 3b using a spreader, and this is adsorbed and transferred to the assembly location using a transfer robot or the like. For example, as shown in the figure, the sheets are stacked in a staggered manner so as to form a stepped hat point at a pitch P that is several tens of times the main board thickness. The structure at this time is composed of a long longitudinally grained veneer 2a as illustrated in Fig. 3, and all the fibers are pasted parallel to each other in the direction of the fibers or in the direction of the webbing, commonly known as LVL. Intermediate product 3a which is said to be
Or, as illustrated in Fig. 4, a long cross-grained veneer 2b is inserted into a part of the second layer on the front and back sides, and the part is pasted perpendicularly to the fiber direction or the longitudinal direction. After laminating the intermediate product 3b, commonly known as LVB, to the required number of plies, it is transferred to a high-frequency tack press for temporary bonding and a continuous hot press for final bonding, which are equipped in a hot press area. The product is heated and pressed to continuously produce continuous wide and long products, for example, several ctn thick and several meters long, and then delivered to the next subdivision process.

而して本発明における前記方形単板1a,1bのための
単板ターンテーブルの装備による移送転換工程の形成と
、前記方形単板1a,1bのための複合型の単板縦はぎ
横はぎ機の装備による縦はぎ横はぎ工程の形成と、前記
長尺はぎ単板2a,2bのための単仮定尺両断機の装備
による定尺両断工程の形成は、この種の単板積層材の製
造方法およびその装置にあける『表板Fと衷板Bと芯板
Cの供給あよび調板工程の総てを単一の共通した連続工
程に形成すること』が始めて可能になったものであるば
かりでなく、『前記表板Fと裏板Bと芯板Cに用いられ
る多数の方形単板を、複数枚単位のバットジョイントに
縦はぎおよび横はぎして長尺化し少数化すること』も始
めて可能になったものである。
Accordingly, the present invention provides a transfer conversion process for the rectangular veneers 1a, 1b by equipping a veneer turntable, and a combined type veneer vertical and cross-splitting machine for the rectangular veneers 1a, 1b. The formation of vertical and horizontal splicing processes using equipment and the formation of a fixed-length double-cutting process using a single length double-cutting machine for the long splintered veneers 2a and 2b are methods for producing this type of veneer laminated material. And, for the first time, it has become possible to ``form all of the feeding and conditioning processes of the top plate F, lining plate B, and core plate C into a single common continuous process''. It is also the first time that ``a large number of rectangular veneers used for the top plate F, back plate B, and core plate C are lengthened and reduced in number by vertically and horizontally splitting them into multiple butt joints.'' It has become possible.

(実施例〕 本発明の実施例を第5図乃至第15図により説明すれば
、第5図乃至第7図は移送転換工程と縦はぎ横はぎ工程
と定尺両断工程を含む一連の単板積層材の製造工程の一
例であって、繊維方向とその直交方向の長さが略等しい
、例えば17’l’L角程度の方形単板1を昇降テーブ
ル24上に搭載して繊維方向からピンチロール等を備え
た単板フィーダー4に仕組順序に従って複数枚単位のグ
ループに区分しなからこれを供給する。
(Embodiment) To explain the embodiment of the present invention with reference to FIGS. 5 to 15, FIGS. 5 to 7 show a series of veneer plates including a transfer conversion process, a vertical stripping process, a horizontal stripping process, and a standard-length bisecting process. This is an example of a manufacturing process for laminated materials, in which a rectangular veneer 1 having approximately the same length in the fiber direction and in the orthogonal direction, for example, about 17'l'L angle, is mounted on the lifting table 24 and pinched from the fiber direction. The veneer feeder 4 equipped with rolls etc. is divided into groups of a plurality of veneers according to the order of assembly and then fed.

前記単板フィーダー4はコンベヤ7を備えた単板ターン
テーブル8に連結されており、該単板ターンテーブル8
に供給された方形単板1の内、平行貼り用の方形単板1
aとなるグループはこれをそのままの繊維方向へ移送を
継続させ、また直交貼り用の方形単板1bとなるグルー
プはこれを直角に方向転換して繊維方向の直交方向への
移送を継続させて次段に配設されている定規部材25を
備えたコンベヤ26にこれを受渡すと共に、更に次段に
配設されている複合型の単板縦はぎ横はぎ機13に複数
枚単位のグループ毎にこれを供給する。前記単板縦はぎ
横はぎ機13に供給された複数枚単位の平行貼り用の方
形単板1aと直交貼り用の方形単板1bは、該単板縦は
ぎ横はぎ機13によって縦目の長尺はぎ単板2aと横目
の長尺はぎ単板2bに交々縦はぎおよび横はぎざれた後
に次段のコンベヤ15上に移送されて該コンベヤ15の
前後に切断寸法調整自在に架設されている一対の切断刃
14a,14bを備えた単板定尺両断機16の直下で一
旦静止して該単板定尺両断機16により前記長尺はぎ単
板2a,2bの縦目と横目のm維方向の違いによって設
定される2種類の定尺寸法,f21.12にそれぞれ区
分されて両断される。前記中板定尺両断機16によって
2種類の定尺寸法,fl’1.f2にそれぞれ区分され
て両断された長尺はぎ単板2a,2bは、更に移送を続
けて次段に配設されている接着剤塗布用のエアレススプ
レー装置等のスプレッダ−27に搬入され、該スプレツ
ダ−27により前記長尺はぎ単板2a, 2bの所要面
に接着剤が塗布された後に仕組準備のために設けられた
中継用のコンベヤ17上に受渡されて一旦静止する。前
記中継用のコンベヤ17上に一旦静止した前記長尺はぎ
単板2a,2bは、その長手方向と幅方向の移送のずれ
をそれぞれ検知可能に、前記コンベヤ17の前方と側方
にそれぞれ光電センサー等からなる単板位置検知器18
a,18b.18Cを架設すると共に、これを更(移載
ロボット19のコンピューター20に接続して、前記移
載ロボット19による中継場所から仕組場所への長尺は
ぎ単板2a,2bの移載過程にその前後および左右の移
送のずれをそれぞれ補正しなから仕組順序に従って前記
仕組場所に配置されている仕組用のコンベヤ28上に階
段状のバットジョイントになるようにずらし重ねの中問
製品3a,3bに仕組みなから積層する。前記仕組用の
コンベヤ28上に仕組まれた連続状の中間製品3a,3
bは、一装量の仕組作業の完結をまって次段の高周波発
振I129を備えた高周波タックプレス22に移送され
て格子状に仮接着され、更に次回の移送周期で蒸気等を
熱源とする連続ホットプレス30に移送されて全面熱圧
接着されて連続状の広幅長尺製品31となり、カットソ
−32により適宜長さに切断ざれ、スタッカ−33によ
り堆積されて次段の小割工程等に引渡されるものである
The veneer feeder 4 is connected to a veneer turntable 8 equipped with a conveyor 7.
Among the rectangular veneers 1 supplied to , rectangular veneer 1 for parallel lamination
The group that will become a will continue to be transported in the same direction as the fibers, and the group that will become the rectangular veneer 1b for orthogonal pasting will change its direction at right angles and continue to be transported in the direction orthogonal to the fiber direction. The veneer is transferred to a conveyor 26 equipped with a ruler member 25 disposed at the next stage, and then sent in groups of multiple veneers to a composite type veneer vertical and horizontal splicing machine 13 disposed at the next stage. supply this to. The rectangular veneers 1a for parallel lamination and the rectangular veneers 1b for orthogonal lamination, supplied to the veneer lengthwise and crosswise splicing machine 13, are separated by the vertical grain length by the veneer lengthwise and crosswise splicing machine 13. After being alternately vertically and horizontally spliced into shaku-splitting veneer 2a and cross-grained long-splitting veneer 2b, they are transferred onto the next stage conveyor 15, and installed in front and behind the conveyor 15 so that the cutting dimensions can be adjusted freely. The veneer is once stopped directly under the veneer standard-length double-cutting machine 16 equipped with a pair of cutting blades 14a, 14b, and the vertical and horizontal grains of the long veneer 2a, 2b are cut by the veneer regular-length double-cutting machine 16. It is divided into two types of standard sizes, f21.12, set depending on the direction, and then bisected. Two types of fixed length dimensions, fl'1. The long peeled veneers 2a and 2b, which have been divided into sections f2 and bisected, are further transported and carried into a spreader 27, such as an airless spray device for applying adhesive, disposed at the next stage. After the adhesive is applied to the required surfaces of the long peeled veneers 2a and 2b by the spreader 27, they are delivered onto a relay conveyor 17 provided for preparation of the structure and are temporarily stopped. The long peeled veneers 2a and 2b, once stationary on the relay conveyor 17, are provided with photoelectric sensors in front and on the sides of the conveyor 17, respectively, so as to be able to detect shifts in transport in the longitudinal direction and the width direction. Single plate position detector 18 consisting of etc.
a, 18b. 18C, and also connects it to the computer 20 of the transfer robot 19 so that it can be used before and after the process of transferring the long peeled veneers 2a and 2b from the relay location to the assembly location by the transfer robot 19. Then, after correcting the deviation of the left and right transfers, the medium-sized products 3a and 3b are stacked in a staggered butt joint on the assembly conveyor 28 placed at the assembly location according to the assembly order. Continuous intermediate products 3a, 3 assembled on the assembly conveyor 28
Waiting for the completion of the assembly work for one batch, it is transferred to the next high-frequency tack press 22 equipped with a high-frequency oscillation I129, where it is temporarily bonded in a lattice shape, and then steam or the like is used as a heat source in the next transfer cycle. The product is transferred to a continuous hot press 30 and bonded with heat and pressure on the entire surface to form a continuous wide and long product 31, which is cut into appropriate lengths by a cut saw 32 and stacked by a stacker 33 for the next step of dividing into small pieces. It is to be handed over.

次に第8図および第9図は、前述の移送転換工程に配設
されている単板ターンテーブル8の詳細を例示したもの
であって、ローラーとベルトを共用したコンベヤ7の列
間には上下一対のエアーシリンダー等からなる胃降機m
5a,5bと、該昇降機横5a,5bの一側、この場合
下側の昇降機構5aに軸装したエアーリンダー等からな
る旋回機構6を架設すると共に、前記胃降機椙5a,5
bに軸装した上下一対の円板34a,34b等から構成
された前記単板ターンテーブル8を、平行貼り用の方形
単板1の到来時にはこれを発動せずに前記コンベヤ7の
みの移送とし、また直交貼り用の方形単板1の到来時に
はこれを発動して都度90”旋回させて再び前記コンベ
ヤ7上に載置してその移送を継続するように制御される
ものである。
Next, FIGS. 8 and 9 show details of the single-plate turntable 8 disposed in the above-mentioned transfer and conversion process, and between the rows of the conveyor 7 that shares rollers and belts. Gastric unloader m consisting of a pair of upper and lower air cylinders, etc.
5a, 5b, and one side of the elevator side 5a, 5b, in this case a rotating mechanism 6 consisting of an air cylinder or the like mounted on the lower lifting mechanism 5a.
When the rectangular veneer 1 for parallel pasting arrives, the veneer turntable 8, which is composed of a pair of upper and lower discs 34a, 34b, etc., mounted on a shaft on a shaft is not activated, and is transferred only by the conveyor 7. Furthermore, when a rectangular veneer 1 for orthogonal pasting arrives, it is activated, rotated 90'' each time, and placed on the conveyor 7 again to continue its conveyance.

また第10図および第11図は前述の縦はぎ横はぎ工程
に配設されている複合型の単板縦はぎ横はぎ1ll13
の詳細を例示したものであって、複数枚単位のグループ
に区分された平行貼り用の方形単板1aと直交貼り用の
方形単板1bのそれぞれを、所要の定尺寸法111!2
を採取可能な縦目の長尺はぎ単板2aと横目の長尺はぎ
単板2bに交々縦はぎおよび横はぎするため、上下に対
峙したベルト等のコンベヤ11aによって切断刃9の直
下に搬入されてくる複数枚単位のグループに区分されて
いる繊維方向が移送方向に平行な方形申板1aの両木口
と繊維方向か移送方向に直交する方形中板1bの両端面
を、移送方向に対し直交して一列状に架設した光電スイ
ッチ等からなる単板検知器35によりその有寸長ざを検
知して、前記切断刃9によりその両木口や両端面の凹凸
部分を切断して精密なはぎ合せができるように調板した
後にその移送過程で上下に対峙したベルト等のコンベヤ
’1lbにより挾持したままホットメルト樹脂等の糊付
器10により所要の先行端面に都度接着剤を塗布しなが
らこれをレールバー等を上下に対峙した制動部材12上
に押出して縦目と横目の長尺はぎ単板2a,2bを同一
装置により交々縦はぎおよび横はぎするものである。
In addition, Figures 10 and 11 show a composite veneer vertical and horizontal splinter 1ll13 installed in the vertical and horizontal splicing process described above.
This is an example of the details of the rectangular veneer 1a for parallel lamination and the rectangular veneer 1b for orthogonal lamination, which are divided into groups of multiple veneers, each having the required standard size 111!2.
In order to vertically and horizontally strip the veneer into vertically grained long veneers 2a and horizontally grained long veneers 2b that can be harvested, the veneer is conveyed directly below the cutting blade 9 by a conveyor 11a such as a belt facing vertically. Both ends of the rectangular plate 1a whose fiber direction is parallel to the transfer direction and both end surfaces of the rectangular intermediate plate 1b whose fiber direction is perpendicular to the transfer direction are separated into groups of multiple sheets to be transferred, with respect to the transfer direction. A veneer detector 35 consisting of a photoelectric switch or the like installed in a line orthogonal to each other detects the length of the veneer, and the cutting blade 9 cuts the uneven portions of both ends and end faces of the veneer for precise splicing. After preparing the plates so that they can be joined together, the plates are sandwiched by a 1-lb conveyor such as a belt that faces each other vertically during the transfer process, and adhesive is applied to the required leading end face each time using a glue applicator 10 made of hot melt resin or the like. A rail bar or the like is pushed onto the braking members 12 facing each other vertically, and the long veneers 2a and 2b with the vertical grain and the horizontal grain are alternately vertically and horizontally ripped using the same device.

次にまた第12図および第13図は前述の定尺両断工程
に配設されている単板定尺両断wi16の詳細を例示し
たものであって、仕組誤差の発生を回避する切断寸法の
安定化のため前後一対の切断刃14a,14bをベルト
等のコンベヤ15の列間に架設して前後を一挙に切断可
能に構成すると共に、前記切断刃14a.14bの一側
を前後に若干移動可能に装置して、特にm1方向に直交
して長手方向にはぎ合される横目の直交貼り用の長尺は
ぎ単板2bを縦目の平行貼り用の長尺はぎ単板2aの定
尺寸法11より若干短かい定尺寸法12に切断すること
によって、接着剤を塗布した後に横目の直交貼り用の長
尺はぎ単板2bだけが長手方向に延びて仕組誤差を発生
する事態を排除するようにしたものである。
Next, FIGS. 12 and 13 illustrate the details of the veneer standard-length double-cutting wi 16 installed in the aforementioned standard-length double-cutting process, which stabilizes the cutting dimensions to avoid structural errors. For this purpose, a pair of front and rear cutting blades 14a, 14b are installed between the rows of the conveyor 15 such as a belt so that the front and rear can be cut at once. One side of the veneer 14b is designed to be slightly movable back and forth, and the long veneer 2b for cross-grained orthogonal gluing, which is to be spliced in the longitudinal direction perpendicular to the m1 direction, is attached to a long piece for parallel gluing with vertical grains. By cutting the shakuhagi veneer 2a to a standard size 12 that is slightly shorter than the standard size 11, only the long splinter veneer 2b for cross-grain orthogonal pasting extends in the longitudinal direction after applying adhesive. This is designed to eliminate situations where errors occur.

更に第14図は前段の中継場所から後段の仕組場所へ長
尺はぎ単板2a,2bを移載する際の、移載ロボット1
9に装着ざれた吸引凶21に該長尺はぎ単板2a,2b
を吸着した時の吸着態様を例示したものであって、前記
吸引凶21は長手方向に緩い弓形に形成されているので
、前記中間製品3a,3bの直上に到来して移載動作を
開始する直前の吸着態様は図示のように既に平面状に載
置されている仕組済みの長尺はぎ単板2a,2bの定尺
寸法11.12よりは、弓なりに弯曲させた分だけ隙間
Sを生じることになってその見掛けの平面寸法は,e1
−28.i2−23と短か目になるので、バットジョイ
ントによる仕組みの際の僅かな移載誤差によって相互の
端面が衝突して製品がオーバーラップになったり、或い
は移載誤差が次第に後方に追い出され積算されて正常な
仕組位置を狂わせる事態を排除するようにしたものであ
る。尚、図中36は前記吸引凾21を排気ブロアー等に
連通させる配管である。
Furthermore, FIG. 14 shows the transfer robot 1 when transferring the long peeled veneers 2a, 2b from the relay location at the front stage to the assembly location at the rear stage.
The long stripping veneers 2a, 2b are attached to the suction rack 21 attached to the
This is an example of the suction mode when suctioning the intermediate products 3a and 3b.Since the suction blade 21 is formed in a gentle arc shape in the longitudinal direction, it arrives directly above the intermediate products 3a and 3b and starts the transfer operation. The previous suction mode creates a gap S by an amount corresponding to the curved shape of the fixed length 11.12 of the assembled long peeled veneers 2a and 2b that are already placed flat as shown in the figure. Therefore, its apparent plane dimension is e1
-28. i2-23, so if there is a slight transfer error during the butt joint mechanism, the mutual end faces will collide and the products will overlap, or the transfer error will gradually be pushed backwards and the product will be accumulated. This is to eliminate situations in which the normal mechanical position is disturbed due to Note that 36 in the figure is a pipe that connects the suction canister 21 to an exhaust blower or the like.

更にまた第15図は前述の高周波タックプレス22に装
備される格子電極23a,23bに対する高周波電力の
分割饋電を例示したものであって、長さ方向に発生し易
いスタンディングウエーブによる加熱斑を回避するため
、同一電極での長手方向の印加距離13を加熱斑の許容
範囲内に、通常は仮接着の目的か略達成されて剥離現象
等の実害が発生しない20%程度以下の加熱斑に抑えら
れる2m程度までの印加距離13の分割饋電に設定する
ため、例えば長尺はぎ単板2a,2b定尺寸法f1,1
2か4m&度となる高周波タックプレス22の格子電極
23a.23bの場合は、図示のように複数組に、この
場合2組に分割してそれぞれ回路を異にした、例えばプ
ッシュプル回路の高周波発振II29により両方同時に
高周波電力を印加するか、または同一回路の高周波発振
機によりそれぞれ交互に高周波電力を印加するように、
同一電極での長手方向の印加距離i3を加熱斑の許容範
囲内に制限したものである。尚、図中37a,37bは
前記格子電極23a.23bを保持する絶縁体、38は
高周波タックプレス22の固定盤、39は同じく可動盤
、40は同じく油圧シリンダーである。
Furthermore, FIG. 15 shows an example of divided feeding of high-frequency power to the grid electrodes 23a and 23b installed in the high-frequency tack press 22, which avoids heating spots due to standing waves that tend to occur in the length direction. In order to do this, the application distance 13 in the longitudinal direction with the same electrode is kept within the permissible range of heating spots, and is usually kept to a heating spot of about 20% or less, which almost achieves the purpose of temporary adhesion and does not cause actual damage such as peeling phenomenon. In order to set the divided feed voltage with an application distance 13 up to about 2 m, for example, the long stripped veneer 2a, 2b standard dimensions f1, 1
The grid electrode 23a of the high frequency tack press 22 is 2 or 4 m&deg. In the case of 23b, as shown in the figure, it is divided into a plurality of groups, in this case two groups, each with a different circuit, for example, high frequency power is applied simultaneously to both groups by high frequency oscillation II 29 of a push-pull circuit, or High frequency power is applied alternately by a high frequency oscillator.
The application distance i3 in the longitudinal direction using the same electrode is limited to within the allowable range for heating spots. In addition, 37a and 37b in the figure are the grid electrodes 23a. 23b is an insulator holding it, 38 is a fixed platen of the high frequency tack press 22, 39 is a movable platen, and 40 is a hydraulic cylinder.

(発明の効果〕 本発明は以上に説明したように『表板と裏板と芯板の供
給あよび調板工程の総てを単一の共通した連続工程に形
成することと、前記表板と裏板と芯板に用いられる多数
の方形単板を、複数枚単位のバットジョイントに縦はぎ
および横はぎして長尺化し少数化すること』に機能する
ように構成したものであるから、本発明による時は従来
技術の難点を悉く払拭して、『その整備費や作業員を大
幅に節減すると共に、その工程能率や単板歩留まりも飛
躍的に向上させること』ができた、経済的実施効果の極
めて顕著な発明である。
(Effects of the Invention) As explained above, the present invention has the following advantages: It is constructed so that it can function as ``to lengthen and reduce the number of square veneers used for the back plate and core plate by vertically and horizontally splitting them into multiple butt joints.'' The present invention eliminates all the drawbacks of the conventional technology and is economical, making it possible to ``significantly reduce maintenance costs and labor costs, and dramatically improve process efficiency and veneer yield.'' This invention is extremely effective in its implementation.

【図面の簡単な説明】[Brief explanation of drawings]

第1図および第2図は工程操作の手順を例示した平面図
、第3図および第4図は中間製品の構成を例示した側面
図、第5図は一連工程を例示した平面図、第6図は一連
工程の前半部を例示した側面図、第7図は同じく後半部
を例示した側面図、第8図は単板ターンテーブルの詳細
を例示した側面図、第9図は同じく平面図、第10図は
単板縦はぎ横はぎ機の詳細を例示した側面図、第11図
は同じく平面図、第12図は単板定尺両断機の詳細を例
示した側面図、第13図は同じく平面図、第14図は吸
引凾に長尺はぎ単板を吸着した時の吸着態様を例示した
側面図、第15図は高周波電力の分割饋電を例示した側
面図である。 1,1a,1 b−・・方形単板、2a.2’o−・・
長尺はぎ単板、3a,3b・・・中間製品、4・・・単
板フィーダー、5a,5b・・・昇降機構、6・・・旋
回機構、7.11a,1lb,15, 1T−’sンベ
ヤ、8・・・単板ターンテーブル、9,14a,14b
・・・切断刃、10・・・糊付器、12・・・制動部材
、13・・・単板縦はぎ横はぎ機、16・・・単板定尺
両断機、18a,18b,18c−・・単板位置検知器
、19・・・移載ロボット、20・・・コンピューター
、21・・・吸引凶、22・・・高周波タックプレス、
23a,23b−・・格子電極、Jl1,12・・・定
尺寸法、J!3・・・印加距離。
Figures 1 and 2 are plan views illustrating the procedure of process operations, Figures 3 and 4 are side views illustrating the structure of intermediate products, Figure 5 is a plan view illustrating a series of processes, and Figure 6 is a plan view illustrating the steps of the process operation. The figure is a side view illustrating the first half of the series of steps, FIG. 7 is a side view illustrating the second half, FIG. 8 is a side view illustrating details of the single-plate turntable, and FIG. 9 is a plan view. Figure 10 is a side view illustrating the details of the veneer vertical and horizontal stripping machine, Figure 11 is a plan view, Figure 12 is a side view illustrating the details of the veneer length and double cutting machine, and Figure 13 is the same. 14 is a plan view, and FIG. 14 is a side view illustrating a suction mode when a long peeled veneer is suctioned to the suction box. FIG. 15 is a side view illustrating divided feeding of high-frequency power. 1, 1a, 1b--square veneer, 2a. 2'o-・・
Long stripped veneer, 3a, 3b... intermediate product, 4... veneer feeder, 5a, 5b... lifting mechanism, 6... turning mechanism, 7.11a, 1lb, 15, 1T-' Sunveyor, 8...Single plate turntable, 9, 14a, 14b
... Cutting blade, 10... Gluing device, 12... Braking member, 13... Veneer vertical and horizontal stripping machine, 16... Veneer regular length double cutting machine, 18a, 18b, 18c- ...Single plate position detector, 19...Transfer robot, 20...Computer, 21...Suction machine, 22...High frequency tack press,
23a, 23b--Grid electrode, Jl1, 12--Standard size, J! 3...Applying distance.

Claims (1)

【特許請求の範囲】 1、繊維方向に繰出した方形単板(1)の内、平行貼り
用の方形単板(1a)はこれをそのまま直進させ、また
直交貼り用の方形単板 (1b)はこれを直角に方向転換させてそれぞれ仕組順
序に従って複数枚単位のグループに区分してこれを後段
工程へ受渡すようにした移送転換工程と、前段工程から
受渡される複数枚単位のグループに区分された平行貼り
用の方形単板(1a)と直交貼り用の方形単板(1b)
のそれぞれを、所要の定尺寸法 (l1、l2)を採取可能な縦目の長尺はぎ単板(2a
)と横目の長尺はぎ単板(2b)に交々縦はぎおよび横
はぎするようにした縦はぎ横はぎ工程と、前段工程で縦
はぎおよび横はぎされた縦目の長尺はぎ単板(2a)と
横目の長尺はぎ単板(2b)のそれぞれを若干異なる定
尺寸法(l1、l2)に両断するようにした定尺両断工
程とからなり、前記一連工程において生産された平行貼
り用の長尺はぎ単板(2a)と直交貼り用の長尺はぎ単
板(2b)のそれぞれの所要面に接着剤を塗布すると共
にこれを階段状のずらし重ねに仕組みながら積層して連
続状の中間製品(3a、3b)に熱圧接着することを特
徴とする単板積層材の製造方法。 2、方形単板(1)の縦はぎおよび横はぎは共にバット
ジョイントによる請求項1、記載の単板積層材の製造方
法。 3、前段工程から仕組準備の中継場所へ移送されてきて
静止した長尺はぎ単板(2a、2b)の長手方向と幅方
向の移送のずれをそれぞれ検知して、該中継場所から後
段工程の仕組場所への移載過程でこれを補正するように
した請求項1、記載の単板積層材の製造方法。 4、前段工程の中継場所から後段工程の仕組場所へ長尺
はぎ単板(2a、2b)を移載して階段状のずらし重ね
に積層する際に、該長尺はぎ単板(2a、2b)を都度
長手方向に弓なりに弯曲させながら吸着して移載するよ
うにした請求項1、記載の単板積層材の製造方法。 5、後段工程の熱圧場所で仮接着される連続状の中間製
品(3a、3b)の高周波加熱において、同一電極での
長手方向の印加距離(l3)を加熱斑の許容範囲内に制
限して分割饋電するようにした請求項1、記載の単板積
層材の製造方法。 6、方形単板(1)を繊維方向に繰出すピンチローラー
等を備えた単板フィーダー(4)と、前記単板フィーダ
ー(4)により繊維方向に複数枚単位のグループに区分
して繰出した方形単板(1)の内、平行貼り用の方形単
板 (1a)のグループはこれをそのまま移送を継続させ、
また直交貼り用の方形単板(1b)のグループはこれを
直角に方向転換可能に、昇降機構(5a、5b)と旋回
機構(6)をコンベヤ(7)の列間に架設した単板ター
ンテーブル(8)と、前記単板ターンテーブル(8)か
ら繊維方向とその直交方向に複数枚単位のグループに区
分されて移送されてくる方形単板(1a、1b)の両端
面を都度有寸長さに切断すると共に所要の先行端面に都
度接着剤を塗布しながらこれを前方に押出して縦目の長
尺はぎ単板(2a)と横目の長尺はぎ単板(2b)に交
々縦はぎおよび横はぎ可能に、切断刃(9)と糊付器(
10)とコンベヤ(11a、11b)および制動部材(
12)を備えた複合型の単板縦はぎ横はぎ機(13)と
、前記単板縦はぎ横はぎ機(13)により縦はぎおよび
横はぎされた縦目の長尺はぎ単板(2a)と横目の長尺
はぎ単板(2b)のそれぞれを若干異なる定尺寸法(l
1、l2)に両断可能に、前後一対の切断刃(14a、
14b)をコンベヤ(15)の列間に切断寸法調節自在
に架設した単板定尺両断機(16)とからなることを特
徴とする単板積層材の製造装置。 7、前段工程から仕組準備の中継場所へ移送されてきて
静止した長尺はぎ単板(2a、2b)の長手方向と幅方
向の移送のずれをそれぞれ検知して移載過程でこれを補
正可能に、中継用のコンベヤ(17)の前方と側方にそ
れぞれ単板位置検知器(18a、18b、18c)を架
設して移載ロボット(19)のコンピューター(20)
に接続した請求項6、記載の単板積層材の製造装置。 8、前段工程の中継場所から後段工程の仕組場所へ長尺
はぎ単板(2a、2b)を移載して階段状のずらし重ね
に積層する際に、該長尺はぎ単板(2a、2b)を長手
方向に弓なりに弯曲させながら吸着して移載可能に、移
載ロボット(19)に装着した吸引凾(21)の吸着面
を長手方向に緩い弓形に形成した請求項6、記載の単板
積層材の製造装置。 9、後段工程の熱圧場所で仮接着される連続状の中間製
品(3a、3b)の高周波加熱において、同一電極での
長手方向の印加距離(l3)を制限可能に、高周波タッ
クプレス(22)の格子電極(23a、23b)の長手
方向を複数組に分割してそれぞれ回路を異にした高周波
発振機により同時に、または同一回路の高周波発振機に
よりそれぞれ交互に高周波電力を印加自在に接続した請
求項6、記載の単板積層材の製造装置。
[Claims] 1. Among the rectangular veneers (1) fed out in the fiber direction, the rectangular veneer (1a) for parallel lamination is moved straight as it is, and the rectangular veneer (1b) for orthogonal lamination is This is divided into a transfer conversion process in which the direction is changed at right angles and divided into groups of multiple sheets according to the order of construction, and these are delivered to the subsequent process, and a group of multiple sheets is transferred from the previous process. Rectangular veneer for parallel lamination (1a) and rectangular veneer for orthogonal lamination (1b)
For each of the above, a long striped veneer (2a
) and horizontally grained long veneer (2b) are vertically and horizontally spliced alternately, and the vertically grained long veneer ( 2a) and a fixed-length double-cutting process in which each of the long side-grained veneers (2b) is cut into slightly different fixed-length dimensions (l1, l2), and the parallel pasting produced in the series of steps described above Adhesive is applied to the required surfaces of the long striped veneer (2a) and the long striped veneer for orthogonal gluing (2b), and these are laminated in a staggered manner to create a continuous shape. A method for producing a laminated veneer material, which comprises bonding the intermediate products (3a, 3b) with heat and pressure. 2. The method for manufacturing a veneer laminate according to claim 1, wherein both the vertical and horizontal splices of the rectangular veneer (1) are made by butt joints. 3. Detect the displacement in the longitudinal direction and the width direction of the stationary long stripped veneers (2a, 2b) that have been transferred from the previous process to the relay place for structure preparation, and transfer them from the relay place to the subsequent process. 2. The method for manufacturing a laminated veneer material according to claim 1, wherein this is corrected during the process of transferring the material to the assembly site. 4. When transferring the long peeled veneers (2a, 2b) from the relay place in the former process to the assembly place in the later process and stack them in a staggered manner, the long peeled veneers (2a, 2b) 2. The method for producing a laminated veneer material according to claim 1, wherein the veneer laminated material is transferred by suction while bending the veneer in an arch shape in the longitudinal direction each time. 5. In high-frequency heating of continuous intermediate products (3a, 3b) that are temporarily bonded at a hot press location in the later process, the application distance in the longitudinal direction (13) with the same electrode is limited to within the allowable range for heating spots. 2. The method for manufacturing a laminated veneer material according to claim 1, wherein the veneer laminate material is dividedly energized. 6. A veneer feeder (4) equipped with a pinch roller etc. that feeds out the rectangular veneer (1) in the fiber direction, and the veneer feeder (4) divides the rectangular veneer (1) into groups of multiple sheets in the fiber direction and feeds it out. Among the rectangular veneers (1), the group of rectangular veneers (1a) for parallel pasting continues to be transported as is,
In addition, the group of rectangular veneers (1b) for orthogonal pasting is a veneer turn with lifting mechanisms (5a, 5b) and turning mechanisms (6) installed between the rows of conveyors (7) so that the direction can be changed at right angles. The table (8) and both end surfaces of the rectangular veneers (1a, 1b), which are transported from the veneer turntable (8) in groups of multiple sheets in the fiber direction and the direction orthogonal thereto, are measured each time. Cut it to length and extrude it forward while applying adhesive to the required leading end face each time, and cut it vertically into a long striped veneer with a vertical grain (2a) and a long striped veneer with a horizontal grain (2b). Cutting blade (9) and gluing device (
10), conveyors (11a, 11b) and braking members (
A composite veneer vertical and horizontal splintering machine (13) equipped with a veneer vertical and horizontal splintering machine (12), and a long longitudinally grained veneer (2a) vertically and horizontally spliced by the veneer vertical and horizontal splintering machine (13). and horizontally-grained long striped veneer (2b) with slightly different standard dimensions (l
1, l2), a pair of front and rear cutting blades (14a,
14b) and a veneer standard-length double-cutting machine (16) installed between rows of conveyors (15) so as to be able to freely adjust cutting dimensions. 7. It is possible to detect the displacement in the longitudinal direction and the width direction of the stationary long stripped veneers (2a, 2b) that have been transferred from the previous process to the relay location for structure preparation, and to correct this during the transfer process. In addition, single plate position detectors (18a, 18b, 18c) are installed in front and on the sides of the relay conveyor (17), respectively, and the computer (20) of the transfer robot (19) is installed.
7. The apparatus for manufacturing a laminated veneer material according to claim 6. 8. When transferring the long peeled veneers (2a, 2b) from the relay place in the former process to the assembly place in the later process and stack them in a staggered manner, the long peeled veneers (2a, 2b) ), wherein the suction surface of the suction box (21) attached to the transfer robot (19) is formed into a gentle arch shape in the longitudinal direction, so that the suction can be transferred by suction while curved in an arched manner in the longitudinal direction. Manufacturing equipment for laminated veneer material. 9. A high-frequency tack press (22 ) The grid electrodes (23a, 23b) were divided into a plurality of groups in the longitudinal direction and connected to each other so that high frequency power could be applied simultaneously by high frequency oscillators with different circuits or alternately by high frequency oscillators with the same circuit. An apparatus for manufacturing a laminated veneer material according to claim 6.
JP1147990A 1990-01-20 1990-01-20 Manufacture of veneer-laminated material and apparatus therefor Pending JPH03216301A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1147990A JPH03216301A (en) 1990-01-20 1990-01-20 Manufacture of veneer-laminated material and apparatus therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1147990A JPH03216301A (en) 1990-01-20 1990-01-20 Manufacture of veneer-laminated material and apparatus therefor

Publications (1)

Publication Number Publication Date
JPH03216301A true JPH03216301A (en) 1991-09-24

Family

ID=11779197

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1147990A Pending JPH03216301A (en) 1990-01-20 1990-01-20 Manufacture of veneer-laminated material and apparatus therefor

Country Status (1)

Country Link
JP (1) JPH03216301A (en)

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