JPH0321636B2 - - Google Patents
Info
- Publication number
- JPH0321636B2 JPH0321636B2 JP26816484A JP26816484A JPH0321636B2 JP H0321636 B2 JPH0321636 B2 JP H0321636B2 JP 26816484 A JP26816484 A JP 26816484A JP 26816484 A JP26816484 A JP 26816484A JP H0321636 B2 JPH0321636 B2 JP H0321636B2
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- added
- plating
- elution
- mol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 150000002500 ions Chemical class 0.000 claims description 18
- 238000010828 elution Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 229910021645 metal ion Inorganic materials 0.000 claims description 13
- 229910045601 alloy Inorganic materials 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 12
- 238000009713 electroplating Methods 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 230000001629 suppression Effects 0.000 claims 1
- 238000007747 plating Methods 0.000 description 35
- 238000005260 corrosion Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- 238000005868 electrolysis reaction Methods 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910007567 Zn-Ni Inorganic materials 0.000 description 3
- 229910007614 Zn—Ni Inorganic materials 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000002999 depolarising effect Effects 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 229910020220 Pb—Sn Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- LEDMRZGFZIAGGB-UHFFFAOYSA-L strontium carbonate Chemical compound [Sr+2].[O-]C([O-])=O LEDMRZGFZIAGGB-UHFFFAOYSA-L 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
Landscapes
- Electroplating And Plating Baths Therefor (AREA)
Description
(産業上の利用分野)
本発明はPb系電極を陽極に使用してZn系合金
の電気めつきを行う際、陽極より溶出してめつき
層の耐食性を低下させるPbイオンの溶出抑制方
法に関する。
(従来技術)
Zn系合金の電気めつきは通常硫酸酸性めつき
浴で行なわれることが多いが、その際の陽極とし
て不溶性電極を使用して行う場合がある。この不
溶性電極としては白金系のものやPb系のものが
使用されているが、Pb系のものはとくに安価な
ため多く使用されている。
しかしPb系電極は不溶性電極といつても電解
時に極めて微量ではあるが溶出し、Zn系合金め
つきの耐食性を低下させる。とくにPb系電極の
うちでも純Pb電極に溶出が多いため、めつき層
の耐食上使用できないものであつた。このため従
来Pb系電極としては復極剤としてAgやSnを数%
含有させたPb−Ag合金やPb−Sn合金のものが
通常使用されていた。
しかしPb系電極にこのような復極剤を含有さ
せたものを使用してもめつき浴中のPb2+濃度の
めつき層の耐食性を低下させない0.2ppm以下に
維持することは極めて困難なため、さらにめつき
浴に直接SrCO3やBaCO3の粉末を小量づつ連続
的に添加して溶出したPb2+を吸着除去していた。
(発明が解決しようとする問題点)
Pb2+はPb系電極より溶出してくるのであるか
ら、このSrCO3やBaCO3の粉末の添加はPb系電
極とこの電極と対抗した被めつき材との間の電析
部またはその近辺に投入すれば溶出したPb2+を
直ちに吸着除去でき、Pbがめつき層に電析され
るのを少なくすることができるのであるが、Zn
系合金めつきは前述のごとく硫酸酸性めつき浴で
行つているので、投入したSrCO3やBaCO3は難
溶性のSrSO4やBaSO4に変化した状態で、めつき
方式が連続めつきである場合ストリツプに付着
し、ロールなどにより押されてストリツプに押疵
を発生させてしまうものであつた。さらにSrCO3
やBaCO3を電析部やその近辺を投入する方法は、
SrCO3やBaCO3をめつき浴中に速く、かつ連続
的に均一分散させることが難しいため、Pb2+を
効果的に除去できないものであつた。
このため従来SrCO3やBaCO3添加の際の投入
は電解槽と外部に設けた大型のストレージタンク
(めつき液の貯蔵タンクや循環タンクなど)とを
めつき液が循環するように接続して、そのストレ
ージタンクに対して行われ、そこで十分時間をか
けてPb2+を除去し、その後めつき液をロ過して
電解槽に送返していた。これによりめつき浴中の
Pb2+濃度はめつき層の耐食上問題のない0.1〜
0.2ppmに維持できるもので、かつSrCO3や
BaCO3のストリツプへの付着を防ぐものであつ
たが、Pb系電極から溶出したPb2+の一部が直ち
に電析するのを防ぐことができないため、Pb系
電極でめつきしたZn系合金の耐食性は白金系電
極でめつきしたものより劣るものであつた。
(問題点を解決するための手段)
このように従来の方法ではPb系電極から溶出
したPb2+を直ちい除去することが難しく、この
ため、Pb2+の溶出と同時にその一部が電析する
のを防ぐことは困難であつたので、本発明者らは
電析部へのPb2+の溶出を根本的に抑制すべく、
その方法を種々研究した結果、Cr、Mn、Co、
Ti、Moの各金属イオンのうちの1種または2種
以上を少量、具体的にはCrイオンの場合0.001〜
0.03モル/、Mnイオンの場合0.001〜0.2モル/
、Coイオンの場合0.01〜0.1モル/、Tiイオ
ンの場合0.002〜0.2モル/、Moイオンの場合
0.001〜0.02モル/添加するとPb系電極よりの
Pb2+溶出を顕著に抑制できることを見出だした
のである。
添付図面は上記各金属イオンをZn−Ni合金め
つき浴に添加してPb−Ag合金電極を使用し、
20A/dm2で電気めつきした場合の電解時間によ
る電極の溶出の酸化に伴う増減量を示したもので
あるが、本発明による電極の増減量は上記各金属
イオンを添加しない場合に比べて極めて少なく、
Pb電極の溶出は極めて少ない。
本発明において各金属イオンの添加量を上記の
ようにしたのは各金属イオンとも下限未満である
とPb系電極よりのPb2+溶出抑制効果がみられず、
また上限を越えるとPb2+の浴出抑制効果が飽和
となり、それ以上添加しても効果がないからであ
る。本発明の場合各金属イオンの添加量を上記の
ような範囲にすればめつき層に含まれるPb含有
量は従来の1/4以下にすることができる。
このように本発明においては上記各金属イオン
の少量添加するとPb系電極よりのPb2+溶出は抑
制されるのであるが、その理由は必ずしも明らか
でない。しかし上記各金属イオンを少量添加する
と電解中Pb系電極表面に生成するPbの酸化皮膜
の成長を本発明による金属イオンが増進させたう
え、さらにその酸化皮膜を非常に緻密にすると
か、あるいはPb系電極の表面に本発明による添
加金属イオンが該イオンの難溶性皮膜を形成する
とかして何等かの方法によりPb2+を溶出しにく
くするためと推定される。Pb2+の溶出がこれら
いずれの方法により抑制されるにせよPb系電極
の表面をX線回析で分析しても本発明による添加
金属イオンの元素に関連した皮膜は同定できない
ことから、Pb系電極表面に形成される皮膜は非
晶質か極めて薄いものであると考えられる。
なお本発明においては上記各金属イオンの添加
と並行して従来のSrCO3やBaCO3など薬剤を使
用するPb2+除去方法を併用することでPb2+の電
析量を一層抑制することが可能である。
(実施例)
第1表に示す本発明の電極溶出抑制用元素を添
加したZn系合金めつき浴および前記元素を添加
しない従来のZn系めつき浴にてPb系電極を使用
してまず電流密度20A/dm2で1時間電解を行つ
た後引続いて同じめつき浴で第1表に示すめつき
条件で鋼板にZn系合金めつき(めつき付着量20
g/m2、片面)を行つた。その後得られためつき
鋼板のめつき層組成と耐食性(JIS Z2371に準拠
した塩水噴霧試験による)とを調査した。この結
果を第1表に示す。
なお電極溶出抑制用元素を添加しためつき浴お
よび前記元素を添加しないめつき浴で電解および
めつきを行う際にはいずれの場合もめつき浴の電
解槽と外部に設けたストレージタンクとをめつき
液が循環するように接続して、ストレージタンク
中にSrCO3を通電量7000クーロン/当たり0.2
g/連続投入しながらめつき液を出側でロ過す
るPb2+の除去方法を並行して行つた。
(Field of Industrial Application) The present invention relates to a method for suppressing the elution of Pb ions that elute from the anode and reduce the corrosion resistance of the plating layer when electroplating Zn-based alloys using a Pb-based electrode as an anode. . (Prior Art) Electroplating of Zn-based alloys is usually carried out in a sulfuric acid acid plating bath, but sometimes an insoluble electrode is used as an anode. Platinum-based electrodes and Pb-based electrodes are used as this insoluble electrode, and Pb-based electrodes are particularly popular because they are inexpensive. However, even though Pb-based electrodes are insoluble electrodes, they elute in extremely small amounts during electrolysis, reducing the corrosion resistance of Zn-based alloy plating. Particularly, among Pb-based electrodes, pure Pb electrodes have a large amount of elution, so they cannot be used due to the corrosion resistance of the plating layer. For this reason, conventional Pb-based electrodes use a few percent of Ag or Sn as a depolarizing agent.
Pb-Ag alloys and Pb-Sn alloys were commonly used. However, even if a Pb-based electrode containing such a depolarizing agent is used, it is extremely difficult to maintain the Pb 2+ concentration in the plating bath below 0.2 ppm without reducing the corrosion resistance of the plating layer. Furthermore, small amounts of SrCO 3 or BaCO 3 powder were continuously added directly to the plating bath to remove the eluted Pb 2+ by adsorption. (Problem to be solved by the invention) Since Pb 2+ is eluted from the Pb-based electrode, the addition of this SrCO 3 or BaCO 3 powder is necessary for the Pb-based electrode and the overlying material that opposes this electrode. If it is placed in or near the electrodeposition area between Zn and Zn, the eluted Pb 2+ can be immediately adsorbed and removed, reducing the amount of Pb that is deposited on the plating layer.
As mentioned above, plating of the alloys is carried out in a sulfuric acid plating bath, so the SrCO 3 and BaCO 3 that have been added are converted into poorly soluble SrSO 4 and BaSO 4 , and the plating method is continuous plating. In this case, it adhered to the strip and was pressed by a roll or the like, resulting in scratches on the strip. Furthermore SrCO3
The method of injecting BaCO 3 into the electrodeposition part or its vicinity is as follows:
Since it is difficult to uniformly disperse SrCO 3 or BaCO 3 in a plating bath quickly and continuously, Pb 2+ cannot be effectively removed. For this reason, conventionally, when adding SrCO 3 or BaCO 3 , the electrolytic cell was connected to a large external storage tank (such as a plating solution storage tank or circulation tank) so that the plating solution could circulate. This was done in the storage tank, where sufficient time was spent to remove the Pb 2+ , and then the plating solution was filtered and sent back to the electrolytic cell. This allows for
Pb 2+ concentration: 0.1 to 0.1, which poses no problem in terms of corrosion resistance of the plating layer
A substance that can be maintained at 0.2ppm and that does not contain SrCO 3 or
Although it was designed to prevent BaCO 3 from adhering to the strip, it could not prevent some of the Pb 2+ eluted from the Pb-based electrode from being deposited immediately, so the Zn-based alloy plated with the Pb-based electrode Its corrosion resistance was inferior to that plated with platinum-based electrodes. (Means for solving the problem) In this way, with the conventional method, it is difficult to immediately remove the Pb 2+ eluted from the Pb-based electrode. Since it was difficult to prevent Pb 2+ from depositing, the present inventors aimed to fundamentally suppress the elution of Pb 2+ into the deposited area.
As a result of researching various methods, we found that Cr, Mn, Co,
A small amount of one or more of Ti and Mo metal ions, specifically 0.001~ for Cr ions.
0.03 mol/, 0.001 to 0.2 mol/ for Mn ions
, 0.01 to 0.1 mol/for Co ions, 0.002 to 0.2 mol/ for Ti ions, and 0.002 to 0.2 mol/ for Mo ions.
When added 0.001 to 0.02 mol/, the
They discovered that Pb 2+ elution can be significantly suppressed. The attached drawing shows that each metal ion mentioned above is added to a Zn-Ni alloy plating bath and a Pb-Ag alloy electrode is used.
This figure shows the increase and decrease due to oxidation of the elution of the electrode depending on the electrolysis time when electroplating at 20A/ dm2 , and the increase and decrease of the electrode according to the present invention is compared to the case where each of the above metal ions is not added. extremely few,
Pb electrode elution is extremely low. In the present invention, the amount of each metal ion added is set as described above because if each metal ion is below the lower limit, the effect of suppressing Pb 2+ elution from the Pb-based electrode is not observed.
Moreover, if the upper limit is exceeded, the effect of inhibiting Pb 2+ from bathing out becomes saturated, and further addition will have no effect. In the case of the present invention, if the amount of each metal ion added is within the above range, the Pb content contained in the plating layer can be reduced to 1/4 or less of the conventional value. As described above, in the present invention, when a small amount of each of the metal ions mentioned above is added, the elution of Pb 2+ from the Pb-based electrode is suppressed, but the reason for this is not necessarily clear. However, when a small amount of each of the above metal ions is added, the metal ions of the present invention not only promote the growth of the Pb oxide film that is generated on the surface of the Pb-based electrode during electrolysis, but also make the oxide film extremely dense. It is presumed that this is because the metal ions added according to the present invention form a poorly soluble film of the ions on the surface of the system electrode, thereby making it difficult to elute Pb 2+ by some method. Regardless of whether the elution of Pb 2+ is suppressed by any of these methods, a film related to the elements of the added metal ions according to the present invention cannot be identified even if the surface of the Pb-based electrode is analyzed by X-ray diffraction. The film formed on the surface of the system electrode is thought to be amorphous or extremely thin. In addition, in the present invention, the amount of Pb 2+ deposited can be further suppressed by using a conventional Pb 2+ removal method using chemicals such as SrCO 3 and BaCO 3 in parallel with the addition of each of the metal ions mentioned above. It is possible. (Example) A Pb-based electrode was used in a Zn-based alloy plating bath containing the electrode elution-suppressing elements of the present invention shown in Table 1 and in a conventional Zn-based plating bath without the above-mentioned elements. After performing electrolysis for 1 hour at a density of 20 A/dm 2 , Zn-based alloy plating was applied to a steel plate (plating coverage: 20
g/m 2 , one side). Thereafter, the plating layer composition and corrosion resistance (based on a salt spray test in accordance with JIS Z2371) of the obtained dampened steel sheet were investigated. The results are shown in Table 1. In addition, when performing electrolysis and plating in a plating bath to which an element for suppressing electrode elution is added or a plating bath to which the above element is not added, in both cases, be sure to connect the electrolytic bath of the plating bath to an external storage tank. Connected so that the soaking liquid circulates, and energized SrCO 3 in the storage tank at an amount of 0.2 per 7000 coulombs.
A Pb 2+ removal method was carried out in parallel, in which the plating solution was filtered on the outlet side while continuously charging the plating solution.
【表】
第1表より明らかなごとく、本発明法により電
極からのPb2+を抑制してめつきしためつき鋼板
はめつき層中Pb含有量が従来法でめつきしたも
のの1/4以下であり、そのため耐食性が優れてい
る。
(効果)
以上のごとく本発明によればPb系電極から溶
出したPb2+の電析が抑制されるので、めつき層
中のPb含有量を少なくすることができ、めつき
層の耐食性を向上させることができる。[Table] As is clear from Table 1, the Pb content in the plating layer of the plated steel sheet plated by suppressing Pb 2+ from the electrode by the method of the present invention is less than 1/4 of that plated by the conventional method. Therefore, it has excellent corrosion resistance. (Effects) As described above, according to the present invention, the electrodeposition of Pb 2+ eluted from the Pb-based electrode is suppressed, so the Pb content in the plating layer can be reduced, and the corrosion resistance of the plating layer can be improved. can be improved.
添付図面は従来のZn−Ni合金めつき浴および
本発明のPb2+溶出抑制元素を添加したZn−Ni合
金めつき浴でPb−Ag電極を使用して20A/dm2
で電気めつきした場合の電解時間による電極増減
量を示したものである。
The attached drawings show a conventional Zn-Ni alloy plating bath and a Zn-Ni alloy plating bath to which the Pb 2+ elution suppressing element of the present invention is added, using a Pb-Ag electrode at 20 A/dm 2 .
This figure shows the increase and decrease of the electrode depending on the electrolysis time when electroplating is performed.
Claims (1)
気めつきを行う際、めつき浴にCr、Mn、Co、
Ti、Moの各金属イオンのうちの1種または2種
以上を添加することを特徴とするPb系電極のPb
イオン溶出抑制方法。 2 Crイオンを0.001〜0.03モル/添加するこ
とを特徴とする特許請求の範囲第1項に記載の
Pb系電極のPbイオン溶出抑制方法。。 3 Mnイオンを0.001〜0.2モル/添加するこ
とを特徴とする特許請求の範囲第1項に記載の
Pb系電極のPbイオン溶出抑制方法。 4 Coイオンを0.01〜0.1モル/添加すること
を特徴とする特許請求の範囲第1項に記載のPb
系電極のPbイオン 5 Tiイオンを0.001〜0.2モル/添加すること
を特徴とする特許請求の範囲第1項に記載のPb
系電極のPbイオン溶出抑制方法。。 6 Moイオンを0.0012〜0.02モル/添加する
ことを特徴とする特許請求の範囲第1項に記載の
Pb系電極のPbイオン溶出抑制方法。[Claims] 1. When electroplating a Zn-based alloy using a Pb-based electrode as an anode, Cr, Mn, Co,
Pb of a Pb-based electrode characterized by adding one or more of Ti and Mo metal ions
Ion elution suppression method. 2. The method according to claim 1, characterized in that 0.001 to 0.03 mol/of Cr ions are added.
Method for suppressing Pb ion elution from Pb-based electrodes. . 3. The method according to claim 1, characterized in that 0.001 to 0.2 mol/Mn ion is added.
Method for suppressing Pb ion elution from Pb-based electrodes. 4 Pb according to claim 1, characterized in that 0.01 to 0.1 mol/Co ion is added.
Pb ion 5 of the system electrode Pb according to claim 1, characterized in that 0.001 to 0.2 mol/Ti ion is added.
Method for suppressing Pb ion elution from system electrodes. . Claim 1, characterized in that 0.0012 to 0.02 mol/6 Mo ions are added.
Method for suppressing Pb ion elution from Pb-based electrodes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26816484A JPS61147895A (en) | 1984-12-19 | 1984-12-19 | Method for suppressing elution of pb ion of pb electrode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26816484A JPS61147895A (en) | 1984-12-19 | 1984-12-19 | Method for suppressing elution of pb ion of pb electrode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61147895A JPS61147895A (en) | 1986-07-05 |
| JPH0321636B2 true JPH0321636B2 (en) | 1991-03-25 |
Family
ID=17454792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26816484A Granted JPS61147895A (en) | 1984-12-19 | 1984-12-19 | Method for suppressing elution of pb ion of pb electrode |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61147895A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110241442B (en) * | 2019-06-14 | 2021-03-02 | 中国环境科学研究院 | A complete set of technical methods for intelligent source reduction of heavy metal pollutants in high lead anode slime |
-
1984
- 1984-12-19 JP JP26816484A patent/JPS61147895A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61147895A (en) | 1986-07-05 |
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