JPH03216920A - Control device for metallic wire coating equipment - Google Patents
Control device for metallic wire coating equipmentInfo
- Publication number
- JPH03216920A JPH03216920A JP2011145A JP1114590A JPH03216920A JP H03216920 A JPH03216920 A JP H03216920A JP 2011145 A JP2011145 A JP 2011145A JP 1114590 A JP1114590 A JP 1114590A JP H03216920 A JPH03216920 A JP H03216920A
- Authority
- JP
- Japan
- Prior art keywords
- outer diameter
- equipment
- capacitance
- parameter
- insulator composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92114—Dimensions
- B29C2948/92123—Diameter or circumference
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92238—Electrical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92438—Conveying, transporting or storage of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92609—Dimensions
- B29C2948/92619—Diameter or circumference
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92885—Screw or gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92923—Calibration, after-treatment or cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92933—Conveying, transporting or storage of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、発泡状の金属樹脂よりなる絶縁体組成物によ
り金属線を被覆して被覆線を製造する金属線被覆設備に
係り、更に詳しくは、前記被覆線の仕上げ外径及び静電
容量を高精度に調整するための制御装置に関する.
〔従来技術〕
上記した如くの金属線被覆設備により製造される被覆線
は、電話設備の通信手段や一般の電気設備用として使用
されるが、その電気的特性としての静電容量(μF /
m )や外径の仕上寸法(μm)が高精度に要求され
る。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a metal wire coating equipment for manufacturing a coated wire by coating a metal wire with an insulating composition made of a foamed metal resin, and more specifically relates to relates to a control device for adjusting the finished outer diameter and capacitance of the coated wire with high precision. [Prior Art] The coated wire manufactured by the above-mentioned metal wire coating equipment is used as a communication means of telephone equipment and for general electrical equipment, but its electrical characteristics include capacitance (μF /
m) and the finished dimensions of the outer diameter (μm) are required to be highly accurate.
一方、生産性の観点から、被覆線の高速の引取速度が要
求されると共に、立上げ時においても短時間で毎分20
00m以上の引取速度に立上げ、?つ立上げ後早急に被
覆線の仕上げ外径及び静電容量が許容精度に入ることが
要求される.上記したような金属線被覆設備の一例とな
る電線被覆設(1111を第1図に示す.該電線被覆設
6I1において、コイルストソカ12に収容された供給
線4bは伸線機10により細径化され芯線4aとしてア
ニーラ1lに供給され焼鈍される.一方、合成樹脂の一
例となるポリエチレン樹脂と有機発泡剤とが押出機3に
供給され、該押出機3のシリンダ(図外)に内装された
スクリュー(図外)により前記シリンダ先端のクロスヘ
ッド3aに圧入される.前記ポリエチレン樹脂及び有機
発泡剤は、クロスヘノド31において該クロスヘッド3
aに配設されたヒータ(第2図のHlで示す)により前
記有機発泡剤の分解温度以上となる所定温度に加熱され
る.
更に、適温に保持された芯線4aは、押出機3のクロス
ヘッド3■に導かれ、該クロスヘッド3.の内形状に沿
って前記ポリエチレン樹脂が被覆され被覆電線4となる
。そして、該被覆電線4は、後続の引取機9により引取
方向(矢印F)に引き取りされ水冷槽6の水中に浸積さ
れ冷却固化された後、静電容量メータフによりその静電
容量が計測される。ついで、前記被M電線4は外径メー
タ8により当該外径が計測される。On the other hand, from the viewpoint of productivity, a high withdrawal speed of coated wire is required, and 20% per minute is required in a short time even during start-up.
Start up to a take-up speed of 00m or more? It is required that the finished outside diameter and capacitance of the coated wire fall within the allowable accuracy immediately after startup. A wire sheathing facility (1111) is shown in FIG. 1 as an example of the metal wire sheathing facility described above. The core wire 4a is supplied to the annealer 1l and annealed.Meanwhile, a polyethylene resin, which is an example of a synthetic resin, and an organic foaming agent are supplied to an extruder 3, and a screw installed in a cylinder (not shown) of the extruder 3 is supplied. (not shown) is press-fitted into the crosshead 3a at the tip of the cylinder.
It is heated to a predetermined temperature that is higher than the decomposition temperature of the organic blowing agent by a heater (indicated by Hl in FIG. 2) disposed at a. Furthermore, the core wire 4a maintained at an appropriate temperature is guided to the crosshead 3. The polyethylene resin is coated along the inner shape of the wire to form a covered wire 4. Then, the covered wire 4 is picked up in the pulling direction (arrow F) by a subsequent pulling machine 9, immersed in water in a water cooling tank 6, cooled and solidified, and then its capacitance is measured by a capacitance meter. Ru. Next, the outer diameter of the M electric wire 4 is measured by an outer diameter meter 8.
そこで、前記電線被覆設備1では、従来より所望の静電
容量及び外径を得るべく引取機9の引取速度Vに比例し
て押出機3のスクリュー回転数等が制御されていた.
そして、前記被覆電線4の静電容量は、当該実測値に基
づいて、移動冷却槽5を用い水冷槽6を前記引取方向に
移動させることにより調整されていた。即ち、前記クロ
スヘッド3aと水冷槽6との間の距離を変更することに
より前記ポリエチレン樹脂の被覆後から冷却固化までの
時間を調整し、前記ポリエチレン樹脂の発泡度を制御す
ることによりその調整が行われる。又、被覆電線4の外
径は、当該実測値に基づいて、押出機3のスクリュー回
転数や押出機3の設定温度を手動で設定変更することに
より調整されていた。Therefore, in the electric wire coating equipment 1, the screw rotation speed, etc. of the extruder 3 have conventionally been controlled in proportion to the take-up speed V of the take-off machine 9 in order to obtain the desired capacitance and outer diameter. The capacitance of the covered wire 4 was adjusted based on the measured value by using the mobile cooling tank 5 and moving the water cooling tank 6 in the taking direction. That is, by changing the distance between the crosshead 3a and the water cooling tank 6, the time from coating the polyethylene resin to cooling solidification can be adjusted, and by controlling the degree of foaming of the polyethylene resin, the adjustment can be made. It will be done. Further, the outer diameter of the covered wire 4 was adjusted by manually changing the screw rotation speed of the extruder 3 and the set temperature of the extruder 3 based on the actual measurement value.
このような電線被覆設IIの従来の制御装置による、被
覆電線4の仕上げ外径D,静電容量Cの制1n結果を第
7図のグラフに示す.それによると、当該設備の立上げ
時において、押出機3のスクリュー回転数Nが制御され
ることはない。そして、前記仕上げ外径D及び静電容1
cの値は、前記弓取速度Vが定常連度v0に到達した時
点では未だオンゲージの状態ではなく、該時点から暫時
経過した後に目標値に落ち着く挙動を示している.(発
明が解決しようとする課題〕
ところが、上記したような従来の制御において、移動冷
却槽5を移動させれば前記静電容量が変化することは当
然であるが、同時に外径も変化することから、静電容量
と外径Dを同時に制御することができない.又、このよ
うな被覆電線4の特性の調整は、手動により行われてい
るが、元来人間の判断は経験をヘースにしたものである
といえ、当該プロセスの状態を正確に認識しリアルタイ
ム且つ総合的に行われるものではない.その為、前記静
電容量及び外径をそれぞれ独立に制御することは極めて
困難であった。特に、被覆電vA4の全ての特性を制御
しつつ当該設備の立上げを行うことはできず、立上げ後
に前記特性の調整を行っていた。そのため、前記立上げ
時点で前記特性を許容範囲内のオンゲージに到達させる
のに時間を要し、歩留りが悪かった。The graph in FIG. 7 shows the results of controlling the finished outer diameter D and capacitance C of the coated wire 4 using the conventional control device for the wire sheathing installation II. According to this, the screw rotation speed N of the extruder 3 is not controlled when the equipment is started up. Then, the finished outer diameter D and the capacitance 1
The value of c is not yet in an on-gauge state when the above-mentioned Yumitori speed V reaches the steady state level v0, but shows a behavior in which it settles down to the target value after a while from that point. (Problem to be Solved by the Invention) However, in the conventional control as described above, when the mobile cooling tank 5 is moved, it is natural that the capacitance changes, but at the same time, the outer diameter also changes. Therefore, it is not possible to control the capacitance and the outer diameter D at the same time.Furthermore, such adjustment of the characteristics of the covered wire 4 is done manually, but originally human judgment was based on experience. However, it is not possible to accurately recognize the state of the process and perform it in real time and comprehensively.Therefore, it has been extremely difficult to independently control the capacitance and outer diameter. In particular, it was not possible to start up the equipment while controlling all the characteristics of the covering voltage vA4, and the characteristics had to be adjusted after startup.Therefore, at the time of startup, the characteristics were within the allowable range. It took a long time to reach on-gauge, resulting in poor yield.
従って、本発明の目的とするところは、金属線17m!
過程の所謂プロセス定数となる各種パラメータを、特に
引取機を初期速度から所定速度まで増速する立ち上げ時
に、前記計測量に基づいてリアルタイムに把握し、当該
パラメータに応じて操作量の設定値を最適に再設定する
ことにより、歩留りの向上を図ると共に定常時の制御応
答性の高い金属線被覆設備の制御装置を提供することに
ある。Therefore, the object of the present invention is a metal wire of 17 m!
Various parameters, which are the so-called process constants of the process, are grasped in real time based on the above-mentioned measured quantities, especially at the time of startup to increase the speed of the pulling machine from the initial speed to a predetermined speed, and the set values of the manipulated variables are set according to the parameters. It is an object of the present invention to provide a control device for metal wire coating equipment that improves yield and has high control responsiveness during steady state by optimally resetting.
(課題を解決するための手段)
上記目的を達成するために、本発明が採用する主たる手
段は、発泡状の合成樹脂よりなる絶縁体組成物を押出機
に供給し、該押出機に連続的に供給される金属線上に前
記合成樹脂の発泡温度以上で押出し被覆した後冷却器に
より冷却固化し、前記絶縁体組成物の外径及び静電容量
を所定値に制御する金属線被覆設備の制御装置において
、前記絶縁体組成物の物性値及び前記設備の応答物性に
係るパラメータの変化をその時の絶縁体組成物の外径及
び静電容量の検出値から演算し監視するパラメータモニ
タリング手段と、該パラメータモニタリング手段により
監視されたパラメータの変化に基づいて前記設備の操作
量の設定債を修正する設定値修正手段と、前記絶縁体組
成物の外径及び静電容量の検出値に応じて前記絶縁体組
成物の温度を加熱制御する樹脂温度制御手段とを具備し
てなる点を要旨とする金属線被覆設備の制御装置である
.
(作用)
本発明によれば、金属線被覆設備の立上時においても、
パラメータモニタリング手段が絶縁体組成物の外径及び
静電容量の検出値から前記絶縁体組成物の物性値及び前
記設備の応答特性に係るパラメータの変化を演算し監視
する。続いて、設定偵修正手段が前記監視されたパラメ
ータの変化に基づいて当該設備の操作量、例えば押出機
のスクリエ一回転数等の設定値を修正する.同時に、樹
脂温度制御手段が前記推定された発泡率に応じて、前記
絶縁体組成物の外径を調整し且つ当該制11を安全サイ
ドに保持するように、前記絶縁体組成物の温度を加熱制
御する。このように、本発明装置は装置の立上げ時にも
プロセス定数となるパラメータを絶縁組成物の計測量に
基づいてリアルタイムに把握し当該装置の操作量を最適
に修正することができるので引取機の引取速度が所定速
度に到達する立上げ後、ただちに絶縁体組成物の外径及
び静電容量は許容範囲内のオンゲージとなる。それによ
り、歩留りを向上させることができる。又、本発明装置
は、立上げ速度を速くしてもそれに追従することができ
るので、当該立上げ時間を短縮することができる。(Means for Solving the Problems) In order to achieve the above object, the main means adopted by the present invention is to supply an insulating composition made of a foamed synthetic resin to an extruder, and to continuously supply the insulating composition to the extruder. control of the metal wire coating equipment, in which the insulating composition is coated by extrusion at a temperature higher than the foaming temperature of the synthetic resin on the metal wire supplied to the insulator composition, and then cooled and solidified in a cooler, and the outer diameter and capacitance of the insulating composition are controlled to predetermined values; In the apparatus, a parameter monitoring means for calculating and monitoring changes in parameters related to physical property values of the insulating composition and response physical properties of the equipment from detected values of the outer diameter and capacitance of the insulating composition at that time; a set value modifying means for modifying a set value of the operation amount of the equipment based on a change in the parameter monitored by the parameter monitoring means; This is a control device for metal wire coating equipment, comprising a resin temperature control means for heating and controlling the temperature of a body composition. (Function) According to the present invention, even when starting up the metal wire coating equipment,
A parameter monitoring means calculates and monitors changes in parameters related to physical property values of the insulator composition and response characteristics of the equipment from the detected values of the outer diameter and capacitance of the insulator composition. Subsequently, the setting correction means corrects the operation amount of the equipment, such as the setting value of the extruder's screener rotation speed, etc., based on the changes in the monitored parameters. At the same time, the resin temperature control means adjusts the outer diameter of the insulating composition according to the estimated foaming rate and heats the temperature of the insulating composition so as to maintain the control 11 on the safe side. Control. In this way, the device of the present invention can grasp parameters that are process constants in real time based on the measured amount of insulating composition even when the device is started up, and can optimally correct the operating amount of the device. Immediately after startup when the take-up speed reaches a predetermined speed, the outer diameter and capacitance of the insulator composition become on-gauge within the permissible range. Thereby, the yield can be improved. Further, the device of the present invention can follow even if the start-up speed is increased, so that the start-up time can be shortened.
(実施例)
以下、添付した図面を参照しつつ、本発明を具体化した
実施例につき説明し、本発明の理解に供する。ここに第
1図は本発明の一実施例に係る電線被覆設備を示す構成
図、第2図は同電線被覆設備の制御装置による制御系統
を示すブロック線図、第3図はパラメータ修正量に基づ
いて押出機のスクリュー回転数をフィードバック制御し
た制御例を示すブロック線図、第4図は前記制御装置の
パラメータモニタリング手段による処理手順を示すフロ
ーチャート、第5図は前記制御装置の樹脂温度制御手段
による処理手順を示すフローチャート、第6図は同電線
被覆設備の操作因子及び制御因子の挙動を示すグラフで
ある.
尚、以下の説明中、従来技術において説明した第1図の
電線被覆設備1と共通する要素には同一の符号を使用し
てその説明を省略する.又、以下の実施例は、本発明の
具体的一例に過ぎず、本発明の技術的範囲を限定する性
格のものではない。(Examples) Hereinafter, examples embodying the present invention will be described with reference to the attached drawings to provide an understanding of the present invention. Here, FIG. 1 is a block diagram showing a wire coating equipment according to an embodiment of the present invention, FIG. 2 is a block diagram showing a control system by a control device of the wire covering equipment, and FIG. 3 is a block diagram showing the amount of parameter correction. Fig. 4 is a flowchart showing a processing procedure by the parameter monitoring means of the control device, and Fig. 5 is a control example of the control device in which the screw rotation speed of the extruder is feedback-controlled based on the control device. Fig. 6 is a flowchart showing the processing procedure according to the method, and Fig. 6 is a graph showing the behavior of the operating factors and control factors of the wire coating equipment. In the following description, the same reference numerals will be used for elements common to the wire sheathing equipment 1 shown in FIG. 1 described in the prior art section, and the description thereof will be omitted. Furthermore, the following examples are merely specific examples of the present invention, and are not intended to limit the technical scope of the present invention.
本実施例に係る、電線被覆設備1の制御装置2では、第
2図に示すように、目標値である、被覆電線4の外径D
。,引取速度■、6f+ ポリエチレン樹脂の発泡率P
0が計電装装置13に与えられ、該計電装装置13は前
記外径D。.引取速度Vr e tに応じて、操作量で
ある、スクリュー回転数N,引取速度V,移動冷却槽5
の移動量lを、押出機3のスクリュー駆動用のモータM
1,移動冷却槽駆動用のモータM2.引取機9駆動用の
モークM3に出力する。そして、前記制御装宜2は、測
定量である、被覆電線4の静電容量C゜,外径D゜.ス
クリュー回転数N゜,引取速度V゜を取り込んで制御を
行い、操作量の設定値の修正量である、ΔN1 Δ!.
ΔVをそれぞれ演算して元の設定値のスクリュー回転数
N,引取速度V.移動距Mlに加え、新たな設定値とし
てそれぞれ前記モータM+ ,M3 ,M2に出力する
。又、ヒータH,には、押出機3のクロスヘッド3aの
温度に係る修正量Δθが元の設定温度θに加えられる。In the control device 2 of the electric wire sheathing equipment 1 according to this embodiment, as shown in FIG.
. , take-up speed ■, 6f+ foaming rate P of polyethylene resin
0 is given to the meter electronics device 13, which has the outer diameter D. .. Depending on the take-up speed Vret, the manipulated variables such as screw rotation speed N, take-up speed V, and mobile cooling tank 5 are determined.
The amount of movement l is determined by the motor M for driving the screw of the extruder 3.
1. Motor M2 for driving the mobile cooling tank. It is output to Moke M3 for driving the take-up machine 9. The control device 2 then measures the measured quantities, such as capacitance C°, outer diameter D°, etc. of the covered wire 4. Control is performed by incorporating the screw rotation speed N° and take-up speed V°, and the amount of correction of the set value of the manipulated variable is ΔN1 Δ! ..
ΔV is calculated and the original set values of screw rotation speed N, take-up speed V. In addition to the moving distance Ml, new set values are output to the motors M+, M3, and M2, respectively. Further, to the heater H, a correction amount Δθ related to the temperature of the crosshead 3a of the extruder 3 is added to the original set temperature θ.
以下、本実施例装置の具体例につき説明する。A specific example of the apparatus of this embodiment will be explained below.
一般に、時刻tにおける押出機3のスクリュー回転数N
(t)は、引取機9による引取速度をV(1)とする
と、次の(1)式により表される.π
・・・(1)
D0一目標仕上げ外径
P.=目標発泡率
d 一目標芯線径
尚、α2は、樹脂の粘性係数,スクリューの推進流係数
.メータリングゾーンの差圧等の関数である.
π
ここで、A一 とおけば、Aは押出機34α2
の温度やメータリングゾーンの差圧等により決定される
パラメータである。これらの値は経験的に定めることが
できることから、前記パラメータAの債が予め定まって
いるとすると、前記目標仕上げ外径D0,目標芯線径d
.及び目標発泡率P0を比例定数として、前記スクリュ
ー回転数N (t)と引取速度v (t)は比例関係に
あることがわかる。向、前記パラメータAは、物性値を
含むパラメータであるので、樹脂の物性によってはもち
ろんのこと、環境温度や圧力条件によっても変動する.
従って、前記パラメータAは、設備への設定条件が同一
であっても、前記設備が十分安定するまでは変化すると
判断される。Generally, the screw rotation speed N of the extruder 3 at time t
(t) is expressed by the following equation (1), where V(1) is the collection speed by the collection machine 9. π...(1) D0 - Target finished outer diameter P. =Target foaming rate d - Target core wire diameter α2 is the viscosity coefficient of the resin and the propulsion flow coefficient of the screw. It is a function of the differential pressure in the metering zone, etc. π Here, if A1 is set, A is a parameter determined by the temperature of the extruder 34α2, the differential pressure in the metering zone, etc. Since these values can be determined empirically, if the value of the parameter A is determined in advance, the target finished outer diameter D0, the target core wire diameter d
.. It can be seen that the screw rotation speed N (t) and the take-up speed v (t) are in a proportional relationship, with the target foaming rate P0 being a proportional constant. On the other hand, since the parameter A is a parameter that includes physical property values, it varies not only depending on the physical properties of the resin but also depending on the environmental temperature and pressure conditions.
Therefore, even if the setting conditions for the equipment are the same, it is determined that the parameter A will change until the equipment becomes sufficiently stable.
今、時刻【において電線被覆設備Iに、計電装装置13
から引取速度v (t)とスクリュー回転数N(1)が
出力されたとする.それにより、引取機9が駆動を開始
し、被覆電線4が引取方向(矢印F)に向けて引き取ら
れる.そこで、前記被覆電&lI4は、時刻tからT0
秒後に静電容量メータフにより静電容量C゜が計測され
、時刻tからT,秒後に仕上げ外径D゛が計測される.
即ち、時@1に前記芯線4aが押出機3においてポリエ
チレン樹脂により被覆されて被覆電線4とされ、時刻t
+T0に、当該被覆電線4の静電容量C″′が、時刻t
+T,に、その仕上げ外径D゜が計測される.従って
、このような計測時点のズレから生じる遅れ時間の補正
を行い、下記するように、時刻tに押出機3から芯線4
aに被覆されたポリエチレン樹脂の発泡率Ptを推定し
なければならない。Now, at [time], the meter and electrical equipment 13
Assume that the take-up speed v (t) and the screw rotation speed N(1) are output from . As a result, the pulling machine 9 starts driving, and the covered electric wire 4 is pulled in the pulling direction (arrow F). Therefore, the coating voltage &lI4 is changed from time t to T0
Seconds later, the capacitance C° is measured by a capacitance meter, and T seconds after time t, the finished outer diameter D′ is measured.
That is, at time @1, the core wire 4a is coated with polyethylene resin in the extruder 3 to form the covered wire 4, and at time t
+T0, the capacitance C''' of the covered wire 4 changes at time t
+T, its finished outer diameter D° is measured. Therefore, the delay time caused by the difference in measurement time is corrected, and as described below, the core wire 4 is transferred from the extruder 3 to the core wire 4 at time t.
The foaming rate Pt of the polyethylene resin coated on a must be estimated.
まず、公知のワグナーの公式は、次の(2)式に示され
る.
ここに、
C一静電容量
D一仕上げ外径
d一芯線径
P一発泡率
BS (P)一発泡率Pの時のポリエチレン樹脂の誘
電率
F−ファラソド
他方、(2)式中の誘電率Es (p)は次の(3)
式で表わされる.
c+eP
ここに、
E5
(0)一比誘電率
a=2Es (0)+1
b一〜2 (Es (0)
c=2Es (0)+1
e=Es (0) 一1
である。First, the well-known Wagner's formula is shown in the following equation (2). Here, C - capacitance D - finished outer diameter d - core wire diameter P - foaming rate BS (P) dielectric constant of polyethylene resin at foaming rate P F - Farasod On the other hand, the dielectric constant in formula (2) Es (p) is the following (3)
It is expressed by the formula. c+eP Here, E5 (0) - relative dielectric constant a=2Es (0)+1 b1~2 (Es (0) c=2Es (0)+1 e=Es (0) -1.
尚、前記比誘電率Es(0)は固有の値であって、ここ
では約2.3である。Note that the dielectric constant Es(0) is a specific value, and is approximately 2.3 here.
従って、時刻tにおける推定発泡率P’tを求めるため
、対応する計測値としての仕上げ外径D″1*Tl及び
静電容量C′,。1。を(2)式に代入して誘電率Es
(P)を求めることにより、該誘電率ES (P
)から(3)式により一意的に、対応する推定発泡率P
″,が算出され得る。Therefore, in order to obtain the estimated foaming rate P't at time t, the finished outer diameter D''1*Tl and the capacitance C',. Es
(P), the dielectric constant ES (P
) to (3), the corresponding estimated foaming rate P is uniquely determined by equation (3).
″, can be calculated.
該推定発泡率P′,を再度(1)式に代入し、又、時刻
Eにおける実測のスクリュー回転数及び引取速度をそれ
ぞれN’ (t)及びv (t)とすれば、次の(
4)式が導かれる。Substituting the estimated foaming rate P' into equation (1) again, and assuming that the actually measured screw rotation speed and take-up speed at time E are N' (t) and v (t), respectively, the following (
4) An equation is derived.
N” (t)=A’ ( (D’ L.TI) ”
−d” )X(1 p’t)v’(t)・・・(4)
ここで、設定値の定数K = N (t)/ v (t
)に対応じて、実測値の定数K’ 一N” (t)/v
’ (t)とずるさ以下の(5)式が導かれる。N"(t)=A'((D'L.TI)"
-d")X(1p't)v'(t)...(4)
Here, the set value constant K = N (t)/v (t
), the actual measured value constant K' - N'' (t)/v
'(t) and Equation (5) below is derived.
即ち、
K =A− (D.”d” ) (1−P.)
K’ =A’ ・ ( (D” t.t+)!
−dx )x (1−P” L )
より
A’ /A= (K’ /K)(D6”−d” )(1
−PG )/i([o’t.y+)” −a” )(t
−p”t )]・・・(5)これは設定ベースに対する
実測ベースのパラメータ比を示し、該パラメータ比A’
/Aからスクリュー回転数N (t)を適正値に再設
定する為の修正量ΔNが求められる。該修正量ΔNは次
の(6)式により示される。That is, K = A- (D."d") (1-P.)
K' = A' ・ ((D” t.t+)!
-dx )x (1-P"L), A'/A= (K'/K)(D6"-d")(1
-PG )/i([o't.y+)"-a" )(t
-p”t)]...(5) This indicates the parameter ratio of the actual measurement base to the setting base, and the parameter ratio A'
/A determines the correction amount ΔN for resetting the screw rotation speed N (t) to an appropriate value. The correction amount ΔN is expressed by the following equation (6).
前記スクリュー回転数(1)の修正量ΔNは、第3図の
ブロック線図に示すように、前記スクリュー回転数N
ft)に正帰還される.このとき、正帰還量はホールド
(0次)されるので、(6)式は、ラプラス変換による
ラプラス演算子Sを用いて、(A’/Allを伝達関数
G,としK/Sを伝達関数G2とする(7)式に導かれ
る.
この(7)式は移動冷却槽5が移動していない場合には
当然成立するが、該移動冷却槽5が移動した場合であっ
ても成立する.これにつき、以下説明する。The correction amount ΔN of the screw rotation speed (1) is, as shown in the block diagram of FIG.
ft) is given positive feedback. At this time, since the amount of positive feedback is held (0th order), equation (6) uses the Laplace operator S based on Laplace transform, (where A'/All is the transfer function G and K/S is the transfer function This leads to equation (7) where G2 is assumed. This equation (7) naturally holds true when the mobile cooling tank 5 is not moving, but it also holds true even when the mobile cooling tank 5 moves. This will be explained below.
ここで、前記移動冷却槽5が移動距離Δlたけ移動した
場合に、前記ポリエチレン樹脂の発泡率がΔP″,、仕
上げ外径がΔD゜,だけ変化したとする。ここで、押出
機3のポリエチレン樹脂の質量は保存される為、即ち、
式( (o゜)z −d” )(1−P’ )の全微分
が0になることがら式
δf((D”)”−a”)(1−P”)l=0が与えら
れ、
これより、
((D” )” −d” )ΔP゜
+2D” (1−P” )ΔD” .=0の関係が導
かれる。Here, it is assumed that when the mobile cooling tank 5 moves by a moving distance Δl, the foaming rate of the polyethylene resin changes by ΔP″, and the finished outer diameter changes by ΔD°. Since the mass of the resin is conserved, that is, the total differential of the formula ((o゜)z -d")(1-P') becomes 0, so the formula δf((D")"-a")( 1-P")l=0 is given, and from this, ((D")"-d")ΔP゜+2D"(1-P")ΔD". =0 relationship is derived.
即ち、移動冷却槽5が移動距離Δ2移動した時の前記パ
ラメータ比A/A’は、以下の(8)式、A/A’ =
(K’ /K)− (Do”−d” )(1−PG
/ ( ( (D”−ΔD゜,)!一d!}X (1−
(P” 一ΔP″I )}〕= (K’ /K)
・ (poz−a” )(t−po )/(((D”
)” −d” ) (1−P” )+δ (((D
” )Z −d” )(IP” )l)一(K’ /K
)− (Do”d” )(t−p.)/(((D”
)” −d” )(1−P’ ))・・・(8)となる
。That is, the parameter ratio A/A' when the mobile cooling tank 5 moves by a moving distance Δ2 is expressed by the following equation (8), A/A' =
(K' /K)- (Do"-d") (1-PG
/ ( ((D”−ΔD゜,)!1d!}X (1−
(P" - ΔP"I)} = (K' /K)
・(poz-a”)(t-po)/(((D”
)"-d") (1-P")+δ (((D
” )Z −d” )(IP” )l)1(K'/K
)-(Do”d”)(t-p.)/(((D”
)"-d")(1-P'))...(8).
従って、前記パラメータ比A’ /Aは、移動冷却槽5
の移動には無関係であって仕上げ外径D゜及び実測値か
ら推定された発泡率P゜の関数となる.それにより、前
記(7)式は移動冷却槽5の移動に無関係に成立する.
従って、本実施例装置では、時々刻々と変化する前記パ
ラメータ比A’ /Aをモニタリングし、その時点にお
けるパラメータ比A’ /Aに基づいて設定値を最適に
するようになした。Therefore, the parameter ratio A'/A is equal to
It is unrelated to the movement of , and is a function of the finished outer diameter D° and the foaming rate P° estimated from the actual measurements. As a result, the above equation (7) holds true regardless of the movement of the mobile cooling tank 5. Therefore, in the present embodiment, the parameter ratio A'/A, which changes from moment to moment, is monitored, and the set value is optimized based on the parameter ratio A'/A at that time.
尚、実測値には不可避の誤差が含まれることから、前記
実測値をn回サンプリングしこの時演算したバラメーク
比の値を(A’ /A)= N=1・・・,n)とす
る。更に、前記パラメータ比(A’/A)iの内、最大
値MAX ( (A’ /A)i(i=i・・.n))
及び最小値MIN((A’/A)=, (i=1,・
・・.n)}を除去し前記実測値に係る誤差対策とした
.このように、前記最大値及び最小値を除いたパラメー
タ比をai,・・・am−2とすると、次の(9)式が
求められる。Furthermore, since the actual measured values include unavoidable errors, the actual measured values are sampled n times and the value of the variance ratio calculated at this time is (A' / A) = N = 1..., n). . Furthermore, among the parameter ratios (A'/A)i, the maximum value MAX ((A'/A)i(i=i...n))
and minimum value MIN((A'/A)=, (i=1,・
・・・. n)} was removed as a countermeasure for errors related to the actual measured values. In this way, if the parameter ratios excluding the maximum and minimum values are ai, . . . am-2, the following equation (9) can be obtained.
即ち、実際に設定値を修正する際には、(9)式で得た
平均パラメータ比A’ /Aが先に述べた(6)式に与
えられる。この時、前記各時点におけるパラメータ比(
A’ /A)iを演算する際に用られる(5)式に示す
定数Kは、O≦K≦1の値が用いられる.尚、前記定数
Kの債を、K=0とすれば、従来通りの制御方式となる
.
このように、プロセスのパラメータを時々刻々と正確に
監視しつつ、プロセスへの設定値を適正に修正するため
の処理手順を第4図のフローチャートを用いて以下説明
する。That is, when actually correcting the set value, the average parameter ratio A'/A obtained from equation (9) is given to equation (6) described above. At this time, the parameter ratio (
The constant K shown in equation (5) used when calculating A'/A)i has a value of O≦K≦1. Note that if the constant K is set to 0, the control method will be the same as before. The processing procedure for appropriately correcting the set values for the process while accurately monitoring the process parameters from time to time will be described below with reference to the flowchart of FIG. 4.
先ず、前記パラメータ比(A’ /A)iをサンプリン
グするためのサンプリング開始時間が設定される(S1
)。通常、該サンプリング開始時間はポリエチレン樹脂
の芯線4,被覆時とする。そこで、被yI電線4の仕上
げ寸法D″′いア,及び静電容量C゜,.ア。を実測し
、推定発泡率P″、を介して時刻tにおけるパラメータ
比(A’ /A) .を演算する(S2),当該パラメ
ータ比(A’ /A)の演算は、所定時間毎にn回繰り
返し実行される。First, a sampling start time for sampling the parameter ratio (A'/A)i is set (S1
). Usually, the sampling start time is when the core wire 4 is coated with polyethylene resin. Therefore, the finished dimension D'''a and capacitance C゜,.a of the covered wire 4 are actually measured, and the parameter ratio (A'/A) at time t is determined via the estimated foaming rate P''. (S2), and the calculation of the parameter ratio (A'/A) is repeatedly executed n times at predetermined time intervals.
そして、前記ステップS2において求められたn個のパ
ラメータ比(A’ /A)iから設定値の修正前の平均
パラメータ比(A’/A)bが求められる(S3)。そ
れにより、上記の如くサンプリングされたパラメータ比
(A’ /A),の誤差が軽減される.そこで、前記平
均パラメータ比(TフA)bに基づいて、例えば押出機
3に設定されたスクリュー回転数Nの修正量ΔNが演算
され、該修正量ΔNが元の設定値に正帰還される(S4
)その後、設定値の修正後のプロセス挙動によるパラメ
ータの変化を追跡すべく、パラメータ比(A’/A).
が所定時間T,の間繰り返し演算され(S5)、その時
の平均パラメータ比(A’ /A)aが設定偵修正後の
制御結果による値として算出される(S6)。Then, the average parameter ratio (A'/A)b before the set value is corrected is determined from the n parameter ratios (A'/A)i determined in step S2 (S3). This reduces the error in the sampled parameter ratio (A'/A) as described above. Therefore, based on the average parameter ratio (TfA)b, for example, a correction amount ΔN of the screw rotation speed N set in the extruder 3 is calculated, and the correction amount ΔN is positively fed back to the original setting value. (S4
) Then, in order to track the change in the parameter due to the process behavior after the setting value modification, the parameter ratio (A'/A).
is repeatedly calculated for a predetermined time T (S5), and the average parameter ratio (A'/A)a at that time is calculated as a value based on the control result after setting correction (S6).
続いて、前記修正量ΔNの正帰還による設定値の修正の
効果の有無がステップS7において判断される.即ち、
設定値修正前のパラメータ修正量の絶対値+(A’ /
A) b − tlと修正後のパラメータ修正量の絶対
{](A’ /A) a−1lの値が比較される。この
時、前記修正後のバラメーク修正量に対しては設定オフ
セット値μ。が考慮される。Subsequently, in step S7, it is determined whether or not there is an effect of correcting the set value by positive feedback of the correction amount ΔN. That is,
Absolute value of parameter correction amount before setting value correction + (A' /
A) The value of b - tl and the absolute value of the parameter correction amount after correction {](A'/A) a-1l are compared. At this time, the set offset value μ is set for the amount of variation correction after the correction. is taken into account.
ここで、前記修正前のパラメータ修正量の方が修正後の
ものよりも小さい場合、ノイズ等の影響により設定値を
修正した効果が無かったとみなされ、ステップS8にお
いてサンプリング回数を2n回に増やして前記パラメー
タ比(A’ /A)iが再度サンプリングされる.この
サンプリング結果に基づき算出された平均パラメータ比
(A’ /A),からスクリュー回転数Nの再修正量Δ
N,が求められる(39〜SIO)。ここで、該ΔN,
は前回の修正量ΔNとそれぞれの修正ベクトルの向き、
即ち正負の符号がチェックされる(Sll).そこで各
修正ベクトルの向きが異なっていれば、サンプリング回
数を増やすことによりノイズ等の影響を排除することが
できたと判断し、設定値であるスクリュー回転数Nに再
修正量ΔN,による正帰還量が与えられる(S12).
他方、前記修正ヘクトルが同し向きがあれば、設定値の
修正による効果がなかったと判断し、前記修正量ΔNを
取り消す(Sl3)。Here, if the amount of parameter modification before the modification is smaller than the parameter modification amount after modification, it is considered that there was no effect of modifying the set value due to the influence of noise, etc., and the number of samplings is increased to 2n times in step S8. The parameter ratio (A'/A)i is sampled again. From the average parameter ratio (A'/A) calculated based on this sampling result, the re-correction amount Δ of the screw rotation speed N is calculated.
N, is obtained (39-SIO). Here, the ΔN,
is the previous correction amount ΔN and the direction of each correction vector,
That is, the positive and negative signs are checked (Sll). Therefore, if the direction of each correction vector is different, it is determined that the influence of noise etc. can be eliminated by increasing the number of samplings, and the positive feedback amount is obtained by adding the re-correction amount ΔN to the screw rotation speed N, which is the set value. is given (S12).
On the other hand, if the corrected hectares are in the same direction, it is determined that the setting value correction has no effect, and the correction amount ΔN is canceled (Sl3).
ところで、ステノプS7においてステソプS4で設定偵
を修正したことに効果があったと判断されると、前記ス
テップS4と同様にスクリュー回転数Nに修正量ΔNの
正帰還量が続行して与えられる(Sl/I)。By the way, when it is determined in step S7 that the correction of the setting value in step S4 was effective, a positive feedback amount of correction amount ΔN is continuously given to the screw rotation speed N as in step S4 (Sl /I).
このように、時々刻々のパラメータAの変化が正確に把
握され、それに基づいて操作量の設定値が適正に修正さ
れる。In this way, the moment-by-moment change in parameter A is accurately grasped, and the set value of the manipulated variable is appropriately corrected based on it.
ここで、前記パラメータAが正確に把握され適正に修正
されているので、ポリエチレン樹脂の目標発泡率P0と
実測による発泡率P゜,が一致すれば、上記した白)式
において実測された被覆電線4の仕上げ外径D゜い,l
は目標仕上げ外径D0と一致することになる.
ただし、この時前記ポリエチレン樹脂の加熱温度θは適
当な温度に設定されていなければならない。なぜならば
、前記加熱温度θが高すぎると、ポリエチレン樹脂は過
発泡となり、移動冷却槽5の移動による制御が不可能に
なる。又、当該ポリエチレン樹脂を冷却するには長時間
を要し、安定した品質の被覆電線4の製造の妨げとなる
からである。そして、前記加熱温度θが適切な温度に設
定されていることにより、前記パラメータ八の特にポリ
エチレン樹脂の物性値に係るパラメータが固有の値とな
る
そこで、本実施例装置では、前記ポリエチレン樹脂の加
熱温度θを適当な温度に精度よく設定するために、各時
点において推定された発泡率P゜に基づいてやや安全サ
イドの低目から適正温度に修正する処理ステップを具備
してなっている。しかも、本実施例装置は、電線被覆設
WI1が立上げ途中であれば、被覆電線4の歩留りを向
上させるため、前記立上げ途中の各時点において前記発
泡率P@,を同定するようになしている。このような状
態においては、前記移動冷却槽5は当初の位宣にあって
、未だ制御されるに至っていない状態にある.
上記したようなポリエチレン樹脂の加熱温度θを修正す
る為の手順を第5図に示す.ここで、前記加熱温度θの
制御は、応答遅れの最も小さな、クロスへンド3aに配
設されたヒータH1を用いて行われる.
前記加熱温度θは、目標発泡率P0に対する推定発泡率
P″,の偏差P” −P0に応じて修正される。即ち
、前記加熱温度θは、該偏差P゜−P。に関して設定さ
れた閾値δ1及び閾値δク(ただし、δ1くδ2)と、
ステップS20及びS24において比較され、前記偏差
P”tPoが前記それぞれの闇値の間にあれば、即ち、
Po一δ2≦Pa,≦P0+δ1
であれば、前記加熱温度θは適正であると判断され、前
記クロスヘッド3aの温度は変更されず、その時の設定
温度がそのまま持続される(32B)一方、
P”c<Pa−δ,
の場合にはクロスヘッド3aの設定温度が低いと判断さ
れ、設定温度が次の(1 0)式に基づいて、修正量Δ
θだけ高く修正して設定される(S21〜S23)。Here, since the parameter A is accurately grasped and appropriately corrected, if the target foaming rate P0 of the polyethylene resin and the actually measured foaming rate P゜, match, the actually measured covered wire Finished outer diameter of 4 D゜゜, l
will match the target finished outer diameter D0. However, at this time, the heating temperature θ of the polyethylene resin must be set to an appropriate temperature. This is because, if the heating temperature θ is too high, the polyethylene resin will over-foam, making control by movement of the mobile cooling tank 5 impossible. Furthermore, it takes a long time to cool the polyethylene resin, which hinders the production of coated wires 4 of stable quality. By setting the heating temperature θ to an appropriate temperature, the parameter 8, especially the parameter related to the physical property value of the polyethylene resin, becomes a unique value. In order to accurately set the temperature θ to an appropriate temperature, a processing step is provided to correct the temperature from a lower value on the safe side to an appropriate temperature based on the foaming rate P° estimated at each time point. Moreover, in the apparatus of this embodiment, when the wire sheathing WI1 is in the middle of being started up, the foaming rate P@, is identified at each point in time during the start-up in order to improve the yield of the covered wire 4. ing. In this state, the mobile cooling tank 5 is in its original position and has not yet been controlled. Figure 5 shows the procedure for correcting the heating temperature θ of polyethylene resin as described above. Here, the heating temperature θ is controlled using the heater H1 disposed at the crosshead 3a, which has the smallest response delay. The heating temperature θ is corrected according to the deviation P'' - P0 of the estimated foaming rate P'' from the target foaming rate P0. That is, the heating temperature θ is equal to the deviation P°-P. Threshold value δ1 and threshold value δk (however, δ1 minus δ2) set for
are compared in steps S20 and S24, and if the deviation P''tPo is between the respective darkness values, i.e.
If Po-δ2≦Pa,≦P0+δ1, the heating temperature θ is determined to be appropriate, and the temperature of the crosshead 3a is not changed and the set temperature at that time is maintained (32B), while P "c<Pa-δ," it is determined that the set temperature of the crosshead 3a is low, and the set temperature is adjusted by the correction amount Δ based on the following equation (10).
The value is corrected and set higher by θ (S21 to S23).
Δθ一μ直ω−I(p0−p” .)・・・(10)こ
こで、μ1はゲインである。又、ωは温度に対する発泡
率の感度であって、目標加熱温度θ。における感度ωを
次式に定義する。Δθ - μ direct ω-I (p0-p”.) (10) Here, μ1 is the gain. Also, ω is the sensitivity of the foaming rate to temperature, and the sensitivity at the target heating temperature θ. ω is defined as the following equation.
他方、P″,〉P0+δ寡の場合には、ポリエチレン樹
脂が過発泡の危険性が大であると判断され、設定加熱温
度は次の(11)式に基づいて可及的速やかに修正され
る(325〜S27)。On the other hand, if P″,>P0+δ is small, it is determined that there is a high risk of over-foaming of the polyethylene resin, and the set heating temperature is corrected as soon as possible based on the following equation (11). (325-S27).
Δθ一μ2ω−’ (P’ −P.)−(1 1)尚
、当然のことながら、前記設定加熱温度を修正する処理
手順においては、1Δθ1≦θ.18を制約とするリミ
ソタ(S22,S26)が付与されている。又、上記し
たそれぞれの固有の値δ,,δ2μ1,μ2,ωは、予
め演算され前記制御装置2のメモリ(図外)にテーブル
として格納されている.
上記したような電線被覆設Ol1の制1n装置2を用い
て、被覆電線4の仕上げ外径D.静電容量Cを制12i
シた結果を第6図のグラフに示す.それによると、引取
機9の引取速度Vが定常の引取速度v0に増達されるま
での当該設備立上げ時においても、前記パラメータAの
変化がモニタリングされ、パラメータ比A’ /Aに基
づいて押出機3のスクリュー回転数Nが修正されたこと
が観察される。この時、同時にポリエチレン樹脂の加熱
温度θも通正温度に調整されている。Δθ−μ2ω−′ (P′ −P.)−(1 1) As a matter of course, in the processing procedure for correcting the set heating temperature, 1Δθ1≦θ. Limits (S22, S26) with a constraint of 18 are given. Further, the above-mentioned unique values δ,, δ2μ1, μ2, ω are calculated in advance and stored as a table in the memory (not shown) of the control device 2. The finished outer diameter D of the coated wire 4 is determined by using the control device 2 for wire coating installation Ol1 as described above. Control capacitance C12i
The results are shown in the graph in Figure 6. According to this, the change in the parameter A is monitored even when the equipment is started up until the take-up speed V of the take-off machine 9 is increased to the steady take-up speed v0, and the change in the parameter A is monitored based on the parameter ratio A'/A. It is observed that the screw rotation speed N of the extruder 3 has been modified. At this time, the heating temperature θ of the polyethylene resin is also adjusted to the normal temperature.
それにより、被覆電線4の仕上げ外径D及び静電容景C
は、当該設備が定常状態に達した時点でそれぞれの目標
値D0,C.に対し許容範囲内のオンゲージの値に至る
。その為、従来のように、設備が定常状態に達した時に
も仕上げ外径D及び静電容量Cがオンゲージの値に達し
ていないといった不都合がない.
そして、本実施例装置は立上げ時の応答性も優れている
ことから、該立上げ時に引取機9を増達させることが可
能で、立上げ時間を短縮することができる。その結果、
前記被覆電線4の歩留りが向上する。As a result, the finished outer diameter D and electrostatic capacity C of the covered wire 4 are determined.
are the respective target values D0 and C. when the equipment reaches a steady state. The on-gauge value is within the permissible range. Therefore, unlike conventional systems, there is no problem that even when the equipment reaches a steady state, the finished outer diameter D and capacitance C do not reach the on-gauge values. Since the apparatus of this embodiment also has excellent responsiveness during start-up, it is possible to increase the number of take-up machines 9 at the time of start-up, and the start-up time can be shortened. the result,
The yield of the covered electric wire 4 is improved.
又、前記パラメータAの変化は、定期的に監視されてい
ることから、定常の設備稼働時においても、前記仕上げ
外径D及び静電容量Cが高精度に管理されることはいう
までもない。Furthermore, since changes in the parameter A are regularly monitored, it goes without saying that the finished outer diameter D and capacitance C can be managed with high precision even during regular equipment operation. .
本発明は、上記したように、発泡状の合成樹脂よりなる
絶縁体組成物を押出機に供給し、該押出機に連続的に供
給される金属線上に前記合成樹脂の発泡温度以上で押出
し被覆した後冷却器により冷却固化し、前記絶縁体組成
物の外径及び静電容量を所定値に制御する金属線被覆設
備の制御装置において、前記絶縁体組成物の物性値及び
前記設備の応答物性に係るパラメータの変化をその時の
絶縁体組成物の外径及び静電容量の検出値から演算し監
視するパラメータモニタリング手段と、該パラメータモ
ニタリング手段により監視されたパラメータの変化に基
づいて前記設備の操作量の設定値を修正する設定イ直修
正手段と、前記絶縁体組成物の外径及び静電容量の検出
値に応じて前記絶縁体組成物の温度を加熱制御する樹脂
温度制御手段とを具備してなることを特徴とする金属線
被覆設備の制御装置であるから、プロセスパラメータの
変化を、制御目標となる検出値に基づいて実時間に把握
し、当該設備の操作量を最適に修正することができるの
で、定常時は勿論のこと、設備立上げ時においてもその
時のプロセス挙動に追従することができる.それにより
、当該設備の立上げ直後、直ちに前記検出値がオンゲー
ジとなる。その結果、歩留りが向上する。As described above, the present invention supplies an insulating composition made of a foamed synthetic resin to an extruder, and extrudes and coats the metal wire continuously supplied to the extruder at a temperature higher than the foaming temperature of the synthetic resin. In a control device for metal wire coating equipment, which controls the outer diameter and capacitance of the insulator composition to predetermined values, the insulator composition is then cooled and solidified in a cooler, and the physical property values of the insulator composition and the response physical properties of the equipment are controlled. parameter monitoring means for calculating and monitoring changes in parameters related to the outer diameter and capacitance of the insulator composition at that time from detected values of the outer diameter and capacitance of the insulator composition; and operating the equipment based on changes in the parameters monitored by the parameter monitoring means. A setting direct correction means for correcting a set value of the amount, and a resin temperature control means for heating and controlling the temperature of the insulator composition according to the detected value of the outer diameter and capacitance of the insulator composition. Since this is a control device for metal wire coating equipment, it can grasp changes in process parameters in real time based on detected values that serve as control targets, and optimally correct the operating amount of the equipment. Therefore, it is possible to follow the process behavior not only during normal operation but also when starting up the equipment. As a result, the detected value becomes on-gauge immediately after the equipment is started up. As a result, yield is improved.
第1図は本発明の一実施例に係る電線被覆設備を示す構
成図、第2図は同it線被覆設備の制御装置による制御
系統を示すブロック線図、第3図はパラメータ修正量に
基づいて押出機のスクリュー回転数をフィードバック制
御した制御例を示すブロック線図、第4図は前記制御装
置のパラメータモニタリング手段による処理手順を示す
フローチャート、第5図は前記制御装置の樹脂温度制御
手段による処理手順を示すグラフ、第6図は同電線被覆
設備の操作因子及び制御因子の挙動を示すグラフ、第7
図は本発明の背景の一例となる従来の電線被覆設備の操
作因子及び制御因子の挙動を示すグラフである。
〔符号の説明〕
1・・・電線被覆設備
3・・・押出機
4・・・被覆電線
6・・・水冷槽
8・・・外径メーク
13・・・計電装装置
2・・・制御装置
3a・・・クロスヘッド
5・・・移動冷却槽
7・・・静電容量メータ
9・・・引取機Fig. 1 is a block diagram showing a wire coating equipment according to an embodiment of the present invention, Fig. 2 is a block diagram showing a control system by a control device of the same IT line coating equipment, and Fig. 3 is a block diagram showing a control system based on the amount of parameter correction. Fig. 4 is a flowchart showing a processing procedure by the parameter monitoring means of the control device, and Fig. 5 is a block diagram showing a control example in which the screw rotation speed of the extruder is feedback controlled. A graph showing the processing procedure, Fig. 6 is a graph showing the behavior of operating factors and control factors of the wire coating equipment, Fig. 7 is a graph showing the behavior of operating factors and control factors of the wire coating equipment.
The figure is a graph showing the behavior of operating factors and control factors of conventional wire coating equipment, which is an example of the background of the present invention. [Explanation of symbols] 1...Wire coating equipment 3...Extruder 4...Coated wire 6...Water cooling tank 8...Outer diameter make 13...Meter and electrical equipment 2...Control device 3a... Crosshead 5... Mobile cooling tank 7... Capacitance meter 9... Taking machine
Claims (1)
に供給し、該押出機に連続的に供給される金属線上に前
記合成樹脂の発泡温度以上で押出し被覆した後冷却器に
より冷却固化し、前記絶縁体組成物の外径及び静電容量
を所定値に制御する金属線被覆設備の制御装置において
、 前記絶縁体組成物の物性値及び前記設備の応答特性に係
るパラメータの変化をその時の絶縁体組成物の外径及び
静電容量の検出値から演算し監視するパラメータモニタ
リング手段と、 該パラメータモニタリング手段により監視されたパラメ
ータの変化に基づいて前記設備の操作量の設定値を修正
する設定値修正手段前記絶縁体組成物の外径及び静電容
量の検出値に応じて前記絶縁体組成物の温度を加熱制御
する樹脂温度制御手段とを具備してなることを特徴とす
る金属線被覆設備の制御装置。(1) An insulating composition made of a foamed synthetic resin is supplied to an extruder, extruded and coated on a metal wire that is continuously supplied to the extruder at a temperature higher than the foaming temperature of the synthetic resin, and then cooled by a cooler. In a control device for metal wire coating equipment that solidifies and controls the outer diameter and capacitance of the insulator composition to predetermined values, A parameter monitoring means that calculates and monitors the detected values of the outer diameter and capacitance of the insulator composition at that time, and corrects the set value of the operation amount of the equipment based on the change in the parameter monitored by the parameter monitoring means. and resin temperature control means for heating and controlling the temperature of the insulator composition according to the detected values of the outer diameter and capacitance of the insulator composition. Control device for wire coating equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011145A JPH03216920A (en) | 1990-01-19 | 1990-01-19 | Control device for metallic wire coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011145A JPH03216920A (en) | 1990-01-19 | 1990-01-19 | Control device for metallic wire coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03216920A true JPH03216920A (en) | 1991-09-24 |
Family
ID=11769856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011145A Pending JPH03216920A (en) | 1990-01-19 | 1990-01-19 | Control device for metallic wire coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03216920A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5494624A (en) * | 1993-06-02 | 1996-02-27 | Kabushiki Kaisha Kobe Seiko Sho | Control system and method for wire insulating line |
| JP2009103996A (en) * | 2007-10-24 | 2009-05-14 | Sumitomo Electric Ind Ltd | Optical cable manufacturing method and manufacturing apparatus |
-
1990
- 1990-01-19 JP JP2011145A patent/JPH03216920A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5494624A (en) * | 1993-06-02 | 1996-02-27 | Kabushiki Kaisha Kobe Seiko Sho | Control system and method for wire insulating line |
| JP2009103996A (en) * | 2007-10-24 | 2009-05-14 | Sumitomo Electric Ind Ltd | Optical cable manufacturing method and manufacturing apparatus |
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