JPH0321943Y2 - - Google Patents
Info
- Publication number
- JPH0321943Y2 JPH0321943Y2 JP1986054976U JP5497686U JPH0321943Y2 JP H0321943 Y2 JPH0321943 Y2 JP H0321943Y2 JP 1986054976 U JP1986054976 U JP 1986054976U JP 5497686 U JP5497686 U JP 5497686U JP H0321943 Y2 JPH0321943 Y2 JP H0321943Y2
- Authority
- JP
- Japan
- Prior art keywords
- recess
- cavity
- runner
- gate
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は射出成形用金型に関し、より詳しくは
サブマリンゲートに特徴を有する射出成形用金型
に関する。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to an injection mold, and more particularly to an injection mold having a submarine gate feature.
(従来技術)
サブマリンゲートは、成形品の突出しに際して
自動的に切断することができるため全自動成形に
適しており、またゲート跡を小さくでき、かつ場
合によつては環状成形品の内側にゲートをつける
ことをできるめ、射出成形用金型には広く採用さ
れている。(Prior technology) Submarine gates are suitable for fully automatic molding because they can be cut automatically when the molded product is ejected, and gate marks can be reduced, and in some cases, the gate can be placed inside the annular molded product. It is widely used in injection molds because it can attach
この種のサブマリンゲートは、一般に「プラス
チツク成形加工入門」(日刊工業新聞社刊)の第
92,93頁に示されているように、固定型もしくは
可動型に成形品の壁面に達するようなゲート部を
貫通させるか、または、型に貫通したゲート部を
ピンに設けた2次ランナを介してキヤビテイに連
通させるように構成される。 This type of submarine gate is generally described in "Introduction to Plastic Molding Processing" (published by Nikkan Kogyo Shimbun).
As shown on pages 92 and 93, either a fixed or movable mold is provided with a gate that reaches the wall of the molded product, or a secondary runner is provided with a pin that has a gate that penetrates the mold. and is configured to communicate with the cavity through the cavity.
このため、この種の金型は上記した利点を有す
る反面、分割面にゲート部を有する通常の金型に
比べて製作が厄介でコストが嵩むといつた問題を
有している。 Therefore, although this type of mold has the above-mentioned advantages, it also has the problem that it is more difficult to manufacture and more expensive than a normal mold having a gate portion on the dividing surface.
(目的)
本考案はかかる問題に鑑みてなされたものであ
つて、その目的とするところは、製作が容易で、
しかもゲート跡の処理をほとんど必要とすること
のない新たな射出成形用金型を提供することにあ
る。(Purpose) The present invention was created in view of the above problem, and its purpose is to be easy to manufacture,
Moreover, it is an object of the present invention to provide a new injection mold that hardly requires treatment of gate marks.
(目的を達成するための手段)
すなわち本考案はかかる目的を達成するため
に、可動型の接合面にランナとキヤビテイとを連
通させる凹部を形成するとともに、この凹部のキ
ヤビテイ寄りの部分の両側に凹部より小径の嵌合
凹部を形成して、嵌合凹部に、頂部が接合面と同
一面をなしかつランナ側の外周面が円弧状をなす
埋込み部材を凹部を跨ぐようにして埋込み固定
し、ランナとキヤビテイとの間に凹部と埋込み部
材とによつてランナ口が大きくキヤビテイ口が小
さなサブマリンゲートを形成するようにしたもの
である。(Means for Achieving the Object) In other words, in order to achieve the object, the present invention forms a recess in the joint surface of the movable mold that communicates the runner and the cavity, and a recess on both sides of the part of the recess closer to the cavity. forming a fitting recess with a smaller diameter than the recess, and embedding and fixing in the fitting recess an embedded member whose top portion is flush with the joint surface and whose outer peripheral surface on the runner side is arcuate so as to straddle the recess; A submarine gate with a large runner opening and a small cavity opening is formed between the runner and the cavity by the recess and the embedded member.
(実施例)
そこで以下に本考案の詳細を図示した実施例に
基づいて説明する。(Example) The details of the present invention will be explained below based on the illustrated example.
第1図は本考案の一実施例を示したもので、射
出成形機の図示しない固定側ダイプレートに取付
けられた固定型1には、その分割面PLにスプー
ル3に連通したランナ4とキヤビテイ2とが平坦
面5を介して分離形成されている。 Fig. 1 shows an embodiment of the present invention, in which a fixed mold 1 attached to a fixed die plate (not shown) of an injection molding machine has a runner 4 and a cavity connected to a spool 3 on its dividing surface PL. 2 are formed separately through a flat surface 5.
他方、射出成形機の図示しない可動側ダイプレ
ートに取付けられて固定型1と対向する可動型6
には、その分割面PLにキヤビテイ7とランナ部
8が固定型1上のそれらと相対応するように凹設
され、またこのキヤビテイ7とランナ部8との間
には、サブマリンゲートを構成する筒状の凹部9
が適宜の巾をもつて凹設されている。この凹部9
は、第3図に示したように、キヤビテイ7とラン
ナ部8を分離する境界線aを軸として、分割面
PLから断面ほぼ半円形状に穿設したものとして
形成されていて、この凹部9の一側端はランナ部
8に、他端側は鋭いエツジ部2eを介してキヤビ
テイ7に連通している。 On the other hand, a movable mold 6 is attached to a movable die plate (not shown) of the injection molding machine and faces the fixed mold 1.
A cavity 7 and a runner part 8 are recessed in the dividing surface PL so as to correspond to those on the fixed mold 1, and a submarine gate is formed between the cavity 7 and the runner part 8. Cylindrical recess 9
is recessed with an appropriate width. This recess 9
As shown in FIG. 3, the dividing plane
The concave portion 9 is formed as a substantially semicircular cross-section drilled from the PL, and one end of the recess 9 communicates with the runner portion 8, and the other end communicates with the cavity 7 via a sharp edge portion 2e.
またこの凹部9の両側には、境界線aよりキヤ
ビテイ7に寄つた部分に凹部9より小径の断面半
円形をなす取付け凹部10,10が凹設されてい
て、ここには、これとほぼ等しい断面を有する半
円柱体11がその平らな頂面を可動型6の上面と
同じ平面になるように、かつ筒型凹部9をまたぐ
ようにして嵌合された上、ボルト12,12もし
くは溶接等によつて一体的に取付けられている。 Further, on both sides of this recess 9, mounting recesses 10, 10 having a semicircular cross section with a diameter smaller than that of the recess 9 are recessed in a portion closer to the cavity 7 than the boundary line a. A semi-cylindrical body 11 having a cross section is fitted so that its flat top surface is on the same plane as the upper surface of the movable mold 6 and straddles the cylindrical recess 9, and then bolts 12, 12 or welding, etc. It is integrally installed by.
したがつて、このように筒型凹部9と半円柱体
11とにより形成されたゲートは、第3図bに見
られるように、筒型凹部9のキヤビテイ7側に偏
した一部を半円柱体11により埋め立てて、ラン
ナ口14が大きく、キヤビテイ口13が小さなゲ
ートとして断面ほぼ「マガ玉」状に形成され、さ
らに半円柱体11の外周面11aは、両金型1,
6を衝合わせた状態において固定型1のキヤビテ
イ内円弧面2aと連続して材料の誘導路を構成
し、また筒状凹部9とキヤビテイ7との接点には
応力集中を生じさせるための鋭いエツジ2bが形
成される。 Therefore, in the gate formed by the cylindrical recess 9 and the semi-cylindrical body 11, as shown in FIG. The runner opening 14 is large, the cavity opening 13 is a small gate, and the cross section is shaped like a "Magadama ball".
When the cylindrical recess 9 and the cavity 7 meet, a material guiding path is formed continuously with the circular arc surface 2a inside the cavity of the fixed mold 1, and a sharp edge is provided at the contact point between the cylindrical recess 9 and the cavity 7 to cause stress concentration. 2b is formed.
なお、図中符号15はランナRのスプール3側
を突上げる突出しピン、16は成形品Wを突上げ
る突出しピンをそれぞれ示している。 In the figure, reference numeral 15 indicates a protruding pin that protrudes the spool 3 side of the runner R, and 16 indicates a protruding pin that protrudes the molded product W.
したがつて、いまこのように構成された固定型
1と可動型6を接合し、溶融した樹脂材をスプー
ル3からランナ4に送り込むと、樹脂材は広いラ
ンナ口14から円筒凹部9内に入り、さらに半円
柱体11の外周面11aに案内されて狭いキヤビ
テイ口13からキヤビテイ2内に流入する。 Therefore, when the fixed mold 1 and the movable mold 6 configured in this way are joined together and the molten resin material is fed from the spool 3 to the runner 4, the resin material enters the cylindrical recess 9 through the wide runner opening 14. , further guided by the outer circumferential surface 11a of the semi-cylindrical body 11, and flows into the cavity 2 through the narrow cavity opening 13.
このようにしてランナ4、ゲート部及びキヤビ
テイ2内に樹脂材が充填されると、つぎに可動型
6は固定型1より離間され、これに伴つて各突出
しピン15,16はランナRと成形品Wを可動型
6から離型させる(第2図)。そしてこの際、突
出しピン15によつてスプール3側が突上げられ
たランナRは、半円柱体11支点としてその外周
面11aに案内されながら図中時計方向に回動
し、他方、突出しピン15により押上げられた成
形品Wはそのまま上方へ押上げられる。このた
め、成形品Wと一体となつているランナRには、
キヤビテイ口13の部分において引張り力と剪断
力が作用し、これがランナ8とキヤビテイ7との
間のエツジ2b部分に応力集中として作用し、こ
の結果、両者はこの部分において後処理を必要と
しない程度に鋭く切断される。 When the runner 4, the gate part, and the cavity 2 are filled with the resin material in this way, the movable mold 6 is separated from the fixed mold 1, and each of the protruding pins 15 and 16 is molded with the runner R. The product W is released from the movable mold 6 (FIG. 2). At this time, the runner R whose spool 3 side is pushed up by the ejecting pin 15 rotates clockwise in the figure while being guided by the outer peripheral surface 11a of the semi-cylindrical body 11 as a fulcrum. The molded product W that has been pushed up is pushed upward as it is. For this reason, the runner R that is integrated with the molded product W has
Tensile force and shearing force act at the cavity opening 13, and this acts as a stress concentration at the edge 2b between the runner 8 and the cavity 7, and as a result, both are reduced to the extent that no post-treatment is required in this area. cut sharply.
なお上述した実施例は、キヤビテイ7側に偏し
て設けた半円柱体11により筒状凹部9の一部を
埋め込んでサブマリンゲートを構成するようにし
たものであるが、第4図に示したように成形品上
のゲート部gを接合面PLより大きく離して設け
るようにしたものにおいては、キヤビテイ17と
ランナ18との間にゲート部gに達するような凹
部19を設けるとともに、この凹部19に断面が
ほぼ四半円形状の柱体21を埋め込んで、キヤビ
テイ口23が狭く、ランナ口24が大きくなるよ
うなサブマリンゲートを構成するようにすること
もできる。 In the embodiment described above, a part of the cylindrical recess 9 is filled with a semi-cylindrical body 11 provided biased toward the cavity 7 side to form a submarine gate. In the case where the gate part g on the molded product is provided far away from the joint surface PL, a recess 19 is provided between the cavity 17 and the runner 18 to reach the gate part g, and this recess 19 It is also possible to configure a submarine gate in which the cavity opening 23 is narrow and the runner opening 24 is large by embedding a column 21 having a substantially quarter-circular cross section.
(効果)
以上述べたように本考案によれば、可動型の接
合面にキヤビテイとランナを接続する凹部を設
け、ここに頂面が接合面と同一平面となるような
部材をキヤビテイ側に偏らせて埋め込むことによ
りサブマリンゲートとなしたので、この種のサブ
マリンゲートを、接合面に凹設した凹部と、この
凹部を跨ぐようにして固定した嵌込み部材とによ
つて容易に成形することができるばかりでなく、
長期の使用によつてゲート口が変形したり劣化し
たような場合でも、嵌込み部材を単に交換するだ
けで簡単に修理、修正することができる。しか
も、この嵌込み部材を凹部のキヤビテイ寄りの部
分に設けたので、離型の際には、この部材を支点
としてランナを僅かに押上げるだけで、成形品と
の間に大きなズレを生じさせかつキヤビテイとの
接合部に応力集中を生じさせつつ、後処理を必要
とすることのない程度にランナを成形品から容易
かつ確実に切離すことができる。(Effects) As described above, according to the present invention, a recess is provided in the joint surface of the movable mold to connect the cavity and the runner, and a member whose top surface is flush with the joint surface is biased toward the cavity. This type of submarine gate can be easily formed by using a recess formed in the joint surface and a fitting member fixed so as to straddle this recess. Not only can you do it, but
Even if the gate opening becomes deformed or deteriorated due to long-term use, it can be easily repaired or corrected by simply replacing the fitting member. Moreover, since this fitting member is provided in the part of the recess near the cavity, when releasing the mold, simply pushing up the runner slightly using this member as a fulcrum will cause a large misalignment between the molded product and the molded product. In addition, the runner can be easily and reliably separated from the molded product to the extent that no post-processing is required while causing stress concentration at the joint with the cavity.
第1,2図は成型、離型の各動作状態をもつて
示した本考案の一実施例をなす装置の断面図、第
3図は同上装置の要部を拡大して示したもので、
同図aはその断面図、同図bはその上面図、第4
図は本考案の他の実施例を示す装置の断面図であ
る。
1……固定型、2……キヤビテイ、3……ラン
ナ、6……可動型、7,17……キヤビテイ、
8,18……ランナ部、9,19……凹部、1
1,21……半円柱体、15,16……突出しピ
ン。
Figures 1 and 2 are cross-sectional views of an apparatus constituting an embodiment of the present invention, showing the operating states of molding and mold release, and Figure 3 is an enlarged view of the main parts of the same apparatus.
Figure a is its cross-sectional view, figure b is its top view, and
The figure is a sectional view of a device showing another embodiment of the present invention. 1... Fixed type, 2... Cavity, 3... Runner, 6... Movable type, 7, 17... Cavity,
8, 18...Runner part, 9, 19...Recessed part, 1
1, 21...Semi-cylindrical body, 15, 16...Protruding pin.
Claims (1)
通させる凹部を形成するとともに、該凹部のキヤ
ビテイ寄りの部分の両側に上記凹部より小径の嵌
合凹部を形成して、該嵌合凹部に、頂部が接合面
と同一面をなしかつランナ側の外周面が円弧状を
なす埋込み部材を上記凹部を跨ぐようにして埋込
み固定し、上記ランナと上記キヤビテイとの間に
上記凹部と上記埋込み部材とによつてランナ口が
大きくキヤビテイ口が小さなサブマリンゲートを
形成したことを特徴とする射出成形用金型。 A recess for communicating the runner and the cavity is formed in the joint surface of the movable mold, and fitting recesses having a smaller diameter than the recess are formed on both sides of the portion of the recess closer to the cavity, and a top portion is formed in the fitting recess. An embedded member whose outer peripheral surface on the runner side is flush with the joint surface and whose outer peripheral surface on the runner side is arcuate is embedded and fixed so as to straddle the recess, and between the runner and the cavity, the recess and the embedded member are fixed. An injection mold characterized by a large runner opening and a small cavity opening forming a submarine gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986054976U JPH0321943Y2 (en) | 1986-04-12 | 1986-04-12 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986054976U JPH0321943Y2 (en) | 1986-04-12 | 1986-04-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62166018U JPS62166018U (en) | 1987-10-21 |
| JPH0321943Y2 true JPH0321943Y2 (en) | 1991-05-14 |
Family
ID=30882460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1986054976U Expired JPH0321943Y2 (en) | 1986-04-12 | 1986-04-12 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0321943Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0732019Y2 (en) * | 1990-01-24 | 1995-07-26 | 三菱マテリアル株式会社 | Injection mold |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5998826A (en) * | 1982-11-29 | 1984-06-07 | Nippon Plast Co Ltd | Method and mold for simultaneous multiple injection molding of products similar in shape |
-
1986
- 1986-04-12 JP JP1986054976U patent/JPH0321943Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62166018U (en) | 1987-10-21 |
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