JPH03219912A - Method for surface-patterning inorganic plate - Google Patents
Method for surface-patterning inorganic plateInfo
- Publication number
- JPH03219912A JPH03219912A JP1561790A JP1561790A JPH03219912A JP H03219912 A JPH03219912 A JP H03219912A JP 1561790 A JP1561790 A JP 1561790A JP 1561790 A JP1561790 A JP 1561790A JP H03219912 A JPH03219912 A JP H03219912A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- pattern
- slurry
- inorganic plate
- aluminum powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000000059 patterning Methods 0.000 title claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 11
- 238000005266 casting Methods 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 10
- 239000004568 cement Substances 0.000 abstract description 7
- 239000000203 mixture Substances 0.000 abstract description 5
- 239000012778 molding material Substances 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 abstract description 2
- 239000000920 calcium hydroxide Substances 0.000 abstract description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 239000011148 porous material Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明は、無機質板の表面模様付方法に関するもので
ある。さらに詳しくは、この発明は、表面大模様の形成
が容易で、建築材等として有用な無機質板の表面模様付
方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for patterning the surface of an inorganic board. More specifically, the present invention relates to a method for patterning the surface of an inorganic board, which can easily form a large pattern on the surface and is useful as a building material.
(従来の技術)
従来より、ポルトランドセメント等のセメント成分に珪
石やフライアッシュ等の充填材を配合したスラリーから
注型成形したセメント系無機質板が知られており、建築
用コンクリートパネルとしての使用拡大が期待されてい
る。(Conventional technology) Cement-based inorganic boards have been known that are cast-molded from a slurry made of cement components such as Portland cement mixed with fillers such as silica stone and fly ash, and their use as concrete panels for construction is expanding. is expected.
このような無機質板については、表面意匠性の向上の観
点から、切削加工によってその表面に模様形成する方法
とともに、大模様を形成することが試みられてきている
。この大模様の形成には、模様型表面に消泡剤を塗布し
ておく方法が知られてもいる。For such inorganic plates, from the viewpoint of improving the surface design, attempts have been made to form patterns on the surface by cutting as well as to form large patterns. A known method for forming this large pattern is to apply an antifoaming agent to the surface of the pattern.
(発明が解決しようとする課題)
しかしながら、このような従来の模様型表面への消泡剤
の塗布による型近傍の気泡の消泡と、これによる大模様
の形成方法は、気泡が無機質板の内部にも残存する気泡
コンクリート板などの場合には有効であるが、気泡混入
量の少ない通常のコンクリート系無機質板にはあまり有
効な方法ではなかった。(Problem to be Solved by the Invention) However, in this conventional method of defoaming the air bubbles near the mold by applying an antifoaming agent to the surface of the pattern mold and forming a large pattern using this method, it is difficult to prevent the air bubbles from forming on the inorganic plate. Although this method is effective in cases such as aerated concrete plates that have residual air bubbles inside, it has not been very effective for ordinary concrete-based inorganic plates with a small amount of air bubbles mixed in.
このため、通常の無機質板の場合にも大模様の形成が容
易で、しか゛もその模様の美観性も良好な新しい模様付
方法の実現が望まれていた。For this reason, it has been desired to realize a new patterning method that can easily form large patterns even on ordinary inorganic plates, and which also provides good aesthetic appearance.
この発明は、以上の通りの事情に鑑みてなされたもので
あり、従来の大模様形成の方法の欠点を改善し、気泡混
入の少ない通常の無機質板においても容易に表面大模様
を形成することのできる方法を提供するこを目的として
いる。This invention was made in view of the above circumstances, and aims to improve the shortcomings of the conventional method of forming large patterns, and to easily form large patterns on the surface even on ordinary inorganic boards with few air bubbles. The purpose is to provide a method for doing so.
(課題を解決するための手段)
この発明は、上記の課題を解決するものとして、模様型
表面にアルミニウム粉を散布し、次いでスラリーを注型
成形することを特徴とする無機質板の表面模様付方法を
提供する。(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides surface patterning of an inorganic board, characterized in that aluminum powder is sprinkled on the pattern surface, and then slurry is cast-molded. provide a method.
(作 用)
この発明の方法においては、模様型の表面にアルミニウ
ム粉を散布してスラリーを注型するなめ、散布したアル
ミニウム粉と、スラリーとして注入した成形材料中のセ
メントの水酸化カルシウムCa (OH) 2とが反応
して型表面に水素ガスが発生する。(Function) In the method of the present invention, aluminum powder is sprinkled on the surface of a pattern mold and a slurry is poured into the mold. OH) 2 reacts with hydrogen gas to be generated on the mold surface.
この水素ガスの発生により、模様型表面には穴が生じ、
この穴が模様となる。表面の模様穴は、アルミニウム粉
の散布法、粒子の大きさ、スラリー中のセメントの配合
量等によって変化させることができる。たとえばアルミ
ニウム粉のランダムな散布によって、意匠性の良好なラ
ンダム穴模様を容易に形成することができる。Due to the generation of hydrogen gas, holes are formed on the pattern surface,
This hole becomes the pattern. The pattern of holes on the surface can be changed depending on the method of dispersing the aluminum powder, the size of the particles, the amount of cement mixed in the slurry, etc. For example, random hole patterns with good design can be easily formed by randomly scattering aluminum powder.
(実施例)
以下、図面に沿ってこの発明の無機質板の表面模様付方
法についてさらに詳しく説明する。(Example) Hereinafter, the method for patterning the surface of an inorganic board according to the present invention will be described in more detail with reference to the drawings.
添付した図面の第1図から第4図は、この発明の成形方
法の工程を例示したものである。1 to 4 of the accompanying drawings illustrate the steps of the molding method of the present invention.
(a) まず、たとえばこの第1図に示したように、
鉄製等の型枠(1)にゴム製等の模様型(2)を配設す
る。(a) First, for example, as shown in this Figure 1,
A pattern mold (2) made of rubber or the like is arranged on a formwork (1) made of iron or the like.
(b) 次いで、第2図に示したように、型枠(1)
と模様型(2)とからなる型内に、無機質板の表面に大
模様を形成するためのアルミニウム粉(3)を散布する
。(b) Next, as shown in Figure 2, formwork (1)
Aluminum powder (3) for forming a large pattern on the surface of the inorganic plate is sprinkled into a mold consisting of a pattern mold (2) and a pattern mold (2).
(C) 続いて、第3図に示したように、無機質板成
形材料としてのスラリー(4)を流し込む。(C) Subsequently, as shown in FIG. 3, slurry (4) as an inorganic plate forming material is poured.
この時のセメント系の成形材料の組成としては従来公知
のものをはじめとして任意のものとすることができ、た
とえばポルトランドセメントに、珪石、フライアッシュ
、石綿、ガラス繊維、シリカ等の充填材や補強材、セル
ロース、パルプ、さらには天然タンパク質系起泡剤や界
面活性剤などからなる配合成分等を加えた組成物のスラ
リー(4)を用いることができる。The composition of the cement-based molding material at this time can be any composition, including conventionally known ones, such as Portland cement, fillers and reinforcements such as silica, fly ash, asbestos, glass fiber, and silica. A slurry (4) of a composition to which ingredients such as wood, cellulose, pulp, a natural protein-based foaming agent, a surfactant, etc. are added can be used.
注型されたこのセメント系成形材料に含まれる水酸化カ
ルシウムCa (OH) xは模様型(2)表面に散布
したアルミニウム粉と反応し、その表面に水素ガスを発
生させる。Calcium hydroxide Ca (OH) x contained in the cast cement molding material reacts with the aluminum powder sprinkled on the surface of the pattern mold (2) to generate hydrogen gas on the surface.
第5図は、この状態を部分拡大して示したものである。FIG. 5 shows a partially enlarged view of this state.
模様型(2)の表面には、水素カスによる気泡(5)が
形成される。Bubbles (5) are formed by hydrogen scum on the surface of the pattern (2).
(d) 次いで、たとえば前養生終了後に、この模様
型(2)をはじめとする型を脱型する。(d) Next, for example, after the pre-curing is completed, the pattern mold (2) and other molds are demolded.
脱型によって無機質板(6)の模様表面には、水素ガス
気泡跡の穴(7)が形成される。By demolding, holes (7) with traces of hydrogen gas bubbles are formed on the patterned surface of the inorganic plate (6).
実際、上記工程に沿って、ポルトランドセメントに珪石
およびフライアッシュ、メチルセルロースを配合したセ
メント材料を注型したところ、アルミニウム粉のランダ
ム散布による水素ガスの発生と、それによる表面ランダ
ム穴模様の形成が確認された。大模様の形成は極めて容
易であった。In fact, when a cement material made of Portland cement mixed with silica stone, fly ash, and methylcellulose was cast according to the above process, it was confirmed that hydrogen gas was generated due to the random dispersion of aluminum powder and that a random hole pattern was formed on the surface. It was done. Formation of large patterns was extremely easy.
(発明の効果)
この発明により、以上詳しく説明した通り、能率よく、
容易に無機質板の表面に大模様を形成することができる
。ランダム穴模様としての意匠性も良好である。(Effect of the invention) With this invention, as explained in detail above,
A large pattern can be easily formed on the surface of an inorganic board. The design as a random hole pattern is also good.
第1図、第2図、第3図および第4図は、この発明方法
の工程を例示した斜視断面図である。第5図は、注型時
の水素ガスの発生を示した部分断面図である。
1・・・型 枠
2・・・模 様 型
3・・・アルミニウム粉
4・・・ス ラ リ −
5・・・水素ガス気泡
6・・・無 機 質 板
7・・・穴1, 2, 3, and 4 are perspective sectional views illustrating the steps of the method of this invention. FIG. 5 is a partial sectional view showing the generation of hydrogen gas during casting. 1... Formwork 2... Pattern Mold 3... Aluminum powder 4... Slurry - 5... Hydrogen gas bubbles 6... Inorganic plate 7... Holes
Claims (1)
ラリーを注型成形することを特徴とする無機質板の表面
模様付方法。(1) A method for patterning the surface of an inorganic board, which comprises scattering aluminum powder on the surface of the pattern and then casting a slurry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1561790A JPH03219912A (en) | 1990-01-25 | 1990-01-25 | Method for surface-patterning inorganic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1561790A JPH03219912A (en) | 1990-01-25 | 1990-01-25 | Method for surface-patterning inorganic plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03219912A true JPH03219912A (en) | 1991-09-27 |
Family
ID=11893672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1561790A Pending JPH03219912A (en) | 1990-01-25 | 1990-01-25 | Method for surface-patterning inorganic plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03219912A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998023370A1 (en) * | 1996-11-25 | 1998-06-04 | Armstrong Medical Limited | Carbon dioxide absorbent in anaesthesiology |
-
1990
- 1990-01-25 JP JP1561790A patent/JPH03219912A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998023370A1 (en) * | 1996-11-25 | 1998-06-04 | Armstrong Medical Limited | Carbon dioxide absorbent in anaesthesiology |
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