JPH0322459B2 - - Google Patents
Info
- Publication number
- JPH0322459B2 JPH0322459B2 JP62233376A JP23337687A JPH0322459B2 JP H0322459 B2 JPH0322459 B2 JP H0322459B2 JP 62233376 A JP62233376 A JP 62233376A JP 23337687 A JP23337687 A JP 23337687A JP H0322459 B2 JPH0322459 B2 JP H0322459B2
- Authority
- JP
- Japan
- Prior art keywords
- heat medium
- heat
- aluminum
- heat exchanger
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0477—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
- F28D1/0478—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag the conduits having a non-circular cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0256—Arrangements for coupling connectors with flow lines
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Description
産業上の利用分野
この発明は、たとえばカークーラー用エバポレ
ータや同コンデンサ等に使用されるアルミニウム
製熱交換器に関する。
従来技術とその問題点
たとえばカークーラー用エバポレータとして
は、軽量でかつ熱伝導性が良好であるという理由
でアルミニウム製熱交換器が使用されている。ア
ルミニウム製熱交換器は、たとえば第1図に示す
ように、互いに平行に配された複数の直管部1a
を有し、かつ内部に複数の冷媒通路が並列状に形
成されているアルミニウム押出型材製蛇行状偏平
管からなる熱交換管1と、熱交換管1の隣合う直
管部1a間に介在させられたアルミニウム製コル
ゲートフイン2と、熱交換管1の一端部に接続さ
れたアルミニウム製入口側ヘツダ3と、熱交換管
1の他端部に接続されたアルミニウム製出口側ヘ
ツダ4とを備えた熱交換器本体における入口側ヘ
ツダ3に、熱媒体を供給するアルミニウム押出型
材製熱媒体入口管5の一端が接続され、出口側ヘ
ツダ4に、熱媒体を送り出すアルミニウム押出型
材製熱媒体出口管6の一端が接続されたものであ
る。この熱交換器は、熱交換管1と、フイン2
と、入口側および出口側ヘツダ3,4と、熱媒体
入口管5と、熱媒体出口管6とを、一括してろう
付することにより製造されている。
なお、場合によつては、熱交換器本体が入口側
ヘツダおよび出口側ヘツダを備えておらず、入口
管および出口管が熱交換管に直接接続されること
もある。
第2図に示すように、熱媒体入口管5の先端側
には、頂壁7に孔8が形成された導管接続用袋ナ
ツトからなる雌形筒状継手部材10が回転自在に
嵌め被せられている。熱媒体入口管5の先端寄り
には、雌形筒状継手部材10の頂壁7内面と係合
するビード11が形成されている。熱媒体出口管
6の先端部には、外周面に雄ねじ13が形成され
た雄形筒状継手部材14が、熱媒体出口管6の先
端から抜けないように嵌め被せられている。熱媒
体入口管5に連結されるべき導管20の端部に
は、外周面に袋ナツト10の雌ねじ9とねじ合う
雄ねじ21が形成された雄形筒状継手部材22が
固定されており、雌形筒状継手部材10と雄形筒
状継手部材22とねじ合わされることにより、熱
媒体入口管5と導管20とが連結されるようにな
つている。図示は省略したが、熱媒体出口管6に
連結されるべき導管の端部には、頂壁に孔を有す
る袋ナツトからなる雌形筒状継手部材が導管の端
部から抜けないようにかつ回転自在に嵌め被せら
れており、この雌形筒状継手部材と、雄形筒状継
手部材14とがねじ合わされることにより、熱媒
体出口管6と導管とが連結されるようになつてい
る。
従来、上記熱交換器の熱媒体入口管5および熱
媒体出口管6としては、ろう付性、耐食性および
成形加工性等を考慮してJISA1100または
JISA3003から押出成形されたものが用いられて
いた。また、他の熱交換管1、コルゲートフイン
2、入口側ヘツダ3および出口側ヘツダ4として
も上記と同じ理由でJISA1100またはJISA3003か
らなるものが用いられていた。ところが、熱媒体
入口管5および熱媒体出口管6の場合、
JISA1100やJISA3003から形成されていると、ろ
う付時の加熱によりろう付後の強度が小さくな
り、上述したように導管20と連結する場合に締
付けトルクが加わるので、捩れたり曲がつたりす
るという問題があつた。特に、熱媒体入口管5の
場合、ビード11が潰れてしまうという問題があ
つた。さらに、ろう付後に力が加わつた場合に簡
単に曲がつてしまうという問題があつた。
この発明の目的は、上記問題を解決したアルミ
ニウム製熱交換器を提供することにある。
問題点を解決するための手段
この発明によるアルミニウム製熱交換器は、複
数の部品がろう付されることにより形成されたア
ルミニウム製熱交換器本体と、熱交換器本体にろ
う付されるとともに、熱交換器本体の熱交換管に
熱媒体を供給する熱媒体入口管および熱交換管か
ら熱媒体を送り出す熱媒体出口管とからなり、熱
媒体入口管の先端部に、頂壁に孔が形成された導
管接続用袋ナツトからなる雌形筒状継手部材が回
転自在に嵌め被せられるとともに、熱媒体入口管
の先端寄りには、雌形筒状継手部材の頂壁内面と
係合するビードが形成され、熱媒体出口管の先端
部に、外周面に雄ねじが形成された雄形筒状継手
部材が固定され、熱媒体入口管および熱媒体出口
管が熱交換器本体を構成する部品とともに一括し
てろう付されるようになされているアルミニウム
製熱交換器であつて、上記熱媒体入口管および熱
媒体出口管が、マンガンを1.0〜1.5wt%含有する
とともに、マグネシウムを0.2wt%以上でかつ
0.6wt%未満含有し、残部アルミニウムおよび不
可避不純物からなるアルミニウム合金で形成され
ているものである。
上記においてマンガンおよびマグネシウムは、
これらを共にアルミニウム中に含有せしめること
によりビーデイング、曲が等の加工性、耐食性、
押出加工性等を損うことなくろう付性およびろう
付後の強度を向上させる性質を有するが、マンガ
ンの含有量が1.0wt%未満およびマグネシウムの
含有量が0.2wt%未満では上記効果を得られずに
ろう付後の強度は小さくなる。また、マンガンの
含有量が1.5wt%を越えると管を押出成形するさ
いの押出加工性が悪くなり、マグネシウムの含有
量が0.6wt%以上になると管を押出成形するさい
の押出加工性が悪くなるとともに、ろう付不良が
発生するおそれがある。したがつて、マンガンの
含有量は1.0〜1.5wt%、マグネシウムの含有量は
0.2wt%以上でかつ0.6wt%未満の範囲内で選ぶべ
きである。特にマグネシウムの場合には、0.3〜
0.5wt%の範囲内にあることが好ましい。0.5wt%
を越えるとろう付性が若干低下するおそれがある
からである。
また、上記管材には、その特性に影響を与えな
い程度に、Fe、Cu、Si、Ti、Zn等の不可避不純
物が含まれていてもよい。
上記熱媒体入口管および熱媒体出口管と、ヘツ
ダまたは熱交換管とは、他の部材のろう付と同時
に真空ろう付、炉内ろう付、非腐食性フラツクス
ろう付等でろう付される。
実施例
以下、この発明の実施例を比較例とともに説明
する。
第1表は、熱媒体入口管5および同出口管6を
形成するアルミニウム合金の合金組成を示す。
そして、各合金の性能を評価するために、各合
金のろう付性および押出加工性を調べた。また、
各合金のうち押出加工性の良好なものについて、
それぞれ試験片を作成し、これを600℃で15分間
加熱した後、引張強さ、耐力および伸びを測定
し。これらの結果を第2表に示す。
INDUSTRIAL APPLICATION FIELD This invention relates to an aluminum heat exchanger used, for example, in a car cooler evaporator or a car cooler condenser. Prior art and its problems For example, aluminum heat exchangers are used as evaporators for car coolers because they are lightweight and have good thermal conductivity. For example, as shown in FIG. 1, an aluminum heat exchanger has a plurality of straight pipe sections 1a arranged parallel to each other.
A heat exchange tube 1 consisting of a serpentine flat tube made of an extruded aluminum material and having a plurality of refrigerant passages formed in parallel inside thereof, and an adjacent straight tube section 1a of the heat exchange tube 1. an aluminum corrugated fin 2, an aluminum inlet header 3 connected to one end of the heat exchange tube 1, and an aluminum outlet header 4 connected to the other end of the heat exchange tube 1. One end of a heat medium inlet pipe 5 made of extruded aluminum material for supplying a heat medium is connected to the inlet side header 3 of the heat exchanger main body, and a heat medium outlet pipe 6 made of extruded aluminum material for sending out the heat medium is connected to the outlet side header 4. one end of which is connected. This heat exchanger includes a heat exchange tube 1 and fins 2.
It is manufactured by collectively brazing the inlet side and outlet side headers 3 and 4, the heat medium inlet pipe 5, and the heat medium outlet pipe 6. Note that in some cases, the heat exchanger main body does not include an inlet header and an outlet header, and the inlet pipe and the outlet pipe are directly connected to the heat exchange pipe. As shown in FIG. 2, a female cylindrical joint member 10 consisting of a conduit connecting cap nut with a hole 8 formed in the top wall 7 is rotatably fitted onto the distal end side of the heat medium inlet pipe 5. ing. A bead 11 that engages with the inner surface of the top wall 7 of the female cylindrical joint member 10 is formed near the tip of the heat medium inlet pipe 5 . A male cylindrical joint member 14 having a male thread 13 formed on its outer peripheral surface is fitted onto the tip of the heat medium outlet pipe 6 so as not to come off. A male cylindrical joint member 22 is fixed to the end of the conduit 20 to be connected to the heat medium inlet pipe 5, and the male cylindrical joint member 22 has a male thread 21 formed on its outer circumferential surface that engages with the female thread 9 of the cap nut 10. By screwing together the cylindrical joint member 10 and the male cylindrical joint member 22, the heat medium inlet pipe 5 and the conduit 20 are connected. Although not shown, a female cylindrical joint member made of a cap nut with a hole in the top wall is installed at the end of the conduit to be connected to the heat medium outlet pipe 6 to prevent it from coming off from the end of the conduit. The female cylindrical joint member and the male cylindrical joint member 14 are screwed together to connect the heat medium outlet pipe 6 and the conduit. . Conventionally, the heat medium inlet pipe 5 and heat medium outlet pipe 6 of the heat exchanger are made of JISA1100 or
Those extruded from JISA3003 were used. Furthermore, for the same reason as mentioned above, those made of JISA1100 or JISA3003 were used as the other heat exchange tubes 1, corrugated fins 2, inlet side header 3, and outlet side header 4. However, in the case of the heat medium inlet pipe 5 and the heat medium outlet pipe 6,
If it is made of JISA1100 or JISA3003, the strength after brazing will be reduced due to heating during brazing, and as mentioned above, tightening torque will be applied when connecting to the conduit 20, resulting in twisting or bending. There was a problem. In particular, in the case of the heat medium inlet pipe 5, there was a problem that the bead 11 was crushed. Furthermore, there was a problem in that it easily bent when force was applied after brazing. An object of the present invention is to provide an aluminum heat exchanger that solves the above problems. Means for Solving the Problems The aluminum heat exchanger according to the present invention includes an aluminum heat exchanger body formed by brazing a plurality of parts, and an aluminum heat exchanger body that is brazed to the heat exchanger body. It consists of a heat medium inlet pipe that supplies the heat medium to the heat exchange tube of the heat exchanger body, and a heat medium outlet pipe that sends the heat medium out from the heat exchange tube, and a hole is formed in the top wall at the tip of the heat medium inlet tube. A female cylindrical joint member made of a conduit connecting cap nut is rotatably fitted over the heat medium inlet pipe, and a bead that engages with the inner surface of the top wall of the female cylindrical joint member is provided near the tip of the heat medium inlet pipe. A male cylindrical joint member with a male thread formed on the outer peripheral surface is fixed to the tip of the heat medium outlet pipe, and the heat medium inlet pipe and the heat medium outlet pipe are collectively connected together with the parts constituting the heat exchanger body. The heat exchanger is made of aluminum and is brazed. and
It is made of an aluminum alloy containing less than 0.6 wt%, with the remainder consisting of aluminum and unavoidable impurities. In the above, manganese and magnesium are
By incorporating both of these into aluminum, it improves processability such as beading and bending, corrosion resistance,
It has the property of improving brazing properties and strength after brazing without impairing extrusion processability, etc., but the above effects are not obtained when the manganese content is less than 1.0wt% and the magnesium content is less than 0.2wt%. The strength after brazing will be reduced. In addition, if the manganese content exceeds 1.5wt%, the extrusion processability when extruding a pipe becomes poor, and if the magnesium content exceeds 0.6wt%, the extrusion processability when extruding a pipe becomes poor. At the same time, there is a risk that brazing defects may occur. Therefore, the manganese content is 1.0-1.5wt%, and the magnesium content is
It should be selected within the range of 0.2wt% or more and less than 0.6wt%. Especially in the case of magnesium, 0.3~
It is preferably within the range of 0.5wt%. 0.5wt%
This is because if it exceeds this, there is a risk that the brazing properties will be slightly reduced. Further, the tube material may contain unavoidable impurities such as Fe, Cu, Si, Ti, and Zn to an extent that does not affect its characteristics. The heat medium inlet pipe, the heat medium outlet pipe, and the header or heat exchange pipe are brazed together with other members by vacuum brazing, furnace brazing, non-corrosive flux brazing, or the like. Examples Examples of the present invention will be described below along with comparative examples. Table 1 shows the alloy composition of the aluminum alloy forming the heat medium inlet pipe 5 and the heat medium outlet pipe 6. Then, in order to evaluate the performance of each alloy, the brazing properties and extrusion processability of each alloy were investigated. Also,
Among each alloy, those with good extrudability are
Test pieces were created for each, heated at 600°C for 15 minutes, and then measured for tensile strength, yield strength, and elongation. These results are shown in Table 2.
【表】【table】
【表】
発明の効果
この発明のアルミニウム製熱交換器によれば、
熱媒体入口管および同出口管がマンガンを1.0〜
1.5wt%含有するとともに、マグネシウムを0.2wt
%以上0.6wt%未満含有し、かつ残部アルミニウ
ムおよび不可避不純物からなるアルミニウム合金
で形成されているので、これらの管を熱交換器本
体を構成する部品とともに一括してろう付するさ
いのろう付性が優れているとともに、ろう付後の
強度が大きい。したがつて、管に導管を接続する
場合等に捩れたり、曲がつたりするおそれが防止
される。また、熱媒体入口管における雌形筒状継
手部材の頂壁内面と係合するビードが潰れるのが
防止される。しかも、押出加工性も良好であり、
管の製造が容易である。[Table] Effects of the invention According to the aluminum heat exchanger of this invention,
The heat medium inlet pipe and the same outlet pipe contain manganese from 1.0 to
Contains 1.5wt% and 0.2wt magnesium
% or more and less than 0.6wt%, and the balance is aluminum and unavoidable impurities. It has excellent properties and has high strength after brazing. Therefore, the risk of twisting or bending when connecting a conduit to a pipe is prevented. Furthermore, the bead that engages with the inner surface of the top wall of the female cylindrical joint member in the heat medium inlet pipe is prevented from being crushed. Moreover, it has good extrusion processability,
The tube is easy to manufacture.
第1図はアルミニウム製熱交換器の正面図、第
2図は熱媒体入口管とこれに連結される導管の連
結端部を示す部分拡大縦断面図である。
1…熱交換管、5…熱媒体入口管、6…熱媒体
出口管、7…頂壁、8…孔、10…雌形筒状継手
部材、11…ビード、13…雄ねじ、14…雄形
筒状継手部材。
FIG. 1 is a front view of an aluminum heat exchanger, and FIG. 2 is a partially enlarged longitudinal cross-sectional view showing a heat medium inlet pipe and a connecting end of a conduit connected thereto. DESCRIPTION OF SYMBOLS 1... Heat exchange tube, 5... Heat medium inlet pipe, 6... Heat medium outlet pipe, 7... Top wall, 8... Hole, 10... Female cylindrical joint member, 11... Bead, 13... Male thread, 14... Male type Cylindrical joint member.
Claims (1)
れたアルミニウム製熱交換器本体と、熱交換器本
体にろう付されるとともに、熱交換器本体の熱交
換管に熱媒体を供給する熱媒体入口管および熱交
換管から熱媒体を送り出す熱媒体出口管とからな
り、熱媒体入口管の先端部に、頂壁に孔が形成さ
れた導管接続用袋ナツトからなる雌形筒状継手部
材が回転自在に嵌め被せられるとともに、熱媒体
入口管の先端寄りには、雌形筒状継手部材の頂壁
内面と係合するビードが形成され、熱媒体出口管
の先端部に、外周面に雄ねじが形成された雄形筒
状継手部材が固定され、熱媒体入口管および熱媒
体出口管が熱交換器本体を構成する部品とともに
一括してろう付されるようになされているアルミ
ニウム製熱交換器であつて、上記熱媒体入口管お
よび熱媒体出口管が、マンガンを1.0〜1.5wt%含
有するとともに、マグネシウムを0.2wt%以上で
かつ0.6wt%未満含有し、残部アルミニウムおよ
び不可避不純物からなるアルミニウム合金で形成
されているアルミニウム製熱交換器。1 An aluminum heat exchanger body formed by brazing multiple parts, and a heat medium inlet that is brazed to the heat exchanger body and supplies a heat medium to the heat exchange tubes of the heat exchanger body. It consists of a pipe and a heat medium outlet pipe that sends out the heat medium from the heat exchange pipe, and at the tip of the heat medium inlet pipe there is a rotating female cylindrical joint member consisting of a conduit connecting cap nut with a hole formed in the top wall. A bead is formed near the tip of the heat medium inlet pipe to engage with the inner surface of the top wall of the female cylindrical joint member, and a male thread is formed on the outer peripheral surface of the heat medium outlet pipe. An aluminum heat exchanger in which the formed male cylindrical joint member is fixed, and the heat medium inlet pipe and heat medium outlet pipe are brazed together with the parts constituting the heat exchanger body. The heat medium inlet pipe and the heat medium outlet pipe are aluminum alloys containing 1.0 to 1.5 wt% manganese, 0.2 wt% or more and less than 0.6 wt% magnesium, and the balance being aluminum and inevitable impurities. Aluminum heat exchanger made of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62233376A JPS6475642A (en) | 1987-09-17 | 1987-09-17 | Tube material for heating medium induction tube or outlet tube of heat exchanger made of aluminum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62233376A JPS6475642A (en) | 1987-09-17 | 1987-09-17 | Tube material for heating medium induction tube or outlet tube of heat exchanger made of aluminum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6475642A JPS6475642A (en) | 1989-03-22 |
| JPH0322459B2 true JPH0322459B2 (en) | 1991-03-26 |
Family
ID=16954133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62233376A Granted JPS6475642A (en) | 1987-09-17 | 1987-09-17 | Tube material for heating medium induction tube or outlet tube of heat exchanger made of aluminum |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6475642A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6179752A (en) * | 1984-09-27 | 1986-04-23 | Mitsubishi Alum Co Ltd | Manufacture of vacuum brazing sheet for drawn cup material in drawn cup type heat exchanger |
| JPS61194145A (en) * | 1985-02-21 | 1986-08-28 | Kobe Steel Ltd | Piping material of aluminum alloy excelling in flanging workability |
-
1987
- 1987-09-17 JP JP62233376A patent/JPS6475642A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6475642A (en) | 1989-03-22 |
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