JPH032287A - Two-pack epoxy lining material - Google Patents

Two-pack epoxy lining material

Info

Publication number
JPH032287A
JPH032287A JP13654789A JP13654789A JPH032287A JP H032287 A JPH032287 A JP H032287A JP 13654789 A JP13654789 A JP 13654789A JP 13654789 A JP13654789 A JP 13654789A JP H032287 A JPH032287 A JP H032287A
Authority
JP
Japan
Prior art keywords
type
lining material
epoxy resin
bisphenol
polyamine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13654789A
Other languages
Japanese (ja)
Inventor
Masaaki Murase
雅明 村瀬
Takao Nakajima
中嶋 崇雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sunstar Engineering Inc
Original Assignee
Sunstar Engineering Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sunstar Engineering Inc filed Critical Sunstar Engineering Inc
Priority to JP13654789A priority Critical patent/JPH032287A/en
Publication of JPH032287A publication Critical patent/JPH032287A/en
Pending legal-status Critical Current

Links

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Paints Or Removers (AREA)

Abstract

PURPOSE:To obtain the subject lining material for water pipe, gas pipe, etc., having shortened curing time and free from influence to water quality by adding a specific amount of methyl p-toluenesulfonate in addition to an epoxy resin and a hardener. CONSTITUTION:The objective lining material is produced by compounding (A) an epoxy resin such as bisphenol A-type, bisphenol F-type, urethane-modified bisphenol type, brominated bisphenol type, novolak type, aliphatic type or alicyclic type epoxy resin preferably exhibiting liquid state at normal temperature, (B) a curing agent selected from aliphatic polyamine, alicyclic polyamine, thiourea-modified polyamine, modified aliphatic polyamine, etc., and (C) 1-10%, preferably 3-7% (based on the component A) of methyl p-toluenesulfonate.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は2液エポキシ系ライニング材、更に詳しくは、
主剤成分のエポキシ樹脂に特定の硬化促進剤を加えたこ
とにより、硬化時間の短縮を図ると共に水質特性に悪影
響を及ぼさない、水道管やガス管の2液エポキシ系ライ
ニング材に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a two-component epoxy lining material, more specifically,
This invention relates to a two-component epoxy lining material for water pipes and gas pipes that shortens the curing time and does not adversely affect water quality characteristics by adding a specific curing accelerator to the epoxy resin as the main component.

従来技術と発明が解決しようとする課題地中に埋設され
る水道管やガス管は、長年月の使用に伴い管内の錆瘤や
腐蝕孔が発生する。特に水道管では赤水の発生、出水不
良、送水能力の低下といった事態を招き、こめことは社
会問題の一つとして取上げられている。
Problems to be Solved by the Prior Art and the Invention When water pipes and gas pipes are buried underground, rust bumps and corrosion holes occur inside the pipes after years of use. In particular, water pipes can cause situations such as red water, poor water flow, and decreased water delivery capacity, and water pipes have been raised as a social problem.

そこで、従来より、このように老化した埋設管の更生法
として、錆瘤を研削し、クリーニングした後に、たとえ
ば反応性2液混合型のライニング材として、エポキシ樹
脂と硬化剤から成る2液エポキシ系ライニング材が塗装
されている。しかし、かかる更生法にあって、工事開始
から終了まで通常約8時間以内で行う必要がある。ライ
ニング材の塗布、硬化、水洗および通水まで2〜3時間
程度しかなく、それ故、ライニング材に対し、硬化時間
の短縮と水質に悪影響を及ぼさない(水質特性が良い)
ことが求められている。
Therefore, conventionally, as a rehabilitation method for buried pipes that have aged in this way, after grinding and cleaning the rust lumps, for example, a two-component epoxy system consisting of an epoxy resin and a hardening agent is used as a reactive two-component mixed lining material. The lining material is painted. However, under the Rehabilitation Act, construction work must normally be completed within about eight hours from start to finish. It only takes about 2 to 3 hours to apply, harden, wash, and pass water through the lining material, which shortens the curing time and does not adversely affect water quality (good water quality properties).
That is what is required.

本発明者らは、この要求に合った2液エポキシ系ライニ
ング材について鋭意研究を進めた結果、主剤成分のエポ
キシ樹脂に対し特定の硬化促進剤を一定量加えることに
より、硬化時間の短縮および水質特性の両方を満足する
ことを見出し、本発明を完成させるに至った。
As a result of intensive research into two-component epoxy lining materials that meet these requirements, the inventors of the present invention discovered that by adding a certain amount of a specific curing accelerator to the epoxy resin as the main ingredient, they were able to shorten the curing time and improve water quality. It was discovered that both of the characteristics were satisfied, and the present invention was completed.

発明の構成と効果 すなわち、本発明は、エポキシ樹脂と硬化剤から成る2
液エポキシ系ライニング材において、エポキシ樹脂に対
し1〜10%(重量%、以下同様)のp−トルエンスル
ホン酸メチルを添加したことを特徴とする2液エポキシ
系ライニング材を提供するものである。
Structure and Effects of the Invention That is, the present invention provides two
The present invention provides a two-component epoxy lining material, characterized in that methyl p-toluenesulfonate is added in an amount of 1 to 10% (by weight, hereinafter the same) based on the epoxy resin.

本発明における主剤成分のエポキシ樹脂としては、通常
のビスフェノールA型、ビスフェノールF型、ウレタン
変性ビスフェノール型、臭素化ビスフェノール型、ノボ
ラック型、脂肪族型、脂環族型のエポキシ樹脂が使用さ
れてよく、重重液状が好ましい。固形のものについては
液状のものと併用すればよい。
As the epoxy resin as the main component in the present invention, ordinary bisphenol A type, bisphenol F type, urethane modified bisphenol type, brominated bisphenol type, novolac type, aliphatic type, and alicyclic type epoxy resin may be used. , heavy liquid form is preferred. Solid ones may be used in combination with liquid ones.

本発明における硬化剤としては、脂肪族ポリアミン、指
環式ポリアミン、チオ尿素変性ポリアミン、変性脂肪族
ポリアミン等が適当である。なお、この外にも芳香族ポ
リアミンがあるが、これは発癌性の懸念が指摘されてお
り、好ましくない。
Suitable curing agents in the present invention include aliphatic polyamines, cyclic polyamines, thiourea-modified polyamines, and modified aliphatic polyamines. In addition to these, there are aromatic polyamines, but these are not preferred as they have been pointed out to be carcinogenic.

本発明において用いるp−トルエンスルホン酸メチルの
使用量は、上記エポキシ樹脂に対し1〜10%、好まし
くは3〜7%の範囲で選定する。
The amount of methyl p-toluenesulfonate used in the present invention is selected in the range of 1 to 10%, preferably 3 to 7%, based on the epoxy resin.

1%未満では、所望の硬化促進が得られず、また10%
を越えると、硬化促進効果は緩慢になり、水質特性の1
つとして、水中の被酸化性物質によって消費される過マ
ンガン酸カリウム(KMnO,)の消費量が増大する傾
向となる。
If it is less than 1%, the desired curing acceleration cannot be obtained, and if it is less than 10%
If it exceeds 1, the curing accelerating effect becomes slow and the water quality
As a first step, the amount of potassium permanganate (KMnO,) consumed by oxidizable substances in water tends to increase.

本発明に係る2液エポキシ系ライニング材は、上述の1
)−)ルエンスルホン酸メチルを添加したエポキシ樹脂
主剤と硬化剤とで構成され、さらに必要に応じて、主剤
と硬化剤の一方または両方に通常の充填材(炭酸カルシ
ウム、クレー、タルク、コロイダルシリカ、硫酸バリウ
ム、酸化チタンなど)、可塑剤、希釈剤、消泡剤等の添
加剤等を適量加えてもよい。
The two-component epoxy lining material according to the present invention includes the above-mentioned 1
)-) Composed of an epoxy resin base resin containing methyl luenesulfonate and a curing agent, and if necessary, one or both of the base resin and the curing agent may contain ordinary fillers (calcium carbonate, clay, talc, colloidal silica). , barium sulfate, titanium oxide, etc.), plasticizers, diluents, antifoaming agents, and other additives may be added in appropriate amounts.

次に実施例および比較例を挙げて、本発明をより具体的
に説明する。
Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples.

実施例1〜3および比較例1〜6 下記表1に示す重量部数の各成分を混合して、主剤成分
と硬化剤成分を調製する。
Examples 1 to 3 and Comparative Examples 1 to 6 Each component in the weight parts shown in Table 1 below is mixed to prepare a main ingredient component and a curing agent component.

次に主剤成分と硬化剤成分を2液混合し、て、2液エポ
キシ系ライニング材を得、これを直ちに鋼板に1mm厚
で塗布し、JIS  K−5400に準拠して、20℃
における硬化乾燥性を評価する(測定時間1分)。一方
、同様にガラス板にlff1m厚で塗布したものを20
℃×120分で硬化せし2めた後、20°Cで30分の
流水洗浄を行い、次いで蒸留水に24時間浸漬せしめ、
JWWA  K−115に準拠して水質特性を評価する
(KMnO,消費Lppm)。これらの結果を表1に併
記する。
Next, the main component and the curing agent component are mixed together to obtain a two-component epoxy lining material, which is immediately applied to a steel plate to a thickness of 1 mm and heated at 20°C in accordance with JIS K-5400.
Evaluate the curing and drying properties (measurement time: 1 minute). On the other hand, 20 ml of lff 1 m thick was applied to a glass plate in the same way.
After curing at ℃ x 120 minutes, washing with running water for 30 minutes at 20℃, then immersing in distilled water for 24 hours,
Evaluate water quality characteristics in accordance with JWWA K-115 (KMnO, consumption Lppm). These results are also listed in Table 1.

表1 注■ シェル化学社製のビスフェノールA型エポキシ樹
脂 ■ 炭酸カルシウムに少量の硫酸バリウムを加えたもの ■ 東亜合成化学(株)社製のアクリルオリゴマ■ 旭
電化工業(株)社製の脂肪族ポリアミン■ エイ・シー
・アイ・ジャパン(株)社製の3級アミン
Table 1 Note ■ Bisphenol A epoxy resin manufactured by Shell Chemical ■ Calcium carbonate with a small amount of barium sulfate ■ Acrylic oligomer manufactured by Toagosei Chemical Co., Ltd. ■ Aliphatic manufactured by Asahi Denka Kogyo Co., Ltd. Polyamine■ Tertiary amine manufactured by ACI Japan Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 1、エポキシ樹脂と硬化剤から成る2液エポキシ系ライ
ニング材において、エポキシ樹脂に対し1〜10重量%
のp−トルエンスルホン酸メチルを添加したことを特徴
とする2液エポキシ系ライニング材。
1. In a two-component epoxy lining material consisting of an epoxy resin and a curing agent, 1 to 10% by weight based on the epoxy resin.
A two-component epoxy lining material characterized by adding methyl p-toluenesulfonate.
JP13654789A 1989-05-30 1989-05-30 Two-pack epoxy lining material Pending JPH032287A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13654789A JPH032287A (en) 1989-05-30 1989-05-30 Two-pack epoxy lining material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13654789A JPH032287A (en) 1989-05-30 1989-05-30 Two-pack epoxy lining material

Publications (1)

Publication Number Publication Date
JPH032287A true JPH032287A (en) 1991-01-08

Family

ID=15177761

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13654789A Pending JPH032287A (en) 1989-05-30 1989-05-30 Two-pack epoxy lining material

Country Status (1)

Country Link
JP (1) JPH032287A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0736053A4 (en) * 1993-12-24 1997-04-16 Dow Chemical Co KINETICALLY CONTROLLED -i(IN-SITU) GENERATION OF CATALYTIC SPECIES FOR THE CURING OF EPOXY/AMINE COMPOSITIONS
US5688877A (en) * 1993-12-24 1997-11-18 The Dow Chemical Company Kinetically controlled in-situ generation of catalytic species for the curing of epoxy/amine compositions
JP2007126627A (en) * 2005-10-04 2007-05-24 Mitsubishi Gas Chem Co Inc Gas barrier resin composition, paint and adhesive
KR100768906B1 (en) * 2006-01-23 2007-10-26 주식회사 구마건설 Modified epoxy resin composition for conduit repair and reinforcement
US20150329738A1 (en) * 2012-12-14 2015-11-19 Blue Cube Ip Llc Modified epoxy resins

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0736053A4 (en) * 1993-12-24 1997-04-16 Dow Chemical Co KINETICALLY CONTROLLED -i(IN-SITU) GENERATION OF CATALYTIC SPECIES FOR THE CURING OF EPOXY/AMINE COMPOSITIONS
US5688877A (en) * 1993-12-24 1997-11-18 The Dow Chemical Company Kinetically controlled in-situ generation of catalytic species for the curing of epoxy/amine compositions
JP2007126627A (en) * 2005-10-04 2007-05-24 Mitsubishi Gas Chem Co Inc Gas barrier resin composition, paint and adhesive
KR100768906B1 (en) * 2006-01-23 2007-10-26 주식회사 구마건설 Modified epoxy resin composition for conduit repair and reinforcement
US20150329738A1 (en) * 2012-12-14 2015-11-19 Blue Cube Ip Llc Modified epoxy resins

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