JPH03230907A - Extrusion molding method for inorganic products with reinforcing net - Google Patents
Extrusion molding method for inorganic products with reinforcing netInfo
- Publication number
- JPH03230907A JPH03230907A JP2554490A JP2554490A JPH03230907A JP H03230907 A JPH03230907 A JP H03230907A JP 2554490 A JP2554490 A JP 2554490A JP 2554490 A JP2554490 A JP 2554490A JP H03230907 A JPH03230907 A JP H03230907A
- Authority
- JP
- Japan
- Prior art keywords
- molding die
- extrusion molding
- reinforcing net
- molding
- reinforcing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
- B28B3/2645—Extrusion dies using means for inserting reinforcing members
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は補強ネット入り無機質製品の押出成形方法に
関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] This invention relates to a method for extrusion molding inorganic products containing reinforcing nets.
従来、セメント等を主原料とする混練物を押出成形して
建築用板材等を製造することが行なわれている。BACKGROUND ART Conventionally, construction boards and the like have been manufactured by extrusion molding a kneaded material whose main raw material is cement or the like.
この場合、成形品の強度向上を目的として成形品中に補
強筋を埋入して押出成形することがある。In this case, in order to improve the strength of the molded product, reinforcing bars may be embedded in the molded product and extrusion molded.
この補強筋を埋入しつつ押出成形する手段として、特公
昭53−47261号公報に開示されているように、ク
ロスヘツドダイを使用し、合流点に向けて成形ダイ裏面
より補強筋を供給することや、特公昭61−59886
号に開示されているように、成形ダイへ混練物の流れ方
向に沿うように補強筋を連続的に挿入することなどが知
られている。As a means of extrusion molding while embedding reinforcing bars, a cross-head die is used, as disclosed in Japanese Patent Publication No. 53-47261, and the reinforcing bars are supplied from the back side of the forming die toward the confluence point. Kotoya, special public official Sho 61-59886
It is known to continuously insert reinforcing bars into a molding die along the flow direction of the kneaded material, as disclosed in No.
しかしながら、クロスヘツドでの製造方法による場合、
補強筋を境として別方向から混線材料が供給されるので
、これらの材料層間の密着性が悪く、界面剥離を生じや
すくなる欠点があった。However, when using the crosshead manufacturing method,
Since the cross-wire material is supplied from different directions across the reinforcing bars, there is a drawback that the adhesion between these material layers is poor and interface peeling is likely to occur.
また、後者の場合は、補強筋が製品表面に露出した状態
になるか、又は製品中での位置が定まらず押出材料の流
れの影響によって補強筋が波打つように埋入されること
が有り、十分な補強効果が得られない問題があった。In the latter case, the reinforcing bars may be exposed on the surface of the product, or the reinforcing bars may be embedded in a wavy manner due to the influence of the flow of the extruded material without being positioned in the product. There was a problem that a sufficient reinforcing effect could not be obtained.
この発明は上記問題点に鑑み、均一・な状態に補強材の
埋入が可能であり、また押出抵抗も少なく無機質製品を
押出成形できる補強ネット入り無機質製1品の押出成形
方法を得ることを目的としてなされたものである。In view of the above-mentioned problems, the present invention aims to provide a method for extrusion molding a single inorganic product containing a reinforcing net, which allows reinforcing material to be embedded in a uniform state, and which has low extrusion resistance and can extrude an inorganic product. It was done for a purpose.
即ち、この発明の補強ネット入り無機質製品の押出成形
方法は、板状の無機質成形体を押出成形する場合におい
て、成形ダイの内底面に、幅方向適宜間隔毎に補強ネッ
ト支持用ブロック体を前記成形ダイ内へ出没自在に設け
、前記成形ダイ後方より補強用ネット支持用ブロック体
上へ向は補強ネットを供給しつつ無機質混練物を押出成
形することを特徴とするものである。That is, in the extrusion molding method of an inorganic product containing a reinforcing net according to the present invention, when a plate-shaped inorganic molded body is extruded, the reinforcing net supporting blocks are placed on the inner bottom surface of a molding die at appropriate intervals in the width direction. The inorganic kneaded material is extrusion-molded while the reinforcing net is provided so as to be freely protrusive and retractable into the forming die, and the reinforcing net is supplied from the rear of the forming die onto the reinforcing net supporting block body.
無機質混練物を押出成形により板状体に成形する場合、
補強筋を埋入するには、成形ダイ後方より成形ダイへ向
は押出方向に沿うように補強筋を挿入していけば埋入が
可能である。When forming an inorganic kneaded material into a plate by extrusion molding,
In order to embed the reinforcing bars, the reinforcing bars can be inserted by inserting the reinforcing bars from the rear of the molding die toward the molding die along the extrusion direction.
しかし、この場合、補強筋が単繊維状の場合は、既述の
ように埋入位置が定まらず、ネット状の場合は、材料が
流れに押され、成形品表面に露出した状態となってしま
う。However, in this case, if the reinforcement is in the form of a single fiber, the embedment position cannot be determined as described above, and if it is in the form of a net, the material is pushed by the flow and becomes exposed on the surface of the molded product. Put it away.
そこで、成形ダイの内底面にネット状補強材を支持する
ためのブロックを適宜間隔毎に設け、このブロックによ
り成形品中での補強ネットの埋入位置を規制するのであ
る。Therefore, blocks for supporting the net-like reinforcing material are provided at appropriate intervals on the inner bottom surface of the molding die, and the blocks regulate the embedding position of the reinforcing net in the molded product.
またブロック間の隙間にはネット状補強筋目の間から混
練物が流入してその間を埋めるので、ネット状補強筋全
体が成形品表面に露出することはない。Further, since the kneaded material flows into the gaps between the blocks from between the net-like reinforcing bars and fills the gaps, the entire net-like reinforcing bars are not exposed on the surface of the molded product.
なお、ネット状補強筋は混線材料を流動通過させるため
、目開きは20mm以上とすることが望ましい。Note that in order to allow the cross-wire material to flow through the net-like reinforcing bars, it is desirable that the mesh opening be 20 mm or more.
次に、この発明の詳細な説明する。 Next, the present invention will be explained in detail.
第1図はこの発明の方法を実施する装置の断面図、第2
図は第1図のn −n線矢視正面図、第3図は得られた
成形体の断面図である。FIG. 1 is a sectional view of an apparatus for carrying out the method of the present invention, and FIG.
The figure is a front view taken along the line nn in FIG. 1, and FIG. 3 is a sectional view of the obtained molded body.
(実施例1)
厚さ3cm、幅30cmの板状体を押出成形する成形ダ
イ1の内底部IAに、幅2clllのブロック2・・・
2を5個成形ダイ1内方向へ調整ポルl−3・・・3に
より出没自在に設け、内底部IAより5mmの突出高さ
となるように設定し、これに常法配合とした押出成形用
セメント配合物を供給して押出成形すると同時に成形ダ
イ1後方より、目開き20mmのガラス繊維製ネット4
を供給した。(Example 1) A block 2 with a width of 2 clll was placed on the inner bottom part IA of a molding die 1 for extrusion molding a plate-shaped body with a thickness of 3 cm and a width of 30 cm.
For extrusion molding, 5 pieces of 2 are provided inwardly in the molding die 1 so as to be freely protrusive and retractable by adjustment poles 1-3...3, and set to have a protruding height of 5 mm from the inner bottom IA. At the same time as the cement mixture is supplied and extruded, a glass fiber net 4 with an opening of 20 mm is inserted from the rear of the molding die 1.
was supplied.
得られた成形品Gの断面形状は第3図に示したように、
裏面側に支持用ブロック2・・・2の部分が凹となった
凹凸模様が付され、また、ネット状補強筋4が凹部2゛
底部に所々に露出しているのが観察された。The cross-sectional shape of the obtained molded product G is as shown in Fig. 3.
It was observed that the back side had a concave-convex pattern in which the supporting blocks 2...2 were concave, and that the net-like reinforcing bars 4 were exposed in some places at the bottom of the concave portions 2'.
ネット状補強筋4として、ビニロン、ポリプロピレン製
のネット、及びカーボン繊維、アラミド繊維、ステンレ
スネソl〜を使用し、実施例と同様に押出成形した。As the net-like reinforcing bars 4, a net made of vinylon, polypropylene, carbon fiber, aramid fiber, and stainless steel was used, and extrusion molding was performed in the same manner as in the example.
(比較例1)
実施例1における目開き20mmのネット状補強筋に替
えて目開き10mmのネット状補強筋を使用した他は実
施例1と同様にして押出成形したところ、第3図におけ
る凸部の成形断面が所々不完全なものしか成形出来なか
った。(Comparative Example 1) Extrusion molding was carried out in the same manner as in Example 1, except that net-shaped reinforcing bars with an opening of 10 mm were used in place of the net-shaped reinforcing bars with an opening of 20 mm in Example 1. Only parts with incomplete molding cross sections were able to be molded.
(比較例2)
実施例1におけるネット状補強筋を全く使用することな
〈実施例と同一形状の成形品を押出成形した。(Comparative Example 2) A molded product having the same shape as in Example 1 was extruded without using any of the net-like reinforcing bars in Example 1.
次に、実施例と比較例2について曲げ強度を測定したと
ころ、実施例はJISd号曲げ試験にて平均127 k
g/、fflの強度であったのに対し、比較例は58k
g/cdであった。Next, when the bending strength of Example and Comparative Example 2 was measured, the Example had an average of 127 k in the JIS No. d bending test.
g/, ffl, whereas the comparative example had an intensity of 58k.
g/cd.
この発明は以上説明したように、補強筋が材料中に埋入
された状態となり、しかも支持用ブロックによって埋入
位置が正確に規制出来るので、平均強度に優れた成形品
の押出成形が可能となるのである。As explained above, in this invention, the reinforcing bars are embedded in the material, and the embedded position can be precisely regulated by the support block, so it is possible to extrude molded products with excellent average strength. It will become.
第1図はこの発明の方法を実施する装置の断面図、第2
図は第1図の■−■線矢視正面図、第3図は得られた成
形体の断面図である。FIG. 1 is a sectional view of an apparatus for carrying out the method of the present invention;
The figure is a front view taken along the line ■--■ in FIG. 1, and FIG. 3 is a sectional view of the obtained molded body.
Claims (1)
、成形ダイの内底面に、幅方向適宜間隔毎に補強ネット
支持用ブロック体を前記成形ダイ内へ出没自在に設け、
前記成形ダイ後方より補強用ネット支持用ブロック体上
へ向け補強ネットを供給しつつ無機質混練物を押出成形
することを特徴とする補強ネット入り無機質製品の押出
成形方法。(1) In the case of extrusion molding a plate-shaped inorganic molded body, reinforcing net supporting blocks are provided on the inner bottom surface of the molding die at appropriate intervals in the width direction so as to be freely retractable into the molding die,
An extrusion molding method for an inorganic product containing a reinforcing net, characterized in that the inorganic kneaded material is extruded while supplying the reinforcing net from the rear of the molding die onto the reinforcing net supporting block body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2554490A JPH0773845B2 (en) | 1990-02-05 | 1990-02-05 | Extrusion molding method for inorganic products with reinforced net |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2554490A JPH0773845B2 (en) | 1990-02-05 | 1990-02-05 | Extrusion molding method for inorganic products with reinforced net |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03230907A true JPH03230907A (en) | 1991-10-14 |
| JPH0773845B2 JPH0773845B2 (en) | 1995-08-09 |
Family
ID=12168927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2554490A Expired - Lifetime JPH0773845B2 (en) | 1990-02-05 | 1990-02-05 | Extrusion molding method for inorganic products with reinforced net |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0773845B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6054088A (en) * | 1988-12-06 | 2000-04-25 | Alhamad; Shaikh Ghaleb Mohammad Yassin | Method of making a highly fire resistant construction board |
-
1990
- 1990-02-05 JP JP2554490A patent/JPH0773845B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6054088A (en) * | 1988-12-06 | 2000-04-25 | Alhamad; Shaikh Ghaleb Mohammad Yassin | Method of making a highly fire resistant construction board |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0773845B2 (en) | 1995-08-09 |
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