JPH032401A - Rubber tile block and construction method therefor - Google Patents
Rubber tile block and construction method thereforInfo
- Publication number
- JPH032401A JPH032401A JP13702389A JP13702389A JPH032401A JP H032401 A JPH032401 A JP H032401A JP 13702389 A JP13702389 A JP 13702389A JP 13702389 A JP13702389 A JP 13702389A JP H032401 A JPH032401 A JP H032401A
- Authority
- JP
- Japan
- Prior art keywords
- rubber tile
- resin mortar
- rubber
- block
- construction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010276 construction Methods 0.000 title claims abstract description 28
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 43
- 229920005989 resin Polymers 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims description 2
- 239000010426 asphalt Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000002904 solvent Substances 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920006305 unsaturated polyester Polymers 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Road Paving Structures (AREA)
- Floor Finish (AREA)
Abstract
Description
【発明の詳細な説明】
(+)発明の目的
[産業上の利用分野]
本発明は、屋外の路面の鋪装等土木分野或いは屋肉屋外
の床面の施工等建設分野等で利用されるブロック体に間
する。[Detailed description of the invention] (+) Purpose of the invention [Industrial application field] The present invention is a block that is used in the civil engineering field such as outdoor road surface paving, or the construction field such as construction of outdoor floor surfaces. Between the body.
[従来の技術]
従来より歩行者の転倒時の傷害防止或いは盲人の歩行安
全等の為に路面等にゴムタイルが敷設されている。[Prior Art] Rubber tiles have conventionally been laid on road surfaces to prevent injury to pedestrians when they fall or to ensure walking safety for blind people.
従来の施工方法は、ゴムタイルの裏面へ両面テープを貼
りつけた、所謂糊付タイプのゴムタイルを使用する方法
である。Bち、アスファルト又はコンクリートから成る
下地面を整備した後、該下地面へブライマーを塗布し、
ブライマーの溶剤を蒸発させた後、糊付タイプのゴムタ
イルの裏面の両面テープの離形紙を剥し、これを下地面
へ圧着する方法である。The conventional construction method is to use so-called adhesive type rubber tiles, in which double-sided tape is attached to the back side of the rubber tiles. B. After preparing the base surface made of asphalt or concrete, apply a brimer to the base surface,
After the solvent in the brimer has evaporated, the release paper from the double-sided tape on the back of the adhesive-type rubber tile is peeled off, and this is then pressure-bonded to the underlying surface.
かかる従来方法は、施工が簡単であり、コストが安い等
施工上の長所がある。This conventional method has advantages in terms of construction, such as easy construction and low cost.
しかし、下地面の凹凸が大きい場合は、部分接着となり
結果的に剥離し易い等下地面の’Ivaに施工結果が杉
饗されることが多い、さらに溶剤系のブライマーを使用
する為、乾燥条件の管理を充分にする必要があり雨天時
等には作業が出来ない等の欠点がある。その上、下地が
アスファルトの場合、季節によりアスファルトが熱膨張
収縮をする為これに付着されているゴムタイルが下地面
より剥離を生じる等、熱による影響を受けやすい等の欠
点がある。However, if the underlying surface has large irregularities, partial adhesion may occur, resulting in easy peeling.In addition, since a solvent-based brimer is used, drying conditions are required. There are drawbacks such as the need for sufficient management of the water and the inability to work in rainy weather. Furthermore, when the base is asphalt, the asphalt undergoes thermal expansion and contraction depending on the season, which causes the rubber tiles attached to the asphalt to peel off from the base surface, resulting in disadvantages such as being easily affected by heat.
[発明が解決しようとする課題]
本発明が解決しようとする課題は、ゴムタイルをアスフ
ァルト或いはコンクリート等下地面に塗布するブライマ
ーの塗布作業を不用とし、これに伴つて作業中の交通遮
断等の問題点を解決し或いは雨天下でのブライマー塗布
が出来ない等の施工時の天候に影響される欠点を解決す
る方法を確立することである。[Problem to be Solved by the Invention] The problem to be solved by the present invention is to eliminate the need for applying a brimer to coat rubber tiles on the underlying surface such as asphalt or concrete, and to solve problems such as traffic blockage during the work. The purpose is to establish a method to solve the problems or to solve the disadvantages that are affected by the weather during construction, such as not being able to apply brimer in rainy weather.
本発明が解決しようとする次の課題は、ゴムタイルを公
知のコンクリートブロックの施工作業と同様に単に下地
面に載置するだけで容易に施工できる方法を確立するこ
とである。The next problem to be solved by the present invention is to establish a method that allows rubber tiles to be easily installed by simply placing them on a base surface, similar to the known construction work for concrete blocks.
本発明が解決しようとする別の課題は、これまでのゴム
タイルの施工に比較して容易に且つ安価に施工できるゴ
ムタイルブロックを提供する方法を確立することである
。Another problem to be solved by the present invention is to establish a method for providing rubber tile blocks that can be constructed more easily and inexpensively than conventional rubber tile constructions.
本発明が解決しようとする課題は、水によって剥離を生
じやすい溶剤系ブライマーを不用とすることによって施
工後に於けるアスファルト或いはコンクリート等下地と
の間に水が浸入した場合のゴムタイルと下地との間の耐
水性を良くし且つ線膨張率が低いレジンモルタルをゴム
タイルのベースとして使用することにより、下地のアス
ファルトが温度変化を受けた場合にもタイル自体の寸法
安定性の良いゴムタイルを施工する方法を確立すること
である。The problem to be solved by the present invention is that by eliminating the need for solvent-based brimer that tends to peel off due to water, the problem that occurs when water enters between the rubber tile and the base, such as asphalt or concrete, after construction. By using resin mortar with good water resistance and low coefficient of linear expansion as a base for rubber tiles, we have developed a method of constructing rubber tiles that have good dimensional stability even when the underlying asphalt is subject to temperature changes. It is to establish.
本発明が解決しようとする更なる!!題は、以下逐ン欠
明らかにされる。Further problems that the present invention seeks to solve! ! The issues will be clarified in part below.
[課題を解決する為の手段]
上述した課題を解決する為の手段として、本発明では現
場施工に先立ち、予め加硫成形された所定形状のゴムタ
イルと所定形状の型枠に充填されたレジンモルタルを、
該レジンモルタルが未硬化状態にある間にお互に圧接し
た復原レジンモルタルを硬化させ、該ゴムタイルと該レ
ジンモルタルを一体化させたゴムタイルブロックを現場
施工の前に成形し、これを整備した下地に載置すること
である。[Means for Solving the Problems] As a means for solving the above-mentioned problems, in the present invention, prior to on-site construction, rubber tiles of a predetermined shape that are vulcanized and molded in advance and resin mortar filled in a formwork of a predetermined shape are used. of,
While the resin mortar is in an uncured state, the restored resin mortar is pressed together and hardened, and a rubber tile block that integrates the rubber tile and the resin mortar is formed before on-site construction, and this is prepared as a base. It is to be placed on.
即ち、本発明は、
1、路面等の下地面へゴムタイルブロックを載置する方
法であって、
A、ゴムタイル−レジンモルタルブロックを成形するこ
と
B、該ブロックを施工場所に搬入した後、下地面へ載置
することの2工程より成り、ブロック成形工程が
a (()あらかじめ加硫成形された所定の形状のゴム
タイルを用意すること
b(0)所定の形状の型枠中にレジンモルタルをr!4
iaすること
C(ハ)上記レジンモルタルが未硬化状態にある間に、
上記ゴムタイルを該レジンモルタルの表面に直接圧接し
た後、該レジンモルタルを硬化させて、該ゴムタイルと
該レジンモルタルを一体化させてゴムタイルブロックを
成形することの諸工程から成り、ゴムタイルブロック載
置工程が
d(ニ)施工場所の下地を水平化し平滑化し、異物を除
去すること
e (ネ)上記ブロック成形工程で成形したゴムタイル
ブロックを施工場所へ所定の手順により載置固定するこ
と
から成ることを特徴とするゴムタイルブロックを施工す
る方法。That is, the present invention provides the following steps: 1. A method of placing rubber tile blocks on a subsurface such as a road surface, which includes: A. Molding a rubber tile-resin mortar block; B. After carrying the block to a construction site, placing it on a subsurface such as a road surface. The block forming process consists of two steps: (a) preparing a rubber tile of a predetermined shape that has been vulcanized in advance, and b (0) placing resin mortar in a mold of a predetermined shape. !4
(c) While the resin mortar is in an uncured state,
The rubber tile block mounting step comprises the steps of directly pressing the rubber tile onto the surface of the resin mortar, curing the resin mortar, and integrating the rubber tile and the resin mortar to form a rubber tile block. (d) Leveling and smoothing the base of the construction site and removing foreign matter; (e) Placing and fixing the rubber tile blocks formed in the above block molding process on the construction site according to prescribed procedures. Features: How to install rubber tile blocks.
2、ゴムタイルと未硬化状態のレジンモルタルを直接圧
接した後、レジンモルタルを硬化させ、ゴムタイル及び
レジンモルタルを一体的に接合して成るゴムタイルブロ
ックを提供することに間する。2. After directly pressing the rubber tile and the uncured resin mortar, the resin mortar is cured to provide a rubber tile block formed by integrally joining the rubber tile and the resin mortar.
本発明で使用するしジンモルタルは、結合剤としてレジ
ンを用いて細粒骨材例えば砂を結合させたものである。The mortar used in the present invention is made by binding fine aggregate, such as sand, using resin as a binder.
尚本発明で使用するレジンモルタルには、希望により粗
骨材等地の配合材を配合することを妨げない0本発明で
使用するしジンは、最も好ましくは、エポキシ樹脂であ
るが不飽和ポリエステルとエポキシ樹脂の混合物、或い
は不飽和ポリエステルにエポキシ基を導入させたもの等
ゴムとの接着性が良いレジンてあれば任奮に選択され得
る。It should be noted that the resin mortar used in the present invention may contain compounding materials such as coarse aggregate if desired. The resin mortar used in the present invention is most preferably an epoxy resin, but an unsaturated polyester Any resin can be selected as long as it has good adhesion to rubber, such as a mixture of epoxy resin and unsaturated polyester with epoxy groups introduced.
本発明においてゴムタイルとレジンモルタルを一体化さ
せるには、ゴムタイルの寸法に合せて型枠中に適当な配
合設計のレジンモルタルを充填し、レジンモルタルが未
硬化状態にある間にゴムタイルをレジンモルタルの表面
に1!!置し、O,OS乃至10kg / I?lI2
の圧力で圧接し、圧接下にレジンモルタルを硬化させれ
ば良い、尚その際レジンモルタルを40乃至100℃に
加熱すれば硬化時間が加速される。In order to integrate rubber tiles and resin mortar in the present invention, resin mortar with an appropriate mix design is filled into a mold according to the dimensions of the rubber tile, and while the resin mortar is in an uncured state, the rubber tile is placed in the resin mortar. 1 on the surface! ! Place, O, OS to 10kg/I? lI2
The resin mortar may be cured under the pressure of 40 to 100°C.The curing time will be accelerated if the resin mortar is heated to 40 to 100°C.
[実施例]
表面に直径35mm、高さ5−の円柱状の突起を設けた
厚さ2m、積及び縦各々300++nの盲人用点字ゴム
タイルを加硫成形して製造した。[Example] A Braille rubber tile for the blind with a thickness of 2 m and a size and length of 300++n each having a cylindrical protrusion with a diameter of 35 mm and a height of 5 mm on its surface was manufactured by vulcanization molding.
一方、横及び縦各々300間の型枠中にエポキシ樹脂及
び砂が1:3のエポキシモルタルを流し込んだ後、該エ
ポキシモルタルが未硬化状態にある間に、エポキシモル
タルの表面に上記ゴムタイルを1!!冒し、上記ゴムタ
イルとエポキシモルタルを3 、3kg / eta
2の圧力で圧接したままエポキシモルタルを硬化させ両
者を一体化させてゴムタイルブロックを成形した。On the other hand, after pouring an epoxy mortar containing 1:3 of epoxy resin and sand into a 300 mm horizontal and vertical formwork, and while the epoxy mortar is in an uncured state, the rubber tiles are placed on the surface of the epoxy mortar. ! ! 3.3 kg/eta of the above rubber tiles and epoxy mortar.
The epoxy mortar was cured while being pressed under the pressure of 2, and the two were integrated to form a rubber tile block.
次いで、このブロックを所定の施工場所に搬送すると共
に当該場所の下地整備、即ち水平化及び異物除去作業を
行った。その後、当該場所に迅速且つ正確に上記ブロッ
クを所定の配列に従って配置しゴムタイルブロックの施
工を完了した。Next, this block was transported to a predetermined construction site, and the groundwork at the site was prepared, that is, leveling and foreign matter removal work was performed. Thereafter, the blocks were quickly and accurately placed at the location in accordance with a predetermined arrangement to complete the construction of the rubber tile blocks.
[発明の効果]
1、本発明のゴムタイルとレジンモルタルから成るゴム
タイルブロックは、容易に工場生産できる。[Effects of the Invention] 1. The rubber tile block made of the rubber tile and resin mortar of the present invention can be easily produced in a factory.
2、本発明の施工方法は、公知のコンクリートブロック
の施工作業と同様に、単に下地面に!!置するだけで容
易に施工できる。2. The construction method of the present invention is similar to the construction work of known concrete blocks, and can be applied simply to the base surface! ! It can be easily installed by simply placing it in place.
3、本発明の施工方法は、下地処理に溶剤系のブライマ
ーを使用しない為溶剤の管理が不要となるため安全衛生
上も好ましいものである。3. The construction method of the present invention does not use a solvent-based brusher for surface treatment, so there is no need to manage solvents, so it is preferable from the viewpoint of safety and health.
4、本発明の方法は、ゴムタイルの路面への施工が単に
予め工場生産したブロックを路面下地面へ1!!il!
するだけなので施工時間が短く、交通遮断の問題が無く
又溶剤が不要なため雨天時等における作業も可能であろ
う
5、本発明の方法は、水によって剥離が生じゃすい溶剤
系ブライマーを不要とすることによって、施工後におけ
るアスファルト或いはコンクリート等下地との間に水が
侵入した場合のゴムタイルと下地との間の耐水性を良く
シ、且つ線膨張率が低いレジンモルタルをゴムタイルの
ベースとして使用することにより、下地のアスファルト
が温度変化を受けた場合にもタイル自体の寸法安定性が
良い。4. The method of the present invention allows the construction of rubber tiles on the road surface simply by applying blocks produced in advance at a factory to the subsurface of the road surface! ! Il!
The method of the present invention does not require a solvent-based brimer that easily peels off due to water. By doing so, we can improve the water resistance between the rubber tile and the substrate when water enters between it and the substrate such as asphalt or concrete after construction, and use resin mortar with a low coefficient of linear expansion as the base of the rubber tile. By doing so, the tile itself has good dimensional stability even when the underlying asphalt is subject to temperature changes.
Claims (1)
法であって、 A、ゴムタール−レジンモルタルブロックを成形するこ
と B、該ブロックを施工場所に搬入した後、下地面へ載置
することの2工程より成り、ブロック成形工程が a(イ)あらかじめ加硫成形された所定の形状のゴムタ
イルを用意すること b(ロ)所定の形状の型枠中にレジンモルタルを調製す
ること c(ハ)上記レジンモルタルが未硬化状態にある間に、
上記ゴムタイルを該レジンモルタルの表面に直接圧接し
た後、該レジンモルタルを硬化させて、該ゴムタイルと
該レジンモルタルを一体化させてゴムタイルブロックを
成形することの諸工程から成り、 ゴムタイルブロック載置工程が d(ニ)施工場所の下地を水平化し平滑化し、異物を除
去すること e(ホ)上記ブロック成形工程で成形したゴムタイルブ
ロックを施工場所へ所定の手順により載置固定すること から成ることを特徴とするゴムタイルブロックを施工す
る方法。 2、ゴムタイルと未硬化状態のレジンモルタルを直接圧
接した後、レジンモルタルを硬化させ、ゴムタイル及び
レジンモルタルを一体的に接合して成るゴムタイルブロ
ック。[Scope of Claims] 1. A method of placing rubber tile blocks on a subsurface such as a road surface, comprising: A. Molding a rubber tar-resin mortar block; B. After carrying the block to a construction site, placing it on a subsurface such as a road surface. The block forming process consists of two steps: (a) preparing rubber tiles of a predetermined shape that have been vulcanized in advance; and (b) preparing resin mortar in a mold of a predetermined shape. (c) While the resin mortar is in an uncured state,
The rubber tile block mounting step comprises the steps of directly pressing the rubber tile onto the surface of the resin mortar, curing the resin mortar, and integrating the rubber tile and the resin mortar to form a rubber tile block. (d) Leveling and smoothing the base of the construction site and removing foreign matter e (e) Placing and fixing the rubber tile blocks formed in the above block molding process on the construction site according to prescribed procedures. Features: How to install rubber tile blocks. 2. A rubber tile block made by directly pressing a rubber tile and an uncured resin mortar, then curing the resin mortar, and integrally joining the rubber tile and resin mortar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13702389A JPH032401A (en) | 1989-05-29 | 1989-05-29 | Rubber tile block and construction method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13702389A JPH032401A (en) | 1989-05-29 | 1989-05-29 | Rubber tile block and construction method therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH032401A true JPH032401A (en) | 1991-01-08 |
Family
ID=15189034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13702389A Pending JPH032401A (en) | 1989-05-29 | 1989-05-29 | Rubber tile block and construction method therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH032401A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5890388A (en) * | 1997-07-30 | 1999-04-06 | Centre Bridge Investments | Method and apparatus for forming structural members |
| US5941114A (en) * | 1994-07-19 | 1999-08-24 | Sumitomo Metal Industries, Ltd. | Rolling apparatus for producing angle from steel strip and method of rolling the angle using the same |
-
1989
- 1989-05-29 JP JP13702389A patent/JPH032401A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5941114A (en) * | 1994-07-19 | 1999-08-24 | Sumitomo Metal Industries, Ltd. | Rolling apparatus for producing angle from steel strip and method of rolling the angle using the same |
| US5890388A (en) * | 1997-07-30 | 1999-04-06 | Centre Bridge Investments | Method and apparatus for forming structural members |
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