JPH03260592A - Scale discharge apparatus of heating furnace - Google Patents
Scale discharge apparatus of heating furnaceInfo
- Publication number
- JPH03260592A JPH03260592A JP5570390A JP5570390A JPH03260592A JP H03260592 A JPH03260592 A JP H03260592A JP 5570390 A JP5570390 A JP 5570390A JP 5570390 A JP5570390 A JP 5570390A JP H03260592 A JPH03260592 A JP H03260592A
- Authority
- JP
- Japan
- Prior art keywords
- scale
- water
- heating furnace
- water tank
- passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 229910000831 Steel Inorganic materials 0.000 abstract description 9
- 239000010959 steel Substances 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 5
- 238000007790 scraping Methods 0.000 abstract description 5
- 208000028659 discharge Diseases 0.000 abstract 3
- 238000000034 method Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
Landscapes
- Gasification And Melting Of Waste (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、鋼材加熱炉のスケール処理に好適なスケー
ル排出装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a scale discharge device suitable for scale treatment in a steel heating furnace.
一般に鋼材加熱炉においては、例えば、ウオーキングビ
ーム方式(またはハース式)などで移送される鋼材表面
からスケール(金属酸化物)が剥脱して、炉床に落下す
る(特に、抽出口付近において著しい)。スケールは、
炉床に堆積すると設備故障を引き起こすため、従来は、
スケール収納室を炉床に設け、該収納室内に所定量のス
ケールが溜まった時点で外部に取り出す加熱炉のスケー
ル排出装置が用いられてきた。In general, in steel heating furnaces, scale (metal oxides) peels off from the surface of the steel that is transferred using a walking beam method (or hearth method) and falls into the hearth (particularly noticeable near the extraction port). . The scale is
If it accumulates on the hearth, it will cause equipment failure, so in the past,
A scale discharge device for a heating furnace has been used in which a scale storage chamber is provided in the hearth, and when a predetermined amount of scale has accumulated in the storage chamber, it is taken out to the outside.
即ち、従来の加熱炉のスケール排出装置は、第5図示の
ように、上部に漏斗状の取り入れ口110aを、底部に
開閉可能な底蓋110bをそれぞれ備えた壷状のスケー
ル収納室110からなり、該収納室110を鋼材加熱炉
100の炉床100aに設け、該収納室110の底蓋1
11を開放して、内部に堆積したスケールSを排出する
よう構成されていた。Rは鋼材にの移送ローラである。That is, the conventional scale discharge device for a heating furnace, as shown in FIG. , the storage chamber 110 is provided in the hearth 100a of the steel heating furnace 100, and the bottom cover 1 of the storage chamber 110 is
11 was opened to discharge the scale S deposited inside. R is a roller for transferring the steel material.
上記従来のスケール排出装置は、底蓋を開放してスケー
ル収納室内部に堆積したスケールを排出する構成である
ため、収納室が連通路となって外気が加熱炉内に流入し
てしまうため、加熱炉を一旦停止しなければならなかっ
た。しかしながら、加熱炉の停止はエネルギーの大量浪
費になるだけでなく、炉寿命の低下をもたらすという重
大問題となる。The conventional scale discharge device described above is configured to discharge the scale accumulated inside the scale storage chamber by opening the bottom cover, so the storage chamber becomes a communication path and outside air flows into the heating furnace. The heating furnace had to be temporarily shut down. However, stopping the heating furnace not only wastes a large amount of energy, but also causes a serious problem in that it shortens the life of the furnace.
また、スケール収納室内に堆積したスケールは上方に行
くほど高温であり、特に、最上層付近では1000°C
程度に達するものもある。このため、スケール排出作業
が危険を伴い、時として、作業者の火傷事故を招く虞れ
もあった。In addition, the scale deposited in the scale storage chamber gets hotter as it goes upward, especially near the top layer, which reaches 1000°C.
Some reach a certain degree. For this reason, the scale discharge work is dangerous, and there is a possibility that the worker may be burned.
この発明は上記の点に鑑み、加熱炉を停止することなく
スケール排出ができ、しかも、作業環境に高温のスケー
ルが露出する虞れのない加熱炉のスケール排出装置を提
供することを目的としている。In view of the above-mentioned points, it is an object of the present invention to provide a scale discharge device for a heating furnace, which can discharge scale without stopping the heating furnace, and is free from the risk of exposing high-temperature scale to the working environment. .
上記の目的を達成するため、この発明における加熱炉の
スケール排出装置は、加熱炉に連通ずるスケール落下通
路の下方に、該通路の出口を水面で封止する水槽を設け
、かつ該水槽内に、スケール搬出手段を設けた構成とし
、水面で外気の流入を防ぐことにより、炉を運転しなが
らスケールを水槽内に導けるようにしたものである。ま
た、スケールを水中で冷却してから槽外へ搬出すること
により、高温のスケールが露出しないようにしたもので
ある。In order to achieve the above object, the scale discharge device for a heating furnace according to the present invention is provided with a water tank below the scale falling passage communicating with the heating furnace, which seals the outlet of the passage with a water surface, and a water tank that seals the exit of the passage with a water surface. The system is equipped with a scale transport means, and by preventing outside air from entering at the water surface, the scale can be guided into the water tank while the furnace is operating. Furthermore, by cooling the scale in water and then transporting it out of the tank, the high-temperature scale is prevented from being exposed.
以下、この発明を添付図面に示す一実施例に基づいて説
明する。The present invention will be described below based on an embodiment shown in the accompanying drawings.
第1図は本願スケール排出装置の断面図、第2図はスケ
ール搬出部の斜視図、第3図はスケール落下通路の断面
図、第4図はスケール搬出部の正面図、第5図は従来装
置の断面図である。Figure 1 is a sectional view of the scale discharge device of the present application, Figure 2 is a perspective view of the scale carrying out section, Figure 3 is a sectional view of the scale dropping passage, Figure 4 is a front view of the scale carrying out part, and Figure 5 is the conventional FIG. 2 is a cross-sectional view of the device.
図において、1は本願スケール排出装置で、該スケール
排出装置1は、水槽3、水面制御装置4、及びスケール
搬出装置5を備えてなり、加熱炉100に連通ずるスケ
ール落下通路2の下方に配設されている。該スケール落
下通路2は、その上部に加熱炉100の底面100aに
連通する漏斗状の受入口2aを有し、該受入口2aで炉
100内の鋼材Kから剥脱したスケールを通路2b内に
導入して、さらに下部の出口2Cから下方へ落下できる
ようになっている。また、該通路2bの周囲には断熱材
りが配設され、炉100内の熱が該スケール落下通路2
を介して外部へ放散するのを防止している。In the figure, reference numeral 1 denotes a scale discharge device according to the present invention, and the scale discharge device 1 is equipped with a water tank 3, a water level control device 4, and a scale carry-out device 5, and is disposed below a scale fall passage 2 communicating with a heating furnace 100. It is set up. The scale fall passage 2 has a funnel-shaped reception port 2a in its upper part that communicates with the bottom surface 100a of the heating furnace 100, and the scale exfoliated from the steel material K in the furnace 100 is introduced into the passage 2b through the reception port 2a. Then, it can fall further downward from the exit 2C at the bottom. Further, a heat insulating material is provided around the passage 2b, so that the heat inside the furnace 100 is transferred to the scale falling passage 2b.
This prevents it from dissipating to the outside via the
前記水槽3は、槽内に蓄えられた貯水Wの水面でスケー
ル落下通路2の出口2cを封止できるよう構成され、外
気を該出口2cから加熱炉100内に流入させないよう
になっている。即ち、貯水Wの水面高さは、上限が水槽
3の上縁の高さ、下限がスケール落下通路2の出口2C
の先端高さの範囲内となるよう、前記水面制御装置4に
より制御されている。該水面制御装置4は、例えば、水
面センサと水量調節装?&(いずれも図示せず)で構成
される。The water tank 3 is configured to be able to seal the outlet 2c of the scale falling passage 2 with the water surface of the water W stored in the tank, and prevent outside air from flowing into the heating furnace 100 through the outlet 2c. That is, the upper limit of the water surface height of the water storage W is the height of the upper edge of the water tank 3, and the lower limit is the exit 2C of the scale falling passage 2.
It is controlled by the water surface control device 4 so that the tip height is within the range of . The water level control device 4 includes, for example, a water level sensor and a water amount adjustment device. & (both not shown).
前記スケール搬出装置5は、前記水槽3内を周回可能な
チェーン6と、該チェーン6に所定の間隔で設けられた
スケール掻出板7とを備えている。The scale carrying-out device 5 includes a chain 6 that can circulate inside the water tank 3, and scale scraping plates 7 provided on the chain 6 at predetermined intervals.
該スケール掻出板7は、その先端が水槽3の底面3aに
接しつつ周回するよう構成され、該底面3aに堆積した
スケールを順次移送して、水槽3の上部排出端9から排
出樋10へ搬出できるようになっている。8はスプロケ
ットで、該スプロケット8は前記チェーン6を駆動する
ためのもので、水槽3の壁面適所に設けられている。The scale scraping plate 7 is configured so that its tip rotates around the bottom surface 3a of the water tank 3, and sequentially transfers the scale accumulated on the bottom surface 3a from the upper discharge end 9 of the water tank 3 to the discharge gutter 10. It is ready to be transported. Reference numeral 8 denotes a sprocket, which is used to drive the chain 6 and is provided at an appropriate position on the wall of the water tank 3.
尚、水槽3内におけるスケール搬送手段としてベルトコ
ンベアなどを使用してもよいことはもちろんである。ま
た、スケール搬出装置5を上記のような描出板方式で構
成すると、スケールは水と一緒に水槽3の上部排出端9
から排出されることになるが、後処理の都合上、水分を
含まない状態を望む場合もある。この場合は、例えば、
水槽3内を周回可能なベルトコンベアを使用し、しかも
該コンベアのベルトを網状ベルトで構成して、水切りを
してから槽外へ排出するようにすればよい。It goes without saying that a belt conveyor or the like may be used as the means for conveying the scale within the water tank 3. Furthermore, if the scale carrying-out device 5 is constructed using the above-mentioned drawing board method, the scale will be transferred to the upper discharge end 9 of the water tank 3 along with the water.
However, for post-processing reasons, it may be desirable to keep the water free of moisture. In this case, for example,
A belt conveyor capable of circulating inside the water tank 3 may be used, and the belt of the conveyor may be constructed of a mesh belt to drain the water before discharging the water to the outside of the tank.
前記排出樋10は、スケールを自重により滑落させ、ピ
ット11に誘導するためのもので、前記水槽3の上部排
出端9と地表のピッ1−11の間に架設された、樋状滑
落路からなっている。The discharge gutter 10 is for causing the scale to slide down under its own weight and guiding it to the pit 11, from a gutter-like slideway constructed between the upper discharge end 9 of the water tank 3 and the pit 1-11 on the ground surface. It has become.
上記実施例において、加熱炉100内を移送される鋼材
Kから剥脱したスケールは、炉床100aの受入口2a
より落下通路2内を通過して、出口2cより水槽3の貯
水W内に落下する。この時、水面制御装置4により水槽
3の貯水Wの水面は、出口2cを常に封止するよう制御
されているため、外気が落下通路2を通って加熱炉内に
流入する恐れはない、水槽3の底部3aに堆積したスケ
ールは、貯水Wによって冷却されるとともに、搬出装置
5の掻出板7により順次移送され、水槽3の上端排出部
9から搬出される。さらに、搬出されたスケールは、ス
ケール導出樋10に沿って滑落し、ピット11に堆積し
た後、適宜手段(例えば搬送台車)により処理される。In the above embodiment, the scale exfoliated from the steel material K transferred in the heating furnace 100 is removed from the receiving port 2a of the hearth 100a.
The water passes through the fall passage 2 and falls into the water storage W of the water tank 3 from the outlet 2c. At this time, the water surface of the water storage W in the water tank 3 is controlled by the water surface control device 4 so as to always seal the outlet 2c, so there is no risk of outside air flowing into the heating furnace through the drop passage 2. The scale deposited on the bottom 3a of the water tank 3 is cooled by the stored water W, and is sequentially transferred by the scraping plate 7 of the carrying out device 5, and is carried out from the upper end discharge part 9 of the water tank 3. Furthermore, the scale carried out slides down along the scale derivation gutter 10 and is deposited in the pit 11, after which it is processed by appropriate means (for example, a conveyance truck).
上記のようにこの発明の加熱炉のスケール排出装置は、
加熱炉に連通ずるスケール落下通路の下方に、該通路の
出口を水面で封止する水槽を設け、かつ該水槽内に、ス
ケール搬出手段を設けたことを特徴としているので、外
気が加熱炉内に流入する恐れがなく、加熱炉を運転しな
がら、スケールの排出処理を行うことができる。また、
スケールを水中で冷却してから搬出するので、作業時の
安全性が高く、効率良く排出処理できる。As mentioned above, the heating furnace scale evacuation device of the present invention has the following features:
The feature is that a water tank is provided below the scale falling passage communicating with the heating furnace, and the outlet of the passage is sealed with a water surface, and a scale carrying means is provided in the water tank, so that outside air is not allowed to enter the heating furnace. The scale can be discharged while the heating furnace is running without fear of the scale flowing into the furnace. Also,
Since the scale is cooled in water before being carried out, it is highly safe to work with and can be disposed of efficiently.
この結果、加熱炉の省エネルギー化とスケール処理の安
全性向上を同時に実現できるという抜群の効果を奏する
ものである。As a result, an outstanding effect is achieved in that it is possible to simultaneously realize energy savings in the heating furnace and improvement in the safety of scale treatment.
第1図は本願スケール排出装置の断面図、第2図はスケ
ール搬出部の斜視図、第3図はスケール落下通路の断面
図、第4図はスケール搬出部の正面図、第5図は従来装
置の断面図である。
1・−スケール排出装置
2−・・スケール落下通路
2a−受入口
2a−出口
3−水槽
3a−・底面
4− 水面制御装置
5・−スケール搬出装置(スケール搬出手段)6−・−
・チェーン
7−スケール掻出板
8−スプロケット
9−・−上部排出端
10−スケール導出樋
11−スケールピット
100−加熱路
100a−・底面
101−一一−抽出口
110−スケール排出装置(従来装置)110 a−受
入口
110b−・底蓋
に−m−鋼材
R−−−m−搬送ローラ
S・−スケールFigure 1 is a sectional view of the scale discharge device of the present application, Figure 2 is a perspective view of the scale carrying out section, Figure 3 is a sectional view of the scale dropping passage, Figure 4 is a front view of the scale carrying out part, and Figure 5 is the conventional FIG. 2 is a cross-sectional view of the device. 1.-Scale discharge device 2--Scale falling passage 2a-Intake port 2a-Outlet 3-Water tank 3a-・Bottom 4-Water surface control device 5.--Scale carry-out device (scale carry-out means) 6--
- Chain 7 - Scale scraping plate 8 - Sprocket 9 - Upper discharge end 10 - Scale outlet gutter 11 - Scale pit 100 - Heating path 100a - Bottom surface 101 - Extraction port 110 - Scale discharge device (conventional device) ) 110 a-Intake port 110b-・On bottom cover-m-Steel material R---m-Transport roller S・-Scale
Claims (1)
出口を水面で封止する水槽を設け、かつ該水槽内に、ス
ケール搬出手段を設けたことを特徴とする加熱炉のスケ
ール排出装置。A scale discharge device for a heating furnace, characterized in that a water tank is provided below a scale falling passage communicating with the heating furnace, the outlet of the passage being sealed with a water surface, and a scale carrying means is provided in the water tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5570390A JPH03260592A (en) | 1990-03-07 | 1990-03-07 | Scale discharge apparatus of heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5570390A JPH03260592A (en) | 1990-03-07 | 1990-03-07 | Scale discharge apparatus of heating furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03260592A true JPH03260592A (en) | 1991-11-20 |
Family
ID=13006249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5570390A Pending JPH03260592A (en) | 1990-03-07 | 1990-03-07 | Scale discharge apparatus of heating furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03260592A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5720596U (en) * | 1980-07-11 | 1982-02-02 |
-
1990
- 1990-03-07 JP JP5570390A patent/JPH03260592A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5720596U (en) * | 1980-07-11 | 1982-02-02 |
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