JPH0344435Y2 - - Google Patents
Info
- Publication number
- JPH0344435Y2 JPH0344435Y2 JP12856186U JP12856186U JPH0344435Y2 JP H0344435 Y2 JPH0344435 Y2 JP H0344435Y2 JP 12856186 U JP12856186 U JP 12856186U JP 12856186 U JP12856186 U JP 12856186U JP H0344435 Y2 JPH0344435 Y2 JP H0344435Y2
- Authority
- JP
- Japan
- Prior art keywords
- movable structure
- whiskers
- processing table
- binder
- ceramics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011230 binding agent Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 229920000914 Metallic fiber Polymers 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000003754 machining Methods 0.000 description 3
- 239000013585 weight reducing agent Substances 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003233 aromatic nylon Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009760 electrical discharge machining Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011224 oxide ceramic Substances 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000009763 wire-cut EDM Methods 0.000 description 1
Landscapes
- Machine Tool Units (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は、工作機械において、高速で移動させ
るテーブル等に使用される軽量化可動構造体に関
する。[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a lightweight movable structure used for a table or the like that is moved at high speed in a machine tool.
(従来の技術)
レーザ加工装置等の加工テーブルは、通常、鋳
鉄等により製作され、高速の場合数m/minの高
速でNC指令に基づき駆動される。一方、YAGレ
ーザ等においては、1mm以下の大きさで0.01mm厚
程度の金属板をNC指令に基づき0.01mm以下の精
度で切断加工する用途が急増して来ている。ま
た、ワイヤ電極あるいはテープ電極を用いた放電
加工等においても、高速化の要望が大となつて来
ている。(Prior Art) A processing table of a laser processing device or the like is usually made of cast iron or the like, and is driven at a high speed of several m/min based on an NC command. On the other hand, the use of YAG lasers and the like to cut metal plates with a size of 1 mm or less and a thickness of about 0.01 mm with an accuracy of 0.01 mm or less based on the NC directive is rapidly increasing. Furthermore, there is a growing demand for higher speeds in electrical discharge machining using wire electrodes or tape electrodes.
(考案が解決しようとする問題点)
このような要望に対して従来の加工テーブル等
は、前記のように鉄製等の重量の大きなもので製
作されていたので、テーブルの持つ慣性により、
テーブルがNC指令通りの追従動作をせずにコー
ナー精度が出ず、円あるいは楕円形状となり、加
工精度が劣化するという問題点がある。(Problem to be solved by the invention) In response to these demands, conventional processing tables, etc., were made of heavy materials such as iron as mentioned above, so due to the inertia of the table,
The problem is that the table does not follow the NC command, resulting in poor corner accuracy and a circular or elliptical shape, resulting in poor machining accuracy.
(問題点を解決するための手段)
この問題点を解決するため、本考案は、加工テ
ーブル等の可動構造体を、引張り強度の大きな非
金属繊維もしくはウイスカを結合剤により一体に
成形した複合材により構成し、これにより強度を
低下させることなく軽量化を達成したものであ
る。また、可動構造体の表面に金属もしくはセラ
ミツクスからなる硬化層を形成することにより、
表面強度を向上させることができる。(Means for Solving the Problem) In order to solve this problem, the present invention proposes to make a movable structure such as a processing table using a composite material in which non-metallic fibers or whiskers with high tensile strength are integrally molded with a binder. This structure achieves weight reduction without reducing strength. In addition, by forming a hardened layer made of metal or ceramics on the surface of the movable structure,
Surface strength can be improved.
(実施例)
以下本考案の一実施例を図面により説明する。
第1図は本考案を適用したレーザ装置の加工テー
ブルを示すものであり、加工テーブル1は、ベー
ス2上に軸受3を介して紙面の表裏方向に駆動機
構4(NC指令により駆動されるモータによつて
回転されるねじロツド5とこれを螺挿したねじ穴
6を有するブロツク7とからなる。)により移動
させられるようになつており、ベース2も左右方
向に移動させられる場合もある。(Example) An example of the present invention will be described below with reference to the drawings.
FIG. 1 shows a processing table of a laser device to which the present invention is applied. The processing table 1 is mounted on a base 2 through a bearing 3 and has a drive mechanism 4 (a motor driven by an NC command It consists of a screw rod 5 rotated by a screw rod 5 and a block 7 having a screw hole 6 into which it is screwed.), and the base 2 can also be moved left and right in some cases.
加工テーブル1上には被加工物8が設置され、
該被加工物8は、加工テーブル1上に形成された
T溝9に摺動自在に装着された固定用ねじ10に
固定具11を嵌合し、該固定具11で被加工物8
を押さえ、固定用ねじ10に螺合した蝶ナツト1
2によつて締付けることにより、固定される。 A workpiece 8 is placed on the processing table 1,
The workpiece 8 is secured to the workpiece 8 by fitting a fixture 11 into a fixing screw 10 that is slidably attached to a T-groove 9 formed on the processing table 1.
Wing nut 1 held down and screwed onto fixing screw 10
It is fixed by tightening with 2.
しかして本考案においては、前記加工テーブル
1の本体1aを、引張り強度の大きな非金属繊維
もしくはウイスカを結合剤により一体に成形した
複合材により構成する。前記繊維としては、例え
ばガラス、炭素、アラミド、芳香族ナイロン、ポ
リエステル、ポリプロピレン、ポリエチレン、ナ
イロン等が用いられ、また前記ウイスカとして
は、アルミナ等の酸化物セラミツクス、窒化珪素
等の窒化物セラミツクス、炭化物セラミツクスウ
イスカが用いられる。また、結合剤としては、ポ
リエステル樹脂やエポキシ樹脂に硬化剤を混合し
たものその他のの樹脂製結合剤あるいはセメント
等を結合剤としたり、またAlやTi等の金属合金
粉を加圧成形焼結して結合剤として用いられる。
また、前記各種結合剤を複合し成形してもよい。
前記T溝9は、ステンレス鋼により形成されたも
のを本体1a中に硬化前に圧入したものである。
なお、前記本体1aの一例として、アルミナウイ
スカを30体積%、残部をエポキシ樹脂とカルボキ
シルセメントとしたものにおいては、比重が約
1.4〜1.8となり、鋳鉄に比較して約4分の1ない
し5分の1とすることができる。 According to the present invention, the main body 1a of the processing table 1 is made of a composite material in which non-metallic fibers or whiskers with high tensile strength are integrally molded with a binder. Examples of the fibers used include glass, carbon, aramid, aromatic nylon, polyester, polypropylene, polyethylene, and nylon, and examples of the whiskers include oxide ceramics such as alumina, nitride ceramics such as silicon nitride, and carbides. Ceramic whiskers are used. In addition, the binder may be polyester resin, epoxy resin mixed with a hardening agent, other resin binders, cement, etc., or metal alloy powder such as Al or Ti may be press-molded and sintered. It is used as a binder.
Further, the above-mentioned various binders may be combined and molded.
The T-groove 9 is made of stainless steel and press-fitted into the main body 1a before hardening.
As an example of the main body 1a, in which 30% by volume is made of alumina whiskers and the remainder is epoxy resin and carboxyl cement, the specific gravity is approximately
1.4 to 1.8, which is about one-fourth to one-fifth of that of cast iron.
また、本実施例においては、表面強度を向上さ
せ、かつ平滑化するため、可動構造体1の表面に
ハードクロムメツキもしくは特願昭60−265365号
等において記載した線爆等により固着したセラミ
ツクスまたは金属からなる硬化層1bを形成して
いる。 In addition, in this embodiment, in order to improve the surface strength and smooth the surface, the surface of the movable structure 1 is coated with ceramics or ceramics fixed by hard chrome plating or by wire bombing as described in Japanese Patent Application No. 60-265365. A hardened layer 1b made of metal is formed.
第2図は本考案の他の適用例を示すもので、本
例は、高速ワイヤカツト放電加工を可能とするた
めに、ワイヤ電極(またはテープ電極)13を被
加工物16の両側でガイドするワイヤガイド1
4,15を、NC装置17からの指令により駆動
されるX軸モータ18,19およびY軸モータ2
0,21を駆動させることにより移動させる場合
において、各モータ18〜21によりそれぞれ移
動させられる前記ワイヤガイド14,15を保持
したテーブル22〜25を前記加工テーブル1と
同じ複合材によつて構成することにより、軽量化
を達成したものである。 FIG. 2 shows another application example of the present invention, in which a wire guides a wire electrode (or tape electrode) 13 on both sides of a workpiece 16 to enable high-speed wire cut electrical discharge machining. Guide 1
4, 15 are X-axis motors 18, 19 and Y-axis motor 2 driven by commands from the NC device 17.
In the case where the wire guides 14 and 15 are moved by the respective motors 18 to 21, the tables 22 to 25 holding the wire guides 14 and 15 are made of the same composite material as the processing table 1. As a result, weight reduction was achieved.
(考案の効果)
以上述べたように、本考案においては、引張り
強度の大きな非金属繊維もしくはウイスカを結合
剤により一体に成形した複合材により可動構造体
を構成したので、軽量化が達成され、各種加工に
おいて、高速送りが可能となり、高速送りにおけ
る位置決め精度が向上するという効果がある。(Effects of the invention) As described above, in the invention, the movable structure is made of a composite material in which non-metallic fibers or whiskers with high tensile strength are integrally molded with a binder, so that weight reduction is achieved. In various types of machining, high-speed feeding becomes possible and positioning accuracy during high-speed feeding is improved.
第1図は本考案を適用したレーザ装置の加工テ
ーブルの一例を示す断面図、第2図は本考案をワ
イヤカツト放電加工装置に適用した例を示す側面
図である。
FIG. 1 is a cross-sectional view showing an example of a processing table of a laser device to which the present invention is applied, and FIG. 2 is a side view showing an example in which the present invention is applied to a wire-cut electric discharge machining device.
Claims (1)
移動する可動構造体において、引張り強度の大
きな非金属繊維もしくはウイスカを結合剤によ
り一体に成形した複合材により可動構造体を構
成したことを特徴とする軽量化可動構造体。 2 前記可動構造体の表面に金属もしくはセラミ
ツクスからなる硬化層を形成したことを特徴と
する実用新案登録請求の範囲第1項記載の軽量
化可動構造体。[Claims for Utility Model Registration] 1. A movable structure that installs or guides a workpiece or a tool for movement, and a movable structure made of a composite material in which non-metallic fibers or whiskers with high tensile strength are integrally molded with a binder. A lightweight movable structure characterized by comprising: 2. The lightweight movable structure according to claim 1, wherein a hardened layer made of metal or ceramics is formed on the surface of the movable structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12856186U JPH0344435Y2 (en) | 1986-08-23 | 1986-08-23 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12856186U JPH0344435Y2 (en) | 1986-08-23 | 1986-08-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6335538U JPS6335538U (en) | 1988-03-07 |
| JPH0344435Y2 true JPH0344435Y2 (en) | 1991-09-18 |
Family
ID=31024344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12856186U Expired JPH0344435Y2 (en) | 1986-08-23 | 1986-08-23 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0344435Y2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000218443A (en) * | 1999-01-28 | 2000-08-08 | Sodick Co Ltd | Feeding device for electrical discharge machining |
| JP3657905B2 (en) * | 2001-11-09 | 2005-06-08 | 株式会社ソディック | EDM feeder |
| JP2002192426A (en) * | 2001-11-16 | 2002-07-10 | Sodick Co Ltd | Feeder for electric discharge machining |
| US7214007B2 (en) * | 2003-02-03 | 2007-05-08 | Husqvarna Outdoor Products Inc. | Composite track, column and other supports, including for machinery |
-
1986
- 1986-08-23 JP JP12856186U patent/JPH0344435Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6335538U (en) | 1988-03-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4382820A (en) | Structural composition for machine tool bodies and members | |
| EP0088902A3 (en) | Wire saw | |
| JPH0344435Y2 (en) | ||
| JPH1128662A (en) | Processing method of tubular ceramic molded body | |
| CN115365646A (en) | A five-axis laser processing machine tool | |
| JP2002346871A (en) | Feeder for machine tool and the like | |
| JP4152507B2 (en) | Electric discharge machining feed control method, electric discharge machining control method, and electric discharge machining feed control apparatus | |
| US12138696B2 (en) | Workpiece machining method | |
| RU2399475C2 (en) | Metal-cutting lathe with automatic control | |
| JPH049139Y2 (en) | ||
| CN113333884A (en) | Double-wire cutting device for amorphous motor iron core | |
| CN222344799U (en) | A high speed machining center | |
| JPS639932B2 (en) | ||
| Gilmore | Ultrasonic Machining of Ceramic-Matrix and Metal-Matrix Composites | |
| JP2001170835A (en) | Metal machine tool device having electromagnetic chuck on sliding table | |
| JP2930356B2 (en) | Processing jig | |
| JPS59110533A (en) | Feeder | |
| JP2529866Y2 (en) | Cutting tools for brittle materials | |
| JP2000218443A (en) | Feeding device for electrical discharge machining | |
| Gettelman | Wire EDM challenges aerospace. | |
| JP2002192426A (en) | Feeder for electric discharge machining | |
| Mayer Jr | High speed machining from tool material standpoint | |
| JP2883279B2 (en) | Wrap jig and lap processing method using the same | |
| JPH09207037A (en) | Machine Tools | |
| JPS63300811A (en) | Plane processing method |