JPH0352200Y2 - - Google Patents

Description

[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a molded ceiling for a vehicle, and more specifically, a molded ceiling for a vehicle that is attached to an inner panel attached to a roof panel by terminal processing. Regarding molded ceilings.

[Conventional technology]

Conventionally, molded ceilings have been installed on the interior side of roof panels of various vehicles, etc., which are press-molded into a desired shape using a main body base material such as corrugated cardboard or resin, and a skin material such as cloth or resin sheet that covers the surface. This is commonly done. The end portions of such molded ceilings are held by being covered with separate parts such as garnishes and welts.
In addition, these garnishes and the like are assembled and fixed by being clipped to the inner panel on the roof panel side.

Furthermore, as a vehicle ceiling that is attached to a relatively flat roof panel, there is also a so-called bonded ceiling in which a skin material is directly bonded to the roof panel.

[Problem that the invention attempts to solve]

However, in the case of the above-mentioned molded ceiling, the roof panel is set with an appropriate clearance between the roof panel and the molded ceiling, so although it has the disadvantage of narrowing the living space inside the vehicle, it is difficult to press it into the desired shape. It can be molded and can give a luxurious feel to living spaces. In addition, in the case of a ceiling panel, it is attached directly to the roof panel, so there is no risk of reducing the living space, but it does not give a sense of luxury.
Moreover, the appearance could not be improved. In addition, it was not possible to improve the appearance of the molded ceiling by using skin materials of different materials or colors in parts of the molded ceiling.

The purpose of the present invention is to provide a molded ceiling for a vehicle that does not have the above-mentioned drawbacks of molded ceilings, does not have the drawbacks of pasted ceilings, can give a sense of luxury without the risk of narrowing the living space, and has an excellent appearance. It is something.

[Means for solving problems]

The present invention has been made in view of the above-mentioned problems, and is a molded ceiling for a vehicle that is attached to an inner panel attached to a roof panel by terminal processing, and the molded ceiling is press-molded into a desired shape. The molded ceiling is made up of a base material and a skin material laminated on the surface side of the base material, a notch is partially formed in the molded ceiling, and a ceiling patch part is formed on the roof panel side corresponding to the notch. It is characterized by

[Effect]

According to the present invention, a notch is partially formed in the molded ceiling, and a ceiling panel is formed on the side of the roof panel corresponding to the notch. In addition to being molded to give a sense of luxury, if a cutout is formed at a position facing the head of a seated person or at a desired position, a ceiling panel is formed on the roof panel corresponding to the cutout. Therefore, there is no risk of the living space being narrowed, the living space is increased, and ceilings with various appearances can be formed by changing the materials and colors of the skin material of the molded ceiling and the ceiling panel.

〔Example〕

An embodiment of a molded ceiling for a vehicle according to the present invention will be described in detail below with reference to the drawings.

FIGS. 1 to 4 each schematically show an embodiment of a molded ceiling for a vehicle according to the present invention. The terminal portion 12 is attached to the inner panel 2 fixed to the roof panel 1 with or without a garnish 13, a welt, or the like. Further, a part of the molded ceiling 11 is fixed to a reinforcing roof bow 3 fixed to the roof panel 1.

As shown in FIG. 2, the molded ceiling 11 is made of a base material 15 made of felt, cardboard, resin board, etc.
and a skin material 16 bonded to the surface side of the base material 15.
It is press-molded into the desired shape. The skin material 16 is the skin 1 made of cloth, resin sheet, etc. on the front side.
7 and a cushioning material 18 made of urethane foam or the like bonded to the back side of the skin 17, but it may also be a sheet-like skin material made of a single material.

The molded ceiling 11 has a partially cutout portion 2.
For example, in the embodiment shown in FIG. 1 and FIG.
1a is formed, and in the case of the embodiment shown in No. 5B, a pair of notches 21b and 21c are formed at front and rear positions facing the heads of the occupants of the front and rear seats.
Further, in the case of the embodiment shown in FIG. 5C, a pair of notches 21d and 21e are formed on the left and right sides of the front portion.

A roof panel part 25 is formed in the roof panel 1 corresponding to this notch part 21. This pasted ceiling part 2
5 is formed from a front skin 26 and a cushioning material 27 made of felt, urethane foam, etc. bonded to the back side of the skin 26.
is bonded to the roof panel 1 with adhesive or the like.

a skin 17 of the skin material 16 of the molded ceiling 11;
The skin 26 of the ceiling panel 25 can be made of the same material and the same color to give a sense of unity, and the skins 17 and 26 can be made of different materials and colors to create an aesthetically pleasing design. It can also be formed to have a similar appearance.

The inner circumferential edge 22 of the notch 21 of the molded ceiling 11 is bent toward the roof panel 1 side, so that the inner circumferential edge 22 of the notch 21 wraps around the outer circumferential edge 28 of the patched ceiling part 25, and the outer circumferential edge 28 cushioning materials 27
are held in close contact with each other. Furthermore, the skin material 16 of the inner peripheral edge 22 of the notch 21 of the molded ceiling 11
is formed so as to wrap around the end 15a of the base material 15, as shown in FIGS. 2 and 3.

Incidentally, as shown in FIG. 6, the end 15a of the base material 15
It is also possible to insert a phenol resin-impregnated paper 31 as a reinforcing material on the back side of the phenol resin-impregnated paper 31 and press-mold the phenol resin-impregnated paper 31 integrally when press-molding the molded ceiling 1.

As shown in FIG. 3, the notch 21 of the molded ceiling 11
One end of the side is attached to the roof bow 3 fixed to the roof panel 1 with an iron plate clip 32 or the like. Further, as shown in FIG. 4, the other end on the notch 21 side is fixed to the inner panel 2 by a grip 35 when a grip 35 such as an assist grip is attached to the inner panel 2. As shown in FIG. 7, iron plate hooks 37 are fixed to the inner panel 2, and the molded ceiling 11
A resin hook 39 is joined to the side by riveting or adhesive, and the iron plate hook 37 and resin hook 3 are connected to each other.
A molded ceiling 11 can also be attached by engaging 9.

[Effect of idea]

The above is the configuration of one embodiment of the molded ceiling for a vehicle according to the present invention. According to this configuration, a notch is partially formed in a part of the molded ceiling, and the roof corresponding to the notch is Since the ceiling panel is formed on the panel side, the living space can be increased, and the high-class feel of the molded ceiling can be maintained.The skin material of the molded ceiling and the skin material of the ceiling panel are made of different materials or different colors. Therefore, it is possible to form a molded ceiling for a vehicle that has various interesting shapes and changes, and has an excellent appearance.

[Brief explanation of drawings]

1 to 4 schematically show an embodiment of a molded ceiling for a vehicle according to the present invention, in which FIG. 1 is an explanatory cross-sectional view, and FIGS. 2 and 3 each show one end of a notch. 4 is an enlarged sectional view of the other end of the notch, FIGS. 5A, B, and C are plan explanatory views showing different notches, and FIG. 6 is a deformation of the end of the notch. A cross-sectional view showing an example, and FIG. 7 is a cross-sectional explanatory view showing different attachment states of the molded ceiling. In the figure, 1... Roof panel, 2... Inner panel, 3... Roof bow, 11... Molded ceiling, 1
2... terminal section, 13... garnish, 15...
Base material, 16...Skin material, 17...Skin, 18...
Cushioning material, 21, 21a to 21e...notch, 22
...Inner peripheral edge, 25... Ceiling part, 26... Outer skin, 27... Cushioning material, 28... Outer peripheral edge, 31...
...Phenol resin impregnated paper, 35...Grip, 3
7... Iron plate hook, 39... Resin hook.

Claims (1)

[Claims for Utility Model Registration] (1) In a molded ceiling for a vehicle that is attached to an inner panel attached to a roof panel by terminal treatment, the molded ceiling comprises a base material press-molded into a desired shape. , a skin material laminated on the surface side of the base material, a notch is partially formed in the molded ceiling, and a ceiling panel is formed on the roof panel side corresponding to the notch. Features a molded ceiling for vehicles. (2) The molded ceiling for a vehicle according to claim 1, which is a registered utility model, characterized in that a plurality of cutout portions and a plurality of ceiling bonded portions are formed corresponding to the cutout portions. (3) The molded ceiling for a vehicle according to claim 1, wherein the notch is formed at a position facing the head of a seated person. (4) Claims 1, 2 or 2 of the utility model registration claim, characterized in that the skin material of the molded ceiling and the skin material of the ceiling panel are made of different materials or in different colors. The molded ceiling for a vehicle as described in item 3.