JPH0353907A - Manufacturing line system for ceramic article - Google Patents
Manufacturing line system for ceramic articleInfo
- Publication number
- JPH0353907A JPH0353907A JP19026289A JP19026289A JPH0353907A JP H0353907 A JPH0353907 A JP H0353907A JP 19026289 A JP19026289 A JP 19026289A JP 19026289 A JP19026289 A JP 19026289A JP H0353907 A JPH0353907 A JP H0353907A
- Authority
- JP
- Japan
- Prior art keywords
- drying
- line
- baking
- press
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000919 ceramic Substances 0.000 title claims description 11
- 238000001035 drying Methods 0.000 claims abstract description 111
- 238000005192 partition Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000010304 firing Methods 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 13
- 238000004806 packaging method and process Methods 0.000 claims description 7
- 230000032258 transport Effects 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 230000003247 decreasing effect Effects 0.000 abstract 2
- 239000000047 product Substances 0.000 description 68
- 238000012546 transfer Methods 0.000 description 30
- 238000000034 method Methods 0.000 description 14
- 239000004744 fabric Substances 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000004927 clay Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 241000270666 Testudines Species 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
【発明の詳細な説明】
[発明の目的]
度栗雲坐利通分量
本発明は窯業製品を−貝製造する際の各工程の稼働時間
の相違↓こ対応して生産性を向上させる窯業製品の’X
W造ラインシステムに関するものである。[Detailed Description of the Invention] [Object of the Invention] The present invention aims to improve the productivity of ceramic products by responding to the differences in operating time of each process when manufacturing shellfish. 'X
This relates to a W construction line system.
炎』四1え畳
従来、窯業製品の製造ラインシステムとしては、焼或炉
自体は千数百度乙こ達すること乙こより、焼成炉の運転
を停止、再稼働させるには数日間を要するために、休日
、昼夜を問わず運転するのに幻し、白地の我型、乾燥等
の白地製造工程は通常勤務の作業であるため、かかる白
地製造工程と焼或工程との間は生窄性、稼働時間が異な
り、焼或工程に合わせて2交替制により昼夜作業が行わ
れたり、連日の作業が行われ、労{ttl環境の低下を
強いられて来た。Traditionally, as a production line system for ceramic products, the kiln itself reaches temperatures of over 1,000 degrees, and it takes several days to stop and restart the kiln. , on holidays, driving day and night, and because the white fabric manufacturing process such as molding and drying of the white fabric is a regular work operation, there is a possibility of drying, drying, etc. between the white fabric manufacturing process and the baking process The operating hours are different, work is done day and night in two shifts depending on the baking process, and work is done on consecutive days, which has forced a deterioration of the labor environment.
かかる間尭点を解決するために白地製造工程と焼或工程
との間に白地を数百枚積載した乾燥台車をストックする
ストック場所と、焼成品を数百枚積載した焼成台車をス
トックするストック場所を配設しているも、かかるスト
ック方法では夫々の台車が非常に太き《、大重量である
ことにより、多段に積載してストックすることが不可能
なことにて多数の台車を必要としてコスト高となったり
、多大なるスペースを必要としたり、作業場所の確保が
困難であったり、各台車が重いためムこ移動等の作業に
支障を来す欠点を有し、又乾燥炉、焼或炉の処理時間が
上記の台車を使用する関係上、通常最終製品の製造まで
に要する時間が40時間以上を要し処理能力に囮界があ
る欠点を有していた。In order to solve this problem, there is a stocking area between the blank fabric manufacturing process and the firing process where drying carts loaded with several hundred pieces of blank fabric are stocked, and a stocking area where firing carts loaded with hundreds of pieces of fired products are stocked. However, in this stocking method, each trolley is very thick and heavy, so it is impossible to load and stock in multiple stages, so a large number of trolleys are required. It is expensive, requires a large amount of space, is difficult to secure a work place, and each cart is heavy, which hinders work such as moving the cart. Due to the use of the above-mentioned trolley, the processing time of the kiln has the drawback that it usually takes more than 40 hours to produce the final product, and the processing capacity is limited.
が解決しようと る課
本発明は主乾燥室の熱エネルギーを利用し、予備乾燥室
内での乾燥に要する熱エネルギーの省力化を図ると共に
、設置スペースを低減し、乾燥及び焼或時間の大幅なる
短縮を可能にし、焼成工程と白地製造工程との間に生じ
る生産性、稼働時間の相違を、ストックヤードラインに
て吸収して常に焼成炉を連yE稼働することが出来、又
他のラインの保守点検時等にあっても何ら支障なく連続
生産が出来、又ストック量によって夜間等の無人化稼働
に対応することが出来ると共に、昼間の作業においては
作業者の労働時間の短縮番コも対応して生産性を大幅に
向上させ、又パレント及び焼成台車とも軽量であるため
、各システム相互を移動させる装置等を簡易と威すと共
ムこ、従来の焼成台車でのス1・・ノク乙こ比し、多数
の大きな重い高価な台車を全く必要とせず製造コストの
低減を図る窯業製品の製造ラインシステムを提供せんと
ずるものてある。The present invention utilizes the thermal energy of the main drying chamber to save the thermal energy required for drying in the pre-drying chamber, reduces the installation space, and significantly shortens the drying and baking time. This makes it possible to absorb the difference in productivity and operating time between the firing process and the blank manufacturing process on the stockyard line, allowing the firing furnace to be constantly operated, and to reduce the maintenance of other lines. Continuous production can be carried out without any problems even during inspections, and depending on the amount of stock, it is possible to support unmanned operation at night, etc., and it is also possible to shorten the working hours of workers during daytime operations. This greatly improves productivity, and since both the parent and baking carts are lightweight, it is possible to simplify the equipment used to move the systems between each other. In contrast, it is an object of the present invention to provide a production line system for ceramic products that does not require a large number of large, heavy, and expensive carts, thereby reducing production costs.
量 百を′r′法 るための盪
木発明はかかる点に鑑の、製造ラインの基,!I、には
プレス成型を行うプレスラインを配設し、該プレスライ
ンの一側方にはプレス成型された白地をパレット上に倒
伏戟置し、白地を乾燥させる上段部を予備乾燥室、下段
部を主乾燥室とに金属製からなる仕切壁にて区割する多
段式の乾燥炉から成る乾燥ラインを並列的に配設し、該
乾燥ラインの一側方には多段式の焼或炉から成る焼成ラ
インを並列的に配設し、該焼成ラインの他側方には焼或
炉の出口側と入口側とを連繋する焼成台車移動軌道を配
設し、該焼成台車移動軌道中の移動軌道上方には前記乾
燥ラインと連繋される施釉ラインより搬入される施釉さ
れた白地をストックすると共に、vL戊台車上に倒伏載
置する焼成台車積込装置を配設ずる白地ストックコンヘ
ヤと、焼或炉から1般出される焼成台車上の製品をスト
ックすると共に、次行程である製品梱包ラインに搬入す
る焼成台車積降装置を配設する製品ストノクコンへヤと
から成るストックヤードラインを配設した窯業製品の製
造ラインシステムを提供して上記欠点を解消?んとした
ものである。The invention for calculating the quantity 100 by the 'r' method takes into consideration this point, and is the basis of a production line. A press line for press forming is installed in I, and on one side of the press line, the press-formed white material is laid down on a pallet, and the upper part for drying the white material is a pre-drying room, and the lower part is a pre-drying room. A drying line consisting of a multi-stage drying furnace is arranged in parallel, with the main drying chamber divided by a metal partition wall, and a multi-stage drying furnace is installed on one side of the drying line. A firing line composed of Above the moving track, there is a blank stock conveyor for stocking glazed blanks brought in from the glazing line connected to the drying line, and a firing cart loading device for placing the glazed blanks on the VL dolly. The stockyard line consists of a storage container for storing the products on the baking carts that are generally taken out from the baking furnace, and a product storage container where the baking cart loading and unloading equipment is installed to transport the products to the product packaging line, which is the next process. Can we solve the above drawbacks by providing a production line system for ceramic products? It's quite something.
北一里
本発明はプレスラインZ,こよりプレス成型された白地
をパレソト上6こ倒伏載置し、該パレソトを乾燥炉の予
備乾燥室内に搬入し予備乾燥を行い、しかる後主乾燥室
へ■入しで乾燥し、次工程である施釉ラインにて施釉す
るのである。Kitaichiri The present invention is based on the press line Z, where 6 press-molded blank sheets are placed upside down on the pare soto, the pare soto is carried into the pre-drying chamber of the drying oven for pre-drying, and then transferred to the main drying chamber. It is then dried and then glazed in the next step, the glazing line.
かかる乾燥状・態にあっては、下段部の熱エネルギーを
上段部に対し、仕切壁を介して有効的に伝導させるので
ある。In such a dry state, thermal energy in the lower part is effectively conducted to the upper part through the partition wall.
そして、施釉された白地は戊型から乾燥までの処理時間
と焼成の処理時間の相違等番こ応して一旦白地スl・ソ
クコンベヤにス1・ソクするか、或いは直接的ムこ焼成
台車上Cこ倒伏載置するかを適宜選択して行うのである
。Depending on the difference in processing time from molding to drying and firing, the glazed white background is either placed on a conveyor or directly placed on a firing trolley. This is done by selecting as appropriate whether to lay it down or to lay it down.
又、同様に処理時間の相違等に応して焼成された製品を
一旦製品ストックコンヘヤ乙こス1・ソクするか、或い
は直接的bこ次工程である製品梱包ラインへ供給するか
を適宜選択して行うのである
1湯律
以下本発明の一実施例を図面に基づいて説明すると、
1は平板瓦等の窯業製品の製造ラインであり、その手前
側である基Q6こは土錬機2と、該土鍾機2より吐出す
る原料を押出成型する真空押出機3と、該真空押出機3
より押し出される荒地をゾレノ、成型ずるブレス槻4と
、亀プレス機4にて成型された白地闇にタメシ入れを行
うタメシ機5と、該タメシ梶5より送られる白地Waを
一定間隔にて整列させるコンヘヤ等からなるオートセソ
タ−6を連設するプレスライン7を配設している。Similarly, depending on the difference in processing time, it is possible to decide whether to send the fired product to a product stock container or directly to the product packaging line, which is the next process. One embodiment of the present invention will be described below based on the drawings. 1 is a production line for ceramic products such as flat tiles, and the front side of the line is a clay refining machine. 2, a vacuum extruder 3 for extrusion molding the raw material discharged from the clay plowing machine 2, and the vacuum extruder 3
The waste ground pushed out by the taming machine 5 is placed in the molding press 4, the taming machine 5 performs taming on the white background formed by the turtle press 4, and the white background Wa sent from the taming kaji 5 is arranged at regular intervals. A press line 7 is provided in which an auto sesoter 6 consisting of a conveyor and the like is connected.
8はプレスライン7の後方側である一側方に並列的乙こ
設ける乾燥ラインであり、該乾煙ライン8は1・ンイ、
ル式の乾燥炉9にて構収ずると共に、多段式(木実旋例
では2段式とする)と威し、上段部を適宜な加勢装置に
て輻射熟により乾燥さセる予偶乾燦室]Olこ、又下段
部を適宜な加熱装置ζこて乾燥空気である郷風により乾
燥さセる主乾燥室l1と威ず様1,こ、熱伝導性を有す
る金属製からなる仕切壁】2にで区割し、又主乾燥室1
1の乾燥炉長を予備乾燥室■0の乾燥炉長より短炉長に
形威している。8 is a drying line provided in parallel on one side, which is the rear side of the press line 7, and the dry smoke line 8 is 1.
At the same time, the drying process is carried out in a multi-stage drying oven 9 (two-stage type in the case of wood turning), and the upper stage is dried by radiation ripening using an appropriate auxiliary device. The main drying chamber 1 and the main drying chamber 1 are partitions made of metal with thermal conductivity. Wall】Divided into 2, and main drying room 1
The length of the drying oven in 1 is made shorter than that in the pre-drying room ①.
13、13a・・は乾燥炉9内に設ける1般送路であり
、該搬送路】3、13a・・・は予倫乾燥室10及び主
乾燥室11を構戎している隔壁(図示せず)の上下所定
位置に人々対1i1J L ′(ガイドレールθク(凹
示せず)を水平に固定し、主乾燥室11を5層構造にす
ると共に、予備乾燥室10を12層構造とし、各層にて
白地;軸を縦横複数列に倒伏載置可能なる多数のパレノ
目4を移動可能に支持している。13, 13a, . . . are general conveyance paths provided in the drying oven 9, and the conveyance paths 3, 13a, . The guide rails θ (not shown) are fixed horizontally at predetermined positions above and below the main drying chamber 11, and the pre-drying chamber 10 has a 12-layer structure. Each layer movably supports a large number of parallel meshes 4 that can be laid down on a white background in multiple rows and columns.
又、乾燥炉9の他端(プレスライン7の基端側)乙コは
乾燥が9内の各層のパレノ目4を一枚毎受承し、予備乾
燥室10終端側の各層から主睡燥室]】始端側の幻応す
る各層へ押し込め搬入する昇降制御される乾燥炉中間リ
フター15を配設している。In addition, the other end of the drying oven 9 (the base end side of the press line 7) receives the parenchyma 4 of each layer in the drying chamber 9 one by one, and transfers the main coating from each layer on the terminal side of the pre-drying chamber 10. ] A drying furnace intermediate lifter 15 is provided which is controlled to move up and down and is pushed into each layer on the starting end side.
又、主乾燥室11の出口側A,Illち予偶乾燥室10
の下方には各層のパレノトl4を一枚毎受承する昇降制
御される乾燥炉出口タフター]6を設けると共に、主乾
燥室1lの出口側Aより連続してパレノト移動軌道】7
を連設し、該パレ・7ト移動軌道l7の始端側を白地積
降位iBと威し、該白地積降位置Bのパレソト移動軌道
】7上に乾燥炉出口タフタ−16にてバレソト14を移
載可能と威している。Also, the outlet side A of the main drying chamber 11, Ill, the preliminary drying chamber 10.
A drying oven outlet taffeta which receives each layer of drying ovens one by one is installed below the drying oven outlet taffeta]6 which is controlled to rise and fall, and the drying furnace exit taffeta is continuously connected from the outlet side A of the main drying chamber 1l with a moving track]7
The starting end side of the pallet 7 moving track 17 is set as a blank loading/unloading position iB, and the drying furnace outlet taffeta 16 is placed on the blank loading/unloading position B on the pallet moving track 7. It claims that it can be transferred.
又、予備乾燥室10の入口側C前方にはパレソト移動軌
道17の終端上のパレット】4を受承して予備乾燥室l
O内の各層の始端側に押し込み搬入する昇降制御される
乾燥炉入口リフター18を配設している。In addition, in front of the entrance side C of the pre-drying chamber 10, a pallet]4 on the terminal end of the pallet moving track 17 is received and the pre-drying chamber l is opened.
A drying furnace entrance lifter 18, which is controlled to move up and down, is disposed at the starting end side of each layer in the drying oven.
19はパレノト移動軌道17の中間部位である白地積込
位iDの上方とオートセノター6の上方との間に渉って
配設した白地積込装置であり、該白地積込装置]9はオ
ートセソター6上に整列載置される白地Waをパレノト
移動軌道17の白地積込位置Dに移送される空のパレノ
ト]4上に移載する様に威している。Reference numeral 19 denotes a white material loading device disposed across the upper part of the white material loading position iD, which is an intermediate portion of the parenot moving track 17, and the upper part of the autocenoter 6; The blank sheets Wa arranged and placed on the blank paper sheets 6 are transferred onto the empty paper sheet 4 which is transferred to the white paper loading position D on the paper sheet moving track 17.
9
20は乾燥ライン8の一側方に並列的に配設する焼成ラ
インであり、該焼成ライン20はトンネル弐の焼収炉2
1にて構或ずると共に、多段式(本実施例では2段式と
する)と成し、下段部を上段部より短炉長に形威し、該
上段部の出口側Eには、その出口より押し出される基台
22上乙こビン23、23a・・・にて支持された載置
板24、24a・・・を縦横複数列に配設する焼成台車
25を受承ずる焼成炉出ロリフク−26を配設すると共
に、下段部の入口側Fには、その入口より焼成台車25
を押し込み搬入する焼成台車搬入装置27を配設し、又
焼成炉2]の他端(プレスライン7の基端側)乙こは上
段部と下段部とを連繋する焼或炉中間リフター28を配
設し、該焼或炉中間リフク28によって下段部の終端側
より押し出される焼成台車25を受承し、上段部の始端
側へ押し込み1般人する様に昇降制御している。9 20 is a firing line arranged in parallel on one side of the drying line 8, and this firing line 20 is connected to the firing furnace 2 of tunnel 2.
1, the furnace is of a multi-stage type (in this example, it is a two-stage type), and the lower part has a shorter furnace length than the upper part, and the outlet side E of the upper part has a A firing furnace receiving a firing cart 25 in which mounting plates 24, 24a... supported by bins 23, 23a... pushed out from the exit are arranged in multiple rows and columns. -26 is arranged, and a baking cart 25 is installed at the entrance side F of the lower part.
At the other end of the firing furnace 2 (base end side of the press line 7), there is a firing furnace intermediate lifter 28 that connects the upper and lower parts. It receives the firing cart 25 pushed out from the terminal end of the lower section by the intermediate kiln rift 28, and lifts and lowers it so that it is pushed into the starting end of the upper section.
29は焼成ライン20の出口側E及び入口{!1.11
Fの手前側である他側方(以下「他側方jと略称する
)に配設する焼成台車移動軌道であり、該焼10
威台車移動軌道29は焼或炉21の出口側E及び入口側
Fの焼成炉出口リフター26及び焼成台車搬入装置27
と連繋する連絡軌道30、30aを焼或炉21の搬送方
向と直角に他側方へ延出して配設すると共に、連絡軌道
30、30a相互を焼成台車25を順次間歇或いは連続
的に移送制御する移動軌道31にて連繋している。29 is the outlet side E and the inlet of the baking line 20 {! 1.11
This is a baking cart moving track 29 arranged on the other side (hereinafter abbreviated as "other side j") which is the front side of F, and the baking cart moving track 29 is located on the exit side E and the entrance of the baking furnace 21. Side F firing furnace exit lifter 26 and firing cart loading device 27
Connecting tracks 30, 30a are arranged to extend to the other side at right angles to the conveying direction of the baking furnace 21, and the baking carts 25 are controlled to be transferred sequentially, intermittently or continuously between the communicating tracks 30, 30a. They are connected by a moving track 31 that moves.
32、32aはトラパーサーであり、一方のトラパーサ
ー32にあっては連絡軌道30を走行制御させ、焼或炉
出ロリフク−26の焼成台車25を受承して移動軌道3
1へ搬入する様に威すと共に、他方のトラパーサー32
aにあっては連絡軌道30aを走行制御させ、移動軌道
31の焼成台車25を受承して焼成台車心人装置27に
押し込み紗人する様に威している。Reference numerals 32 and 32a are trappers, and one trapper 32 controls the running of the communication track 30, receives the baking cart 25 of the baking tray 26, and transfers it to the moving track 3.
1, and the other trap parser 32.
In a, the communication track 30a is controlled to travel, and is forced to receive the baking cart 25 on the moving track 31 and push it into the baking cart centering device 27.
33は焼成台車移動軌道29の移動軌道31上方に配設
するストックヤードラインであり、該スト・2クヤード
ライン33は高床式にして、且つ支持ピン34、34a
・・・を立設して施釉された白地Wa及び焼成された製
品Wbを起立状態にて支持する複1
】
数列のチェーンコンヘヤ35等からなる白地ストックコ
ンベヤ36と製品ストックコンベヤ37とを、夫々の搬
送方向の荊端部を互いに対向させると共に、白地ストッ
クコンベヤ36と製品ストックコンベヤ37との間に適
宜間隔を設け、白地ストックコンヘヤ36の前方部位を
焼成台車積込位置Gと威すと共に、製品ストックコンベ
ヤ37の前方部位を焼成台車積降位置Hと成している。Reference numeral 33 denotes a stockyard line disposed above the moving track 31 of the baking cart moving track 29, and the stockyard line 33 is of a raised floor type and has support pins 34, 34a
A white stock conveyor 36 and a product stock conveyor 37 consisting of several rows of chain conveyors 35, etc. The ends of the respective strips in the conveying direction are opposed to each other, and an appropriate interval is provided between the blank stock conveyor 36 and the product stock conveyor 37, so that the front part of the blank stock conveyor 36 is designated as the baking cart loading position G. At the same time, the front part of the product stock conveyor 37 is defined as a baking cart loading/unloading position H.
38はストックヤードライン33を構或する焼成台車積
込装置であり、該焼成台車積込装置38は白地ストック
コンベヤ36の前方部位の焼成台車積込位置Gの上方に
して、且つ白地ストックコンヘヤ36の幅方向に渉って
搬入コンヘヤ39を配設し、又白地ストックコンベヤ3
6の支持ピン34、34a・・・の通過を許容する櫛歯
状に形戊した白地載置板40を、白地ストックコンヘヤ
36の前方に近接させて配設し、かかる白地載置板40
を白地ストンクコンベヤ36側へ進退制御させて白地ス
トックコンベヤ36の起立状態の白地Waを倒伏状熊に
姿勢変更して白地戟置板40上に移載可能12
と威している。Reference numeral 38 denotes a baking cart loading device that constitutes the stockyard line 33, and the baking cart loading device 38 is located above the baking cart loading position G in the front part of the white stock conveyor 36, and above the baking cart loading position G in the front part of the white stock conveyor 36. A carry-in conveyor 39 is arranged across the width direction of 36, and a white background stock conveyor 3
6 support pins 34, 34a... is disposed close to the front of the white background stock conveyor 36, and has a comb-like shape that allows the support pins 34, 34a, . . .
The white background stock conveyor 36 is controlled to advance and retreat toward the white background stock conveyor 36, thereby changing the attitude of the white background stock Wa in the upright state into a lying bear position, so that it can be transferred onto the white background stocking board 40.
41は焼我台車積込装置38を構或する白地移載装置で
あり、該白地移載装置41は焼成台車積込位置Gの上方
に適宜な吸着ボソクス42を配設し、該吸着ボソクス4
2を焼成台車積込位WG内にて昇降、往復制御し、搬入
コンベヤ39、白地載置板40及び焼成台車積込位置G
に位置する焼成台車25に倒伏状熊にて載置される白地
Waを吸着支持し、搬入コンベヤ39から白地載置Fi
.40へ、又搬入コンベヤ39から焼成台車25へ、又
白地載置板40から焼成台車25へ移載する様に成して
いる。Reference numeral 41 denotes a white background transfer device that constitutes the baking truck loading device 38, and the blank background transfer device 41 has an appropriate suction box 42 arranged above the baking truck loading position G,
2 is lifted and lowered and reciprocated within the baking cart loading position WG, and the carrying-in conveyor 39, white background mounting plate 40, and baking cart loading position G are controlled.
The white background Wa placed on the baking cart 25 located at
.. 40, from the carry-in conveyor 39 to the baking cart 25, and from the white background mounting plate 40 to the baking cart 25.
43はストックヤードライン33を構或する焼成台車積
降装置であり、該焼成台車積降装置43は製品ストック
コンヘヤ37の前方部位の焼成台車積隆位置Hの上方に
して、且つ製品スl・ソクコンベヤ37の幅方向に渉っ
て閣出コンベヤ44を配設し、又白地載置板40と同様
なる形状に形成した製品載置板45を製品ストックコン
ヘヤ37の前方に近接させて配設し、かかる製品載置択
45を13
?品ストックコンベヤ37側へ進退制御させて製品スト
ックコンベヤ37の起立状態の製品一bを倒伏状態に姿
勢変更して製品載置板45上に移載可能と威している。Reference numeral 43 denotes a baking cart loading/unloading device that constitutes the stockyard line 33, and the baking cart loading/unloading device 43 is located above the baking cart stacking position H in the front part of the product stock conveyor 37 and above the baking cart loading/unloading device 43, which constitutes the stockyard line 33. - The output conveyor 44 is disposed across the width direction of the stock conveyor 37, and a product placement plate 45 formed in the same shape as the white background placement plate 40 is placed close to the front of the product stock conveyor 37. 13? By controlling the movement toward the product stock conveyor 37 side, the posture of the product 1b in the upright state of the product stock conveyor 37 can be changed to a lying state, so that it can be transferred onto the product placement plate 45.
46は焼成台車積降装置43を構成する製品移載装置で
■あり、該製品移叔装置46は焼成台車積隆位置Hの上
方に適宜な吸着ボックス42aを配設し、該吸着ボソク
ス42aを焼成台車積降位置H内にて昇降、往復制御し
、搬出コンベヤ44、製品載置板45及び焼成台車積降
位置Hに位置する焼成台車25に倒伏状熊にて載置され
る製品間を吸着支持し、搬出コンベヤ44から製品載置
板45へ、又搬出コンヘヤ44から焼成台車25へ、又
製品載置板45から焼成台車25へ移載する様に成して
いる。Reference numeral 46 denotes a product transfer device that constitutes the baking cart loading/unloading device 43, and the product transfer device 46 has an appropriate suction box 42a disposed above the baking cart loading position H. The lifting and lowering and reciprocating control is performed within the baking cart loading/unloading position H, and the products placed in a lying position on the unloading conveyor 44, the product placement plate 45, and the baking cart 25 located at the baking cart loading/unloading position H are controlled. The products are suction supported and transferred from the carry-out conveyor 44 to the product placement plate 45, from the carry-out conveyor 44 to the baking cart 25, and from the product placement plate 45 to the baking cart 25.
47は乾燥ライン8にて乾燥された白地Waを受承して
所定の施釉を行いストックヤードライン33へ供給する
施釉ラインであり、該施釉ライン47はプレスライン7
と乾燥ライン8との間にて如端側をパレ7}移動軌道1
7の白地積降位置B14
の他側方に、又終端側を乾燥炉入口リフタ−18の他側
方に位置させて並列的に第1の白地搬送コンヘヤ48を
配設し、該第lの白地搬送コンヘヤ48の終#ixこレ
ーストランク状の循環軌道を有する施釉コンベヤ49を
直線的に、適宜な第一の移載装置50を介して連設し、
その施釉コンベヤ49をストックヤードライン33の他
側方に配設し、又施釉コンヘヤ49の他側方の往動行程
の適宜位置には施釉機51を配設している。47 is a glazing line that receives the white background Wa dried in the drying line 8, applies a predetermined glaze, and supplies it to the stockyard line 33;
between the drying line 8 and the drying line 8.
A first white material conveying conveyor 48 is disposed in parallel with the white material loading/unloading position B14 of No. At the end of the white background conveyor 48, a glazing conveyor 49 having a lace trunk-like circulation track is linearly connected via an appropriate first transfer device 50,
The glazing conveyor 49 is disposed on the other side of the stockyard line 33, and a glazing machine 51 is disposed at an appropriate position on the other side of the glazing conveyor 49 in its forward stroke.
52はパレソト移動軌道17の白地積降位置Bの上方と
第1の白地陵送コンヘヤ48の始端側の上方との間に渉
って配設した白地積降装置であり、該白地積降装置52
は主乾燥室11の出口側Aより押し出されて乾燥炉出口
リフター16を介してパレット移動軌道17の白地積降
位置Bに移送されるパレット】4上の白地−aを第1の
白地搬送コンヘヤ48の妬端側に移戟する様に成してい
る。Reference numeral 52 denotes a white material loading/unloading device disposed across between the upper part of the white material loading/unloading position B of the Palesoto moving track 17 and the upper part of the starting end side of the first white material conveying conveyor 48; 52
The pallet is pushed out from the outlet side A of the main drying chamber 11 and is transferred to the blank loading/unloading position B of the pallet movement track 17 via the drying oven exit lifter 16. It is designed to shift to the jealous side of 48.
53は施釉ライン47と白地ストックコンヘヤ36との
間に並列的に配設する第2の白地1般送コンヘヤであり
、該第2の白地搬送コンヘヤ53の始1
5
端と施釉コンヘヤ49の復勤行程終端側との間で1こ適
宜な第2の移載装置54を配設し、該第2の移載装置5
4により施釉さねた白地Waを第2の白地搬送コンヘヤ
53上6こ移叙し搬送している。Reference numeral 53 denotes a second general conveyance conveyor for white substrates, which is disposed in parallel between the glazing line 47 and the white substrate stock conveyor 36; An appropriate second transfer device 54 is disposed between the terminal side of the return trip, and the second transfer device 5
4, the glazed white background Wa is transferred and conveyed six times onto the second blank conveyance conveyor 53.
55は第3の移載装置であり、該第3の移載装置55は
搬入コンベヤ39の始端側と第2の白地搬送コンベヤ5
3の終端側とを連繋し、施釉された白地Waを順次搬入
コンヘヤ39上に移戦してぃる56は第4の移載装置で
あり、該第4の移載装置56は殿出コンヘヤ44の終端
側と、製品ストックコンヘヤ37の他側方に並列的に配
設する製品搬送コンヘヤ57の始端側とを連繋し、所定
された製品1〜1bを順次製品11送コンベヤ57上に
移載している。Reference numeral 55 denotes a third transfer device, and the third transfer device 55 connects the start end side of the carry-in conveyor 39 and the second white background conveyor 5.
Reference numeral 56 is a fourth transfer device that connects the terminal end side of 3 and sequentially transfers the glazed white material Wa onto the delivery conveyor 39. 44 is connected to the starting end of a product transport conveyor 57 arranged in parallel on the other side of the product stock conveyor 37, and predetermined products 1 to 1b are sequentially transferred onto the product 11 transport conveyor 57. It is being transferred.
58は製品梱←ラインであり、該製品粗りライン58は
製品搬送コンヘヤ57の終端側より連続して歪み検査機
59、積重機60、結束機61、製品移載機62、空バ
レノト供給機63、水平桔束機64、空バレソトストッ
クコンヘヤ65を連設して構或]
6
している。Reference numeral 58 denotes a product packing line, and the product roughening line 58 runs continuously from the terminal side of the product conveyor conveyor 57 to a strain inspection machine 59, a stacking machine 60, a binding machine 61, a product transfer machine 62, and an empty barrenote supply machine. 63, a horizontal bundling machine 64, and an empty barre stock conveyor 65 are installed in series]6.
次に本発明に係る窯業製品の製造ラインシステムの作用
について本システムの行程毎に順を追って説明すると、
先ず、プレスライン7については、土練機2、真空押出
機3により押出成型された素地はプレス機4にて所定形
状の白地Waを成型し、白地一を順次所定間隔にてオー
トセソター6上に整列載置し、かかる白地Waを白地積
込装置19により吸着支持して白地積込位置D4こ位置
する空のパレノト14上{,こ一括移載し、その動作を
繰り返して空のパレソト】4上に所定枚数の白地Waを
載置するのである。Next, the operation of the production line system for ceramic products according to the present invention will be explained step by step for each process of the system. A press machine 4 is used to form a white background Wa into a predetermined shape, and the white backgrounds Wa are sequentially arranged and placed on an auto sesoter 6 at predetermined intervals, and the white background Wa is suction-supported by a white background loading device 19 to load the white background. A predetermined number of white sheets Wa are placed on the empty paper sheet 14 located at position D4 by repeating this operation.
次に、乾燥ライン8については、前記所定枚数の白地W
aが戟置されたバレソト】4をパレット移動軌道l7上
を移行させて乾燥炉入口リフター18に搬入し、該乾燥
炉入口リフク−18を12層構造の予備乾燥室10の各
層に対応する任意高さまで昇降制御させ、かかる位置C
こで予備乾燥室]0の任意層の妬端側よりパレソ目4を
順次押し込】 7
み搬入するのである。Next, regarding the drying line 8, the predetermined number of white sheets W
The drying furnace entrance lifter 18 moves the drying oven entrance lifter 18 on the pallet movement track 17, and the drying furnace entrance lifter 18 is moved to an arbitrary position corresponding to each layer of the pre-drying chamber 10 having a 12-layer structure. Control the elevation to a certain height, such as position C.
In this pre-drying room, the layers 4 are sequentially pushed in from the opposite end of the arbitrary layer 0] 7 and then transported.
そして、予備乾燥室]0に多数(木実旅例では15列と
する)のバレソトl4が搬入されると、予備乾燥室】0
の終端側より輻射熱によって予備乾燥が終了した白地W
aを載置するパレソ目4が、前記任意層と同一層まで予
め昇降制御さセて待機させる乾燥炉中間リフター15に
押し出し槌入され受承されるのである。Then, when a large number (15 rows in the Kinotsu travel example) of Baresoto l4 are brought into the pre-drying room]0,
White background W that has been pre-dryed by radiant heat from the terminal end of
The palletizing hole 4 on which the layer a is placed is pushed out and received by a drying oven intermediate lifter 15 which is placed on standby after being raised and lowered in advance to the same layer as the arbitrary layer.
又、主乾燥室11は前記と同様に乾燥炉中間リフター1
5を5M構造の主乾燥室11の各層に幻応する任意高さ
まで昇降制御させ、かかる位置にて主乾燥室1】の任意
層の始端側よりパレント14を順次押し込み図人するの
である。In addition, the main drying chamber 11 has a drying furnace intermediate lifter 1 as described above.
5 is raised and lowered to an arbitrary height corresponding to each layer of the main drying chamber 11 having a 5M structure, and at this position, the parent 14 is sequentially pushed in from the starting end of the arbitrary layer of the main drying chamber 1.
そして、主乾燥室11乙こ多数(本実施例では9列とす
る)のパレソト14が11人されると、主乾燥室11の
終端側より加熟媒体である熱風に接触して乾燥が終了し
た白地Waを載置するパレソト14が、前記任意層と同
一Nまで予め昇降制御させて待機させる乾燥炉出口リフ
タ−164こ卯し山し搬入され受承されるのである。When the main drying chamber 11 is filled with 11 paresots 14 (9 rows in this example), they come into contact with hot air, which is a maturing medium, from the terminal end of the main drying chamber 11, and drying is completed. The drying oven outlet lifter 164, on which the white background Wa is placed, is carried in and received by the drying oven outlet lifter 164, which is previously controlled to rise and fall to the same N as the arbitrary layer and is kept on standby.
l8
次に、施釉ライン47については、荊記乾燥炉出口リフ
タ−16を下降させてバレソト移動軌道■7の白地積降
位置Bにパレソトl4を位置させ、該バレ7}14上の
乾燥された白地11aを白地積降装置52により吸着支
持して第1の白地搬送コンベヤ48の始端側に移載し、
終端側まで移行させ、かかる位置にて第一の移載装置5
0にて施釉コンベヤ49に移載し殿送している。18 Next, regarding the glazing line 47, lower the drying furnace outlet lifter 16 to position the glaze 14 at the blank loading/unloading position B of the glaze moving track 7), and remove the dried glaze on the glaze 7}14. The white background 11a is suction-supported by the white background loading/unloading device 52 and transferred to the starting end side of the first white background conveyor 48,
The first transfer device 5 is moved to the terminal side, and at this position,
At 0, it is transferred to the glazing conveyor 49 and delivered.
尚、搬送行程中である往勤行程に配設している施釉機5
1にて施釉されて搬送されるのである次に、ストックヤ
ードライン33については、旅釉された白地Waは絡釉
コンベヤ49の復勤行程の終端側まで移送され、かかる
位置にで第2の移載装置54により第2の白地搬送コン
ベヤ53上の始端側に移戴し、該第2の白地搬送コンベ
ヤ53の終端側まで移送され、かかる位置にて第3の移
戴装W55にて搬入コンヘヤ39上に順次移截して所定
間隔にて整列g置されるのである。In addition, the glazing machine 5 installed in the outbound process during the transportation process.
Next, regarding the stockyard line 33, the glazed white material Wa is transported to the end of the return journey of the glazing conveyor 49, and at this position, the second glaze is conveyed. The transfer device 54 transfers it to the starting end side of the second white background transport conveyor 53, and transports it to the terminal end side of the second white background transport conveyor 53, where it is carried in by the third transfer unit W55. They are sequentially moved onto the conveyor 39 and arranged at predetermined intervals.
そして、搬入コンベヤ39上に整列戴置された1
9
白地IAaは必要に応して白地ストックコンヘヤ36、
又は焼成台車25に移載されるのである。Then, the 19 white backgrounds IAa arranged on the carry-in conveyor 39 are transferred to the white background stock conveyor 36 as needed.
Alternatively, it is transferred to the baking cart 25.
かかる移載について説明すると、先ず白地ストンクコン
ベヤ36への移載ムこ際しては、白地載置板40を所定
位置まで後退させて待機し、該白地載置板40上に、白
地移載装置4]の吸着ボソクス42にて搬入コンベヤ3
9上の白地Waを吸着支持して移載し、しかる後白地戴
置板40を進行させて白地ストックコンベヤ36の支持
ピン34、34a・・・にて倒伏状態から起立状態へ白
地Waの姿勢を変更して白地ストックコンベヤ36に移
載し、かかる動作を繰り返し行うことにより、多数個の
白地Waをストックさせるのである。To explain this transfer, first, when transferring to the white background stonk conveyor 36, the white background placement plate 40 is retreated to a predetermined position and waits, and the white background transfer is placed on the white background placement plate 40. At the suction box 42 of the loading device 4, the loading conveyor 3
The white background Wa on the top 9 is suction-supported and transferred, and then the white background placement plate 40 is advanced to change the posture of the white background Wa from the lying down state to the upright state using the support pins 34, 34a, . . . of the white background stock conveyor 36. A large number of white backgrounds Wa are stocked by changing and transferring the white backgrounds Wa to the white background stocking conveyor 36 and repeating this operation.
又、焼成台■25への移載に際しては、白11!!l多
載装置41の吸着ボソクス42にて搬入コン・\ヤ39
上の白地Waを吸着支持して焼成台車25に移載するか
、若しくは一旦白l也ス1・ノクコンヘヤ360こスト
ックされている白地Waを前記と逆の動作を行って白地
ストックコンベヤ36から白地叔置板40上に移載し、
しかる後白地移載装置4Nこより20
焼成台車25に移載するものである。Also, when transferring to baking table ■25, white 11! ! l The conveyor 39 is transported by the suction box 42 of the multi-loading device 41.
Either the upper white background Wa is suction-supported and transferred to the baking cart 25, or the white background Wa currently stocked on the white background conveyor 360 is transferred from the white background stock conveyor 36 by performing the reverse operation to the above. Transferred to the board 40,
Thereafter, the white background transfer device 4N transfers it to the baking cart 25.
次に、焼成された製品Wbについても、前記と同様に、
焼成台車25上の製品肺を製品移載装置46にて搬出コ
ンベヤ44上番こ移載し、第4の移載装置56を介して
製品搬送コンベヤ57上に順次移載するのである。Next, regarding the fired product Wb, similarly to the above,
The product lungs on the baking cart 25 are transferred to the top of the discharge conveyor 44 by a product transfer device 46, and sequentially transferred onto the product conveyor 57 via a fourth transfer device 56.
又、同様に焼成台車25から製品載置板45上へ移載し
て製品ストックコンベヤ37に順次移叙してストックし
、その後必要に応して製品ストックコンベヤ37から搬
出コンベヤ44上に移載し、第4の移載装置56を介し
て製品搬送コンベヤ57上に順次移載するのである。Similarly, the products are transferred from the baking cart 25 onto the product placement plate 45, sequentially transferred to the product stock conveyor 37 for stocking, and then transferred from the product stock conveyor 37 onto the carry-out conveyor 44 as necessary. Then, the products are sequentially transferred onto the product conveyor 57 via the fourth transfer device 56.
尚、焼戊台車25の載置板24、24a・・・にあって
は、焼成台車25が移載動作に応して順次移動軌道31
上を間歇的或いは連続的に移動し、焼成台車積込位置G
と焼成台車積降位置l]との間番こ位置している時点で
、適宜な研磨装置(図示せず)にて載置板24、24a
・・・の載置面が研磨されるのである。In addition, in the mounting plates 24, 24a, etc. of the baking cart 25, the baking cart 25 is sequentially moved on the moving track 31 in accordance with the transfer operation.
moving intermittently or continuously on the baking cart loading position G
At the point when the loading/unloading position l of the baking cart is located between the loading and unloading position l of the baking cart, the mounting plates 24, 24a are polished using an appropriate polishing device (not shown).
The mounting surface of... is polished.
次に、焼或ライン20については、ストックヤ21
ードライン33にて白地Waが載置された焼成台垂25
は移動軸i!f31の終端側まで移行させ、連絡軌道3
0a内を走行するトラパーサー32a、焼成台車搬入装
M27を介して焼戚炉2】の下段部の入口側Fより順次
押し込み搬入することにより、焼成炉21の上段部の出
口側Eに、予め上昇待機させている焼戒炉出ロリフタ−
26にて、焼或炉21の上段部の出口側Eより押し出さ
れる焼成台車25を受承し、しかる後連絡軌道30を走
行ずる1・ラバーサー32に移載してストックヤードラ
イン33下方の移動軌道31へ移行し、その後は前記の
ストックヤードライン33の動作が行われるのである。Next, regarding the firing line 20, the firing table 25 on which the white background Wa is placed is placed at the stockyard 21 and the storage line 33.
is the moving axis i! Shift to the terminal side of f31 and connect track 3
The trapper 32a running inside 0a and the firing cart loading device M27 are used to sequentially push and carry in from the entrance side F of the lower part of the firing furnace 21, thereby raising it in advance to the exit side E of the upper part of the firing furnace 21. Lolifter from the burning furnace on standby
At 26, the baking cart 25 pushed out from the exit side E of the upper part of the baking furnace 21 is received, and then transferred to the rubber car 32 that runs on the connecting track 30 and moved below the stockyard line 33. The train moves to the orbit 31, and thereafter the operation of the stockyard line 33 described above is performed.
次に、焼成された製品IQbは焼成台車25、又tJ製
品ストックコンベヤ37から製品移歎装置46によって
搬出コンベヤ44上に移載され、しかる後第4の移載装
置56を介して製品搬送コンヘヤ57上に移載され、そ
して製品梱包ライン58の夫々の歪み検査機59、積重
機60、結束機61、製品移載機62によって荷作り搬
出されるのである。Next, the baked product IQb is transferred from the baking cart 25 and the tJ product stock conveyor 37 onto the delivery conveyor 44 by the product transfer device 46, and then transferred to the product transfer conveyor 44 via the fourth transfer device 56. The products are transferred onto the product packaging line 57, and packed and carried out by the respective distortion inspection machines 59, stacking machines 60, binding machines 61, and product transfer machines 62 of the product packaging line 58.
22
〔発明の効果〕
要するに本発明は、製造ラインの基点にはプレス成型を
行うプレスライン7を配設し、該プレスライン7の一側
方にはプレス威型された白地Waをパレソト14上に倒
伏載置し、白地間を乾燥させる上段部を予備乾燥室lO
、下段部を主乾燥室1]とに金属製からなる仕切壁12
にて区割する多段式の乾燥炉9から成る乾燥ライン8を
並列的ムこ配設したので、主乾燥室11の訃エネルギー
を予備乾燥室10に仕切璧12を介して有効的に伝導さ
セ、かかる訃エネルギーを輻射熱として利用し、予備乾
燥室10内での乾燥に要する熱エネルギーの省力化を図
ると共ムこ、乾燥炉9を多段式と戊ずことによって設置
スペースの低滅幻策にも有益であり、而もパレット】4
にて倒伏状態にて乾燥出来ることにより、従来の様に緻
密に白地相互の間隔の小なるもの乙こ比し、炉内の執風
等との接触効率が向上されることにより、乾1g時間の
大幅なる短縮を可能にすることが出来ろ。22 [Effects of the Invention] In short, the present invention provides a press line 7 that performs press molding at the base point of the production line, and on one side of the press line 7 press-formed white material Wa is placed on the pallet 14. Place the upper part on the floor to dry the white space in the pre-drying room lO.
, the lower part is the main drying room 1], and the partition wall 12 made of metal is provided.
Since the drying line 8 consisting of multi-stage drying ovens 9 divided into sections is arranged in parallel, the carcass energy in the main drying chamber 11 is effectively transferred to the pre-drying chamber 10 via the partition wall 12. By using this energy from the carcass as radiant heat, we can save the thermal energy required for drying in the pre-drying chamber 10. Also, by changing the drying oven 9 to a multi-stage type, the installation space is reduced. It is also useful for strategy, and it is also a palette】4
By being able to dry in a lying position in the furnace, the distance between the white backgrounds is smaller than in the conventional method, and the efficiency of contact with the air in the furnace is improved, so it takes less than 1 gram of drying time. It would be possible to significantly shorten the
23
又、乾燥ライン8の一側方には多段式の焼成炉21から
成る焼成ライン20を並列的に配設したので、上記と同
様に焼成台車25上6こて倒伏状態で焼成出来ること番
こより、焼成時間の大幅なる短縮を可能乙こすると共に
、多段式と威すことによって設置スペースの低減対策に
も有益となるのである。23 Furthermore, since the firing line 20 consisting of multi-stage firing furnaces 21 is arranged in parallel on one side of the drying line 8, it is possible to perform firing with six trowels lying on the firing cart 25 in the same way as above. This makes it possible to significantly shorten the firing time, and by using a multi-stage system, it is also useful for reducing the installation space.
又、焼或ライン20の他側方には焼収炉21の出口側E
と入口側Fとを連繋する焼成台車移動軌道29を配設し
、該焼成台車移動軌道29中の移動軌道3】上方には前
記乾燥ライン8と連繋される施釉ライン47より搬入さ
れる施釉された白地Waをストノクすると共に、焼成台
里25上に倒伏載置する焼戊右車積込装置38を配設ず
る白地ストックコンヘヤ36と、焼成炉2]から搬出さ
れる焼成台車25上の製品1slbをストノクすると共
に、次行程である製品梱包ライン58Lこ府入ずる焼成
台車積降装置43を配設する製品ス1・ノクコン・\ヤ
37とから成るス1・ノクヤー}ライン33を配設した
ので、焼収工程と白地製造工程との間乙こ仕し24
4
る生産性、稼働時間の相違を、白地ストックコンヘヤ3
6及び製品ス1−ソクコンへヤ37にで白地lQa及び
製品Wbをストックすることが出来るため、常に焼成炉
21を連続稼働することが出来、又他のラインの保守点
検等における停止を余儀なくされる時にあっても何ら支
障なく連続生産が出来、又ストック量によって夜間等の
無人化稼働に対応することが出来ると共に、昼間の作業
においては、かがる時間によって作業者の労働時間の短
縮6こも対応出来るのである。Further, on the other side of the burning line 20, there is an outlet side E of the burning furnace 21.
A firing carriage moving track 29 is provided which connects the firing carriage moving track 29 to the inlet side F, and above the firing carriage moving track 29 there is a glaze conveyed from the glazing line 47 connected to the drying line 8. A white background stock conveyor 36 is provided with a white background stock conveyor 36, which is equipped with a white background stock conveyor 38, which stores the white background Wa and lays it down on the firing platform 25; A line 33 consisting of a product line 37 is arranged, which is equipped with a baking cart loading/unloading device 43 that carries the product 1slb and enters the product packaging line 58L, which is the next process. The difference in productivity and operating time between the incineration process and the white background manufacturing process can be reduced by
6 and the product line 1 - Because the blank lQa and the product Wb can be stocked in the storage container 37, the firing furnace 21 can be operated continuously at all times, and it is also possible to avoid having to stop other lines for maintenance inspections, etc. Continuous production can be carried out without any problems even during periods of high demand, and depending on the amount of stock, it is possible to support unmanned operation at night, etc., and during daytime work, workers' working hours can be shortened due to the time required6. This can also be handled.
従って、本システムによって窯業製品の生産性を大幅に
向上することが出来、又バレノト14及びl尭或台車2
5とも軽量であるため、各システム相互を移動させる装
置等を簡易と成すことが出来ると共乙こ、従来の焼成台
車でのストックに比し、多数の大きな重い高価な台車を
全く必要とせすコスト低減を図ることが出来る等その実
用的効果共だ犬なるものである、Therefore, this system can greatly improve the productivity of ceramic products, and also improves the productivity of ceramic products.
Since both of these products are lightweight, the equipment for moving the systems between each other can be made simple, and compared to conventional baking carts, there is no need for multiple large, heavy, and expensive carts. Its practical effects, such as being able to reduce costs, are also important.
【図面の簡単な説明】
図は本発明の一実施例を示すものにして、25
第1図は本発明に係る窯業製品の製造ラインシステムの
平面図、第2図は同上を構成する乾燥ラインの概略側面
図、第3図は同上を構或する焼成ラインの概略側面図、
第4図は同上を構威するストックヤードラインの概略側
面図、第5図は第4図のA−A概略断面図、第6図は第
5図のB概略矢視図である。
7プレスライン 8乾燥ライン9乾燥炉
10予備乾燥室 】1主乾燥室】2仕切壁
14パレソト 20焼成ライン2l焼成炉
25焼成台車
29焼成台車移動軌道
33ストックヤードライン
36白地ストックコンヘヤ
37製品ストックコンヘヤ
38焼成台車植込装置 43焼成台車積隆装置47
施釉ライン 58製品梱りライン以上
3】移動軌道
0
G)1
符開平
3
b39U’/(9)[BRIEF DESCRIPTION OF THE DRAWINGS] The figures show one embodiment of the present invention, and 25. Figure 1 is a plan view of a manufacturing line system for ceramic products according to the present invention, and Figure 2 is a drying line that constitutes the same. FIG. 3 is a schematic side view of the firing line constituting the same,
FIG. 4 is a schematic side view of the stockyard line that includes the above, FIG. 5 is a schematic sectional view taken along the line AA in FIG. 4, and FIG. 6 is a schematic view taken along arrow B in FIG. 7 Press line 8 Drying line 9 Drying oven 10 Pre-drying room ]1 Main drying room ]2 Partition wall
14 paresotto 20 baking line 2l baking furnace
25 Baking trolley 29 Baking trolley moving track 33 Stock yard line 36 White background stock conveyor 37 Product stock conveyor 38 Baking trolley loading device 43 Baking trolley stacking device 47
Glazing line 58 product packaging lines and above 3] Movement track 0 G) 1 Sign open flat 3 b39U'/(9)
Claims (1)
配設し、該プレスラインの一側方にはプレス成型された
白地をパレット上に倒伏載置し、白地を乾燥させる上段
部を予備乾燥室、下段部を主乾燥室とに金属製からなる
仕切壁にて区割する多段式の乾燥炉から成る乾燥ライン
を並列的に配設し、該乾燥ラインの一側方には多段式の
焼成炉から成る焼成ラインを並列的に配設し、該焼成ラ
インの他側方には焼成炉の出口側と入口側とを連繋する
焼成台車移動軌道を配設し、該焼成台車移動軌道中の移
動軌道上方には前記乾燥ラインと連繋される施釉ライン
より搬入される施釉された白地をストックすると共に、
焼成台車上に倒伏載置する焼成台車積込装置を配設する
白地ストックコンベヤと、焼成炉から搬出される焼成台
車上の製品をストックすると共に、次行程である製品梱
包ラインに搬入する焼成台車積降装置を配設する製品ス
トックコンベヤとから成るストックヤードラインを配設
したことを特徴とする窯業製品の製造ラインシステム。A press line that performs press molding is installed at the base of the production line, and on one side of the press line, the press-molded white background is laid down on a pallet, and the upper part for drying the white background is a pre-drying room. A drying line consisting of a multi-stage drying oven is installed in parallel, the lower part of which is separated from the main drying chamber by a metal partition wall, and a multi-stage baking oven is installed on one side of the drying line. A firing line consisting of furnaces is arranged in parallel, and on the other side of the firing line there is a firing carriage moving track that connects the exit side and the inlet side of the firing furnace. Above the moving track, glazed white material brought in from the glazing line connected to the drying line is stocked, and
A blank stock conveyor that is equipped with a baking cart loading device that is placed upside down on the baking cart, and a baking cart that stocks the products on the baking cart that are carried out from the baking furnace and transports them to the product packaging line, which is the next step. A manufacturing line system for ceramic products, characterized by having a stockyard line consisting of a product stock conveyor equipped with a loading/unloading device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19026289A JPH0353907A (en) | 1989-07-21 | 1989-07-21 | Manufacturing line system for ceramic article |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19026289A JPH0353907A (en) | 1989-07-21 | 1989-07-21 | Manufacturing line system for ceramic article |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0353907A true JPH0353907A (en) | 1991-03-07 |
| JPH0529527B2 JPH0529527B2 (en) | 1993-04-30 |
Family
ID=16255220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19026289A Granted JPH0353907A (en) | 1989-07-21 | 1989-07-21 | Manufacturing line system for ceramic article |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0353907A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274606A (en) * | 2018-01-24 | 2018-07-13 | 安徽宝润环保节能建材有限公司 | A kind of production line of light cellular partition board and the production method of light cellular partition board |
-
1989
- 1989-07-21 JP JP19026289A patent/JPH0353907A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274606A (en) * | 2018-01-24 | 2018-07-13 | 安徽宝润环保节能建材有限公司 | A kind of production line of light cellular partition board and the production method of light cellular partition board |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0529527B2 (en) | 1993-04-30 |
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