JPH0366946B2 - - Google Patents

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Publication number
JPH0366946B2
JPH0366946B2 JP654886A JP654886A JPH0366946B2 JP H0366946 B2 JPH0366946 B2 JP H0366946B2 JP 654886 A JP654886 A JP 654886A JP 654886 A JP654886 A JP 654886A JP H0366946 B2 JPH0366946 B2 JP H0366946B2
Authority
JP
Japan
Prior art keywords
weight
parts
rubber
sandblasting
protective film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP654886A
Other languages
Japanese (ja)
Other versions
JPS62168568A (en
Inventor
Tetsuya Kimura
Toshihiro Fujii
Hironori Nii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hayakawa Rubber Co Ltd
Original Assignee
Hayakawa Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hayakawa Rubber Co Ltd filed Critical Hayakawa Rubber Co Ltd
Priority to JP654886A priority Critical patent/JPS62168568A/en
Publication of JPS62168568A publication Critical patent/JPS62168568A/en
Publication of JPH0366946B2 publication Critical patent/JPH0366946B2/ja
Granted legal-status Critical Current

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Description

【発明の詳现な説明】[Detailed description of the invention]

産業䞊の利甚分野 本発明は、玫倖線硬化性を有するゎム状匟性䜓
をベヌスずしたスクリヌン印刷むンキを利甚し
お、所望の圫刻をなすべき無機質衚面若しくは有
機質衚面䞊にスクリヌン印刷し、次いで、玫倖線
照射するこずにより硬化せしめ、耐薬品性及び再
剥離性を有する耐サンドブラスト衚面保護膜を圢
成する方法に関するものである。 埓来の技術 埓来のサンドブラスト法ずしおは、 厚み〜皋床の合成ゎムシヌトや塩
化ビニルシヌト等を被圫刻䜓の倧きさに合わせ
お切断し、所定の文字、図圢、暡様等を描き、
被圫刻面に貌り着け、文字、図圢、暡様等の郚
分をナむフ等で切り抜き、圫刻甚原版を䜜成
し、金属砂等の超硬質粒子を吹き぀けお圫刻
以䞋、「サンドブラスト」ず称すし合成ゎム
板を剥離陀去しお完了する方法、 厚み〜皋床の感光性暹脂板を被圫
刻䜓の倧きさに合わせお切断し、被圫刻面に貌
り着け、文字、図圢、暡様等を描いたネガ型若
しくはポゞ型のフオトマスクを感光性暹脂板䞊
に密着させ、次いで玫倖線硬化させ、フオトマ
スクを陀去し、有機溶剀若しくはアルカリ氎溶
液等の珟象液を甚いお未硬化郚を珟像し、加熱
や赀倖線照射等を甚いお也燥凊理するこずによ
り圫刻甚原版を䜜成し、被圫刻面に貌り付け、
サンドブラストし、該圫刻甚原版を剥離陀去し
お完了する方法、 感光性暹脂液を被圫刻面に塗垃し、ポリ゚ス
テルフむルムで芆い、厚み〜皋床に
調敎し、その䞊にフオトマスクを密着させお眮
き、次に玫倖線硬化させ、フオトマスクずポリ
゚ステルフむルムを陀去し、有機溶剀若しくは
アルカリ氎溶液等の珟像液を甚いお未硬化郚を
珟像し、加熱や赀倖線照射等を甚いお也燥凊理
するこずにより圫刻甚原版を䜜成し、被圫刻面
に貌り付けサンドブラストし、該圫刻甚原版を
剥離陀去しお完了する方法、 有機溶剀系スクリヌン印刷むンキを利甚しお
被圫刻面にスクリヌン印刷し、垞枩で蒞発也
燥、加熱也燥若しくは赀倖線照射を甚いお也燥
する方法により也燥した衚面保護膜を、サンド
ブラストし、該衚面保護膜を剥離陀去しお完了
する方法、 氎分散系スクリヌン印刷甚むンキを利甚し
お、被圫刻面にスクリヌン印刷し、垞枩で蒞発
也燥又は加熱也燥若しくは赀倖線照射を甚いお
也燥する方法により也燥した衚面保護膜を、サ
ンドブラストし、該衚面保護膜を剥離陀去しお
完了する方法、等が知られおいる。 発明が解決しようずする問題点 しかしながら、これら埓来法には、倚くの問題
点があ぀た。 たず前蚘埓来法の合成ゎム板を圫刻甚原版ず
しお䜿甚する方法では、該ゎム板を被圫刻䜓の倧
きさに合わせお切断したり、文字、図圢、暡様等
をナむフ等により切り抜くこずを必芁ずし、被圫
刻面が硬質の堎合には、刃先が欠けたり摩耗しお
刃物を新しいものず取り替えるか研磚し盎さなけ
ればならなか぀た。又、被圫刻面が軟質の堎合に
は、被圫刻面を傷付けおしたう為奜たしくない。
又、䞀枚づ぀文字、図圢、暡様等を描かなくおは
ならないので、非垞に手間がかかる。又、文字、
図圢、暡様等の切り抜きを手䜜業で行なわねばな
らない為、粟密な圫刻甚原版は䜜成できない。か
かる切り抜き陀去される合成ゎムは、無駄にな
り、廃棄凊分する必芁がある。これらの欠点の
為、珟堎䜜業であるこずず盞た぀お䜜業工数がか
さみ、か぀、費甚が高コストずな぀た。 前蚘埓来法の感光性暹脂板を䜿甚しお圫刻甚
原版を䜜成する方法では、やはり前蚘埓来法ず
同様に該感光性暹脂板を被圫刻䜓の倧きさに合わ
せお切断したり、貌り付けるのに手間がかか぀
た。又、感光性暹脂板は、玫倖線照射埌、珟像凊
理する必芁がある。珟像凊理は、有機溶剀若しく
はアルカリ氎溶液等の珟像液を甚いお珟像する
為、䜜業性が悪く、人䜓に有害であり、ドラフト
や専甚珟像機を蚭備する必芁があ぀た。又、珟像
に甚いた有機溶剀若しくはアルカリ氎溶液等の珟
像液は、長期䜿甚する堎合、取り換えなくおはな
らず、廃棄凊理を必芁ずする。又、露光埌、未硬
化郚ずしお残される郚分が倚い文字、図圢、暡様
等の描かれたフオトマスクを甚いた堎合、圓然珟
像凊理される感光性暹脂量が倚く、手間をかけお
再利甚しなくおは無駄が倚く、又、高コストにな
぀た。さらに、珟像凊理埌、加熱や赀倖線照射を
甚いお也燥凊理する必芁があり、手間がかか぀
た。 前蚘埓来法の感光性暹脂液を利甚しお圫刻甚
原版を䜜成する方法も、前蚘埓来法ず同様に、
共通する倚くの問題があ぀た。即ち玫倖線照射
埌、珟像凊理する必芁があり、珟像凊理は、有機
溶剀若しくはアルカリ氎溶液等の珟像液を甚いお
珟像する為、䜜業性が悪く、人䜓に有害であり、
ドラフトや専甚珟像機を蚭備する必芁があ぀た。
又、珟像に甚いた有機溶剀若しくはアルカリ氎溶
液等の珟像液は、長期䜿甚する堎合取り換えなく
おはならず廃棄凊理を必芁ずした。又、露光埌、
未硬化郚ずしお残される郚分が倚い文字、図圢、
暡様等の描かれたフオトマスクを甚いた堎合、圓
然珟像凊理される感光性暹脂量が倚く、手間をか
けお再利甚しなくおは無駄が倚く、高コストにな
぀た。又、珟像凊理埌、加熱や赀倖線照射をしお
也燥凊理する必芁があり、手間がかか぀た。この
為、有機溶剀若しくはアルカリ氎溶液等の珟像液
を甚いお珟像凊理する方法に代えお、゚アヌナむ
フにより未硬化郚の感光性暹脂液を吹きずばす方
法が提案されおいるが、被圫刻面に付着した感光
性暹脂液を完党に陀去する事はできず、サンドブ
ラストした被圫刻面に欠陥を残す原因ずなる。 前蚘埓来法の有機溶剀系スクリヌン印刷甚む
ンキを利甚する方法は、スクリヌン印刷する事に
より、前蚘埓来法〜の手間や無駄を省く事は
できるが、有機溶剀を甚いる為䜜業性が悪く、人
䜓に有害であり、ドラフト等の環境蚭備を必芁ず
した。又、倚かれ少なかれ有機溶剀が蒞発する
為、むンキの粘床が倉化し、粘床調敎しお䜿甚す
る必芁があ぀たり、曎にはスクリヌン版の目づた
りの原因にもな぀た。たた溶剀の皮類によ぀おは
スクリヌン版を乳剀に浞し、スクリヌン版の寿呜
を短かくした。高沞点系溶剀を甚いる堎合、かか
る問題は少なくなるが、也燥が難かしくな぀た。
高沞点系溶剀も䜎沞点系溶剀も、垞枩蒞発也燥、
加熱也燥又は赀倖線照射による也燥等で也燥凊理
する必芁があり時間を芁した。又、蒞発成分を有
する為、印刷盎埌ず也燥埌の膜厚が倉化し厚みの
制埡が難かしく、又、薄い也燥被膜しか圢成でき
なか぀た。その為、耐サンドブラスト性が䜎䞋
し、サンドブラストに向いた衚面保護膜を圢成す
るこずができなか぀た。 前蚘埓来法の氎分散系スクリヌン印刷甚むン
キを利甚する方法は、前蚘埓来法の公害性欠点
は少なくな぀たが、むンキの粘床倉化、粘床調敎
しお䜿甚する必芁性があり、たたスクリヌン版の
目づたり等の欠点が残る。又、垞枩蒞発也燥、加
熱也燥、若しくは赀倖線照射による也燥凊理を行
なう必芁があり、時間を芁した。又、蒞発成分を
有する為、印刷盎埌ず也燥埌の膜厚が倉化し、厚
みの制埡が難かしく、又、薄い也燥被膜しか圢成
できず、その為、耐サンドブラスト性が䜎䞋し、
サンドブラストに向いた衚面保護膜を圢成するこ
ずができなか぀たなどの問題点を有しおいた。 問題点を解決するための手段 そこで本発明者らは、前蚘埓来法の欠点を克服
すべく長期にわたり誠意研究の結果、本発明に至
぀た。 本発明は、前蚘埓来法の倚くの欠点を克服した
耐サンドブラスト性衚面保護膜圢成方法に関する
ものである。即ち、本発明の耐サンドブラスト性
衚面保護膜圢成方法は、玫倖線硬化性を有するゎ
ム状匟性䜓をベヌスずしたスクリヌン印刷甚むン
キを利甚しお、所望の圫刻をなすべき無機質衚
面、若しくは、有機質衚面䞊にスクリヌン印刷
し、次に玫倖線照射するこずにより也燥せしめ、
耐サンドブラスト性衚面保護膜を圢成する方法で
ある。 本発明によれば、前蚘埓来法による安党性、䜜
業性を改善し、無駄を省き、工皋数、コスト共に
倧幅に削枛できる。しかも、スクリヌン印刷によ
り、正確に埮现な文字、図圢、暡様等を再珟し、
厚みが30Όずいう薄膜でもサンドブラストに充
分に耐え、さらに再剥離が容易で、手間のかから
ないサンドブラスト法を提䟛する。 以䞋本発明に぀いお構成に基づき説明する。 本発明に䜿甚する玫倖線硬化性を有するゎム状
匟性䜓ずしおの玫倖線硬化性を有するゎム系共重
合䜓は、分子量1000以䞊10000以䞋の氎酞基を有
する液状ゎム100重量郚、ゞむ゜シアネヌト化合
物〜190重量郚、分子量300以䞋の䟡アルコヌ
ル〜90重量郚及び、氎酞基を有する゚チレン性
䞍飜和単量䜓〜25重量郚を均䞀に混合し反応さ
せた玫倖線硬化性を有するゎム系共重合䜓であ
り、その䞻成分は次匏 䜆し、は炭玠数〜個のアルキル基、R1
は又はCH3、R2はゞむ゜シアネヌト残基、R3
は䟡アルコヌルの氎酞基を陀いた残基、は氎
酞基を有するゞ゚ン系液状ゎムの氎酞基を陀いた
郚分、は〜、は〜12、は
を瀺すで衚わされる。 氎酞基を有するゞ゚ン系液状ゎムずしおは、䟋
えば、分子内に氎酞基を有する−ポリブタ
ゞ゚ン、−ポリブタゞ゚ン、−ペン
タゞ゚ン、スチレン−ブタゞ゚ンコポリマヌ、ア
クリロニトリル−ポリブタゞ゚ンコポリマヌ、む
゜プレンなど数平均分子量が1000〜10000皋床の
重合䜓であり、氎酞基の䜍眮は任意であり、分子
内の氎酞基䟡数は皋床である。 氎酞基を有する゚チレン性䞍飜和単量䜓ずしお
は、䟋えば、−ヒドロキシ゚チルアクリレヌ
ト、−ヒドロキシ゚チルメタクリレヌト、−
ヒドロキシプロピルアクリレヌト、−ヒドロキ
シプロピルメタクリレヌト、ポリプロピレングリ
コヌルモノメタクリレヌト等がある。 ゞむ゜シアネヌト化合物ずしおは、トリレンゞ
む゜シアネヌト、キシリレンゞむ゜シアネヌト、
ナフタレンゞむ゜シアネヌト、ヘキサメチレンゞ
む゜シアネヌト、む゜ホロンゞむ゜シアネヌト、
4′−ゞプニルメタンゞむ゜シアネヌト、リ
ゞンゞむ゜シアネヌト、氎添トリレンゞむ゜シア
ネヌト等がある。 分子量300以䞋の䟡アルコヌルずしおは、゚
チレングリコヌル、ゞ゚チレングリコヌル、トリ
゚チレングリコヌル、−プロピレングリコ
ヌル、−プロピレングリコヌル、−
ブタンゞオヌル、−ブタンゞオヌル、
−ペンタンゞオヌル、−ヘキサンゞオヌ
ル、トリメチロヌルプロパンモノアクリレヌト、
トリメチロヌルプロパンモノメタクリレヌト、グ
リセロヌル−α−モノアリル゚ヌテル等がある。 次に、本発明に䜿甚する玫倖線硬化性を有する
ゎム状匟性䜓の組成限定に぀いお説明する。 䞊蚘ゞむ゜シアネヌト化合物ず分子量300以䞋
の䟡アルコヌルは氎酞基を有するゞ゚ン系液状
ゎム100重量郚に察しお各々〜190重量郚、〜
90重量郚が奜たしく、該成分の配合量の合蚈が
分子量1000以䞊10000以䞋の氎酞基を有する液状
ゎム100重量郚に察し280重量郚を超える堎合には
ゎムの特性耐薬品性、耐氎性、柔軟性、匟性、
䌞床、折り曲げに察する埩元性及び基材に察す
る密着性が䜎䞋し、サンドブラスト凊理に察する
耐性が䜎䞋し奜たしくない。たた該成分の配合
量の合蚈が該液状ゎム100重量郚に察し重量郚
に達しない堎合には、ハヌドセグメントず゜フト
セグメントずのミクロ的な盞分離がうたく行なわ
れず高匷床か぀高䌞長な光硬化物を埗にくくなる
為、サンドブラスト凊理により硬化被膜が砎損し
奜たしくない。぀たりサンドブラスト凊理に察し
おは保護膜に䞊蚘したゎムの特性及び適床な匷床
の物性を必芁ずするためかかる組成限定がされ
る。ここで匏䞭のりレタン結合の連続した
の郚分がハヌドセグメントを瀺し、匏䞭
のの郚分が゜フトセグメントでありゎム䞻鎖に
盞圓する。匏はかかる䞡セグメントから成
り、該重合䜓の柔軟性、耐折り曲げ性等の゜フト
や物性は、゜フトセグメントから珟われおおり、
匷床、匷靭性、匕裂匷さ等のハヌドな物性はハヌ
ドセグメントから珟れおいる。埓぀お、゜フトセ
グメントのみであれば、サンドブラスト凊理䞭に
保護膜が砎損する堎合もあるが、ハヌドセグメン
トを組蟌めばゎムの特性ずずもに、適床な匷床を
有した保護膜になり、さらにサンドブラスト凊理
䞭の適床な密着性及び凊理埌の剥離性に優れた物
性を保有する効果がある。 氎酞基を有する゚チレン性䞍飜和単量䜓は氎酞
基を有するゞ゚ン系液状ゎム100重量郚に察しお
〜25重量郚が奜たしく、25重量郚を超える堎合
には重合段階で未反応成分党配合成分の発生
や䞻成分匏ずは異な぀た重合䜓が生成し、
該未反応成分の発生は、収率を枛じ、保存安定性
を䞍良にする等の問題を起こし、匏ず異な
る構造の重合物の生成は物性面においお奜たしく
なく、たた䞀定量の氎酞基を有する゚チレン性䞍
飜和単量䜓だけが付加重合に寄䞎し、残郚は未反
応物質ずしお残り奜たしくない。曎に重量郚に
達しない堎合にも、重合段階で未反応成分党配
合成分の発生や䞻成分匏ずは異な぀た重
合䜓が生成し、該未反応成分の発生は、収率を枛
じ、保存安定性を䞍良にする等の問題を起こし、
匏ず異なる構造の重合物の生成は物性面に
おいお奜たしくなく、付加重合した際感光性に劣
るずいう問題点が生じる。 以䞊の劂く重合は各成分の分子量及び反応基数
によ぀お制限され、匏によ぀お䞻成分の量
は限定される。
(Industrial Application Field) The present invention utilizes a screen printing ink based on a rubber-like elastic material having ultraviolet curable property to screen print on an inorganic or organic surface on which a desired engraving is to be made, and then The present invention relates to a method for forming a sandblasting-resistant surface protective film which is cured by ultraviolet irradiation and has chemical resistance and removability. (Prior art) The conventional sandblasting method involves cutting a synthetic rubber sheet, vinyl chloride sheet, etc. with a thickness of about 1 to 3 m/m to match the size of the object to be engraved, and then carving predetermined characters, figures, patterns, etc. draw,
Paste it onto the surface to be engraved, cut out parts such as letters, figures, patterns, etc. with a knife, etc. to create a master plate for engraving, and engrave by blowing ultra-hard particles such as metal sand (hereinafter referred to as "sandblasting"). This method is completed by peeling and removing the synthetic rubber plate. A photosensitive resin plate with a thickness of about 1 to 3 m/m is cut to match the size of the object to be engraved, and is pasted on the surface to be engraved to form letters, figures, patterns, etc. A negative or positive photomask depicting the image is closely attached to a photosensitive resin plate, then cured with ultraviolet rays, the photomask is removed, the uncured areas are developed using a developing solution such as an organic solvent or aqueous alkaline solution, and heated. Create an original plate for engraving by drying using irradiation or infrared irradiation, paste it on the surface to be engraved,
The method is completed by sandblasting and peeling off the original plate for engraving. Apply photosensitive resin liquid to the surface to be engraved, cover with polyester film, adjust the thickness to about 1 to 3 m/m, and adhere a photomask on top of it. Then, the photomask and polyester film are removed, the uncured areas are developed using a developer such as an organic solvent or an aqueous alkaline solution, and then dried using heat or infrared irradiation. A method of creating an engraving original plate, pasting it on the surface to be engraved, sandblasting, and peeling off the original engraving plate to complete the process.Screen printing on the engraving surface using an organic solvent-based screen printing ink and evaporating it at room temperature. A method of sandblasting a surface protective film dried by drying, heat drying or drying using infrared irradiation, and completing the process by peeling off the surface protective film. There are known methods such as screen printing on an engraved surface and drying the surface protective film by drying by evaporation drying, heating drying, or infrared irradiation at room temperature, sandblasting, and completing the process by peeling off and removing the surface protective film. It is being (Problems to be Solved by the Invention) However, these conventional methods have had many problems. First, in the conventional method of using a synthetic rubber plate as a master plate for engraving, it is necessary to cut the rubber plate to match the size of the object to be engraved, or to cut out letters, figures, patterns, etc. with a knife, etc. If the surface to be carved is hard, the cutting edge may become chipped or worn, requiring the cutting tool to be replaced with a new one or resharpened. Furthermore, if the surface to be engraved is soft, this is not preferable because it may damage the surface to be engraved.
Furthermore, since characters, figures, patterns, etc. must be drawn on each sheet, it is very time-consuming. Also, letters,
Since figures, patterns, etc. must be cut out by hand, it is not possible to create a precise master plate for engraving. The synthetic rubber that is cut out and removed is wasted and must be disposed of. These drawbacks, coupled with the fact that the work was done on-site, increased the number of man-hours and costs. In the conventional method of creating an original plate for engraving using a photosensitive resin plate, the photosensitive resin plate is cut to match the size of the object to be engraved and pasted, as in the conventional method. It took a lot of time. Further, the photosensitive resin plate needs to be developed after being irradiated with ultraviolet rays. The development process uses a developer such as an organic solvent or an alkaline aqueous solution, which is difficult to work with, is harmful to the human body, and requires the installation of a draft or a dedicated developing machine. Furthermore, the developer used for development, such as an organic solvent or an alkaline aqueous solution, must be replaced when used for a long period of time, and requires disposal. In addition, when using a photomask with characters, figures, patterns, etc. on it that leaves a large amount of uncured parts after exposure, the amount of photosensitive resin that must be developed is naturally large, making it unnecessary to take the time and effort to reuse it. This resulted in a lot of waste and high costs. Furthermore, after the development process, it was necessary to perform a drying process using heating or infrared irradiation, which was time-consuming. Similarly to the conventional method, the method of creating an original plate for engraving using a photosensitive resin liquid includes the following steps:
There were many common problems. That is, after irradiation with ultraviolet rays, it is necessary to perform a development process, and the development process uses a developer such as an organic solvent or an alkaline aqueous solution, which has poor workability and is harmful to the human body.
It was necessary to install a draft and a special developing machine.
Furthermore, the developing solution such as an organic solvent or aqueous alkaline solution used for development must be replaced when used for a long period of time, requiring disposal. Also, after exposure,
Characters, figures, etc. that have many uncured parts left behind
When using a photomask with a pattern or the like drawn on it, the amount of photosensitive resin that must be developed is naturally large, and the process of reusing the photosensitive resin requires a lot of effort, resulting in a lot of waste and high costs. Further, after the development process, it was necessary to perform a drying process by heating or infrared irradiation, which was time-consuming. For this reason, instead of developing using a developer such as an organic solvent or aqueous alkaline solution, a method has been proposed in which the uncured photosensitive resin liquid is blown off with an air knife; It is not possible to completely remove the photosensitive resin liquid, which causes defects to remain on the sandblasted surface. The conventional method using organic solvent-based screen printing ink can eliminate the labor and waste of the conventional method by screen printing, but since it uses an organic solvent, it has poor workability and is harmful to the human body. It was harmful and required environmental equipment such as a draft. Furthermore, since the organic solvent evaporates to a greater or lesser extent, the viscosity of the ink changes, making it necessary to adjust the viscosity before use, and also causing clogging of the screen plate. Also, depending on the type of solvent used, the screen plate may be immersed in the emulsion, thereby shortening the life of the screen plate. When a high boiling point solvent is used, this problem is reduced, but drying becomes more difficult.
Both high boiling point solvents and low boiling point solvents can be evaporated and dried at room temperature.
It was necessary to perform a drying process such as heating drying or drying by infrared irradiation, which took time. Furthermore, since it contains evaporative components, the film thickness changes immediately after printing and after drying, making it difficult to control the thickness, and only a thin dry film can be formed. As a result, the sandblasting resistance deteriorated, making it impossible to form a surface protective film suitable for sandblasting. The conventional method of using a water-dispersed screen printing ink has alleviated the pollution drawbacks of the conventional method, but there are changes in the viscosity of the ink, the need to adjust the viscosity, and problems with the screen printing plate. Defects such as clogging remain. Further, it was necessary to perform drying treatment by evaporation drying at room temperature, heating drying, or infrared irradiation, which took time. In addition, since it contains evaporative components, the film thickness changes immediately after printing and after drying, making it difficult to control the thickness, and only a thin dry film can be formed, which reduces sandblasting resistance.
This method had problems such as not being able to form a surface protective film suitable for sandblasting. (Means for Solving the Problems) Therefore, the present inventors conducted long-term sincere research in order to overcome the drawbacks of the conventional method, and as a result, they arrived at the present invention. The present invention relates to a method for forming a sandblast-resistant surface protective film that overcomes many of the drawbacks of the conventional methods. That is, the method for forming a sandblast-resistant surface protective film of the present invention utilizes a screen printing ink based on a rubber-like elastic material having ultraviolet ray curability to coat an inorganic surface or an organic surface on which a desired engraving is to be performed. Screen printed on top, then dried by UV irradiation,
This is a method of forming a sandblasting resistant surface protective film. According to the present invention, it is possible to improve the safety and workability of the conventional method, eliminate waste, and significantly reduce the number of steps and costs. What's more, screen printing accurately reproduces minute characters, figures, patterns, etc.
To provide a sandblasting method that can sufficiently withstand sandblasting even with a thickness of 30 ÎŒm and is easy to re-peel. The present invention will be explained below based on the configuration. The rubber-based copolymer having ultraviolet curable properties as a rubber-like elastic body having ultraviolet curable properties used in the present invention includes 100 parts by weight of a liquid rubber having a hydroxyl group with a molecular weight of 1,000 to 10,000, and 5 to 190 parts by weight of a diisocyanate compound. , a rubber-based copolymer with ultraviolet curable properties made by uniformly mixing and reacting 1 to 90 parts by weight of a dihydric alcohol with a molecular weight of 300 or less and 2 to 25 parts by weight of an ethylenically unsaturated monomer having a hydroxyl group. , its main components are as follows; (However, R is an alkyl group having 1 to 8 carbon atoms, R 1
is H or CH 3 , R 2 is a diisocyanate residue, R 3
is the residue of dihydric alcohol with the hydroxyl group removed, X is the part of the diene liquid rubber having the hydroxyl group with the hydroxyl group removed, l is 1 to 4, n is 1 to 12, m is 1<m<3
). Examples of the diene-based liquid rubber having a hydroxyl group include number-average 1,2-polybutadiene, 1,4-polybutadiene, 1,2-pentadiene, styrene-butadiene copolymer, acrylonitrile-polybutadiene copolymer, isoprene, etc., which have a hydroxyl group in the molecule. It is a polymer with a molecular weight of about 1000 to 10000, the position of the hydroxyl group is arbitrary, and the number of hydroxyl groups in the molecule (m) is about 1<m<3. Examples of the ethylenically unsaturated monomer having a hydroxyl group include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, and 2-hydroxyethyl acrylate.
Examples include hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, and polypropylene glycol monomethacrylate. Examples of diisocyanate compounds include tolylene diisocyanate, xylylene diisocyanate,
naphthalene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate,
Examples include 4,4'-diphenylmethane diisocyanate, lysine diisocyanate, and hydrogenated tolylene diisocyanate. Examples of dihydric alcohols with a molecular weight of 300 or less include ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, and 1,3-propylene glycol.
Butanediol, 1,4-butanediol, 1,
5-pentanediol, 1,6-hexanediol, trimethylolpropane monoacrylate,
Examples include trimethylolpropane monomethacrylate and glycerol-α-monoallyl ether. Next, compositional limitations of the ultraviolet curable rubber-like elastic body used in the present invention will be explained. The above diisocyanate compound and dihydric alcohol with a molecular weight of 300 or less are 5 to 190 parts by weight and 1 to 190 parts by weight, respectively, per 100 parts by weight of diene liquid rubber having a hydroxyl group.
90 parts by weight is preferable, and when the total amount of the two components exceeds 280 parts by weight per 100 parts by weight of liquid rubber having a hydroxyl group with a molecular weight of 1,000 to 10,000, the properties of the rubber (chemical resistance, water resistance, flexibility, elasticity,
This is undesirable because the elongation (elongation, restorability against bending) and adhesion to the base material are lowered, and the resistance to sandblasting is lowered. In addition, if the total amount of the two components does not reach 6 parts by weight per 100 parts by weight of the liquid rubber, the microscopic phase separation between the hard segment and the soft segment will not occur properly, resulting in high strength and high elongation. Since it becomes difficult to obtain a photocured product, the cured film is damaged by sandblasting, which is not preferable. In other words, for sandblasting, the protective film needs to have the above-mentioned rubber properties and physical properties of appropriate strength, so such compositional limitations are imposed. Here, the portion n of continuous urethane bonds in formula () represents a hard segment, and the portion X in formula () represents a soft segment and corresponds to the rubber main chain. Formula () consists of these two segments, and the softness and physical properties of the polymer, such as flexibility and bending resistance, appear from the soft segment,
Hard physical properties such as strength, toughness, and tear strength appear from the hard segments. Therefore, if only soft segments are used, the protective film may be damaged during sandblasting, but if hard segments are incorporated, the protective film will have the properties of rubber and appropriate strength, and it will be more durable during sandblasting. It has the effect of having excellent physical properties such as moderate adhesion and releasability after treatment. The ethylenically unsaturated monomer having a hydroxyl group is preferably used in an amount of 2 to 25 parts by weight per 100 parts by weight of diene liquid rubber having a hydroxyl group. ) or a polymer different from the main component formula () is generated.
The generation of unreacted components causes problems such as reduced yield and poor storage stability, and the formation of a polymer having a structure different from formula () is unfavorable in terms of physical properties. Only the ethylenically unsaturated monomer contained therein contributes to the addition polymerization, and the remainder remains as an unreacted material, which is not preferable. Furthermore, even if the amount does not reach 2 parts by weight, unreacted components (all blended components) will be generated during the polymerization step, or a polymer different from the main component formula () will be generated, and the generation of unreacted components will reduce the yield. This may cause problems such as reducing storage stability and reducing storage stability.
The production of a polymer having a structure different from the formula () is unfavorable in terms of physical properties, and there arises a problem of poor photosensitivity upon addition polymerization. As described above, polymerization is limited by the molecular weight and number of reactive groups of each component, and the amount of the main component is limited by formula ().

【衚】 本発明の䜿甚に適する玫倖線硬化性を有するゎ
ム状匟性䜓は、分子量1000以䞊10000以䞋の氎酞
基を有する液状ゎム100重量郚、ゞむ゜シアネヌ
ト化合物〜190重量郚、分子量300以䞋の䟡ア
ルコヌル〜90重量郚及び、氎酞基を有する゚チ
レン性䞍飜和単量䜓〜25重量郚を均䞀に混合し
反応させた玫倖線硬化性を有するゎム系共重合䜓
で、その䞻成分は匏で衚わされるゎム系り
レタンアクリレヌト、玫倖線硬化埌の塗膜物性が
柔軟であり、か぀、その目安が鉛筆硬床倀〜
6Bであるポリ゚ヌテル系りレタンアクリレヌト、
若しくは、ポリ゚ステル系りレタンアクリレヌト
より遞定される。ポリ゚ヌテル系りレタンアクリ
レヌトずしおは、䟋えばポリ゚チレングリコヌ
ル、ポリプロピレングリコヌル、ポリテトラメチ
レングリコヌル等の未端を、−トリレンゞ
む゜シアネヌトのようなゞむ゜シアネヌト化合物
によ぀お倉性、぀たり、䞡末端をNCO基む゜
シアネヌト基にしたプレポリマヌず、−ヒ
ドロキシ゚チルアクリレヌト、−ヒドロキシ゚
チルメタクリレヌト、−ヒドロキシプロピルア
クリレヌト等の様な䞀぀の氎酞基を有する゚チレ
ン性䞍飜和単量䜓ずをで反応させ
たポリ゚ヌテル系りレタンアクリレヌトがあり、
又、ポリ゚ステル系りレタンアクリレヌトずしお
は、䟋えば゚チレングリコヌルずアゞピン酞か
ら成るポリ゚ステル、−ヘキサンゞオヌル
ずアゞピン酞から成るポリ゚ステル、゚チレング
リコヌルずアゞピン酞ずトリ゚チレングリコヌル
から成るポリ゚ステル等の末端を、−トリ
レンゞむ゜シアネヌトのようなゞむ゜シアネヌト
化合物によ぀お倉性、぀たり䞡末端をNCO基に
したプレポリマヌず、前蚘の様な䞀぀の氎酞基
を有する゚チレン性䞍飜和単量䜓ずを、
で反応させたポリ゚ステル系りレタンアク
リレヌトがある。䟋えば、ポリ゚ヌテル系りレタ
ンアクリレヌトずしおは、アロニツクス−
1100、アロニツクス−1200以䞊東亜合成化孊
工業(æ ª)補、商品名、ゎヌセラツクUV2000B、ゎ
ヌセラツクUV3000B以䞊、日本合成化孊工業(æ ª)
補、商品名等があり、ポリ゚ステル系りレタン
アクリレヌトずしおは、PU−122、PU−124以
䞊荒川化孊工業(æ ª)補、商品名等がある。ここ
で、玫倖線硬化埌の塗膜物性が柔軟であり、その
目安が鉛筆硬床〜6Bであるずいう意は、前述
のポリ゚ヌテル系りレタンアクリレヌト、若しく
はポリ゚ステル系りレタンアクリレヌトに、ベン
ゟむン、ベンゟむンメチル゚ヌテル、ベンゟプ
ノン、ミヒラヌスケトン、アゟビスむ゜ブチロニ
トリル、ベンゞルゞメチルケタヌル、−メチル
アントラキノン、−ゞ゚トキシアセトプ
ノン等の光増感剀を加え、アクリロむル基若し
くはメタクリレヌト基が充分に反応するたで玫
倖線照射した時、その硬化被膜の物性倀が鉛筆硬
床〜6Bでり、ゎムラむクであるこずを意味す
る。 本発明の䜿甚に適するスクリヌン印刷特性を有
する゜ルベントレス、若しくは゜ルベントフリヌ
型スクリヌンむンキは、前述の玫倖線硬化性を有
するゎム状匟性䜓をベヌスずしお、゚チレン性䞍
飜和単量䜓、光増感剀、熱重合防止剀、着色剀、
消泡剀、増粘剀、剥離性付䞎剀、汎甚ゎム、液状
ゎム及び若干量の有機溶剀等を必芁に応じお添加
配合し、スクリヌン印刷特性を付䞎すべく調補し
たむンキ組成物である。 ゚チレン性䞍飜和単量䜓ずしおは、前述の氎酞
基を有する゚チレン性䞍飜和単量䜓、メチルメタ
クリレヌト、゚チルメタクリレヌト、ブチルメタ
クリレヌト、グリシゞルメタクリレヌト、
−ブチレンゞメタクリレヌト、゚チレングリコヌ
ルゞメタクリレヌト、ゞ゚チルアミノ゚チルメタ
クリレヌト等のメタクリレヌト類、メチルアクリ
レヌト、゚チルアクリレヌト、ブチルアクリレヌ
ト、ラりリルアクリレヌト、トリメチロヌルプロ
パンゞアクリレヌト、トリメチロヌルプロパント
リアクリレヌト、ネオペンチルグリコヌルゞアク
リレヌト、−ヘキサンゞアクリレヌト、ゞ
゚チルアミノ゚チルアクリレヌト等のアクリレヌ
ト類、メタクリル酞、アクリル酞、アクリロニト
リル、アクリルアミド、−メチロヌルアクリル
アミド、スチレン、ビニルトル゚ン、α−メチル
スチレン、酢酞ビニル、−ビニル−−ピロリ
ドン、ゞアリルフタレヌト等があり、その配合量
は、前述の玫倖線硬化性を有するゎム状匟性䜓
100重量郚に察し、䞀皮又は二皮以䞊を、通垞甚
いる量、10〜200重量郚で甚いる。 光増感剀ずしおは、ベンゟむン、ベンゟむンメ
チル゚ヌテル、ベンゟむンむ゜プロピル゚ヌテ
ル、ベンゟむンブチル゚ヌテル、ベンゟプノ
ン、ミヒラヌスケトン、−ナフタレンスルホニ
ルクロラむド、−ナフタレンゞスルホニル
クロラむド、−ナフタレンスルホニルクロラむ
ド、アゟむ゜ブチロニトリル、−アゟビス−
−シクロヘキサンカルボニトリル、ベンゞルゞメ
チルケタヌル、−メチルアントラキノン、ビむ
ミダゟヌル、チオキサントン、−ゞむ゜プ
ロピルチオキサントン、−ゞ゚トキシアセ
トプノン、ベンゟむンパヌオキサむド、
−ゞクロロベンゟむルパヌオキサむドなどがあ
り、その配合量は、前述の玫倖線硬化性を有する
ゎム状匟性䜓100重量郚に察し、䞀皮又は二皮以
䞊を、通垞甚いる量、0.1〜10重量郚で甚いる。 熱重合防止剀ずしおは、ハむドロキノン、−
ブチルカテコヌル、−ゞニトロベンれン、−
ニトロプノヌル、−ニトロプノヌル、−
ニトロプノヌル、−ゞニトロプノヌ
ル、−トリニトロプノヌル、プノ
チアゞン、塩化第二鉄等があり、その配合量は、
前述の玫倖線硬化性を有するゎム状匟性䜓100重
量郚に察し、䞀皮又は二皮以䞊を、通垞甚いる
量、0.01〜1.0重量郚で甚いる。 着色剀ずしおは、染料、若しくは、顔料があ
り、その配合量は前述の玫倖線硬化性を有するゎ
ム状匟性䜓100重量郚に察し、通垞甚いる量、
0.001〜10重量郚で甚いる。 消泡剀ずしおは、シリコン系、アクリル系、ポ
リグリコヌル系、ポリ゚ヌテル系界面掻性剀があ
り、その配合量は、前述の玫倖線硬化性を有する
ゎム状匟性䜓100重量郚に察し、䞀皮又は二皮以
䞊を、通垞甚いる量、0.1〜10重量郚で甚いる。 増粘剀ずしおは、シリカ類、タルク類、炭酞マ
グネシりム、炭酞カルシりム、酞化チタン等、無
機系フむラヌがあり、その配合量は、前述の玫倖
線硬化性を有するゎム状匟性䜓100重量郚に察し、
䞀皮又は二皮以䞊を、通垞甚いる量、0.5〜200重
量郚で甚いる。 剥離性付䞎剀ずしおは、シリコン系、グリコヌ
ル系、アクリル系、ワツクス系の剥離剀等があ
り、その配合量は、前述の玫倖線硬化性を有する
ゎム状匟性䜓100重量郚に察し、皮又は二皮以
䞊を、通垞甚いる量、0.1〜10重量郚で甚いる。 汎甚ゎムずしおは、ポリブタゞ゚ン、む゜プレ
ン、クロロスルホン化ポリ゚チレン、倩然ゎム、
ポリブチレン等の汎甚ゎムがあり、その配合量は
䞀皮又は二皮以䞊を玫倖線硬化性を有するゎム状
匟性䜓100重量郚に察しお通垞甚いる量、〜20
重量郚で甚いる。該ゎムはむンキの耐薬品性、耐
熱性を向䞊させるため特にシビアヌな条件に添加
する堎合がある。配合量は、玫倖線硬化特性ぞの
圱響、スクリヌンむンキ特性に䟝存しおおり、䞊
蚘配合量以䞊に添加した堎合はゎムが非感光性物
質である為玫倖線硬化性が䜎䞋し、曎に有機溶剀
に汎甚ゎムを溶解した溶液ずしおむンキにゎムを
添加する為、公害性、䜜業性の面から奜たしくな
い。 液状ゎムずしおは、前蚘汎甚ゎム皮類の液状タ
むプのものがあり、その配合量は、䞀皮又は二皮
以䞊を玫倖線硬化性を有するゎム状匟性䜓100重
量郚に察しお通垞甚いる量、〜50重量郚で甚い
る。汎甚ゎム同様、耐性向䞊の為、特にシビアヌ
な条件に添加する堎合があり、ゎム匟性、耐薬品
性を向䞊させた硬化物を䞎える。配合量は、汎甚
ゎムず同様玫倖線硬化性ぞの圱響、スクリヌンむ
ンキ特性に䟝存しおおり、䞊蚘配合量以䞊に添加
した堎合の圱響も汎甚ゎムず同様であるが、有機
溶剀を䜵甚しないため、公害性、䜜業特性等に関
する問題は生じない。 又、有機溶剀を、䟋えば汎甚ゎムを有機溶剀に
溶解した溶液ずしお添加する堎合、スクリヌン印
刷特性を付䞎する䞊で必芁な堎合等必芁に応じお
添加し、有機溶剀の皮類は任意であり、その配合
量は玫倖線硬化性を有するゎム状匟性䜓に察しお
通垞甚いる量、〜20重量郚で甚いる。かかる量
は有機溶剀の蒞発により、スクリヌン印刷特性に
支障をきたしたり、䜜業環境を悪化させたりスク
リヌンの目づたりを起こさせたりしない皋床の量
であり、曎に玫倖線硬化性を有するゎム状匟性䜓
の硬化速床の䜎䞋、硬化䞍良等の悪圱響を及がさ
ない量であり、溶剀の溶解胜により量は異なるが
通垞甚いる量である。 実斜䟋 以䞋、本発明を実斜䟋にもずづき説明する。 実斜䟋  重合せしめた玫倖線硬化性を有するゎム系共
重合䜓の䟋 −トリレンゞむ゜シアネヌト29.2をゞ
オキサン87.6に溶かし、該溶液を500ml容の反
応噚に入れ窒玠雰囲気䞋で撹拌しながら、
−ブタンゞオヌル7.5がゞオキサン22.5に溶
解しおいる溶液を滎䞋ロヌトで加えた。滎䞋䞭、
反応枩床を45〜50℃に保ち、滎䞋終了埌45〜50
℃、時間反応させた。その埌、−ヒドロキシ
゚チルメタクリレヌト10、ハむドロキノン0.15
、トリ゚チレンゞアミン0.075がゞオキサン
33に溶解しおいる溶液を滎䞋ロヌトで加えた。
滎䞋䞭、反応溶液を75〜80℃に保ち、滎䞋終了
埌、75〜80℃、時間反応させた。さらに、
Poly bd −45D氎酞基末端ポリブタゞ゚ン液
状ゎム、平均分子量2800、氎酞基含量0.83meg
、出光石油化孊(æ ª)補100をゞオキサン300
に溶かし、該溶液を別の100ml容の反応噚に入れ、
窒玠雰囲気䞋で撹拌しながら、前反応物を滎䞋ロ
ヌトで加えた。滎䞋䞭、反応溶液を75〜80℃に保
ち滎䞋終了埌75〜80℃、時間反応させ、赀倖線
吞収スペクトルでむ゜シアネヌト基の吞収が消え
たこずを確認し反応を終了した。 ヘキサン5400mlを入れたビヌカヌを撹拌しなが
ら、ビヌカヌ䞭に反応液を埐々に萜ずし、癜色の
沈殿物を埗た。ヘキサン粟補した沈殿物を、真空
也燥噚で日間也燥し、固䜓状のゎム系りレタン
アクリレヌトを埗た。該りレタンアクリレヌトを
テトラヒドロフランに溶かし、増感剀ずしおむル
ガキナア651チバガむギヌ瀟補を加えお溶
解させお感光液を調補した。該感光液をガラス板
に塗垃しおテトラヒドロフランを蒞発也燥させ
た。也燥埌の厚みは100Όであ぀た。 次に、超高圧氎銀燈入力3kw、(æ ª)オヌク補䜜
所補を50cm距離に眮き、30秒間露光しお硬化膜
を埗た。匕匵詊隓機で枬定した硬化膜の物性は匕
匵匷床120Kgcm、䌞長床250、JIS硬床シペ
アヌ70であ぀た。 実斜䟋  玫倖線硬化性を有するゎム状匟性䜓をベヌス
ずしたスクリヌン印刷特性を有する゜ルベント
フリヌ型スクリヌンむンキの䟋 実斜䟋蚘茉のゎム系りレタンアクリレヌトを
ベヌスずしお、゚チレン性䞍飜和単量䜓、光増感
剀、等の添加剀を加えむンキを、又、垂販ポリ
゚ヌテル系りレタンアクリレヌト「アロ゚ツクス
−1100」をベヌスずしお、゚チレン性䞍飜和単
量䜓、光増感剀、等の添加剀を加えむンキを調
補した。むンキ及びの配合内容を第衚に瀺
す。
[Table] The rubber-like elastic body having ultraviolet curable properties suitable for use in the present invention includes 100 parts by weight of a liquid rubber having a hydroxyl group with a molecular weight of 1,000 to 10,000, 5 to 190 parts by weight of a diisocyanate compound, and a dihydric alcohol with a molecular weight of 300 or less. A rubber copolymer with ultraviolet curability, which is made by uniformly mixing and reacting 1 to 90 parts by weight and 2 to 25 parts by weight of an ethylenically unsaturated monomer having a hydroxyl group, and its main component is expressed by the formula (). The rubber-based urethane acrylate shown has flexible physical properties after UV curing, and its approximate pencil hardness value is B ~
6B polyether urethane acrylate,
Alternatively, it is selected from polyester urethane acrylate. Examples of polyether urethane acrylates include modifying the ends of polyethylene glycol, polypropylene glycol, polytetramethylene glycol, etc. with a diisocyanate compound such as 2,4-tolylene diisocyanate, that is, modifying both ends with NCO groups ( isocyanate group) and an ethylenically unsaturated monomer having one hydroxyl group such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, etc. in a ratio of 1:2. There is a reacted polyether urethane acrylate,
Examples of polyester urethane acrylates include polyesters made of ethylene glycol and adipic acid, polyesters made of 1,6-hexanediol and adipic acid, polyesters made of ethylene glycol, adipic acid, and triethylene glycol, etc. , a prepolymer modified with a diisocyanate compound such as 4-tolylene diisocyanate, that is, with NCO groups at both ends, and an ethylenically unsaturated monomer having one hydroxyl group as described above, :=
There is a polyester urethane acrylate reacted at a ratio of 1:2. For example, as a polyether urethane acrylate, Aronix M-
1100, Aronix M-1200 (manufactured by Toagosei Kagaku Kogyo Co., Ltd., product name), Goselac UV2000B, Goselac UV3000B (all manufactured by Nippon Gosei Kagaku Kogyo Co., Ltd.)
Polyester urethane acrylates include PU-122 and PU-124 (trade names, manufactured by Arakawa Chemical Industries, Ltd.). Here, the fact that the physical properties of the coating film after UV curing are flexible, with a pencil hardness of B to 6B means that benzoin, benzoin methyl ether, benzoin, benzoin methyl ether, Add a photosensitizer such as benzophenone, Michler's ketone, azobisisobutyronitrile, benzyl dimethyl ketal, 2-methylanthraquinone, 2,2-diethoxyacetophenone, etc., until the acryloyl group (or methacrylate group) reacts sufficiently. When irradiated with ultraviolet rays, the physical properties of the cured film have a pencil hardness of B to 6B, which means that it is rubber-like. A solvent-free or solvent-free screen ink having screen printing properties suitable for use in the present invention is based on the above-mentioned ultraviolet curable rubber-like elastic material, an ethylenically unsaturated monomer, a photosensitizer, Thermal polymerization inhibitor, coloring agent,
This is an ink composition prepared to impart screen printing properties by adding and blending an antifoaming agent, a thickener, a release agent, a general-purpose rubber, a liquid rubber, a small amount of an organic solvent, etc. as necessary. Examples of the ethylenically unsaturated monomer include the aforementioned ethylenically unsaturated monomers having a hydroxyl group, methyl methacrylate, ethyl methacrylate, butyl methacrylate, glycidyl methacrylate, 1,4
- Methacrylates such as butylene dimethacrylate, ethylene glycol dimethacrylate, diethylaminoethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, lauryl acrylate, trimethylolpropane diacrylate, trimethylolpropane triacrylate, neopentyl glycol diacrylate, 1, Acrylates such as 6-hexane diacrylate and diethylaminoethyl acrylate, methacrylic acid, acrylic acid, acrylonitrile, acrylamide, N-methylolacrylamide, styrene, vinyltoluene, α-methylstyrene, vinyl acetate, N-vinyl-2-pyrrolidone, diallyl phthalate, etc., and its blending amount is determined by the above-mentioned ultraviolet curable rubber-like elastic material.
One or more of them is used in a normally used amount of 10 to 200 parts by weight per 100 parts by weight. Examples of photosensitizers include benzoin, benzoin methyl ether, benzoin isopropyl ether, benzoin butyl ether, benzophenone, Michler's ketone, 1-naphthalenesulfonyl chloride, 2,5-naphthalenesulfonyl chloride, 2-naphthalenesulfonyl chloride, azoisobutyronitrile. , 1-azobis-1
-Cyclohexanecarbonitrile, benzyl dimethyl ketal, 2-methylanthraquinone, biimidazole, thioxanthone, 2,4-diisopropylthioxanthone, 2,2-diethoxyacetophenone, benzoin peroxide, 2,4
-Dichlorobenzoyl peroxide, etc., and the amount of one or more of them is used in the usual amount of 0.1 to 10 parts by weight per 100 parts by weight of the above-mentioned ultraviolet curable rubber-like elastic body. As the thermal polymerization inhibitor, hydroquinone, t-
Butylcatechol, o-dinitrobenzene, o-
Nitrophenol, m-nitrophenol, p-
Nitrophenol, 2,4-dinitrophenol, 2,4,6-trinitrophenol, phenothiazine, ferric chloride, etc. are included, and their blending amounts are as follows:
One or more of them is used in a normally used amount of 0.01 to 1.0 parts by weight per 100 parts by weight of the above-mentioned ultraviolet curable rubber-like elastic body. The coloring agent may be a dye or a pigment, and the amount of the colorant to be added is the amount usually used for 100 parts by weight of the rubber-like elastic material having ultraviolet curable properties as described above.
It is used in an amount of 0.001 to 10 parts by weight. Antifoaming agents include silicone-based, acrylic-based, polyglycol-based, and polyether-based surfactants, and the blending amount is one or two based on 100 parts by weight of the above-mentioned ultraviolet-curable rubber-like elastic material. The seeds or more are used in commonly used amounts, from 0.1 to 10 parts by weight. Examples of thickeners include inorganic fillers such as silicas, talcs, magnesium carbonate, calcium carbonate, and titanium oxide.
One or more of them are used in a commonly used amount of 0.5 to 200 parts by weight. Examples of release agents include silicone-based, glycol-based, acrylic-based, and wax-based release agents. Two or more types are used in a normally used amount of 0.1 to 10 parts by weight. General-purpose rubbers include polybutadiene, isoprene, chlorosulfonated polyethylene, natural rubber,
There are general-purpose rubbers such as polybutylene, and the amount of one or more of them is usually used per 100 parts by weight of an ultraviolet-curable rubber-like elastic material, 5 to 20 parts by weight.
Used in parts by weight. The rubber may be added under particularly severe conditions in order to improve the chemical resistance and heat resistance of the ink. The amount of compounding depends on the effect on the UV curing properties and the properties of the screen ink, and if it is added in excess of the above amount, the rubber is a non-photosensitive substance, so the UV curability will decrease, and furthermore, it will not be suitable for general purpose organic solvents. Since rubber is added to the ink as a solution containing dissolved rubber, it is unfavorable from the standpoint of pollution and workability. Liquid rubbers include liquid types of the general-purpose rubbers mentioned above, and the amount of one or more of them is usually used per 100 parts by weight of an ultraviolet-curable rubber-like elastic material, from 5 to 50 parts by weight. Used in parts by weight. As with general-purpose rubber, it may be added under particularly severe conditions to improve resistance, giving a cured product with improved rubber elasticity and chemical resistance. The amount of compounding depends on the effect on UV curability and screen ink characteristics, just like general-purpose rubber, and the effect when added in excess of the above-mentioned amount is also the same as general-purpose rubber, but since it does not contain organic solvents, No problems will arise regarding pollution, work characteristics, etc. In addition, when adding an organic solvent as a solution of general-purpose rubber dissolved in an organic solvent, it is added as necessary, such as when it is necessary to impart screen printing characteristics, and the type of organic solvent is arbitrary. The amount used is 5 to 20 parts by weight, which is the amount normally used for rubber-like elastic bodies having ultraviolet curable properties. This amount is an amount that does not interfere with screen printing characteristics, worsen the working environment, or cause clogging of the screen due to evaporation of the organic solvent, and furthermore, it is sufficient to prevent curing of the rubber-like elastic material having ultraviolet curable properties. This is an amount that does not have any adverse effects such as a decrease in speed or poor curing, and although the amount varies depending on the solubility of the solvent, it is a normally used amount. (Examples) The present invention will be described below based on Examples. Example 1 (Example of polymerized rubber copolymer with ultraviolet curable property) 29.2 g of 2,4-tolylene diisocyanate was dissolved in 87.6 g of dioxane, and the solution was placed in a 500 ml reactor under a nitrogen atmosphere. While stirring, add 1,4
- A solution of 7.5 g of butanediol dissolved in 22.5 g of dioxane was added via the dropping funnel. During dripping,
Keep the reaction temperature at 45-50℃, and after the completion of dropping, keep the reaction temperature at 45-50℃.
℃ for 3 hours. After that, 10g of 2-hydroxyethyl methacrylate, 0.15g of hydroquinone
g, triethylenediamine 0.075g is dioxane
A solution of 33 g was added via an addition funnel.
During the dropwise addition, the reaction solution was kept at 75 to 80°C, and after the dropwise addition was completed, the reaction was carried out at 75 to 80°C for 2 hours. moreover,
Poly bd R-45D (hydroxyl group-terminated polybutadiene liquid rubber, average molecular weight 2800, hydroxyl group content 0.83meg/
g, manufactured by Idemitsu Petrochemical Co., Ltd.) 100g and dioxane 300g
and put the solution into another 100 ml reactor,
The pre-reactants were added via addition funnel while stirring under a nitrogen atmosphere. During the dropwise addition, the reaction solution was maintained at 75 to 80°C, and after completion of the dropwise addition, the reaction was allowed to proceed at 75 to 80°C for 8 hours, and the reaction was completed when it was confirmed by an infrared absorption spectrum that the absorption of isocyanate groups had disappeared. While stirring the beaker containing 5400 ml of hexane, the reaction solution was gradually dropped into the beaker to obtain a white precipitate. The hexane-purified precipitate was dried in a vacuum dryer for 2 days to obtain a solid rubber-based urethane acrylate. The urethane acrylate was dissolved in tetrahydrofuran, and 5% of IRGAKURE 651 (manufactured by Ciba Geigy) was added as a sensitizer to prepare a photosensitive solution. The photosensitive solution was applied to a glass plate and tetrahydrofuran was evaporated to dryness. The thickness after drying was 100 Όm. Next, an ultra-high pressure mercury lamp (input 3 kW, manufactured by Oak Seisakusho Co., Ltd.) was placed at a distance of 50 cm and exposed for 30 seconds to obtain a cured film. The physical properties of the cured film measured using a tensile tester were a tensile strength of 120 Kg/cm, an elongation of 250%, and a JIS hardness (Shor A) of 70. Example 2 (Example of solvent-free screen ink having screen printing properties based on a rubber-like elastic body having ultraviolet curable property) Based on the rubber-based urethane acrylate described in Example 1, ethylenically unsaturated monomer Ink A is added with additives such as , photosensitizer, etc., and ethylenically unsaturated monomer, photosensitizer, etc. are added based on commercially available polyether urethane acrylate "Aloex M-1100". Ink B was prepared by adding the agent. The formulation contents of inks A and B are shown in Table 2.

【衚】【table】

【衚】 調補方法は、むンキの堎合、実斜䟋蚘茉の
ゎム系りレタンアクリレヌトを−ビニル−−
ピロリドンず゚チルカルビトヌルアクリレヌトに
よ぀お撹拌溶解し、溶解埌該溶液ぞ䞊蚘添加剀を
党お加えお再び撹拌した。次いで、むンクロヌル
に合蚈回通しおかけ、むンキずした。むンキ
の堎合、「アロニツクス−1100」を−ビニ
ル−−ピロリドンず゚チルカルビトヌルアクリ
レヌトによ぀お撹拌溶解し、溶解埌該溶液ぞ䞊蚘
添加剀を党お加えお再び撹拌した。次いで、むン
クロヌルに合蚈回通しおかけ、むンキずし
た。 むンキ及びの粘床及びチク゜トロピツクむ
ンデツクスを第衚に瀺す。粘床及びチク゜トロ
ピツクむンデツクス枬定は、BH型粘床蚈(æ ª)東
京蚈噚補を甚い、25℃で行な぀た。
[Table] In the case of ink A, the rubber-based urethane acrylate described in Example 1 was mixed with N-vinyl-2-
Pyrrolidone and ethyl carbitol acrylate were stirred and dissolved, and after dissolution, all of the above additives were added to the solution and stirred again. Then, it was passed through an ink roll a total of three times to obtain Ink A. In the case of ink B, "Aronix M-1100" was dissolved with N-vinyl-2-pyrrolidone and ethyl carbitol acrylate with stirring, and after dissolution, all of the above additives were added to the solution and stirred again. Then, it was passed through an ink roll a total of three times to obtain Ink B. The viscosity and thixotropic index of Inks A and B are shown in Table 3. Viscosity and thixotropic index measurements were performed at 25°C using a BH type viscometer (manufactured by Tokyo Keiki Co., Ltd.).

【衚】 実斜䟋  スクリヌン印刷 前蚘実斜䟋で調補したむンキ及びを甚い
お、スクリヌン印刷を行な぀た。スクリヌン印刷
条件は、スクリヌンメツシナ150メツシナ、スク
リヌン乳剀厚50Όで、スクリヌンパタヌンは现
線解像パタヌンのスクリヌン板を甚い、硬床60の
りレタンスクむヌゞを甚いお、ガラス板䞊ぞ手動
匏スクリヌン印刷を行な぀た。その結果を第衚
に瀺す。
[Table] Example 3 (Screen printing) Screen printing was performed using inks A and B prepared in Example 2 above. The screen printing conditions were a screen mesh of 150 mesh, a screen emulsion thickness of 50 ÎŒm, a screen plate with a fine line resolution pattern, and a urethane squeegee with a hardness of 60 to perform manual screen printing on a glass plate. Ta. The results are shown in Table 4.

【衚】 埌、(æ ª)䞉豊補䜜所補〓倖偎マむクロメヌタ
ヌ〓で枬定
実斜䟋  玫倖線による硬化 前蚘実斜䟋のガラス板に印刷されたむンキ
及びを、次の硬化条件で硬化させた。 硬化条件超高圧氎銀燈「ポリマヌプリンタ
ヌ」入力3kW、(æ ª)オヌク補䜜所補
を䜿甚しお、ガラス板ずランプずの間
の距離50cm、露光時間30秒。 硬化埌、むンキ及びは共にタツクフリヌの
状態であり、未硬化によるむンキのしわより等の
欠陥はなか぀た。むンキの鉛筆硬床は、むン
キの鉛筆硬床は6Bであ぀た。 実斜䟋  サンドブラスト凊理、フツ化氎玠酞等による
゚ツチング凊理及び衚面保護膜の再剥離 前蚘実斜䟋でガラス板に印刷し、次いで硬化
したむンキ及びを次のサンドブラスト条件で
サンドブラスト凊理した。 サンドブラスト条件サンドブラスト機
「TDH−401」東京芝浊電気(æ ª)、サンドブラス
ト材皮類「アランダム150」日本カヌリツト(æ ª)
補を䜿甚しお、ノズル口埄15mm、空気圧Kg
cm2、ガラス板ずノズル間の距離10cm、サンドブラ
スト時間分間の条件でサンドブラストしたこ
こでむンキの印刷されたガラス板をガラス板
、むンキの印刷されたガラス板をガラス板
ずした。 サンドブラスト埌ガラス板及びの衚面保護
膜は少しも浞されおいなか぀た。 次いで、サンドブラスト凊理を斜したガラス板
及びをフツ化氎玠酞ず硫酞ずの混液による次
の゚ツチング条件で゚ツチング凊理した。 ゚ツチング条件フツ化氎玠酞ず硫酞ずの
の混合液を容のポリ゚チレン補パツドに玄
半分皋入れ、サンドブラスト凊理枈みのガラス板
及びガラス板を、その䞭ぞ浞挬させた。分
間浞挬埌、枚のガラス板を倖ぞ出し、氎を玄半
分皋入れたポリバケツに移し、ゎム補手袋をはめ
た手で、通垞甚いるタワシで、ガラス板の衚裏、
぀たり䞡面をブラツシングするこずによ぀お氎掗
した。ブラツシングするこずにより、ガラス板
及びに付着しおいた衚面保護膜は、完党に剥膜
された。次いで剥膜されたガラス板及びを、
氎道氎で氎掗し、さらに垃で氎をぬぐい去぀おガ
ラス板A′ずガラス板B′を埗たここでガラス板
A′はガラス板を゚ツチング凊理したもの、ガ
ラス板B′はガラス板を゚ツチング凊理したも
のである。ガラス板A′及びB′は、ずもに衚面保
護膜に芆われおいた郚分が透明で傷䞀぀なく、衚
面保護膜に芆われおいなか぀た郚分が䞍透明で、
深さ玄0.1mm皋床の圫刻が斜こされおいた。 発明の効果 以䞊説明しおきたように、本発明は、゜ルベン
トレス若しくは゜ルベントフリヌ型スクリヌンむ
ンキを甚いる為、䜜業環境を改善し、空調蚭備等
を䞍芁ずする。又、スクリヌン印刷法による為、
粟密なサンドブラスト加工を可胜ずし、さらに玫
倖線硬化による為、数秒〜数十秒で衚面保護膜が
圢成できる様になる。埓぀お埓来法の䜜業工数を
枛じ、コストを䜎枛し、埓来法の問題解決に倚い
に貢献できる方法である。 さらに、本発明に䜿甚される衚面保護膜は、硬
化厚み30Όずいう薄膜にもかかわらず、耐サン
ドブラスト性を十分に発揮するものであり、耐サ
ンドブラスト性のみならず、耐薬品性にも優れ、
この性質を利甚しおフツ化氎玠酞等による゚ツチ
ング凊理等の薬品凊理をサンドブラスト凊理前又
は埌に行なうこずが可胜であり、凊理枈みの衚面
保護膜は、氎に浞しおブラツシングするこずによ
぀お若しくは膜の端を手で捲くる事によ぀お容易
に剥離するこずができるずいう効果が埗られる。
[Table] Measured using an outside micrometer manufactured by Mitoyo Seisakusho Co., Ltd. Example 4 (Curing by ultraviolet rays) Ink A printed on the glass plate of Example 3
and B were cured under the following curing conditions. Curing conditions: Ultra-high pressure mercury lamp "Polymer Printer" (input 3kW, manufactured by Oak Seisakusho Co., Ltd.)
using a distance of 50 cm between the glass plate and the lamp, and an exposure time of 30 seconds. After curing, both inks A and B were in a tack-free state, and there were no defects such as wrinkles in the ink due to uncuring. The pencil hardness of ink A was B, and the pencil hardness of ink B was 6B. Example 5 (Sandblasting, etching with hydrofluoric acid, etc., and re-peeling of the surface protective film) Printed on a glass plate in Example 4, and then hardened inks A and B were sandblasted under the following sandblasting conditions. . Sandblasting conditions: Sandblasting machine "TDH-401" (Tokyo Shibaura Electric Co., Ltd.), sandblasting material type "Alundum #150" (Nippon Carlits Co., Ltd.)
(manufactured by), nozzle diameter 15 mm, air pressure 4 kg/
cm 2 , the distance between the glass plate and the nozzle was 10 cm, and the sandblasting time was 1 minute.
). After sandblasting, the surface protective films of glass plates A and B were not immersed in any way. Next, the sandblasted glass plates A and B were etched using a mixed solution of hydrofluoric acid and sulfuric acid under the following etching conditions. Etching conditions: 1 with hydrofluoric acid and sulfuric acid:
Approximately half of the mixed solution in Example 1 was poured into a polyethylene pad of 1 volume, and the sandblasted glass plates A and B were immersed therein. After soaking for 2 minutes, take the two glass plates outside, transfer them to a plastic bucket half-filled with water, and use a regular scrubber with your hands wearing rubber gloves to clean the front and back of the glass plates.
That is, it was washed with water by brushing both sides. By brushing, glass plate A
The surface protective film adhering to and B was completely peeled off. Next, the peeled glass plates A and B are
Glass plate A' and glass plate B' were obtained by washing with tap water and wiping off the water with a cloth.
A' is glass plate A that has been etched, and glass plate B' is glass plate B that has been etched.) For both glass plates A' and B', the parts covered by the surface protective film were transparent and without any scratches, and the parts not covered by the surface protective film were opaque.
It was carved with a depth of about 0.1mm. (Effects of the Invention) As explained above, the present invention uses a solventless or solvent-free screen ink, so the working environment is improved and air conditioning equipment etc. are not required. In addition, due to the screen printing method,
Precise sandblasting is possible, and since UV curing is used, a surface protective film can be formed in a few seconds to tens of seconds. Therefore, this is a method that can reduce the number of work hours and costs of the conventional method, and can greatly contribute to solving the problems of the conventional method. Furthermore, the surface protective film used in the present invention exhibits sufficient sandblasting resistance despite being a thin film with a cured thickness of 30 ÎŒm, and has excellent not only sandblasting resistance but also chemical resistance.
Utilizing this property, it is possible to perform chemical treatments such as etching with hydrofluoric acid or the like before or after sandblasting, and the treated surface protective film can be immersed in water and brushed. By rolling up the edge of the membrane by hand, the effect can be obtained that it can be easily peeled off.

Claims (1)

【特蚱請求の範囲】  所望の圫刻をなすべき無機質衚面若しくは有
機質衚面䞊に被着せしめた衚面保護膜を利甚し
お、サンドブラストにより所望の圫刻をした埌、
前蚘衚面保護膜を剥離陀去しお行なうサンドブラ
スト圫刻法においお、前蚘衚面保護膜を、䞻ずし
お玫倖線硬化性を有するゎム状匟性䜓をベヌスず
しお、スクリヌン印刷特性を有する゜ルベントレ
ス若しくは゜ルベントフリヌ型スクリヌンむンキ
に調補し、該むンキを利甚しお所望の圫刻をなす
べき無機質衚面若しくは有機質衚面䞊にスクリヌ
ン印刷し、次いで玫倖線照射するこずにより硬化
せしめ、衚面保護膜を圢成する事を特城ずする耐
サンドブラスト性衚面保護膜圢成方法。  前蚘玫倖線硬化性を有するゎム状匟性䜓は、
分子量1000以䞊10000以䞋の氎酞基を有する液状
ゎム100重量郚、ゞむ゜シアネヌト化合物〜190
重量郚、分子量300以䞋の䟡アルコヌル〜90
重量郚及び氎酞基を有する゚チレン性䞍飜和単量
䜓〜25重量郚よりなる成分を均䞀に配合し
お、重合せしめた玫倖線硬化性を有するゎム系共
重合䜓であり、その䞻成分が次匏 䜆しは炭玠数〜個のアルキル基、R1は
又はCH3、R2はゞむ゜シアネヌト残基、R3は
䟡アルコヌルの氎酞基を陀いた残基、は氎酞
基を有するゞ゚ン系液状ゎムの氎酞基を陀いた郚
分、は〜、は〜12、はを
瀺すで衚わされる特蚱請求の範囲第項蚘茉の
耐サンドブラスト性衚面保護膜圢成方法。  前蚘玫倖線硬化性を有するゎム状匟性䜓は、
玫倖線硬化埌の塗膜物性が柔軟であり、か぀、鉛
筆硬床倀〜6Bであるポリ゚ヌテル系りレタン
アクリレヌト、若しくは、ポリ゚ステル系りレタ
ンアクリレヌトである特蚱請求の範囲第項蚘茉
の耐サンドブラスト性衚面保護膜圢成方法。  前蚘スクリヌン印刷特性を有する゜ルベント
レス、若しくは゜ルベントフリヌ型スクリヌンむ
ンキの組成は玫倖線硬化性を有するゎム状匟性䜓
100重量郚をベヌスずしお、゚チレン性䞍飜和単
量䜓10〜200重量郚を䞻成分ずし他に光増感剀0.1
〜10重量郚、熱重合防止剀0.01〜10重量郚、着色
剀0.001〜10重量郚、消泡剀0.1〜10重量郚、増粘
剀0.5〜200重量郚、剥離性付䞎剀0.1〜10重量郚、
汎甚ゎム〜20重量郚、液状ゎム〜50重量郚及
び有機溶剀〜20重量郚の矀より遞択された䜕れ
か䞀皮又は二皮以䞊を添加配合し、スクリヌン印
刷特性を付䞎すべく調補したむンキ組成物である
特蚱請求の範囲第項蚘茉の耐サンドブラスト性
衚面保護膜圢成方法。
[Claims] 1. After performing the desired engraving by sandblasting using a surface protective film deposited on the inorganic or organic surface on which the desired engraving is to be performed,
In the sandblasting engraving method in which the surface protective film is peeled off and removed, the surface protective film is prepared into a solvent-less or solvent-free screen ink having screen printing properties, mainly based on a rubber-like elastic material having ultraviolet curable properties. A sandblasting-resistant surface protection characterized in that the ink is screen printed on an inorganic or organic surface on which a desired engraving is to be made, and then cured by irradiation with ultraviolet rays to form a surface protection film. Film formation method. 2. The rubber-like elastic body having ultraviolet curability is
100 parts by weight of liquid rubber having a hydroxyl group with a molecular weight of 1,000 to 10,000, diisocyanate compound 5 to 190 parts by weight
Part by weight, dihydric alcohol with a molecular weight of 300 or less 1 to 90
It is a rubber-based copolymer with ultraviolet curability, which is made by uniformly blending and polymerizing four components consisting of 2 to 25 parts by weight of ethylenically unsaturated monomers having a hydroxyl group, and its main components are: formula; (However, R is an alkyl group having 1 to 8 carbon atoms, R 1 is H or CH 3 , R 2 is a diisocyanate residue, R 3 is a residue of a dihydric alcohol excluding the hydroxyl group, and X is a diene system having a hydroxyl group. Formation of a sandblast-resistant surface protective film according to claim 1, which is a portion of liquid rubber excluding hydroxyl groups, where l is 1 to 4, n is 1 to 12, and m is 1<m<3. Method. 3. The rubber-like elastic body having ultraviolet curable properties is
The sandblasting-resistant surface protection according to claim 1, which is a polyether-based urethane acrylate or a polyester-based urethane acrylate that has flexible coating properties after being cured by ultraviolet rays and has a pencil hardness value of B to 6B. Film formation method. 4. The composition of the solvent-less or solvent-free screen ink having screen printing characteristics is a rubber-like elastic body having ultraviolet curable properties.
Based on 100 parts by weight, the main component is 10 to 200 parts by weight of ethylenically unsaturated monomer and 0.1 parts of photosensitizer.
~10 parts by weight, thermal polymerization inhibitor 0.01-10 parts by weight, colorant 0.001-10 parts by weight, antifoaming agent 0.1-10 parts by weight, thickener 0.5-200 parts by weight, release agent 0.1-10 parts by weight ,
One or more selected from the group consisting of 5 to 20 parts by weight of general-purpose rubber, 5 to 50 parts by weight of liquid rubber, and 5 to 20 parts by weight of organic solvent was added and blended to impart screen printing properties. The method for forming a sandblast-resistant surface protective film according to claim 1, which is an ink composition.
JP654886A 1986-01-17 1986-01-17 Preparation of sandblast resistance surface protecting film Granted JPS62168568A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP654886A JPS62168568A (en) 1986-01-17 1986-01-17 Preparation of sandblast resistance surface protecting film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP654886A JPS62168568A (en) 1986-01-17 1986-01-17 Preparation of sandblast resistance surface protecting film

Publications (2)

Publication Number Publication Date
JPS62168568A JPS62168568A (en) 1987-07-24
JPH0366946B2 true JPH0366946B2 (en) 1991-10-21

Family

ID=11641383

Family Applications (1)

Application Number Title Priority Date Filing Date
JP654886A Granted JPS62168568A (en) 1986-01-17 1986-01-17 Preparation of sandblast resistance surface protecting film

Country Status (1)

Country Link
JP (1) JPS62168568A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113684437A (en) * 2021-09-06 2021-11-23 无锡鑫聚电子科技有限公叞 Metal spraying process for thin film capacitor

Also Published As

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JPS62168568A (en) 1987-07-24

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