JPH0372365B2 - - Google Patents

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Publication number
JPH0372365B2
JPH0372365B2 JP1188383A JP1188383A JPH0372365B2 JP H0372365 B2 JPH0372365 B2 JP H0372365B2 JP 1188383 A JP1188383 A JP 1188383A JP 1188383 A JP1188383 A JP 1188383A JP H0372365 B2 JPH0372365 B2 JP H0372365B2
Authority
JP
Japan
Prior art keywords
wire
alloy wire
hot
alloy
annealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1188383A
Other languages
Japanese (ja)
Other versions
JPS59137112A (en
Inventor
Kenichi Sato
Takeshi Myazaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Tokyo Electric Power Co Holdings Inc
Original Assignee
Tokyo Electric Power Co Inc
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Electric Power Co Inc, Sumitomo Electric Industries Ltd filed Critical Tokyo Electric Power Co Inc
Priority to JP1188383A priority Critical patent/JPS59137112A/en
Publication of JPS59137112A publication Critical patent/JPS59137112A/en
Publication of JPH0372365B2 publication Critical patent/JPH0372365B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/04Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of rods or wire
    • B21C37/042Manufacture of coated wire or rods

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)
  • Coating With Molten Metal (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、ACSR用鋼芯にかえて用いられる溶
融亜鉛めつきFe−Ni系合金線の製造方法に関す
るものである。 [従来の技術] 引張強さが90Kg/mm2以上のFe−Ni系合金線を、
鋼心アルミニウム撚線(ACSR)の亜鉛めつき鋼
芯の代わりに使用すると、前記合金線は最終伸線
後の線膨張係数は鋼線のそれの1/3〜1/4と小さい
ので、高温で使用しても弛度増加が通常のACSR
に比べて著しく少なく、弛度条件では、より高温
使用が可能となる(特公昭57−56164号公報参
照)。従つて、同一サイズのACSRでもFe−Ni系
合金線の使用により送電容量の大幅な増加が可能
となり、著しいメリツトがある。尚、鋼芯は鋼線
の撚線よりなるものである。 溶融亜鉛めつきはACSR等の鋼線の防食のため
に広く用いられているが、経済的観点からも、作
業の容易性からも一般化した方法である。 [発明が解決しようとする課題] しかし前記鋼線、中でも強度の高い特強鋼線は
溶融亜鉛めつきの際、捻回値、引張強さ、巻付、
巻戻し特性等の機械的特性が劣化することが知ら
れている。この機械的特性の劣化原因については
種々の意見があるが、一般的には亜鉛めつき浴に
よる熱影響及びめつき層と地金の間に形成される
Fe−Zn金属間化合物の影響であろうとされてい
る。 最終伸線加工後の使用状態で引張強さが90Kg/
mm2以上の高強度のFe−Ni合金線の場合にも亜鉛
めつきを施す必要があるが、やはり同様に通常の
溶融亜鉛めつきラインによりめつきを施すと、機
械的特性が劣化することが分かつた。 [発明の開示] 本発明は上述の事情に鑑み種々検討の結果成さ
れたものであつた、亜鉛溶融めつきに先立つて十
分焼鈍を施し、めつき後さらに伸線加工を加える
ことによつて、強度、捻回値、巻付、巻戻し等の
機械的特性の劣化がなく、しかも線膨張係数の低
いFe−Ni系合金線を製造する方法を提供せんと
するものであり、実際には、最終伸線加工後の使
用状態において90Kg/mm2以上の引張強さを保有せ
しめたFe−Ni系合金線を製造するに際し、Fe−
30〜50%Niを主体とするFe−Ni系合金線を焼鈍
して6%以上の伸びを生じるように500〜500℃の
温度において数時間、十分に焼鈍した後、溶融亜
鉛めつきを施し、さらに該亜鉛めつきFe−Ni系
合金線に伸線加工を施すことを特徴とするFe−
Ni系合金線の製造方法であり、その引張強さは、
最終伸線加工後の使用状態で90Kg/mm2以上の強度
が得られるように、加工による強度変化を見越し
て製造するものである。 本発明に用いられるFe−Ni系合金線は、Fe−
30〜50%Niを主体としているがNiが30%未満で
は熱膨張係数が鋼線に比べて低下せず、50%を越
えるとやはり鋼線に比べて低下しなくなるからで
あり、これに強度向上又は線膨張係数低減、加工
性向上等のため、Co、Cr、Mn、Mg、Mo、C、
Si、Al、Ti、Nb等の添加元素を含んでも何等差
し支えないが、Co、Cr、Mn、Mg、Mo、C、
Si、Al、Ti、Nb等の配合は少量である。 又、6%以上の伸びとは、前記Fe−Ni系合金
線のテストピースを引張強度試験機にかけ、引張
試験して、前記ピースが破断したときの伸びが6
%以上であることをいう。 本発明における焼鈍の方法は、バツチ式、連続
式のいずれでも良く、焼鈍後伸びを6%以上とす
ることが必要であり、焼鈍温度、焼鈍時間は前記
の範囲で所望の特性に応じて選択すれば良い。 この溶融亜鉛めつき前に、6%以上の伸びを与
えるように焼鈍を施すと、溶融亜鉛めつき時の熱
影響を防げるためか、機械的特性の劣化を防げる
結果が得られることが多くの試験により判明し
た。 本発明において、溶融亜鉛めつきは、通常のめ
つきラインが使用可能であり、前処理、フラツク
ス処理などを線径、条件などにより変更しても可
等差し支えない。又、絞りは通常の木炭絞り、ガ
ス絞り法などが用いられる。木炭絞りとは亜鉛浴
より亜鉛を付着して引き出される線材の溶融亜鉛
浴面に木炭粉末を浮遊積層させ、通過する鋼線の
熱により生じる一酸化炭素により、溶融亜鉛の酸
化を防止しつつ、線材面の溶融亜鉛の付着量を木
炭粉末で絞りながらめつきを図るもので、ガス絞
りとは、前記亜鉛浴上を不活性ガス流で満たし、
同様酸化を防止しつつ、前記ガス流で溶融亜鉛の
付着量を絞りながら亜鉛のめつきを図るものであ
る(特開昭59−118873号公報参照)。 又、本発明において、亜鉛めつき後の伸線加工
は、強度向上と線膨張係数低下の目的のため行わ
れるものであつて、温間、冷間何れの加工法によ
つてもよい。この減面率は10%以上が好ましく、
10%未満では伸線時、伸線加工力が伸線加工線の
断面全体に均一に及ばぬ恐れがあり、安定した伸
線が不可能であるばかりでなく、伸線後の線の長
さ方向で均一の特性を示さない悪い品質となつて
しまう。 [実施例] Fe−39%Ni合金に、強度を増加させる元素と
してC、Si、Cr、Nb、Mo、Tiを、又、加工性
を良くする元素としてMnを、又、脱酸剤として
Al、Mgをそれぞれ少量添加した合金を溶製して
インゴツトに鋳造後、分塊圧延、熱間圧延を経て
10mmΦの荒引き線を製造した。 これに皮剥工程を施した9mmΦの線材を焼鈍
後、4.0mmΦの線へ伸線した。4.0mmΦにおいて
500〜800℃の温度で数時間の十分の焼鈍を施して
表1に示す6%以上の伸びを得た後、溶融亜鉛め
つきを施し、しかる後、3.5mmΦまで伸線した本
発明実施例No.1〜3を作成し、比較のため、焼鈍
後でも焼鈍不足の伸びの小さいものを同様に溶融
亜鉛めつきし、3.5mmΦまで伸線を施した比較例
No.4、焼鈍を施さないで溶融亜鉛めつきを施し、
3.5mmΦまで伸線した比較例No.5.6、及び焼鈍後溶
融亜鉛めつきし、伸線を施さない比較例No.7を作
成した。亜鉛めつき前の特性及び最終製品の特性
は表1に示す通りである。 表1より、亜鉛めつき前に約6%以上の伸びを
生じるように焼鈍した本発明の実施例No.1〜3
は、捻回値、巻付、巻戻し特性の劣化がなく、引
張強さも高く、線膨張係数も低い亜鉛めつきFe
−Ni系合金線が得られていることが分かる。 これに対し、比較例No.4、No.5、No.6は捻回
値、巻付、巻戻し特性が劣化しており、No.5、No.
6は劣化が甚だしい。また、焼鈍後溶融亜鉛めつ
きはしているが、伸線を施さないNo.7は引張強さ
強度が低く、線膨張係数も高い。 このように、No.7は伸線加工を施さず、線膨張
係数は標準鋼線よりは小さいが、本発明における
最終伸線加工後の使用状態に比べれば大きいこと
を示し、これに最終伸線加工を施すと、線膨張係
数はNo.1〜3と同等の線膨張係数となることは容
易に理解されるところであり、伸線加工により上
記Fe−Ni系合金線の線膨張係数並びに引張強さ
の向上が図られるのである。 [発明の効果] 以上述べたように、本発明方法は、最終使用状
態で90Kg/mm2以上の引張強さを保有せしめるFe
−Ni系合金線を製造する際、焼鈍により6%以
上の伸びを生じるように焼鈍を施した後、溶融亜
鉛めつきを施し、さらに伸線加工を施す工程をと
り、引張強さ、捻回値、巻付、巻戻しなどの機械
的特性が優れ、かつ線膨張係数の低いFe−Ni系
合金線を製造できる利点がある。 【表】
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a hot-dip galvanized Fe--Ni alloy wire used in place of a steel core for ACSR. [Conventional technology] Fe-Ni alloy wire with a tensile strength of 90Kg/mm2 or more,
When used in place of a galvanized steel core in steel-core aluminum stranded wire (ACSR), the alloy wire has a coefficient of linear expansion after final drawing that is 1/3 to 1/4 that of steel wire, so it can withstand high temperatures. The laxity increases even when used with normal ACSR
It is significantly less than that of 1985, and under sag conditions, it is possible to use it at higher temperatures (see Japanese Patent Publication No. 57-56164). Therefore, even if the ACSR is of the same size, the power transmission capacity can be significantly increased by using Fe-Ni alloy wire, which is a significant advantage. Note that the steel core is made of twisted steel wire. Hot-dip galvanizing is widely used to prevent corrosion of steel wires such as ACSR, and it is a method that has become popular both from an economic standpoint and because of the ease of work. [Problems to be Solved by the Invention] However, the above-mentioned steel wires, especially high-strength special steel wires, have a high twist value, tensile strength, winding,
It is known that mechanical properties such as unwinding properties deteriorate. There are various opinions as to the cause of this deterioration of mechanical properties, but generally it is due to thermal effects from the galvanizing bath and formation between the galvanized layer and the base metal.
It is believed that this is due to the influence of Fe-Zn intermetallic compounds. Tensile strength is 90Kg/ in use condition after final wire drawing
Although it is necessary to galvanize high-strength Fe-Ni alloy wires of mm 2 or more, mechanical properties may deteriorate if galvanized using a normal hot-dip galvanizing line. I understand. [Disclosure of the Invention] The present invention was achieved as a result of various studies in view of the above-mentioned circumstances. The purpose of the present invention is to provide a method for producing Fe-Ni alloy wire that does not deteriorate mechanical properties such as strength, twist value, winding, and unwinding, and has a low coefficient of linear expansion. When producing Fe-Ni alloy wire that has a tensile strength of 90 kg/mm 2 or more in the used state after final wire drawing, Fe-
Fe-Ni alloy wire mainly composed of 30-50% Ni is sufficiently annealed at a temperature of 500-500℃ for several hours to produce an elongation of 6% or more, and then hot-dip galvanized. , further characterized by subjecting the galvanized Fe-Ni alloy wire to a wire drawing process.
This is a manufacturing method for Ni-based alloy wire, and its tensile strength is
It is manufactured in anticipation of changes in strength due to processing so that it will have a strength of 90 kg/mm 2 or more in the used state after the final wire drawing processing. The Fe-Ni alloy wire used in the present invention is Fe-
The main content is 30 to 50% Ni, but if the Ni content is less than 30%, the thermal expansion coefficient will not decrease compared to steel wire, and if it exceeds 50%, it will not decrease compared to steel wire. Co, Cr, Mn, Mg, Mo, C,
There is no problem in including additive elements such as Si, Al, Ti, Nb, etc., but Co, Cr, Mn, Mg, Mo, C,
The content of Si, Al, Ti, Nb, etc. is small. In addition, an elongation of 6% or more means that the test piece of the Fe-Ni alloy wire is subjected to a tensile strength tester, and the elongation when the piece breaks is 6%.
% or more. The annealing method in the present invention may be either batch or continuous, and the elongation after annealing must be 6% or more, and the annealing temperature and time are selected within the above range according to the desired properties. Just do it. If annealing is performed to give an elongation of 6% or more before hot-dip galvanizing, it is often possible to prevent deterioration of mechanical properties, probably because it prevents the thermal effects during hot-dip galvanizing. This was revealed through testing. In the present invention, a normal plating line can be used for hot-dip galvanizing, and pretreatment, flux treatment, etc. may be changed depending on the wire diameter, conditions, etc. Further, for the squeezing, a normal charcoal squeezing method, gas squeezing method, or the like is used. Charcoal drawing is a process in which charcoal powder is suspended and laminated on the surface of a molten zinc bath where a wire is drawn out with zinc attached to it from a zinc bath, and carbon monoxide generated by the heat of the passing steel wire prevents oxidation of the molten zinc. Plating is achieved by squeezing the amount of molten zinc deposited on the wire surface with charcoal powder. Gas squeezing refers to filling the zinc bath with an inert gas flow,
Similarly, while preventing oxidation, zinc plating is achieved while reducing the amount of molten zinc deposited using the gas flow (see Japanese Patent Laid-Open No. 118873/1983). Further, in the present invention, the wire drawing after galvanizing is performed for the purpose of improving strength and lowering the coefficient of linear expansion, and may be performed by either a warm or cold processing method. This area reduction rate is preferably 10% or more,
If it is less than 10%, there is a risk that the drawing force will not be applied uniformly to the entire cross section of the drawn wire during wire drawing, and not only will stable wire drawing be impossible, but the length of the wire after drawing will be reduced. This results in poor quality that does not exhibit uniform characteristics in all directions. [Example] To Fe-39%Ni alloy, C, Si, Cr, Nb, Mo, and Ti are added as elements that increase strength, Mn is added as an element that improves workability, and as a deoxidizer.
After melting an alloy containing a small amount of Al and Mg and casting it into an ingot, it is subjected to blooming rolling and hot rolling.
We manufactured 10mmΦ rough drawn wire. This 9 mmΦ wire rod was subjected to a peeling process and then annealed, and then drawn into a 4.0 mmΦ wire. At 4.0mmΦ
An example of the present invention in which the wires were sufficiently annealed for several hours at a temperature of 500 to 800°C to obtain an elongation of 6% or more as shown in Table 1, and then hot-dip galvanized and then drawn to 3.5 mmΦ. Nos. 1 to 3 were created, and for comparison, a wire with a small elongation due to insufficient annealing was similarly hot-dip galvanized and wire-drawn to 3.5 mmΦ for comparison.
No. 4, hot dip galvanized without annealing,
Comparative Example No. 5.6, in which the wire was drawn to 3.5 mmΦ, and Comparative Example No. 7, in which the wire was hot-dip galvanized after annealing and no wire drawing was performed, were created. The properties before galvanizing and the properties of the final product are shown in Table 1. From Table 1, Examples No. 1 to 3 of the present invention were annealed to produce an elongation of about 6% or more before galvanizing.
is a galvanized Fe material with no deterioration in twisting value, winding, or unwinding properties, high tensile strength, and low coefficient of linear expansion.
It can be seen that -Ni alloy wire was obtained. On the other hand, Comparative Examples No. 4, No. 5, and No. 6 have deteriorated twist values, winding, and unwinding characteristics, and No. 5, No. 6 have deteriorated in twisting value, winding, and unwinding characteristics.
6 shows severe deterioration. In addition, No. 7, which is hot-dip galvanized after annealing but is not wire drawn, has low tensile strength and high coefficient of linear expansion. In this way, No. 7 was not subjected to wire drawing, and the coefficient of linear expansion was smaller than that of the standard steel wire, but it was larger compared to the state of use after the final wire drawing in the present invention. It is easy to understand that when wire processing is applied, the linear expansion coefficient becomes the same as that of Nos. 1 to 3, and the linear expansion coefficient and tensile expansion coefficient of the Fe-Ni alloy wire mentioned above are This will improve strength. [Effects of the Invention] As described above, the method of the present invention enables Fe to maintain a tensile strength of 90 Kg/mm 2 or more in the final use state.
- When manufacturing Ni-based alloy wire, we apply annealing to produce an elongation of 6% or more, then hot-dip galvanizing, and then wire drawing. It has the advantage of being able to produce Fe-Ni alloy wires that have excellent mechanical properties such as strength, winding, and unwinding, and have a low coefficient of linear expansion. 【table】

Claims (1)

【特許請求の範囲】 1 最終伸線加工後の使用状態で90Kg/mm2以上の
引張強さを保有せしめたFe−Ni系合金線を製造
する際、Fe−30〜50%Niを主体とするFe−Ni系
合金線を焼鈍して6%以上の伸びを生じるように
500〜800℃の温度において数時間焼鈍を施した
後、溶融亜鉛めつきを施し、さらに該亜鉛めつき
Fe−Ni系合金線に伸線加工を施すことを特徴と
する亜鉛めつきFe−Ni系合金線の製造方法。 2 伸線加工が、減面率10%以上として行われる
ことを特徴とする特許請求の範囲第1項記載の亜
鉛めつきFe−Ni系合金線の製造方法。
[Claims] 1. When producing Fe-Ni alloy wire that has a tensile strength of 90 Kg/mm 2 or more in the used state after final wire drawing, Fe-30 to 50% Ni is the main component. Annealing Fe-Ni alloy wire to elongate it by more than 6%
After annealing at a temperature of 500 to 800°C for several hours, hot-dip galvanizing is performed, and then the galvanizing process is performed.
A method for manufacturing a galvanized Fe-Ni alloy wire, which comprises subjecting the Fe-Ni alloy wire to wire drawing. 2. The method for manufacturing a galvanized Fe-Ni alloy wire according to claim 1, wherein the wire drawing is performed with an area reduction rate of 10% or more.
JP1188383A 1983-01-26 1983-01-26 Manufacture of galvanized fe-ni alloy wire rod Granted JPS59137112A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1188383A JPS59137112A (en) 1983-01-26 1983-01-26 Manufacture of galvanized fe-ni alloy wire rod

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1188383A JPS59137112A (en) 1983-01-26 1983-01-26 Manufacture of galvanized fe-ni alloy wire rod

Publications (2)

Publication Number Publication Date
JPS59137112A JPS59137112A (en) 1984-08-07
JPH0372365B2 true JPH0372365B2 (en) 1991-11-18

Family

ID=11790121

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1188383A Granted JPS59137112A (en) 1983-01-26 1983-01-26 Manufacture of galvanized fe-ni alloy wire rod

Country Status (1)

Country Link
JP (1) JPS59137112A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100448605C (en) * 2005-06-27 2009-01-07 赵兵 Manufacturing method of iron-nickel alloy-coated oxygen-free copper low-resistance packaging lead
CN115673010B (en) * 2022-12-30 2023-03-31 天津市新天钢中兴盛达有限公司 Manufacturing method of corrosion-resistant steel strand with thick zinc layer
CN116603886B (en) * 2023-05-12 2025-11-25 江苏鸿科金属科技有限公司 A low-expansion special alloy wire and its preparation process

Also Published As

Publication number Publication date
JPS59137112A (en) 1984-08-07

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