JPH037726B2 - - Google Patents
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- Publication number
- JPH037726B2 JPH037726B2 JP57169210A JP16921082A JPH037726B2 JP H037726 B2 JPH037726 B2 JP H037726B2 JP 57169210 A JP57169210 A JP 57169210A JP 16921082 A JP16921082 A JP 16921082A JP H037726 B2 JPH037726 B2 JP H037726B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- heated
- furnace
- extraction
- calculated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Control Of Heat Treatment Processes (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は加熱炉における炉温設定、移動速度の
制御方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for controlling furnace temperature setting and movement speed in a heating furnace.
従来の加熱炉の炉温制御方法の代表的なもの
に、被加熱材の目標抽出温度と炉内各域の炉温及
び在炉時間より簡易モデル式により推定した抽出
温度との差による制御方法と、特開昭56−75527
号に開示されているような予め決定した昇温パタ
ーンに従つて制御する方法(ヒートパターン制
御)とがある。
A typical conventional heating furnace temperature control method is a control method based on the difference between the target extraction temperature of the material to be heated and the extraction temperature estimated by a simple model formula from the furnace temperature of each area in the furnace and the furnace time. and JP-A-56-75527
There is a method of controlling according to a predetermined temperature increase pattern (heat pattern control) as disclosed in No.
〔発明が解決しようとする課題〕
上記の第1者による問題点は、被加熱材抽出時
の焼き上がり状態つまり抽出温度のならつきが大
きいこと、及び、炉内各位置での温度と被加熱材
内の厚み方向及び長手方向夫々の温度分布が不明
な点である。これは簡易モデル式により、被加熱
材の温度を、抽出時の品質保証用と炉温制御及び
被加熱材の炉内移動速度制御用との両方に使用し
ているため、1点を代表値として計算しているこ
とによるものであり、更に、被加熱材の抽出温度
計算実績値の算出精度も簡易モデル式であるため
良くない。[Problems to be Solved by the Invention] The problems mentioned by the first party are that there is a large variation in the baking state when extracting the heated material, that is, the extraction temperature, and that the temperature at each position in the furnace and the heated material vary widely. The temperature distribution in the thickness direction and longitudinal direction within the material is unknown. This is a simple model formula, and the temperature of the heated material is used for both quality assurance during extraction, furnace temperature control, and movement speed control of the heated material in the furnace, so one point is the representative value. Furthermore, the calculation accuracy of the extraction temperature calculation result value of the material to be heated is also not good because it is a simple model formula.
上記の第2者のヒートパターン制御方法では、
予め決定された昇温パターンに従つて炉内各位置
での目標温度との差により制御するため前者の問
題点に加えて、連続式加熱炉に続く圧延工程への
生産性阻害及び被加熱材圧延ピツチの安定性を欠
く問題がある。 In the second party heat pattern control method described above,
In addition to the former problem, since the temperature is controlled by the difference from the target temperature at each position in the furnace according to a predetermined temperature increase pattern, it also impedes productivity in the rolling process following the continuous heating furnace and causes problems for the heated material. There is a problem that the rolling pitch lacks stability.
又、第1図の昇温パターン制御例に示す様に、
被加熱材の昇温途中で圧延工程のトラブル等によ
り在炉時間が延長されると、それまでの昇温パタ
ーン制御が無意味となるばかりか、被加熱材昇温
に必要な燃料ロスも大である。 Also, as shown in the example of temperature increase pattern control in Figure 1,
If the time in the furnace is extended due to trouble in the rolling process while the material to be heated is being heated, not only will the previous temperature increase pattern control be meaningless, but the fuel loss required to raise the temperature of the material will also be large. It is.
本発明はこのような従来における問題を解決す
ることを目的としたものである。 The present invention aims to solve these conventional problems.
〔課題を解決するための手段1〕
本願の第1番の発明の特徴の一つは、炉内の被
加熱材について、厚み方向及び長手方向夫々を複
数に区分し、所定周期で各区分毎に現在位置にお
ける温度を算出し、その都度この各区分温度の平
均温度又は最低温度を代表値として算出し、その
代表値を予め定めた簡易モデル式に代入して求め
た計算抽出温度と目標抽出温度との偏差に基づい
て残り在炉域の炉温及び又は移動速度を逐次制御
する加熱炉の制御方法にある。[Means for Solving the Problem 1] One of the features of the first invention of the present application is that the material to be heated in the furnace is divided into a plurality of sections in the thickness direction and the longitudinal direction, and each section is divided at a predetermined period. Calculate the temperature at the current position, calculate the average temperature or minimum temperature of each temperature category each time as a representative value, and calculate the calculated extraction temperature and target extraction by substituting the representative value into a predetermined simple model formula. The present invention provides a heating furnace control method that sequentially controls the furnace temperature and/or moving speed of the remaining furnace area based on the deviation from the temperature.
上記各被加熱材の目標抽出温度は当該被加熱材
厚み方向及び長手方向の各区分温度における代表
温度つまり平均温度又は最低温度において圧延設
備仕様上必要最低限温度又は冶金的熱処理上必要
最小限温度のいずれか高い温度で決まるものであ
る。又、被加熱材の品質を保証するために必要と
される実績温度はスキツドマーク、被加熱材の炉
内配置、バーナ配置位置等による偏熱パターンを
把握するため、被加熱材の少なくとも厚み方向及
び長手方向の各区分温度について炉内移動途中、
所定の各位置での逐次計算を必要とするものであ
る。 The target extraction temperature for each of the above-mentioned materials to be heated is the representative temperature in each temperature range in the thickness direction and longitudinal direction of the material to be heated, that is, the average temperature or the minimum temperature required according to the rolling equipment specifications or the minimum temperature necessary for metallurgical heat treatment. The temperature is determined by whichever is higher. In addition, the actual temperature required to guarantee the quality of the heated material is measured at least in the thickness direction and in order to understand the uneven heat pattern caused by skid marks, the placement of the heated material in the furnace, the burner placement position, etc. During movement in the furnace for each temperature section in the longitudinal direction,
This requires sequential calculation at each predetermined position.
又、該実績温度の算出の都度、残り在炉域にお
ける昇温量を加えた抽出時平均温度又は最低温度
の予測はあらかじめ用意した複数個の簡易モデル
式の内から前記温度の代表値つまり平均温度又は
最低温度をパラメータとして選出し、この式に基
づいて炉温制御及び被加熱材移動速度制御を行
う。このため被加熱材の品質を保証するための計
算実績温度は厚み方向及び長手方向の各区分全部
に対して計算する。 In addition, each time the actual temperature is calculated, the average temperature or minimum temperature during extraction, including the amount of temperature rise in the remaining furnace area, is predicted by using a representative value, that is, the average, of the temperature from among a plurality of simple model formulas prepared in advance. The temperature or the minimum temperature is selected as a parameter, and the furnace temperature and heated material movement speed are controlled based on this equation. Therefore, the calculated actual temperature for guaranteeing the quality of the material to be heated is calculated for each section in the thickness direction and the longitudinal direction.
〔作用1〕
炉温及び/又は移動速度の制御が抽出端に近づ
くにつれて精度が向上し、且つ短時間の計算処理
が可能となり、計算機容量の大幅な低減が実現す
る。[Effect 1] The accuracy of controlling the furnace temperature and/or moving speed improves as the temperature approaches the extraction end, and calculation processing becomes possible in a short time, resulting in a significant reduction in computer capacity.
〔課題を解決するための手段2〕
次に、本願の第2番の発明の特徴とするところ
は、炉内の被加熱材について、厚み方向及び長手
方向夫々を複数に区分し、所定周期で各区分毎に
現在位置における温度を算出し、その都度この各
区分温度の平均温度又は最低温度を代表値として
算出し、その代表値を予め定めた簡易モデル式に
代入して求めた計算熟熱温度と計算抽出温度を求
め、それらのうちの前者と当該被加熱材抽出前の
熟熱開始時点目標熟熱温度との偏差を求める一
方、そのれらのうちの後者と目標抽出温度との偏
差も求め、これらの各偏差の大きい方に基づいて
残り在炉域の炉温及び又は移動速度を制御し、該
平均温度又は最低温度の代表値が該熟熱開始時点
の目標熟熱温度及び目標抽出温度の両方に達した
以降は該代表温度に基づいた計算抽出温度と前記
目標抽出温度との偏差および下流に位置する被加
熱材の圧延時間の積算値に基づいて残り在炉域の
移動速度を逐次制御する加熱炉の制御方法であ
る。[Means for Solving the Problem 2] Next, the feature of the second invention of the present application is that the material to be heated in the furnace is divided into a plurality of parts in the thickness direction and the longitudinal direction, and The temperature at the current position is calculated for each division, the average temperature or minimum temperature of each division temperature is calculated as a representative value, and the calculated mature temperature is obtained by substituting the representative value into a predetermined simple model formula. The temperature and the calculated extraction temperature are determined, and the deviation between the former and the target ripening temperature at the start of ripening before extraction of the material to be heated is determined, while the deviation between the latter and the target extraction temperature is determined. The furnace temperature and/or movement speed of the remaining furnace area are controlled based on the larger of these deviations, and the representative value of the average temperature or minimum temperature is determined as the target ripening temperature and target temperature at the time of starting ripening. After reaching both of the extraction temperatures, the moving speed of the remaining furnace area is calculated based on the deviation between the extraction temperature calculated based on the representative temperature and the target extraction temperature and the integrated value of the rolling time of the material to be heated located downstream. This is a heating furnace control method that sequentially controls the
ここでの特徴は、被加熱材が冶金的熱処理対象
材で熟熱温度保持を必要とする場合に前記と同様
にして計算抽出温度を予測すると同時に熟熱開始
時点の計算温度についても簡易モデル式により予
測し、これらの計算温度と各目標値との偏差のう
ち大きい偏差に基づいて制御をするものである。
但し、熟熱開始時点の温度予測は、当該被加熱材
の逐次算出する現在位置における平均温度又は最
低温度の代表値が該熟熱開始時点の目標熟熱温度
及び目標抽出温度の両方を満足した以後について
は行なわれない。 The feature here is that when the material to be heated is metallurgically heat treated and requires maintenance of ripening temperature, the calculated extraction temperature can be predicted in the same way as above, and at the same time, the calculated temperature at the start of ripening can also be calculated using a simple model formula. The control is performed based on the larger deviation between these calculated temperatures and each target value.
However, the temperature prediction at the start of ripening is based on the condition that the representative value of the average temperature or minimum temperature at the current position of the material to be heated, which is calculated sequentially, satisfies both the target ripening temperature and the target extraction temperature at the time of the start of ripening. Nothing will be done after that.
熟熱(即ち、特殊元素の固溶、析出又はこれら
の維持に必要な熱処理あるいは材料内偏熱軽減の
ための熟熱処理等)を必要とする被加熱材の品質
を保証するために必要な抽出実績温度は厚み方向
及び長手方向の各区分全部に及んで、計算するの
で、確実に品質が保証され、また制御も抽出端に
近づくにつれてより精度が向上し且つ短時間の計
算処理が可能となり電算機使用容量が大幅に低減
する。又従来のヒートパターン制御に比べ連続式
加熱炉に続く圧延工程への生産性及び安定性を全
く阻害しない。
Extraction necessary to guarantee the quality of heated materials that require ripening (i.e., solid solution, precipitation of special elements, or heat treatment necessary to maintain these, or ripening heat treatment to reduce uneven heat within the material, etc.) Since the actual temperature is calculated for each section in the thickness direction and longitudinal direction, quality is reliably guaranteed, and the control becomes more accurate as it approaches the extraction end, and calculation processing can be performed in a short time. Machine usage capacity is significantly reduced. Furthermore, compared to conventional heat pattern control, this method does not impede the productivity and stability of the rolling process that follows the continuous heating furnace.
以下本発明の実施例を図面を参照して説明す
る。 Embodiments of the present invention will be described below with reference to the drawings.
第2図は本発明の制御を実施する代表的な1つ
の装置構成を示すブロツク図である。図中の記号
をまず説明すると、
Aは被加熱材の加熱炉装入信号発生装置、
Bは被加熱材の圧延条件(圧延スケジユール)
設定部、
Cは被加熱材の加熱条件設定部、
Dは被加熱材の炉内位置演算部、
Eは炉内温度等の炉況データスキヤン部、
Fは本制御を構成する炉内の被加熱材毎及び時
系列炉況等の制御データ群、
Gは被加熱材の抽出信号発生装置、
Hは定周期の信号発生装置、
Iは炉内各被加熱材の各位置での計算実績温度
演算部、
Jは被加熱材の残りの在炉時間演算部、
Kは被加熱材の抽出時温度及び熟熱開始時点の
温度をチエツクし、所定の熟熱域の炉温度設定制
御及び移動速度制御の演算部、
Lは被加熱材の炉内移動速度制御装置、
Mは被加熱材の炉内搬送設備、及び被加熱材の
抽出機設備、
Nは炉温設定制御装置、
Oは炉温調節設備、
1は被加熱材装入信号、
2は設定部Bを経由した被加熱材装入信号、
3は、設定部Bで計算及び設定した圧延条件デ
ータ群の移動、
4は設定部Cで演算及び設定した炉内位置デー
タ部の移動、
5は設定部Dで計算及び設定した加熱条件デー
タ群の移動、
6は炉況データスキヤン部Eでスキヤンされた
炉温等のデータ移動、
7は被加熱材の炉内各位置での計算実績温度演
算部Iの処理を行なうためのデータ移動、
8は演算部Jが各被加熱材の残り在炉時間を計
算するためのデータ移動、
9は演算部Kが使用するデータ移動、
10は演算部Kで設定した被加熱材の炉内移動
速度のデータ移動、
11は装置Gから発生された抽出タイミング信
号、
12は信号源Hから発生された定期的タイミン
グ信号、
13は演算部Iを経由した信号11及び信号1
2、
14は演算部Jを経由した信号11、信号1
2、及び信号15、
15は演算部Kを経由した信号11、信号12
の演算部Jへの繰返し信号、
16は演算部Kの演算が終了し制御装置Lに知
らせるタイミング信号、
17は制御装置Lが実際炉の被加熱材搬送及び
抽出設備Mを駆動する信号、
18は演算部Kの演算が終了し、制御装置Nに
知らせるタイミング信号、
19は制御装置Nが実際炉温を調節する計装設
備Oを駆動する信号、
を夫々に示す。
FIG. 2 is a block diagram showing the configuration of one typical device implementing the control of the present invention. First, to explain the symbols in the figure, A is the heating furnace charging signal generator for the material to be heated, and B is the rolling conditions (rolling schedule) for the material to be heated.
Setting section, C is heating condition setting section for heated material, D is in-furnace position calculation section for heated material, E is furnace status data scanning section such as furnace temperature, F is in-furnace heating condition forming part of this control. Control data group for each heated material and time-series furnace conditions, G is extraction signal generator for heated material, H is fixed period signal generator, I is calculated actual temperature at each position of each heated material in the furnace A calculation section, J is a calculation section for the remaining furnace time of the material to be heated, and K is a section that checks the temperature at the time of extraction and the temperature at the start of aging of the material to be heated, and controls the furnace temperature setting and movement speed in a predetermined aging region. Control calculation unit, L is a moving speed control device for the heated material in the furnace, M is an in-furnace conveyance equipment for the heated material, and an extractor equipment for the heated material, N is a furnace temperature setting control device, O is the furnace temperature Adjustment equipment, 1 is a heating material charging signal, 2 is a heating material charging signal via setting section B, 3 is movement of the rolling condition data group calculated and set in setting section B, 4 is setting section C 5 is the movement of the heating condition data group calculated and set by the setting part D. 6 is the movement of the data such as furnace temperature scanned by the furnace condition data scanning part E. 7 8 is data movement for the calculation unit I to process the calculated actual temperature at each position in the furnace of the heated material; 8 is data movement for the calculation unit J to calculate the remaining time in the furnace for each heated material; 9 10 is the data movement of the moving speed of the heated material in the furnace set by the calculation unit K, 11 is the extraction timing signal generated from the device G, and 12 is the data generated from the signal source H. 13 is the signal 11 and signal 1 that have passed through the calculation unit I.
2 and 14 are signals 11 and 1 that have passed through the calculation section J.
2, and signals 15 and 15 are signals 11 and 12 that have passed through calculation section K.
16 is a timing signal that notifies the controller L when the calculation of the processor K is completed; 17 is a signal that causes the controller L to actually drive the heated material conveyance and extraction equipment M in the furnace; 18 19 shows a timing signal to notify the control device N when the calculation of the calculation unit K is completed, and 19 shows a signal by which the control device N drives the instrumentation equipment O that actually adjusts the furnace temperature.
なお、前記信号13〜19は全て信号発生装置
Gと信号源Hから発生される信号11と信号12
よりタイミングが決定される。 Note that the signals 13 to 19 are all the signals 11 and 12 generated from the signal generator G and the signal source H.
The timing will be determined accordingly.
次に第2図の各構成部主要機能を説明すると、
圧延条件設定部Bは、被加熱材(被圧延材)の圧
延スケジユール及び圧延所要タイムを演算する部
分であり、第3図の概念図に示す如く加熱炉Fce
に続く圧延工程の圧延スケジユールを演算する。
圧延工程の粗ゾーンVSBおよびR1〜R4では各圧
延機の圧延パス回数、各位置での厚み、移動速
度、圧延スピード、デスケリング選択を決定し、
粗圧延ピツチを決定する。又、仕上ゾーンF1〜
F7では被加熱材(被圧延材HS)の圧延スピード
パターン、各圧延機の負荷配分及び仕上前面での
必要アイドルタイムを決定し、仕上圧延ピツチを
決定する。コイラーゾーンDCでは、巻取機の動
作時間及び被加熱材の冷却時間を決定し、コイラ
ーピツチを決定する。 Next, we will explain the main functions of each component in Figure 2.
The rolling condition setting section B is a section that calculates the rolling schedule and rolling time of the material to be heated (material to be rolled), and as shown in the conceptual diagram of FIG.
Calculate the rolling schedule for the subsequent rolling process.
In the rough zones VSB and R 1 to R 4 of the rolling process, the number of rolling passes of each rolling mill, the thickness at each position, moving speed, rolling speed, and descaling selection are determined.
Determine the rough rolling pitch. Also, finishing zone F 1 ~
In F 7 , the rolling speed pattern of the heated material (rolled material HS), the load distribution of each rolling mill, and the required idle time at the finishing front are determined, and the finishing rolling pitch is determined. In the coiler zone DC, the operating time of the winder and the cooling time of the heated material are determined, and the coiler pitch is determined.
これらの圧延条件は被加熱材の加熱条件を決定
する設定部Cが圧延ライン温度降下を算出する
際、及び演算部Jが残り在炉時間を計算する際に
使用する。なお、この圧延条件設定部Bが使用す
るロジツクは実圧延を行なう際の各設定演算モデ
ルと同一のロジツクを使用し、予測精度をアツプ
するとともに、圧延工程への被加熱材焼き上がり
状態をフイードフオワード制御すること及び、粗
後面温度RT4、仕上後面温度FT7よりの温度学習
(加熱制御へのフイードバツク)を容易にした。 These rolling conditions are used when the setting section C, which determines the heating conditions for the material to be heated, calculates the rolling line temperature drop, and when the calculation section J calculates the remaining furnace time. The logic used by this rolling condition setting section B is the same logic as the calculation model for each setting when performing actual rolling, and this improves the prediction accuracy and also allows the rolling condition setting section B to predict the baking state of the heated material during the rolling process. It facilitates yield forward control and temperature learning (feedback to heating control) from the rough rear surface temperature RT 4 and the finished rear surface temperature FT 7 .
被加熱材の加熱条件設定部Cは、被加熱材つま
り圧延成品要求に従つた成品サイズ及び仕上後面
の温度と前記設定部Bの圧延スケジユールに従つ
て圧延ライン上の温度降下量(第4図のC2,C3)
と被加熱材の許容偏熱値から、目標抽出温度の代
表値つまり平均値又は最低温度をC6で求めるも
のである。 The heating condition setting unit C for the material to be heated determines the temperature drop on the rolling line (see Fig. C 2 , C 3 )
The representative value of the target extraction temperature, that is, the average value or the minimum temperature is determined by C 6 from the allowable eccentric heat value of the material to be heated.
又、冶金的熱処理による熟熱処理を必要とする
被加熱材にいいては熱処理上必要な温度として目
標抽出温度の最低温度を第4図中のC5にて求め、
C6では該C5の温度と前記C3経由の温度の高い温
度を目標抽出温度の最低温度とする。 In addition, for materials to be heated that require mature heat treatment by metallurgical heat treatment, the minimum temperature of the target extraction temperature is determined at C5 in Figure 4 as the temperature necessary for heat treatment.
For C 6 , the higher temperature between the temperature of C 5 and the temperature via C 3 is set as the lowest temperature of the target extraction temperature.
一方、上記被加熱材の許容偏熱範囲(スキツド
マーク等)が狭いとき又は冶金的熱処理上で熟熱
が要求されるものについては抽出前の熟熱開始点
目標熟熱温度と抽出までの時間をも設定する。 On the other hand, when the permissible heat deviation range of the above-mentioned material to be heated is narrow (such as skid mark) or when ripening is required for metallurgical heat treatment, the ripening start point before extraction, the target ripening temperature and the time until extraction. Also set.
なお第4図は第2図の設定部Cの処理フローを
図示したものである。なお、上記冶金的熱処理に
よる熟熱処理を必要とする被加熱材とは、Al−
K鋼、Nb入り鋼等の特殊元素を固溶させるもの、
又は析出させるもの、及び鋼片中の介入物不要成
分を拡散するもの等がある。 Note that FIG. 4 illustrates the processing flow of the setting section C in FIG. 2. Note that the material to be heated that requires mature heat treatment by metallurgical heat treatment is Al-
Products containing special elements such as K steel and Nb-containing steel,
There are also those that cause precipitation, and those that diffuse components that do not require intervention in the steel billet.
第2図中の計算実績温度設定部Iは、制御デー
タ群Fを用いて炉内の各被加熱材の炉内各位置ま
での温度を厚み方向及び長手方向の複数区分温度
の現在値を計算するものである。ここで用いる計
算式は2次元差分解モデルにより、信号11又は
信号12により起動が繰り返される時間内の昇温
温度を時分割的に計算するものである。 The calculated actual temperature setting unit I in Fig. 2 uses the control data group F to calculate the current value of the temperature of each heated material in the furnace to each position in the furnace in multiple sections in the thickness direction and longitudinal direction. It is something to do. The calculation formula used here uses a two-dimensional differential model to time-divisionally calculate the temperature increase within the time period during which activation is repeated by the signal 11 or signal 12.
第5図に示すものは、上記計算実績温度設定部
Iの1例であり、被加熱材の厚み方向を5区分及
び長手方向を5区分し、各区分(5×5)点の温
度を求めている。又、同図に示す区分が2群(図
中の炉東側、炉西側)に存在するのは炉内の炉幅
方向の温度分布を考えたためである。 What is shown in Fig. 5 is an example of the calculation result temperature setting section I, which divides the heated material into 5 sections in the thickness direction and 5 sections in the longitudinal direction, and calculates the temperature at each section (5 x 5) points. ing. Furthermore, the reason why the divisions shown in the figure exist in two groups (the east side of the furnace and the west side of the furnace in the figure) is because the temperature distribution in the furnace width direction was considered.
第6図に示すものは上記2次元差分解モデルに
より、被加熱材温度を計算する際に用いる。炉内
雰囲気温度は第6図中の1Hz,2Hz,3Hzおよび
SZ各帯の上下に設置された炉内温度検出器より
測定された値より炉内温度分布曲線で推定した炉
内各位置温度を使用する。 The one shown in FIG. 6 is used when calculating the temperature of the heated material using the two-dimensional differential decomposition model. The furnace atmosphere temperature is 1Hz, 2Hz, 3Hz and
The temperature at each location in the furnace is estimated from the furnace temperature distribution curve based on the values measured by the furnace temperature detectors installed above and below each SZ zone.
なお、本例は厚み長手方向の2次元モデルであ
るが、被加熱材の幅方向を計算する場合は被加熱
材の前後に存在する被加熱材との間隔を考慮した
3次元モデルを使用する等が考えられる。 Note that this example is a two-dimensional model of the thickness in the longitudinal direction, but when calculating the width direction of the heated material, a three-dimensional model is used that takes into account the distance between the heated materials that exist before and after the heated material. etc. are possible.
第2図中の残り在炉時間演算部Jは、被加熱材
の各位置での計算実績温度演算部Iよりの信号1
3で起動されたタイミングでは制御データ群Fに
ある各被加熱材より下流に位置する被加熱材の圧
延時間を積算し、各被加熱材の残り在炉時間とす
る。 The remaining furnace time calculation section J in FIG.
3, the rolling time of the materials to be heated located downstream of each material to be heated in the control data group F is integrated, and this is taken as the remaining time in the furnace of each material to be heated.
又、炉温設定及び被加熱材移動速度制御の演算
部Kよりの信号15で起動されたタイミング信号
では、上記同様、各被加熱材より下流に位置する
被加熱材の圧延時間の積算値と更に演算部Kが移
動速度制御上決定する加熱ネツク代を加算し、残
り在炉時間とする。 Also, in the timing signal activated by the signal 15 from the calculation unit K for furnace temperature setting and heated material movement speed control, as above, the integrated value of the rolling time of the heated material located downstream from each heated material Furthermore, the calculation unit K adds the heating neck allowance determined for the movement speed control, and determines the remaining furnace time.
第7図は第2図の演算部Jの機能を一例として
示したもので第7図中の例えば被加熱材(以下材
料という)の1回目(上記信号13で起動され
たとき)の残り在炉時間は下流材料〜の圧延
時間を積算する。 FIG. 7 shows the function of the calculating section J in FIG. 2 as an example. For example, in FIG. Furnace time is the sum of rolling times for downstream materials.
又、材料の2回目(上記信号15で起動され
たとき)の残り在炉時間は下流材料〜の圧延
時間と下流各材料間の加熱ネツク代α1〜α5との積
算値となる。 Further, the remaining furnace time of the material for the second time (when activated by the above signal 15) is the integrated value of the rolling time of the downstream materials and the heating neck allowances α 1 to α 5 between the downstream materials.
なお、上記「加熱ネツク代」とは、次の演算部
Kの機能内で説明する。 It should be noted that the above-mentioned "heating neck allowance" will be explained in the function of the calculation section K below.
第2図の炉温設定制御及び被加熱材の移動速度
制御の演算部Kは、前述の実績温度演算部Iより
求められた炉内各被加熱材の炉内各位置での計算
実績温度から求まるその代表値(平均温度又は最
低温度)と前述残り在炉時間から、在炉時間内に
抽出目標温度に達するか、複数の簡易モデル式を
用いて推定する。 The calculation unit K for the furnace temperature setting control and the movement speed control of the heated material shown in FIG. Based on the determined representative value (average temperature or minimum temperature) and the remaining furnace time, it is estimated using a plurality of simple model equations whether the extraction target temperature will be reached within the furnace time.
この演算部は前述の演算部Jと同様2回演算を
行ない、1回目(信号13よりJを経て起動され
たとき)の計算では、前記現在位置での計算実績
温度の代表値に基づいて簡易モデル式で計算した
結果、残り在炉時間内に抽出目標温度に達する時
には、下流に位置する被加熱材の炉温設定値と移
動速度そのままでよく、他方簡易モデル式で計算
した結果、残り在炉時間内に抽出目標温度に達し
ない時には、被加熱材の残り在炉時間で不足する
時間を求めて当該被加熱材より下流に位置する被
加熱材の圧延時間を均等に延長する。これは「加
熱ネツク代」として被加熱材の炉内移動速度制御
に使用する。 This calculation section performs the calculation twice in the same way as the calculation section J described above, and in the first calculation (when activated from signal 13 via J), a simple calculation is performed based on the representative value of the calculated actual temperature at the current position. As a result of calculation using the model formula, when the extraction target temperature is reached within the remaining furnace time, it is sufficient to leave the furnace temperature setting and moving speed of the material to be heated located downstream as is; When the extraction target temperature is not reached within the furnace time, the remaining furnace time of the heated material is determined and the rolling time of the heated materials located downstream of the heated material is equally extended. This is used as a "heating neck allowance" to control the moving speed of the material to be heated in the furnace.
2回目(信号15よりJを経て起動されたと
き)の計算では前述演算部Jで「加熱ネツク代」
を考慮した在炉時間内で丁度抽出目標温度に達す
る様な炉温設定を選択する。従つて、残り在炉時
間内に目標温度に達する場合は、1回目の演算で
被加熱材の移動速度制御値および炉温の設定値が
決定され、逆に目標温度に達しない場合には、1
回目の演算は被加熱材の移動速度制御値を決定
し、2回目は炉温の設定値を決定するものであ
る。但し、前記の炉温設定値が上記被加熱材の計
算実績温度を下廻るときは被加熱材の計算実績温
度又は直近温度になるように、被加熱材が存在す
る加熱帯又はその加熱帯に影響を与える他の加熱
帯の炉温を設定する。 In the second calculation (when started from signal 15 via J), the aforementioned calculation section J calculates the "heating net cost".
Select a furnace temperature setting that will exactly reach the extraction target temperature within the furnace operating time. Therefore, if the target temperature is reached within the remaining furnace time, the movement speed control value of the heated material and the set value of the furnace temperature are determined in the first calculation, and conversely, if the target temperature is not reached, 1
The second calculation determines the moving speed control value of the material to be heated, and the second calculation determines the set value of the furnace temperature. However, when the furnace temperature setting value is lower than the calculated actual temperature of the heated material, the heating zone where the heated material is present or the heating zone is adjusted so that the calculated actual temperature or the latest temperature of the heated material is reached. Set the furnace temperature of other heating zones that will affect it.
第8図は、前述第2図の演算部I,Kの関係を
図にて模式したものであり、第8図中の2次元差
分解モデルとは、演算部Iを示し、同図中の重回
帰モデルとは簡易モデルの1つであり、演算部K
を示している。今、被加熱材料(以下材料とい
う)を例に説明すると、材料が現在炉内2Hz
に位置する温度は2次元差分解モデルにて、厚み
方向、長手方向の複数区分点の温度を計算実績値
として計算する。 FIG. 8 is a diagram schematically showing the relationship between the calculation units I and K in FIG. 2, and the two-dimensional differential decomposition model in FIG. The multiple regression model is one of the simple models, and the calculation part K
It shows. Now, to explain the material to be heated (hereinafter referred to as material) as an example, the material is currently in the furnace at 2 Hz.
The temperature located at is calculated using a two-dimensional difference resolution model, using the temperatures at multiple division points in the thickness direction and longitudinal direction as actual calculation values.
次に現在実績計算温度をパラメータとした重回
帰モデルにて残り在炉中に昇温される温度を計算
し、目標抽出温度に達するか否かをチエツクす
る。但し、目標抽出温度が、材料内各区分の最低
温度であるときは、現在実績温度も各区分の最低
温度をパラメータとし、重回帰式も最低温度を推
定する式を複数個の式の内より選択する。 Next, a multiple regression model using the current actual calculated temperature as a parameter is used to calculate the temperature to be raised during the remaining furnace operation, and it is checked whether the target extraction temperature is reached. However, if the target extraction temperature is the lowest temperature of each class within the material, the current actual temperature also uses the lowest temperature of each class as a parameter, and the multiple regression equation also uses the formula for estimating the lowest temperature from among multiple formulas. select.
更に材料が炉内の2Hzか3HzかSZのどの位置
に存在するかによつても式の選択を考え、抽出端
に近づくに従つて計算精度が向上する様になつて
いる。 Furthermore, the selection of the formula is considered depending on whether the material is present in the furnace at 2Hz, 3Hz, or SZ, and the calculation accuracy improves as it approaches the extraction end.
なお、被加熱材の熟熱を要する材料について
は、熟熱開始点の目標温度についても上記と同様
について行なう。但し、この場合は残り在炉時間
より熟熱時間を除いた時間が在炉時間となる。 Note that for materials that require ripening of the material to be heated, the target temperature of the ripening starting point is set in the same manner as above. However, in this case, the time remaining in the furnace minus the ripening time is the time in the furnace.
又、材料が熟熱開始点を通過後は熟熱開始点か
ら抽出までの時間をチエツクし材料の移動速度を
制御することとなり、更に熟熱開始点での目標熟
熱温度及び熟熱時間を満足した時点以後は、上記
目標抽出温度のみのチエツク及び制御となる。 In addition, after the material passes the ripening start point, the time from the ripening start point to extraction is checked and the movement speed of the material is controlled, and the target ripening temperature and ripening time at the ripening start point are also checked. After the time when the temperature is satisfied, only the target extraction temperature is checked and controlled.
第8図の例をもとに更に詳細に説明すると、現
時点の材料位置がであるとすると材料は2Hzに
存在するため、2Hz用の重回帰式を用いて抽出温
度を推定する。 To explain in more detail based on the example of FIG. 8, if the current material position is , the material exists at 2 Hz, so the extraction temperature is estimated using a multiple regression equation for 2 Hz.
TExt=Tsz・〔1−εxp[−{αs1・<lnTsz/
(Tsz−TsE)>+αs2・δTs/h+αs3}]〕…A
TsE=T3z・〔1−εxp[−{α31・<lnT3z/
(T3z−T3E)>+α32・δT3/h+α33}]〕…B
T3E=T2z・〔1−εxp[−{α21・<lnT2z/
(T2z−T2E)>+α22・δT2/h+α23}]〕…C
Tsz:SZの炉内帯温度設定値
T3z:3Hzの 〃
T2z:2Hzの 〃
δTs:材料のSZの残り在炉時間
δT3:材料の3Zの残り在炉時間
δT2:材料の2Zの残り在炉時間
T2E:2次元差分解モデルで求めた材料の現在
温度
αs1〜αs3:重回帰式の定数値
α31〜α33:重回帰式の定数値
α21〜α23:重回帰式の定数値
h:被加熱材の厚み
TExt:被加熱材の抽出温度推定値
上記定数値はTExtで求める抽出温度が平均温
度か最低温度かにより値を変えて別の重回帰式と
している。 T E xt=Tsz・[1−εxp[−{αs 1・<lnTsz/
(Tsz−Ts E )>+αs 2・δTs/h+αs 3 }]]…A Ts E =T 3 z・[1−εxp[−{α 31・<lnT 3 z/
(T 3 z−T 3E )>+α 32・δT 3 /h+α 33 }]]…B T 3E =T 2 z・[1−εxp[−{α 21・<lnT 2 z/
(T 2 z−T 2E )>+α 22・δT 2 /h+α 23 }]...C Tsz: SZ furnace zone temperature set value T 3 z: 3Hz 〃 T 2 z: 2Hz 〃 δTs: Material temperature Remaining in-furnace time of SZ δT 3 : Remaining in-furnace time of 3Z of material δT 2 : Remaining in-furnace time of 2Z of material T 2E : Current temperature of material determined by two-dimensional differential decomposition model αs 1 ~ αs 3 : Heavy Constant value of regression equation α 31 - α 33 : Constant value of multiple regression equation α 21 - α 23 : Constant value of multiple regression equation h: Thickness of heated material T E xt: Estimated value of extraction temperature of heated material Above constant The numerical value is changed depending on whether the extraction temperature determined by T E xt is the average temperature or the minimum temperature, and a different multiple regression equation is used.
従つて計算式の型は同じである。又、T2Eは目
標抽出温度が平均温度のときは平均値、目標抽出
温度が最低温度のときは最低温度となる。 Therefore, the types of calculation formulas are the same. Further, T 2E is the average value when the target extraction temperature is the average temperature, and is the minimum temperature when the target extraction temperature is the lowest temperature.
次に材料が材料に位置するときは3Hzの重回
帰式を用いて抽出温度を推定する。 Next, when the material is located in the material, the extraction temperature is estimated using a 3 Hz multiple regression equation.
TExt=Tsz・〔1−αxp[−{εs1・<lnTsz/
(Tsz−TsE)>+αs2・δTs/h+αs3}]〕…D
TsExt=T3z・〔1−εxp[−{α31・<lnT3z
/(T3z−T3E)>+α32・δT3/h+α33}]〕…E
T3E:2次元差分解モデルで求めた材料の現在
温度
各記号は前述と同様
但し、T3Eは材料の現在温度で平均温度又は最
低温度とする。 T E xt=Tsz・[1−αxp[−{εs 1・<lnTsz/
(Tsz−Ts E )>+αs 2・δTs/h+αs 3 }]]...D Ts E xt=T 3 z・[1−εxp[−{α 31・<lnT 3 z
/(T 3 z−T 3E )>+α 32・δT 3 /h+α 33 }]]...E T 3E : Current temperature of the material determined by the two-dimensional difference model Each symbol is the same as above. However, T 3E is the material The current temperature is the average temperature or minimum temperature.
次に材料が材料に位置するときはSZ用の重
回帰を用いて抽出温度を推定する。 Next, when the material is located in the material, multiple regression for SZ is used to estimate the extraction temperature.
TExt=Tsz・〔1−εxp[−{αs1・<lnTsz/
(Tsz−TsE)>+αs2・δTs/h+αs3}]〕…F
TsE:2次元差分解モデルで求めた材料の現在
温度
各記号は前述式A,BおよびCと同様
但し、TsEは材料の現在温度で平均温度又は最
低温度とする。 T E xt=Tsz・[1−εxp[−{αs 1・<lnTsz/
(Tsz−Ts E )>+αs 2・δTs/h+αs 3 }]]...F Ts E : Current temperature of the material determined by the two-dimensional differential resolution model Each symbol is the same as in equations A, B, and C above. However, Ts E is the current temperature of the material and is the average or minimum temperature.
以上の様に、材料が炉内を進むに従つて重回帰
式は変形して使用する様になつている。但し、各
式共に式の型は同じであり、計算は式の定数値を
選択するのみで、別の回帰式となる様工夫されて
いる。上記の回帰式による計算精度は2次元差分
解式に比べて2Hzの重回帰式σ=6℃、3Hzの重
回帰式でσ=3℃、SZの重回帰式でσ=1℃の
精度を得る事が出来た。 As described above, the multiple regression equation is used in a modified manner as the material progresses through the furnace. However, the type of the equation is the same for each equation, and the calculation is done by simply selecting the constant value of the equation, so that it becomes a different regression equation. The calculation accuracy using the above regression equation is as follows: compared to the two-dimensional difference equation, the accuracy of the 2Hz multiple regression equation is σ = 6℃, the accuracy of the 3Hz multiple regression equation is σ = 3℃, and the accuracy of the SZ multiple regression equation is σ = 1℃. I was able to get it.
又材料が熟熱時間及び熟熱開始時点の温度をチ
エツクする必要がある場合にも上記式を使用する
が、この場合は材料の残り在炉時間のパラメータ
を実残り在炉時間より熟熱時間を除く等の工夫が
必要である。 The above formula is also used when it is necessary to check the maturation time and temperature at the start of maturation of the material, but in this case, the parameter of the remaining furnace time of the material is determined by the maturation time compared to the actual remaining furnace time. It is necessary to take measures such as removing
第2図中の被加熱材の移動速度制御装置Lは、
加熱炉の被加熱材搬送装置(ウオーキングビー
ム)の駆動をコントロールする機能及び被加熱材
の炉抽出機(エキストラクター)の制御装置(第
2図中のM)を制御するものであり、これは、被
加熱材の圧延ピツチ(第3図に示す各圧延工程間
の移動時間)のチエツクと、第2図中の演算部K
が計算した炉内各帯の炉温設定に従つて炉温を設
定する機能(セツト・アツプコントロール)をも
つものである。 The movement speed control device L of the heated material in FIG.
This function controls the drive of the heated material conveying device (walking beam) of the heating furnace and the control device (M in Figure 2) of the furnace extractor for the heated material. , checking the rolling pitch of the material to be heated (transfer time between each rolling process shown in Fig. 3), and the calculation section K in Fig. 2.
It has a function (set-up control) to set the furnace temperature according to the furnace temperature settings for each zone in the furnace calculated by the furnace.
第9図および第10図に示すグラフは、従来技
術(全て簡易モデル式による制御)と本実施例の
制御結果を比較をしたものである。第9図は同一
ロツト内の鋼材について、縦軸に加熱炉からの鋼
材の抽出温度を、横軸に阻仕上温度を取つた実績
値のグラフであり、従来技術が2σで50℃である
のが本実施例では20℃に大きく改善できた。 The graphs shown in FIGS. 9 and 10 compare the control results of the prior art (all control based on simple model equations) and this embodiment. Figure 9 is a graph of actual values for steel materials in the same lot, with the vertical axis representing the extraction temperature of the steel materials from the heating furnace and the horizontal axis representing the finishing temperature. However, in this example, the temperature was significantly improved to 20°C.
第10図は同一ロツト内の熱延鋼材について、
縦軸に熱間圧延後の鋼材の機械試験値である降伏
応力(YP)を、横軸に加熱炉からの鋼材の抽出
温度を取つた実績値のグラフである。従来技術で
は±2σで上下の斜線付実線間で示される範囲に
バラツイていたのが本発明例では実線間の範囲に
納まり、半分以下に改善できた。いずれも精度の
高い制御が行なわれている事を示している。 Figure 10 shows hot rolled steel materials in the same lot.
It is a graph of actual values, with the vertical axis representing the yield stress (YP), which is the mechanical test value of the steel material after hot rolling, and the horizontal axis representing the extraction temperature of the steel material from the heating furnace. In the conventional technology, the variation was ±2σ within the range shown between the upper and lower solid lines with diagonal lines, but in the example of the present invention, the variation was within the range between the solid lines, and was improved to less than half. Both indicate that highly accurate control is being performed.
本発明により、、被加熱材の品質を保証する計
算実績温度は厚み方向及び長手方向の各区分全部
について保証し、又、熟熱(即ち特殊元素の固溶
析出)又はこれらの維持に必要とする被加熱材の
品質も各区分全部について確実に保証する事が可
能となつた。
According to the present invention, the calculated actual temperature that guarantees the quality of the material to be heated is guaranteed for each section in the thickness direction and longitudinal direction, and the temperature required for ripening (i.e., solid solution precipitation of special elements) or maintaining these is guaranteed. It has also become possible to reliably guarantee the quality of the heated materials for all categories.
更に、制御も抽出端に近づくにつれて精度を向
上させ、且つ短時間の計算処理を可能にし、計算
機使用容量を大幅に低減せしめた点及び従来のヒ
ートパターン制御に比べ連続式加熱炉に続く圧延
工程への生産性及び安定性を全く阻害しない点を
実現し、加熱炉の省エネルギーを実施した事が最
大の効果である。 Furthermore, the accuracy of the control improves as it approaches the extraction end, and it also enables calculation processing in a short time, significantly reducing the amount of computer usage, and compared to conventional heat pattern control, the rolling process following a continuous heating furnace is improved. The biggest effect is that it does not impede productivity or stability at all, and that it saves energy in the heating furnace.
第1図は、従来の昇温パターン制御例を示すグ
ラフである。第2図は本発明を代表する1つの態
様で実施する制御装置構成を示すブロツク図、第
3図は加熱圧延ラインと第2図の圧延条件設定部
Bの制御内容の関連を概略で示すブロツク図、第
4図は第2図の加熱条件設定部Cの処理フローを
示すブロツク図、第5図は第2図の実績温度演算
部Iでの演算上の、被加熱材厚み方向及び長手方
向の区分例を示す平面図、第6図は加熱炉におけ
る温度検出器の配置と炉内各位置での炉内雰囲気
温度算出しの関係を示すブロツク図、第7図およ
び第8図は第2図に示す演算部I,JおよびKの
演算に関連する、被加熱材料それぞれの位置と演
算値および演算タイミングとの関係を示すブロツ
ク図である。第9図は本発明例の実績と従来技術
の実績との比較を粗仕上温度と抽出温度の関係に
て示したグラフ、第10図は本発明例の実績と従
来技術の実績との比較を抽出温度と温度偏差との
関係を示したグラフである。
A:被加熱材の加熱炉装入信号発生装置、B:
被加熱材の圧延条件(圧延スケジユール)設定
部、C:被加熱材の加熱条件設定部、D:被加熱
材の炉内位置演算部、E:炉内温度等の炉況デー
タスキヤン部、F:本発明の制御を構成する炉内
の被加熱材毎及び時系列炉況等の制御データ群、
G:被加熱材の抽出信号発生装置、H:定周期の
信号発生装置、I:炉内各被加熱材の各位置での
実績温度演算部、J:被加熱材の残り在炉特間演
算部、K:被加熱材の抽出時温度及び熟熱開始時
点の温度をチエツクし、所定の熟熱域の炉温度設
定及び移動速度制御の演算部、L:被加熱材の炉
内移動速度制御装置、M:被加熱材の炉内搬送設
備、及び被加熱材の抽出機設備、N:炉温設定制
御装置、O:炉温調節設備、1:被加熱材装入信
号、2:設定部Bを経由した被加熱材装入信号、
3:設定部Bで計算及び設定した圧延条件データ
群の移動、4:設定部Cで演算及び設定した加熱
条件データ部の移動、5:設定部Dで計算及び設
定した加熱条件データ群の移動、6:炉況データ
スキヤン部Eでスキヤンされた炉温等のデータ移
動、7:被加熱材の炉内各位置での実績温度演算
部Iの処理を行なうためのデータ移動、8:演算
部Jが各被加熱材の残り在炉時間を計算するため
のデータ移動、9:演算部Kが使用するデータ移
動、10:演算部Kで設定した被加熱材の炉内移
動速度のデータ移動、11:装置Gから発生され
た抽出タイミング信号、12:信号源Hから発生
された定期的タイミング信号、13:演算部Iを
経由した信号11及び信号12、14:演算部J
を経由した信号11、信号12、及び信号15、
15:演算部Kを経由した信号11、信号12の
演算部Jへの繰返し信号、16:演算部Kの演算
が終了し制御装置Lに知らせるタイミング信号、
17:制御装置Lが実際炉の被加熱材搬送及び抽
出設備Mを駆動する信号、18:演算部Kの演算
が終了し、制御装置Nに知らせるタイミング信
号、19:制御装置Nが実際炉温を調節する計装
設備Oを駆動する信号。
FIG. 1 is a graph showing an example of conventional temperature increase pattern control. Fig. 2 is a block diagram showing the configuration of a control device implemented in one embodiment representative of the present invention, and Fig. 3 is a block diagram schematically showing the relationship between the hot rolling line and the control contents of the rolling condition setting section B in Fig. 2. 4 is a block diagram showing the processing flow of the heating condition setting section C in FIG. 2, and FIG. 5 is a block diagram showing the processing flow in the heating condition setting section C in FIG. 6 is a block diagram showing the relationship between the arrangement of temperature detectors in the heating furnace and calculation of the furnace atmosphere temperature at each position in the furnace, and FIGS. 7 and 8 are 2 FIG. 3 is a block diagram showing the relationship between the positions of the heated materials, the calculated values, and the calculation timings related to the calculations of the calculation units I, J, and K shown in the figure. Figure 9 is a graph showing the relationship between rough finishing temperature and extraction temperature, comparing the results of the present invention example and the conventional technology. Figure 10 shows the comparison of the results of the present invention example and the conventional technology. It is a graph showing the relationship between extraction temperature and temperature deviation. A: Signal generator for charging the material to be heated into the heating furnace, B:
Rolling conditions (rolling schedule) setting section for the material to be heated, C: Heating condition setting section for the material to be heated, D: In-furnace position calculation section for the material to be heated, E: Furnace condition data scanning section such as furnace temperature, F : A group of control data such as each material to be heated in the furnace and time-series furnace conditions that constitute the control of the present invention,
G: Extraction signal generator for heated materials, H: Periodic signal generator, I: Actual temperature calculation unit at each position of each heated material in the furnace, J: Special calculation for remaining heated materials in the furnace part, K: Checking the temperature at the time of extraction and the temperature at the start of ripening of the material to be heated, setting the furnace temperature in a predetermined ripening range and controlling the movement speed, L: Controlling the movement speed of the material to be heated in the furnace. Device, M: In-furnace conveyance equipment for heated materials and extractor equipment for heated materials, N: Furnace temperature setting control device, O: Furnace temperature adjustment equipment, 1: Heated material charging signal, 2: Setting section Heated material charging signal via B,
3: Movement of the rolling condition data group calculated and set in setting part B, 4: Movement of the heating condition data part calculated and set in setting part C, 5: Movement of the heating condition data group calculated and set in setting part D. , 6: Data movement such as the furnace temperature scanned by the furnace condition data scanning section E, 7: Data movement for processing by the actual temperature calculation section I of the heated material at each position in the furnace, 8: Operation section J is data movement for calculating the remaining time in the furnace of each heated material, 9: Data movement used by calculation section K, 10: Data movement of the in-furnace movement speed of the heated material set by calculation section K, 11: Extraction timing signal generated from device G, 12: Periodic timing signal generated from signal source H, 13: Signal 11 and signal 12 via calculation unit I, 14: Operation unit J
Signal 11, signal 12, and signal 15 via
15: A repeating signal of the signal 11 and signal 12 passed through the calculation unit K to the calculation unit J; 16: A timing signal that notifies the control device L when the calculation of the calculation unit K is completed;
17: A signal from which the control device L drives the material to be heated and the extraction equipment M in the actual furnace, 18: A timing signal that notifies the control device N when the calculation of the calculation unit K is completed, 19: The control device N detects the actual furnace temperature. A signal that drives the instrumentation O that regulates the
Claims (1)
温度を所定周期毎に算出し、該代表温度に基づい
て被加熱材の抽出温度を予測計算し、該計算抽出
温度と目標抽出温度との偏差値および下流に位置
する被加熱材の圧延時間の積算値に基づいて残り
在炉域の炉温設定及び被加熱材の移動速度を逐次
制御する加熱炉の制御方法において、 前記被加熱材を厚み方向および長手方向に夫々
複数個に区分し、各区分毎に差分解モデル式を用
いて現在位置における被加熱材の現在温度を算出
し、該各区分毎の現在温度に基づいて被加熱材の
代表温度を算出し、該代表温度に基づいて予め定
めた簡易モデル式により予測抽出温度を算出する
ことを特徴とする加熱炉の制御方法。 2 加熱炉内の現在位置における被加熱材の代表
温度を所定周期毎に算出し、該被加熱材の代表温
度に基づいて、熟熱開始時点の熟熱温度および抽
出時点の抽出温度を予測計算し、該計算熟熱温度
と目標熟熱温度との偏差値および該計算抽出温度
と目標抽出温度との偏差値を求め、該両方の偏差
値および下流に位置する被加熱材の圧延時間の積
算値に基づいて残り在炉域における炉温設定およ
び移動速度を制御する熟熱温度域を備えた加熱炉
の制御方法において、 前記被加熱材を厚み方向および長手方向に夫々
複数個に区分し、各区分毎に差分解モデル式を用
いて現在位置における被加熱材の現在温度を算出
し、該各区分毎の現在温度に基づいて被加熱材の
代表温度を算出し、該代表温度に基づいて予め定
めた簡易モデル式により前記計算熟熱温度および
計算抽出温度を算出すると共に、前記両方の偏差
値の内大きい方および前記圧延時間の積算値に基
づいて残り在炉域における炉温及び移動速度を制
御するかあるいは前記代表温度が前記目標熟熱温
度および目標抽出温度の両方に達した後は、前記
抽出温度の偏差値および前記圧延時間の積算値に
基づいて炉温設定および移動速度を制御すること
を特徴とする加熱炉の制御方法。[Claims] 1. Calculate the representative temperature of the material to be heated at the current position in the heating furnace at predetermined intervals, predict the extraction temperature of the material to be heated based on the representative temperature, and calculate the extraction temperature of the material to be heated based on the representative temperature. In a heating furnace control method that sequentially controls the furnace temperature setting of the remaining furnace area and the moving speed of the heated material based on the deviation value from the target extraction temperature and the integrated value of the rolling time of the heated material located downstream, The material to be heated is divided into a plurality of parts in the thickness direction and the longitudinal direction, and the current temperature of the material to be heated at the current position is calculated for each division using a differential model equation, and the current temperature of each division is calculated. 1. A method for controlling a heating furnace, comprising: calculating a representative temperature of a material to be heated based on the representative temperature; and calculating a predicted extraction temperature using a predetermined simple model formula based on the representative temperature. 2 Calculate the representative temperature of the material to be heated at the current position in the heating furnace at every predetermined period, and based on the representative temperature of the material to be heated, predict the ripening temperature at the start of ripening and the extraction temperature at the time of extraction. Then, calculate the deviation value between the calculated ripening temperature and the target ripening temperature and the deviation value between the calculated extraction temperature and the target extraction temperature, and integrate the deviation values of both and the rolling time of the material to be heated located downstream. In the method for controlling a heating furnace equipped with a ripening temperature range that controls the furnace temperature setting and movement speed in the remaining furnace area based on the value, the material to be heated is divided into a plurality of pieces in the thickness direction and the longitudinal direction, Calculate the current temperature of the heated material at the current position using a differential model equation for each section, calculate the representative temperature of the heated material based on the current temperature of each section, and calculate the representative temperature of the heated material based on the current temperature of each section. The calculated ripening temperature and the calculated extraction temperature are calculated using a predetermined simple model formula, and the furnace temperature and movement speed in the remaining furnace area are calculated based on the larger of the two deviation values and the integrated value of the rolling time. or after the representative temperature reaches both the target ripening temperature and the target extraction temperature, the furnace temperature setting and movement speed are controlled based on the deviation value of the extraction temperature and the integrated value of the rolling time. A heating furnace control method characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16921082A JPS5959837A (en) | 1982-09-27 | 1982-09-27 | Controlling method of heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16921082A JPS5959837A (en) | 1982-09-27 | 1982-09-27 | Controlling method of heating furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5959837A JPS5959837A (en) | 1984-04-05 |
| JPH037726B2 true JPH037726B2 (en) | 1991-02-04 |
Family
ID=15882238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16921082A Granted JPS5959837A (en) | 1982-09-27 | 1982-09-27 | Controlling method of heating furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5959837A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012237029A (en) * | 2011-05-10 | 2012-12-06 | Nippon Steel Corp | Method for heating cast slab |
| JP2012237028A (en) * | 2011-05-10 | 2012-12-06 | Nippon Steel Corp | Method for heating cast slab |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5822523B2 (en) * | 1979-01-24 | 1983-05-10 | 新日本製鐵株式会社 | Temperature control method for continuous heating furnace |
-
1982
- 1982-09-27 JP JP16921082A patent/JPS5959837A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5959837A (en) | 1984-04-05 |
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