JPH0398560A - Dumpling stuffed with minced pork and mold in its production machine - Google Patents

Abstract

PURPOSE:To provide the title mold capable of forming 'gyoza' (dumpling stuffed with minced pork) without breaking its skin, so designed that a receiving frame is divided into an inner member and an outer member, and the superposed part of the periphery of the skin is made to adhere followed by actuating the inner member to form ingredients. CONSTITUTION:A mold 3 is in its initial state; that is, an inner member 8c of a receiving frame 8 retreats counterclockwise to the end and an outer member 8b is also at such a position as to be rotated in the same direction by ca. 90 deg.. And in this state, the outer member 8b and the receiving planes 8p, 9p on a push frame 9 form a nearly circular plane to receive the skin 1b of 'gyoza' 1. Thence, when this plane is fed with the skin 1b and ingredients 1a, the frame 9 is rotated in the opposite direction to effect folding the skin 1b at its center, and the ingredients 1a are wrapped therein. At the same time, the periphery of the skin 1b is pressed in a sandwiched manner between the outer member 8b and the periphery of the frame 9 and made to adhere. At this time, an ingredient-wrapped part is made to swell out left. Next, the inner member 8c is rotated clockwise and stretched out toward a penetrating hole 8a, and part of the 'gyoza' is pressed to the upper surface of a supporting frame 7 and the frame 9, thus forming the 'gyoza' 1 to a sectional shape as shown in the figure.

Description

[Detailed Description of the Invention] [Industrial Application Field] This invention relates to an automatic gyoza manufacturing device with excellent shapeability and the shape of the gyoza manufactured thereby, and in particular,
Place the gyoza skin with the filling on it on a horseshoe-shaped receiving frame and push frame that are connected in a roughly castanet shape, fold it in half, wrap the filling inside the skin, and press the periphery to make it stick. The purpose of the frame is to prevent the skin from stretching and tearing when wrapping the filling in the gyoza skin.

[Conventional technology]

Traditionally, the Kaigata type of dumplings consisted of a horseshoe-shaped receiving frame and a push frame, which were pivoted to each other so that they could be opened and closed at the string part. The upper frames on which the gyoza wrapper and filling are placed are closed, the wrapper is roughly folded in half, and the semicircular peripheral edge of the gyoza wrapper is pressed and adhered to give it an imposing shape (for example, Publication No. 61-40158, Japanese Patent Publication No. 61-29710).

Moreover, since the gyoza itself is made by folding a circular skin in half and wrapping the filling inside, the cross-sectional shape of the cross section perpendicular to the long direction is roughly teardrop-shaped.

[Problem to be solved by the invention]

In other words, in conventional forms for shaping gyoza, the skin containing the filling is sandwiched between a receiving frame and a pressing frame, and the periphery is made to adhere at the same time, so there is a large amount of friction between the form and the skin. There is a problem with the skin breaking. In addition, to avoid this, it is possible to make the filling part of the gyoza skin in the shape frame leave a large gap, but in that case, the gyoza will enter the relief part by the push frame, and the shape of the gyoza will become inconsistent and the product will be sold. There is a problem where the gender is lost.

[Means to solve the problem]

The purpose of this invention is to solve the above-mentioned problems and to obtain a form frame capable of manufacturing dumplings with excellent appearance at a high yield. The push surface 9p of the same shape is connected to the pushing surface 9p so that it can be opened and closed, and both frames are opened to make the receiving surface and the pushing surface a continuous surface.After placing the gyoza skin 1b on top of that, the both frames are closed and the gyoza skin is folded. In a gyoza making machine configured to wrap the filling 1a placed on the skin inside, the receiving frame 8 is connected to an outer member 8b that supports the overlapping part of the dumpling skin, and an outer member 8b that supports the part of the skin containing the filling. The feature is that the internal material is connected to the external material so as to be openable and closable, and the dumpling 1 to be manufactured thereby has a dumpling skin 1b consisting of a circular thin skin. It is made by folding it approximately in half and wrapping the filling 1a inside, and its shape is such that, in a cross section perpendicular to the longitudinal direction of the gyoza, the gyoza skin 1b forms a substantially semicircular flat surface A that is connected to the overlapping part D at the periphery. , a relatively flat rising surface B following the flat surface, and a curved surface C connecting the free end of the rising surface and the peripheral edge.

[Effect]

When the overlapping part D of the peripheral edge of the gyoza skin surrounding the filling 1a is pressed between the receiving frame 8 and the pressing frame, the internal material 8C of the receiving frame
is removed from the outer member 8b, so that the overlapping portion at the periphery can be pressed and adhered while avoiding the filling portion of the dumpling skin from being pressed by the double-shaped frames 8 and 9. Moreover, after the overlapping part is made to adhere, the internal material 8c advances toward the dumpling,
Check the shape of the outwardly bulging portion of the outer member 8b.

〔Example〕

Hereinafter, the present invention will be explained with reference to the illustrated embodiment. In the figure, ▪ indicates a dumpling, which is composed of a filling 1a and a skin 1b surrounding it. 2 is a gyoza making machine, 3 is a form for forming the dumplings, and 4 is an operating part of the form 3.

The frame 3 for the commandment is a support frame 7 screwed onto the bed 5 with bolts 6.
, a receiving frame 8 provided on the supporting frame 7 to support one side of the dumplings 1, and a push frame 9 pivotally connected to the supporting frame 7 and moving back and forth with respect to the receiving frame 8 to press the other side of the dumplings 1. It consists of 8P and 9P are a receiving surface and a pushing surface of the dumpling 1, respectively. Further, 10a is a support pin that rotatably supports the push frame 9, and 10b is a support pin that rotatably supports an external member 8b, which will be described later, on the support frame 7.

Here, the receiving frame 8 includes an outer member 8b formed in a substantially horseshoe shape having a through hole 8a to support the periphery of the gyoza skin 1b, and an inner member 8c that can open and close the through hole 8a of the outer member 8b. It consists of The internal material 8C has a substantially semicircular through hole 8a.
It has a substantially semicircular pushing surface 8d shaped along the periphery of the support frame 7, and is rotatably connected to the supporting frame 7 by means of a pin 1).

The actuating part 4 of the form 3 consists of an air cylinder 4a, and a forked part 4C provided on a piston rod 4b that protrudes so as to be movable forward and backward engages with a retaining pin 8f that protrudes from a bracket 8e of an internal member 8C, and the piston rod The internal member 8C is configured to swing in conjunction with the movement of the inner member 4b.

Next, the operation of the gyoza making machine 2 configured as described above will be explained in a third manner.
This will be explained using figures. That is, in the figure (al), the molding frame 3 is in the initial state, the inner member 8c of the receiving frame 8 is retreated counterclockwise to the retreating end, and the outer member 8b is also moved in the same direction by approximately 90 degrees.
It is in a rotated position. Further, the push frame 9 is in a position where it has been rotated clockwise to the rearward end. Thus, in this state, the outer member 8b of the receiving frame and the receiving surfaces 8p and 9p provided on the push frame 9 form a substantially circular plane that receives the dumpling skin 1b. When the gyoza skins 1b and fillings 1a are fed onto the plane from an automatic feeder (not shown), first, the push frame 9 rotates counterclockwise to fold back the gyoza skins 1b at the center and push them inside. While wrapping the filling 1a, the periphery of the gyoza skin 1b is pressed between the outer material 8b and the periphery of the push frame 9 to make them stick (see figure (b)). A portion of the enclosing portion passes through the through hole 8a and bulges out to the left in the figure without receiving any resistance. Finally, as shown by TC) in the figure, the internal member 8c rotates clockwise and presses a part of the dumpling 1 protruding into the through hole 8a against the upper surface of the support frame 7 and the push frame 9, thereby forming the dumpling. 1 into the cross-sectional shape shown in FIG.

That is, the cross-sectional shape of the gyoza 1 includes a substantially semicircular flat surface A where the gyoza skin 1b continues to the overlapping part D at the periphery, a flat rising surface B continuing from the flat surface A, and the rising surface B.
It is composed of a curved surface C that connects the free end and the peripheral edge.

Note that the overlapping portion D is generally not flat, but is usually bent into a waveform.

Therefore, the portion of the gyoza skin that wraps the filling 1a has a flat surface A extending from the overlapped portion D and a rising surface B extending approximately perpendicularly thereto. When arranging the dumplings in the box, as shown in Figure 1, if you line up the dumplings with the rising side B facing down, the diaphragm L will stand on its own, allowing you to line them up neatly. Moreover, the heat receiving surface when baking the dumplings 1 can be increased.

〔Effect of the invention〕

As described above, this invention changes the cross-sectional shape of the gyoza to the filling of the gyoza.
Part a has a relatively flat surface A that continues to the overlapping part D of the skin 1b, and a substantially rectangular rising surface B that extends approximately at right angles from the surface A, so it is easy to pack it in boxes for transportation and bake it. This has the effect of allowing you to arrange them neatly and neatly on the pot. Moreover, the frame 3 for gyoza precepts is made by dividing the receiving frame 8 into an inner member 8c and an outer member 8b, and after adhering the overlapping part D at the periphery of the gyoza skin 1b, the inner member 8c is activated. Gyoza 1 of 4. The gyoza skin 1b is used to give a prestige to the filling 1a.
The product can be formed without breaking, improving the product yield. Moreover, even when making a large number of dumplings, the appearance shape is kept constant.

[Brief explanation of drawings]

The drawings show one embodiment of the present invention, and FIG. 1 is a sectional view showing a cross section perpendicular to the longitudinal direction of the dumplings, FIG. 2 is a partially cutaway side view showing a manufacturing form, and FIG. It is a manufacturing process diagram of dumplings using the form. 1. One dumpling, 31 precept form, 81 receiving frame, 91 push frame, 1) 7W

Claims (2)

[Claims] (1) A substantially horseshoe-shaped receiving surface provided on the receiving frame and a substantially same-shaped pushing surface provided on the pushing frame are connected in an openable and closable manner, and both frames are opened to make the receiving surface and the pushing surface a continuous surface, and then In this gyoza making machine, the gyoza skin is placed on the gyoza skin, then both frames are closed, the gyoza skin is folded, and the ingredients placed on the skin are wrapped inside. A molding frame consisting of an external member for supporting and an internal member for supporting the part containing the leather filling, and the internal member is openably and closably connected to the external member. (2) It is made by folding a circular thin gyoza skin approximately in half and wrapping the filling inside, and in a cross section perpendicular to the longitudinal direction, the gyoza skin is approximately halfway connected to the overlapping part of the periphery. A dumpling formed of a circular flat surface, a flat rising surface following the flat surface, and a curved surface connecting the free end of the rising surface and the peripheral edge.