JPH0399493A - Reflow soldering method - Google Patents
Reflow soldering methodInfo
- Publication number
- JPH0399493A JPH0399493A JP23553089A JP23553089A JPH0399493A JP H0399493 A JPH0399493 A JP H0399493A JP 23553089 A JP23553089 A JP 23553089A JP 23553089 A JP23553089 A JP 23553089A JP H0399493 A JPH0399493 A JP H0399493A
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- components
- reflow
- reflow soldering
- solder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistors
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3494—Heating processes for reflow soldering
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔概 要〕
表面実装プリント板ユニットのリフローはんだ付け方法
の改良に関し、
熱容量の異なる部品間のはんだ付け温度のバラツキを均
一にすることを目的とし、
プリント板に印刷したペースト状のはんだの上に部品を
搭載し、加熱してはんだを溶融してはんだ付けするリフ
ローはんだ付け方法において、上記部品を搭載したプリ
ント板をリフロー加熱する前に、あらかじめ冷却機構に
より冷却し、続いてリフロー加熱することにより、熱容
量の異なる部品間に生ずるはんだ付け温度のバラツキを
均一にするように構成する。[Detailed Description of the Invention] [Summary] Regarding the improvement of the reflow soldering method for surface-mounted printed circuit board units, the present invention aims to equalize the dispersion in soldering temperature between components with different heat capacities by printing on printed circuit boards. In the reflow soldering method, in which components are mounted on paste-like solder and heated to melt the solder, the printed board on which the components are mounted is cooled in advance by a cooling mechanism before reflow heating. Subsequently, reflow heating is performed to equalize variations in soldering temperature that occur between components having different heat capacities.
本発明は表面実装プリント板ユニットのリフローはんだ
付け方法の改良に関する。The present invention relates to an improvement in a reflow soldering method for surface-mounted printed circuit board units.
リフローはんだ付け方法はプリント板の部品搭載部には
んだペーストを印刷し、その上に部品を載置し、加熱し
てはんだを溶融させてはんだ付けするものであり、加熱
は赤外線加熱または溶剤蒸気による加熱が用いられてい
る。In the reflow soldering method, solder paste is printed on the component mounting area of a printed board, the components are placed on top of it, and the solder is heated to melt the solder.Heating is done using infrared heating or solvent vapor. Heating is used.
第3図は従来の赤外線加熱によるリフローはんだ付け装
置を示す図である。同図において、1゜1′は加熱ヒー
タ、2はコンベア、3は操作パネルであり、部品をはん
だペースト上に載置したプリント板4をコンベア2によ
り矢印A方向に搬送しながら加熱ヒータ1.1′で加熱
し、はんだを溶融させてはんだ付けすることができるよ
うになっている。FIG. 3 is a diagram showing a conventional reflow soldering apparatus using infrared heating. In the figure, 1°1' is a heater, 2 is a conveyor, and 3 is an operation panel.While conveying a printed board 4 on which parts are placed on solder paste in the direction of arrow A by the conveyor 2, the heater 1. 1', the solder can be melted and soldered.
上記従来のリフローはんだ付け装置を用いたリフローは
んだ付け方法では、第4図に示すように同一プリント板
上に実装した部品で、熱容量の異なる部品間には加熱時
に温度差が生じる。同図は縦軸に部品温度を、横軸に経
過時間をとり、曲線Aでプリント板の温度プロフィール
を、曲線BでSOP型8ピンの半導体装置の温度プロフ
ィールを、曲線CでQFP型120ピンの半導体装置の
温度プロフィールをそれぞれ示している。また各曲線が
やや水平になっているD部分は予備加熱部分である。同
図において、熱容量の小さいSOP型8ビンの半導体装
置と熱容量の大きいQFP型120ピンの半導体装置と
ではリフロー加熱時に約40℃の温度差があることを示
してる。In the reflow soldering method using the conventional reflow soldering apparatus described above, as shown in FIG. 4, a temperature difference occurs during heating between components mounted on the same printed board and having different heat capacities. In this figure, the vertical axis shows component temperature and the horizontal axis shows elapsed time. Curve A shows the temperature profile of the printed board, curve B shows the temperature profile of an SOP type 8-pin semiconductor device, and curve C shows the temperature profile of a QFP type 120-pin semiconductor device. The temperature profile of each semiconductor device is shown in FIG. Also, the portion D where each curve is slightly horizontal is a preheating portion. The figure shows that there is a temperature difference of about 40° C. during reflow heating between an SOP type 8-bin semiconductor device with a small heat capacity and a QFP type 120-pin semiconductor device with a large heat capacity.
このような原因により、SOP型8ビン半導体装置やト
ランジスタ等の熱容量の小さな部品は過度の温度上昇を
招き熱破壊を生ずることがある。Due to such causes, components with small heat capacity such as SOP type 8-bin semiconductor devices and transistors may experience excessive temperature rise and thermal breakdown.
この対策として熱容量の小さい部品にはAjCu等の金
属板よりなる耐熱マスクを被せてはんだ付けする方法も
あるが、この方法では作業が極めて繁雑になるという問
題がある。As a countermeasure to this problem, there is a method of covering parts with small heat capacity with a heat-resistant mask made of a metal plate such as AjCu and soldering them, but this method has the problem that the work becomes extremely complicated.
本発明は上記従来の問題点に鑑み、熱容量の異なる部品
間のはんだ付け温度のバラツキを均一にするリフローは
んだ付け方法を提供することを目的とする。SUMMARY OF THE INVENTION In view of the above conventional problems, an object of the present invention is to provide a reflow soldering method that evens out variations in soldering temperature between components having different heat capacities.
上記目的を達成するために、本発明のリフローはんだ付
け方法では、プリント板に印刷したペースト状のはんだ
の上に部品を搭載し、加熱してはんだを溶融してはんだ
付けするリフローはんだ付け方法において、上記部品を
搭載したプリント板4をリフロー加熱する前にあらかじ
め冷却機構5により冷却し、続いてリフロー加熱するこ
とにより、熱容量の異なる部品間に生ずるはんだ付け温
度のバラツキを均一にすることを特徴とする。In order to achieve the above object, in the reflow soldering method of the present invention, components are mounted on paste-like solder printed on a printed board, and the solder is heated to melt the solder. , the printed board 4 on which the above components are mounted is cooled in advance by the cooling mechanism 5 before reflow heating, and then reflow heating is performed to equalize the dispersion in soldering temperature that occurs between components with different heat capacities. shall be.
一般に、熱容量の小さな部品は温まり易く、冷め易い。 Generally, parts with small heat capacity heat up and cool down easily.
逆に熱容量の大きな部品は温まり難く、冷め難い。この
性質を利用して、あらかじめ部品を搭載したプリント板
を冷却機構により冷却して熱容量の小さい部品を熱容量
の大きい部品よりも低温とし、次に行う予備加熱温度と
の温度差を大きくしておくことにより、予備加熱時に温
度上昇が早くても熱容量が大きく温度上昇の遅い部品と
ほぼ同一の温度となり、次のリフロー時の温度のバラツ
キを減少させることができる。Conversely, parts with a large heat capacity are difficult to heat and cool. Taking advantage of this property, the printed circuit board with components mounted on it is cooled by a cooling mechanism to make components with smaller heat capacity lower than those with larger heat capacity, thereby increasing the temperature difference from the next preheating temperature. As a result, even if the temperature rises quickly during preheating, the temperature will be almost the same as that of a component that has a large heat capacity and whose temperature rises slowly, and it is possible to reduce temperature variations during the next reflow.
第1図は本発明方法を実施することができるリフローは
んだ付け装置を示す図である。FIG. 1 is a diagram showing a reflow soldering apparatus capable of implementing the method of the present invention.
この装置は、加熱ヒータ1.1′と、該加熱ヒータ1,
1′の中を部品を搭載したプリント板4を搬送するコン
ベア2と、操作パネル3とを有することは第3図で説明
した従来例と同様であり、本装置の特徴は装置入口に冷
却機構5及びコンベア6を設けたことである。この冷却
機構は、冷媒パイプ7、ファン8等を具備している。ま
たコンベア6はリフロー炉による加熱を防ぐため、リフ
ロー炉用のコンベア2とは分離されている。This device includes a heater 1.1', a heater 1.1',
This device is similar to the conventional example explained in FIG. 3 in that it has a conveyor 2 for conveying a printed board 4 with components mounted inside it, and an operation panel 3.The feature of this device is that it has a cooling mechanism at the entrance of the device. 5 and a conveyor 6 were provided. This cooling mechanism includes a refrigerant pipe 7, a fan 8, and the like. Further, the conveyor 6 is separated from the conveyor 2 for the reflow oven in order to prevent heating by the reflow oven.
次にこのように構成された装置を用いた本発明方法を説
明する。Next, a method of the present invention using the apparatus configured as described above will be explained.
先ず予め部品搭載部にペースト状の半田を印刷塗布した
プリント板4に部品を搭載し、これを矢印六方向からコ
ンベア6にのせて冷却機構5に送り込む。この場合、熱
容量の小さな部品を常温以下に冷却する。例えば8ビン
のSOP型半導体装置では予備加熱温度を150℃とし
た場合、常温から30℃程度低い温度に冷却する。この
冷却されたプリント板4は、次いでコンベア2により加
熱ヒータ1.1′の中に搬送され、予備加熱(例えば1
50℃程度)後、リフロー加熱(例えば240℃程度)
される。First, components are mounted on a printed board 4 on which paste-like solder has been printed and applied to the component mounting portion in advance, and the components are placed on a conveyor 6 in the six directions of arrows and fed into the cooling mechanism 5. In this case, parts with small heat capacity are cooled to below room temperature. For example, in the case of an 8-bottle SOP type semiconductor device, when the preheating temperature is set to 150° C., the device is cooled to a temperature approximately 30° C. lower than room temperature. This cooled printed circuit board 4 is then conveyed by the conveyor 2 into the heater 1.1' and preheated (e.g.
(about 50℃), then reflow heating (for example, about 240℃)
be done.
第2図は上記の場合の温度プロフィールを示す図であり
、横軸に経過時間、縦軸に温度をとり、曲線Aでプリン
ト板、曲線BでSoP型8ピン半導体装置、曲線CでQ
FP型120ピン半導体装置の温度プロフィールを示し
ている。図に示されているようにプリント板及びSoP
型8ピン半導体装置は熱容量が小さいため熱容量の大き
いQFP型120ピン半導体装置より冷却が早く、より
低温になるが、予備加熱では逆に温度上昇が早いため、
予備加熱の終りの時点(矢印Pで示す)では全べてがほ
ぼ同一温度となっている。これによりリフロー加熱の温
度のバラツキも少なくなる。Figure 2 is a diagram showing the temperature profile in the above case, with elapsed time on the horizontal axis and temperature on the vertical axis, where curve A is the printed board, curve B is the SoP type 8-pin semiconductor device, and curve C is the Q
The temperature profile of an FP type 120-pin semiconductor device is shown. Printed board and SoP as shown in the figure
The 8-pin type semiconductor device has a small heat capacity, so it cools down faster and reaches a lower temperature than the 120-pin QFP type semiconductor device, which has a large heat capacity, but the temperature rises faster during preheating, so
At the end of preheating (indicated by arrow P), all are at approximately the same temperature. This also reduces variations in temperature during reflow heating.
以上説明した様に、本発明によれば、リフローはんだ付
けの予備加熱の前に部品を搭載したプリント板を冷却す
ることにより予備加熱の終了時点での部品間の温度のバ
ラツキをなりシ、続いて行うリフロー加熱においての温
度のバラツキを減少させることが可能となる。As explained above, according to the present invention, by cooling the printed circuit board on which components are mounted before preheating for reflow soldering, temperature variations among the components at the end of preheating can be reduced, and This makes it possible to reduce temperature variations during reflow heating performed by heating.
第1図は本発明方法を実施することができるリフローは
んだ付け装置を示す図、
第2図は本発明によって得られる温度プロフィールを示
す図、
第3図は従来のリフローはんだ付け装置を示す図、
第4図は従来のリフローはんだ付け方法により得られる
温度プロフィールを示す図である。
図において、
1.1′は加熱ヒータ、
2.6はコンベア、
3は操作パネル、
4はプリント板、
5は冷却機構、
7は冷媒パイプ、
8はファン
を示す。
第
図
8・・・ファン
本発明によフで得られる温度ブOフィールを示す図書
図
C・・・QFP型120ビン半導体装置従来のリフロー
はんだ付け装置を示す図時間(秒)
従来のリフローはんだ付け方法により
得られる温度プロフィールを示す図FIG. 1 is a diagram showing a reflow soldering device capable of implementing the method of the present invention, FIG. 2 is a diagram showing a temperature profile obtained by the present invention, and FIG. 3 is a diagram showing a conventional reflow soldering device. FIG. 4 is a diagram showing a temperature profile obtained by a conventional reflow soldering method. In the figure, 1.1' is a heater, 2.6 is a conveyor, 3 is an operation panel, 4 is a printed board, 5 is a cooling mechanism, 7 is a refrigerant pipe, and 8 is a fan. Figure 8: A book showing the temperature feeling obtained by the fan according to the present invention Figure C: A diagram showing a conventional reflow soldering device for a QFP type 120-bin semiconductor device Time (seconds) Conventional reflow soldering Diagram showing the temperature profile obtained by the attachment method
Claims (1)
品を搭載し、加熱してはんだを溶融してはんだ付けする
リフローはんだ付け方法において、上記部品を搭載した
プリント板(4)をリフロー加熱する前に、あらかじめ
冷却機構(5)により冷却し、続いてリフロー加熱する
ことにより、熱容量の異なる部品間に生ずるはんだ付け
温度のバラツキを均一にすることを特徴とするリフロー
はんだ付け方法。1. In the reflow soldering method, in which components are mounted on paste-like solder printed on a printed board and heated to melt the solder, before reflow heating the printed board (4) on which the above components are mounted. , A reflow soldering method characterized in that variations in soldering temperature that occur between components with different heat capacities are made uniform by cooling in advance with a cooling mechanism (5) and then performing reflow heating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23553089A JPH0399493A (en) | 1989-09-13 | 1989-09-13 | Reflow soldering method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23553089A JPH0399493A (en) | 1989-09-13 | 1989-09-13 | Reflow soldering method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0399493A true JPH0399493A (en) | 1991-04-24 |
Family
ID=16987341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23553089A Pending JPH0399493A (en) | 1989-09-13 | 1989-09-13 | Reflow soldering method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0399493A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113692139A (en) * | 2021-10-21 | 2021-11-23 | 深圳市百千成电子有限公司 | PCBA circuit board processing test method and system |
-
1989
- 1989-09-13 JP JP23553089A patent/JPH0399493A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113692139A (en) * | 2021-10-21 | 2021-11-23 | 深圳市百千成电子有限公司 | PCBA circuit board processing test method and system |
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