JPH04106165U - dry cutting blade - Google Patents
dry cutting bladeInfo
- Publication number
- JPH04106165U JPH04106165U JP753391U JP753391U JPH04106165U JP H04106165 U JPH04106165 U JP H04106165U JP 753391 U JP753391 U JP 753391U JP 753391 U JP753391 U JP 753391U JP H04106165 U JPH04106165 U JP H04106165U
- Authority
- JP
- Japan
- Prior art keywords
- annular groove
- substrate
- cutting blade
- air
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 7
- 239000010432 diamond Substances 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 5
- 230000000052 comparative effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
(57)【要約】
【構成】 2枚の鋼板を貼り合わせた基板2の外周にダ
イヤモンドセグメント1が固着された切断ブレードにお
いて、前記基板2の貼合わせ面に空冷用空気の通路とな
る環状溝3と、この環状溝3に空気を供給する貫通孔4
を形成した。
【効果】 ブレードの回転により自動的に空気が環状溝
内に入り、この空気により基板が冷却され、基板の熱変
形や曲がりなどが生じない。
(57) [Summary] [Structure] In a cutting blade in which a diamond segment 1 is fixed to the outer periphery of a substrate 2 made by bonding two steel plates, an annular groove is provided on the bonded surface of the substrate 2 to serve as a passage for cooling air. 3, and a through hole 4 that supplies air to this annular groove 3.
was formed. [Effect] As the blade rotates, air automatically enters the annular groove, and this air cools the board, preventing thermal deformation or bending of the board.
Description
【0001】0001
本考案は切断ブレード、より詳しくは、アスファルトまたはコンクリートによ り舗装された道路、土間、滑走路等の切断を乾式で行うことのできる乾式切断ブ レードに関する。 The present invention uses cutting blades, more specifically, A dry cutting tool that can dry-cut paved roads, dirt floors, runways, etc. Regarding raids.
【0002】0002
従来の乾式切断ブレードとしては、例えば実開平1 ─164066号公報に記載され たものが知られている。この切断ブレードは、基板の板厚間に設けた多数の連通 孔がダイヤモンドチップの固着部に開口され、連通孔からの圧縮空気を固着部へ 噴射させるものである。 As a conventional dry cutting blade, for example, the blade described in Japanese Utility Model Application No. 1-164066 is things are known. This cutting blade has many connections between the thickness of the board. A hole is opened in the fixed part of the diamond chip, and compressed air from the communication hole is directed to the fixed part. It is something that is sprayed.
【0003】0003
ところが、この切断ブレードでは、圧縮空気をダイヤモンドチップの固着部に のみ噴射させるものであるため、基板自体は冷却されず、特に被切削材と接触す る基板の最大切込み部分が高温になり、熱変形や曲がりが生じるという問題があ る。また、圧縮空気を機械的に注入する必要があり構造が複雑になるという問題 がある。 However, with this cutting blade, compressed air is applied to the fixed part of the diamond tip. The substrate itself is not cooled, especially if it comes into contact with the material to be cut. The problem is that the maximum depth of cut of the board becomes hot, causing thermal deformation and bending. Ru. Another problem is that compressed air needs to be mechanically injected, which complicates the structure. There is.
【0004】 そこで本考案は、機械的な操作を必要とせず基板を空気により冷却し、熱変形 や曲がりなどが生じない乾式切断ブレードを提供することを目的とする。0004 Therefore, the present invention cools the substrate with air without requiring mechanical operations, allowing it to undergo thermal deformation. The purpose of the present invention is to provide a dry cutting blade that does not cause bending or bending.
【0005】[0005]
本考案の乾式切断ブレードは上記課題を達成するために、2枚の鋼板を貼り合 わせた基板の外周にダイヤモンドセグメントが固着された切断ブレードにおいて 、前記基板の貼合わせ面に空冷用空気の通路となる環状溝と、この環状溝に空気 を供給する貫通孔を形成したことを特徴とする。 The dry cutting blade of this invention is made by bonding two steel plates together to achieve the above-mentioned problems. In a cutting blade with a diamond segment fixed to the outer periphery of a , an annular groove that serves as a passage for cooling air on the bonding surface of the substrate, and an annular groove that serves as a passage for air for cooling; It is characterized by forming a through hole for supplying.
【0006】[0006]
ブレードの回転に伴い、貫通孔から空気が環状溝の中に入り込み基板を冷却す る。 As the blade rotates, air enters the annular groove from the through hole and cools the board. Ru.
【0007】[0007]
図1は、乾式切断ブレードの実施例を示す一部切欠平面図、図2は図1におけ るA−A線断面図である。 FIG. 1 is a partially cutaway plan view showing an example of a dry cutting blade, and FIG. FIG.
【0008】 図において、1はダイヤモンドセグメントであり、基板2の外周にレーザ溶接 により一定間隔で配置されている。[0008] In the figure, 1 is a diamond segment, which is laser welded to the outer periphery of the substrate 2. are arranged at regular intervals.
【0009】 基板2は2枚の鋼板2a,2bを貼り合わせて形成しており、その合わせ面に 空気の通路となる環状溝3を形成している。この環状溝3は、基板と略同心円状 に形成しており、被切削材と基板2とが接触し高温となりやすい最大切込み部分 に設けている。本実施例では、被切削物への切り込みを50mmとし、基板2の 中心から内径R1 =110mm,外形R2 =120mmの位置に、半径方向10 mm、厚み方向に0.5mmの環状溝3を形成した。[0009] The substrate 2 is formed by bonding two steel plates 2a and 2b together, and an annular groove 3 that serves as an air passage is formed in the mating surfaces. This annular groove 3 is formed approximately concentrically with the substrate, and is provided at the maximum cutting portion where the material to be cut and the substrate 2 come into contact and are likely to reach high temperatures. In this example, the cut into the workpiece is 50 mm, and an annular groove 3 with a diameter of 10 mm in the radial direction and 0.5 mm in the thickness direction is formed at a position with an inner diameter R 1 = 110 mm and an outer diameter R 2 = 120 mm from the center of the substrate 2. was formed.
【0010】 4は基板を貫通する貫通孔である。この貫通孔4は、環状溝3を先端とし基板 内部に向かって形成された長円状の孔であり、すくい角をもたせ切粉を掻き出す 効果をもたせるため、法線方向から回転方向にα=10°〜30°傾斜させてい る。0010 4 is a through hole that penetrates the substrate. This through hole 4 has the annular groove 3 at its tip and the substrate. It is an oblong hole that is formed toward the inside, and has a rake angle to scrape out chips. To achieve this effect, it is tilted from the normal direction to the rotational direction by α=10° to 30°. Ru.
【0011】 また、環状溝3がある貫通孔4の先端部には、図3に示すように、回転方向に 対して後方側に基板2を一部切欠した切欠部5を設け、ブレードの回転時におけ る環状溝3への空気挿入効果を高めている。[0011] In addition, at the tip of the through hole 4 where the annular groove 3 is located, as shown in FIG. On the other hand, a notch 5 is provided on the rear side by partially cutting out the base plate 2, so that when the blade rotates, This enhances the effect of air insertion into the annular groove 3.
【0012】 以上の構成において、切断ブレードを回転すると、自動的に貫通孔4から環状 溝3内へ空気がとり入れられ環状溝3内を流れ、基板2は内面から冷却される。 その結果基板2の熱変形を有効に防止することができる。0012 In the above configuration, when the cutting blade is rotated, an annular shape is automatically formed from the through hole 4. Air is introduced into the groove 3 and flows through the annular groove 3, thereby cooling the substrate 2 from the inner surface. As a result, thermal deformation of the substrate 2 can be effectively prevented.
【0013】 なお、下記条件によって切断実験を行い、スリット部温度,熱変形,騒音を測 定した。[0013] A cutting experiment was conducted under the following conditions, and the slit temperature, thermal deformation, and noise were measured. Established.
【0014】 ブレード寸法:12″×40L ×3.4T ×7X ×18N ×2.6E 機 械:台車式エンジンカッター 23馬力 被 削 材 :アスファルト 切 込 :5cm 切削速度 :4m/分 環 状 溝 :内径110mm,外形120mm 比較例として、環状溝を有しない単板ブレードを用いた。[0014] Blade dimensions: 12 ″ x 40 L x 3.4 T x 7 Annular groove: inner diameter 110 mm, outer diameter 120 mm As a comparative example, a single plate blade without an annular groove was used.
【0015】 結果は、比較例が基板スリット温度70℃、変形(面ブレ)は0.28mm であったのに対し、実施例では基板スリット温度45℃、変形(面ブレ)は0. 09mmと良好であった。[0015] The results show that in the comparative example, the substrate slit temperature was 70°C, and the deformation (surface wobbling) was 0.28 mm. In contrast, in the example, the substrate slit temperature was 45°C, and the deformation (surface wobbling) was 0. It was good at 0.09 mm.
【0016】 また、切断時の騒音を測定したところ、比較例が最大103dB、最大ピーク 時の周波数は4,550HZ であったのに対し、実施例では最大87dB、最大 ピーク時の周波数は2,600HZ と良好であった。[0016] Also, when the noise during cutting was measured, the comparative example had a maximum of 103 dB and the frequency at the maximum peak was 4,550 Hz , whereas the example had a maximum of 87 dB and the frequency at the maximum peak was 2. , 600Hz, which was good.
【0017】 これからもわかる通り、本実施例の乾式切断ブレードは、基板の冷却効果にお いて優れ、しかも騒音も低減することができる。[0017] As you can see, the dry cutting blade of this example has a cooling effect on the board. It is excellent in terms of performance and can also reduce noise.
【0018】[0018]
以上に説明したように本考案の乾式切断ブレードは、2枚の鋼板の貼り合わせ 構造とした基板の貼合わせ面に空冷用空気の通路となる環状溝を形成し、さらに 環状溝に空気を供給する貫通孔を設けたため、ブレードの回転により自動的に空 気が環状溝内に入り、この空気により基板が冷却され、基板の熱変形や曲がりな どが生じない。 As explained above, the dry cutting blade of this invention is made by bonding two steel plates together. An annular groove is formed on the bonded surface of the structured substrate to serve as a passage for cooling air, and A through hole is provided to supply air to the annular groove, so it is automatically emptied by the rotation of the blade. Air enters the annular groove, and this air cools the board, preventing it from thermal deformation or bending. No damage occurs.
【図1】乾式切断ブレードの一部切欠平面図である。FIG. 1 is a partially cutaway plan view of a dry cutting blade.
【図2】図1におけるA−A線断面図である。FIG. 2 is a sectional view taken along line AA in FIG. 1.
【図3】貫通孔の要部拡大図である。FIG. 3 is an enlarged view of a main part of a through hole.
1 ダイヤモンドセグメント 2 基板 3 環状溝 4 貫通孔 5 切欠部 1 Diamond segment 2 Board 3 Annular groove 4 Through hole 5 Notch
Claims (1)
ダイヤモンドセグメントが固着された切断ブレードにお
いて、前記基板の貼合わせ面に空冷用空気の通路となる
環状溝と、この環状溝に空気を供給する貫通孔を形成し
たことを特徴とする乾式切断ブレード。1. A cutting blade in which a diamond segment is fixed to the outer periphery of a substrate made of two steel plates bonded together, wherein the bonded surface of the substrate has an annular groove that serves as a passage for cooling air, and an annular groove in which air is provided. A dry cutting blade characterized by forming a through hole for supplying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1991007533U JPH0718526Y2 (en) | 1991-02-20 | 1991-02-20 | Dry cutting blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1991007533U JPH0718526Y2 (en) | 1991-02-20 | 1991-02-20 | Dry cutting blade |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04106165U true JPH04106165U (en) | 1992-09-11 |
| JPH0718526Y2 JPH0718526Y2 (en) | 1995-05-01 |
Family
ID=31899159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1991007533U Expired - Lifetime JPH0718526Y2 (en) | 1991-02-20 | 1991-02-20 | Dry cutting blade |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0718526Y2 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6442108U (en) * | 1987-05-28 | 1989-03-14 | ||
| JPH0167006U (en) * | 1987-10-22 | 1989-04-28 |
-
1991
- 1991-02-20 JP JP1991007533U patent/JPH0718526Y2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6442108U (en) * | 1987-05-28 | 1989-03-14 | ||
| JPH0167006U (en) * | 1987-10-22 | 1989-04-28 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0718526Y2 (en) | 1995-05-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |