JPH0411701A - Plastic-bonded magnet - Google Patents

Plastic-bonded magnet

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Publication number
JPH0411701A
JPH0411701A JP2111705A JP11170590A JPH0411701A JP H0411701 A JPH0411701 A JP H0411701A JP 2111705 A JP2111705 A JP 2111705A JP 11170590 A JP11170590 A JP 11170590A JP H0411701 A JPH0411701 A JP H0411701A
Authority
JP
Japan
Prior art keywords
magnetic
powder
magnetic powder
diameter
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2111705A
Other languages
Japanese (ja)
Inventor
Yoshihiko Matsuyama
松山 芳彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KANETSUKUSU KK
Original Assignee
KANETSUKUSU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KANETSUKUSU KK filed Critical KANETSUKUSU KK
Priority to JP2111705A priority Critical patent/JPH0411701A/en
Priority to PCT/JP1990/000827 priority patent/WO1991001562A1/en
Publication of JPH0411701A publication Critical patent/JPH0411701A/en
Pending legal-status Critical Current

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  • Hard Magnetic Materials (AREA)

Abstract

PURPOSE:To improve magnetic flux density by 10 to 20% by maximally utilizing crystal anisotropy and a shape anisotropic effect for improving electric characteristics of magnetic powder. CONSTITUTION:An aspect ratio of a diameter of a crystal surface of Nd-Fe-B magnetic powder of Sm-Co magnetic powder to a length of a crystal axis (C axis) is made to be 1:1 to 1:5, while three kinds of magnetic powder are mixed at a desired ratio to make mixed magnetic powder. When sintering is to be used for manufacturing, three kinds of magnetic powder wherein a crystal axis length is 3 to 5mum, a powder diameter is 1 to 3mum and a powder diameter is 1mum or below are used. When rapid solidification is to be used, three kinds of magnetic powder wherein a crystal axis length is 0.05 to 0.1mum, a powder diameter is 0.03 to 0.05mum and a powder diameter is 0.03mum or below are used. When the powder is it be mixed, 0.5 to 1.5wt.% of silane coupling agent or titanium coupling agent is used to perform surface treatment, or 1.0 to 2.0wt.% of plasticizer and 0.1 to 0.5wt.% of mold releasing agent are added without surface treatment and the powder is mixed with resin having thermoplasticity and thermosetting property.

Description

【発明の詳細な説明】 1産業上の利用分野] 本発明は、従来のNd−Fe−B系磁粉またはSm−C
o系磁粉の形状の改良及び31111の大きさの異なる
磁粉の組合わせにより、従来のNd−Fe−B系プラス
チック磁石または、Sm−Co系プラスチック磁石には
見られない高最大エネルギー積で、かつ高残留磁束密度
を持たせたプラスチック磁石の提案に関する。
DETAILED DESCRIPTION OF THE INVENTION 1. Field of Industrial Application] The present invention is based on conventional Nd-Fe-B magnetic powder or Sm-C magnetic powder.
By improving the shape of o-based magnetic powder and combining 31111 magnetic particles of different sizes, it has a high maximum energy product that is not found in conventional Nd-Fe-B-based plastic magnets or Sm-Co-based plastic magnets. This paper concerns a proposal for plastic magnets with high residual magnetic flux density.

[従来の技術] 従来、Nd−Fe−B系磁粉または、SmCo系磁粉を
少量の可塑剤、離型剤を加えて5*gr+とともに混練
した後、このベレットを用11で、磁場中で射出成形、
または磁場中で圧縮成形することにより5M土類プラス
チ・ツクボンデット磁石を加工していた。
[Prior art] Conventionally, Nd-Fe-B magnetic powder or SmCo magnetic powder is mixed with 5*gr+ with a small amount of plasticizer and mold release agent, and then the pellet is injected in a magnetic field using a machine 11. molding,
Alternatively, 5M earth plastic bonded magnets were processed by compression molding in a magnetic field.

しかし、従来の段階では、その磁気特性であるBHma
xとBr とは、第1表のような特性値が限度で、これ
以上特性を改良することが困難であった。
However, at the conventional stage, its magnetic properties, BHma
The limits for x and Br are the characteristic values shown in Table 1, and it has been difficult to improve the characteristics further.

射出成形の場合  41GOe    4500G(磁
気等方性) 圧縮成形の場合  151GOe   8500G(磁
気異方性) また、これら最大エネルギー積(BHmax)  残留
磁束密度(Br)をそれぞれの稀土類焼結磁石の特性に
近づけるため、上記、稀土類プラスチックボンデット磁
石を成形加工f&、IIIfを蒸発させ、稀土類焼結磁
石の組織構造に近づける方法が取られた。
For injection molding: 41GOe 4500G (magnetic isotropy) For compression molding: 151GOe 8500G (magnetic anisotropy) Also, bring these maximum energy products (BHmax) and residual magnetic flux density (Br) close to the characteristics of each rare earth sintered magnet. Therefore, a method was adopted in which the above-mentioned rare earth plastic bonded magnet was molded to evaporate f&, IIIf to make the structure approximate to that of a rare earth sintered magnet.

しかし、このように樹脂を蒸発させることにより a械
強度が低下し、稀土類焼結磁石より鈍くなる結果となっ
ていた。
However, by evaporating the resin in this way, the a-mechanical strength of the magnet decreased, resulting in the magnet being duller than a rare earth sintered magnet.

1発明が解決しようとする問題点〕 上述のように従来は、Nd−Fe−B系またはSm−C
o系のプラスチックボンデット磁石の磁気特性(B t
−IMax、 Br)を向上させる方法には 磁気性能
、am的性能がともに、よく 安定して生産できるもの
がなかった。
1 Problems to be Solved by the Invention] As mentioned above, conventionally, Nd-Fe-B or Sm-C
Magnetic properties of o-based plastic bonded magnets (B t
-IMax, Br) There is no method that can produce stable products with good magnetic performance and am performance.

そこで5磁粉囃体の結晶異方性と形状異方性の双方の効
果を利用することにより、磁気特性を向上させ、機械的
には、従来のプラスチックボンデット磁石と同等のもの
にするため、磁粉の充填率を80W1%〜90wt%と
したものを提供することにある。
Therefore, by utilizing the effects of both crystal anisotropy and shape anisotropy of the 5-magnetic powder field, we improved the magnetic properties and made them mechanically equivalent to conventional plastic bonded magnets. It is an object of the present invention to provide a magnetic powder having a filling rate of 80W1% to 90wt%.

[問題を解決するための手段及び伴用」その解決手段と
して、磁粉の磁気特性向上のなめに 結晶異方性効果と
形状異方性効果とを最大限に利用することにある。
[Means and companions for solving the problem] The solution is to make maximum use of the crystal anisotropy effect and the shape anisotropy effect to improve the magnetic properties of magnetic particles.

すなわち、Nd−Fe−B系磁粉またSmCo系&i粉
を結晶軸(C軸)方向に結晶成長させ、結晶II(C1
fi)径の長さに対する結晶軸(C軸)の長さのアスペ
クト比を1.1;1〜1;5の加工をすることで、磁粉
として 結晶異方性効果と形状異方性効果を持たせたも
のである。
That is, crystals of Nd-Fe-B magnetic powder or SmCo &i powder are grown in the direction of the crystal axis (C axis) to form crystal II (C1
fi) By processing the aspect ratio of the length of the crystal axis (C axis) to the length of the diameter from 1.1:1 to 1:5, the crystal anisotropy effect and shape anisotropy effect can be achieved as magnetic powder. It is what I was given.

焼結法により l造した磁粉の場合、その結晶異方性効
果と形状異方性効果を持った3〜5111.Atの磁粉
を母体として、さらに、この磁粉より、形状の小さい1
〜3りの磁粉と1+nf4以下の磁粉の31111の磁
粉を希望する磁気特性に合わせた割合で混合し、シラン
カップリング剤で表面処理し、または2a面処理はなし
で、少量の可塑剤と離型剤を加えて、8〜20胃(%の
熱可塑性樹脂または4〜5wt%の熱硬化性Imととも
に、混練し、ペレーIトにする。
In the case of magnetic powder produced by the sintering method, 3 to 5111. Using At magnetic powder as a matrix, 1 which is smaller in shape than this magnetic powder is added.
~ 3 magnetic powder and 31111 magnetic powder of 1+nf4 or less are mixed in a ratio that matches the desired magnetic properties, and the surface is treated with a silane coupling agent or without 2a surface treatment, and a small amount of plasticizer and mold release are performed. and mix with 8-20% thermoplastic resin or 4-5 wt% thermoset Im into a pellet.

また、高速固化法により、製造した場合、その結晶異方
性効果と形状異方性効果を持った0 05〜O,]+*
P の磁粉を母体として、さらに、この磁粉より 形状
の小さい0.03〜0.05+o7Jf71磁拐と0.
03m7v以下の磁粉の3種類の磁粉とを希望する磁気
特性に合わせた割合で混合し、シランカップリング剤で
表面処理し、または、表面処理なしで、少量の可塑剤と
@!12刑を加えて、8〜20wt%の熱可塑性樹脂ま
たは4〜5wL%の熱硬化性VA脂とともに、混練し、
ベレットにする。
In addition, when manufactured by a high-speed solidification method, it has crystal anisotropy effect and shape anisotropy effect.
P magnetic powder is used as a base material, and 0.03 to 0.05+o7Jf71 magnetic particles, which are smaller in shape than this magnetic powder, are added.
Three types of magnetic powder of 03m7v or less are mixed in a ratio that matches the desired magnetic properties, and the surface is treated with a silane coupling agent, or without surface treatment, with a small amount of plasticizer and @! 12 wt% and kneaded with 8 to 20 wt% thermoplastic resin or 4 to 5 wL% thermosetting VA fat,
Make it into a beret.

さらに、磁場中で、射出成形または、磁場中で圧fIf
!L形することで 残留磁束密度の高い 機械的強度の
強いアラスチ/クボンデント磁石を提供するものである
Further, in a magnetic field, injection molding or a pressure fIf in a magnetic field is performed.
! The L-shape provides an Araste/Kubondent magnet with high residual magnetic flux density and strong mechanical strength.

特に2本発明では、掻巽方性磁場で励磁して、熱1IT
p!J性!11脂にて、成形するときは、磁粉の含有率
を80〜90wt%にし、磁材ベレットのHcの比較的
小さいものを用いることで、本発明の効果を向上させた
In particular, in the present invention, the heat 1IT is
p! J sex! When molding with No. 11 fat, the effect of the present invention was improved by setting the content of magnetic powder to 80 to 90 wt% and using magnetic pellets with relatively small Hc.

[実施例] 第1[7は本発明に係わるNd−Fe−B系の磁粉、ま
たはSm−Co系の磁粉の0面径りに対するC軸長さし
の比(アスペクト比)を、11から1.5にしたものの
磁粉構造を示すものである。
[Example] 1 [7] is the ratio (aspect ratio) of the C-axis length to the diameter of the zero plane of the Nd-Fe-B magnetic powder or the Sm-Co magnetic powder according to the present invention, from 11 to This figure shows the magnetic particle structure of the magnetic powder with a value of 1.5.

このような磁粉構造にすることで、結晶軸方向に磁粉粒
子を結晶成長させることになり、結晶軸方向に結晶異方
性効果が発生する。
By forming such a magnetic powder structure, the magnetic powder particles are allowed to grow in the crystal axis direction, and a crystal anisotropy effect occurs in the crystal axis direction.

さらに、6面に比し、C軸が長く取ることになり、結晶
異方性方向と同一方向に、形状異方性効果が発生し、結
晶異方性効果に、さらに形状異方性効果が付加される。
Furthermore, since the C-axis is longer than the six planes, a shape anisotropy effect occurs in the same direction as the crystal anisotropy direction. will be added.

以上、説明した磁粉の長い部分の大きさは、焼結法によ
り W造した場合、 4〜5 m?’であり、さらに、1−3mff)中型5
11IIL1以下の小型の3種類の磁粉を必要とする磁
気特性、機械特性に合わせて、任意の割合に混合する。
The size of the long part of the magnetic powder explained above is 4 to 5 m when it is made of W using the sintering method. ', and furthermore, 1-3mff) medium size 5
Three types of small magnetic particles of 11IIL1 or less are mixed in an arbitrary ratio according to the required magnetic properties and mechanical properties.

また、高速固化法により I遣した場合、0.05〜0
.1s/Jであり5さらに、003−0.05mrの中
型、0.03sF以下の小型の3種類の磁粉を必要とす
る磁気特性、機械特性に合わせて、任意の割合に混合す
る。
In addition, when using the high-speed solidification method, 0.05 to 0
.. 1 s/J 5 Furthermore, three types of magnetic powder, medium size of 0.03 - 0.05 mr and small size of 0.03 sF or less, are mixed in an arbitrary ratio according to the required magnetic properties and mechanical properties.

中型および小型磁粉も5大型磁粉と同じように結晶異方
性、形状異方性の効果を持った磁粉であることが望まし
いが、製法上、加工ができない場合は、結晶異方性効果
並びに形状異方性効果を持たないものてもよい 上記の混合磁粉を05〜]、5wt%のチタンカップリ
ング剤、および、またはチタンカップリング剤で表面処
理し 1.0〜2.0wt%可塑剤および、または0.1へQ
、5wt%の離型側とを加4て、8〜20wt%の熱可
塑性樹脂または3〜4wt%の熱硬化性樹脂とともに、
混練し、ペレツトにする以上述べた構成のNd−Fe−
B系磁粉、またはSm−Co系磁粉と熱可塑性1111
.または熱硬化性樹脂とを混練して得たベレットを用い
て、磁場中で射出成形、または圧縮成形した結果、従来
の表面磁束密度の1〜2割の向上が認められた。
It is desirable that medium-sized and small-sized magnetic powders have the same effect of crystal anisotropy and shape anisotropy as the 5 large-sized magnetic powders, but if processing is not possible due to the manufacturing method, the effects of crystal anisotropy and shape The above mixed magnetic powder, which may not have an anisotropic effect, is surface-treated with 05~], 5wt% titanium coupling agent, and/or titanium coupling agent, and 1.0~2.0wt% plasticizer and , or Q to 0.1
, 5 wt% of the mold release side, together with 8 to 20 wt% of thermoplastic resin or 3 to 4 wt% of thermosetting resin,
Knead and pelletize Nd-Fe- with the above-mentioned composition.
B-based magnetic powder or Sm-Co-based magnetic powder and thermoplastic 1111
.. Alternatively, as a result of injection molding or compression molding in a magnetic field using a pellet obtained by kneading with a thermosetting resin, an improvement of 10 to 20% over the conventional surface magnetic flux density was observed.

特に、磁場中での異方性効果を増強するため、Nd−F
e−B系磁粉、またはSm−Co系磁粉の中で残留磁束
密度(Br)が大きく、固有保磁力(iHclの比較的
小さいものを用いた。
In particular, to enhance the anisotropy effect in the magnetic field, Nd-F
Among e-B magnetic powders or Sm-Co magnetic powders, those having a large residual magnetic flux density (Br) and a relatively small intrinsic coercive force (iHcl) were used.

上記説明に5可I!!剤および離型側を磁粉と樹脂の混
線時に 加えることを述べたが、必要に応じて、これら
を除いてもよい 第2図はN極5及びS極6を磁極として、%異方性着磁
成形をしたときのプラスチック磁石の内部の磁粉の配列
を示したものである。
I agree with the above explanation! ! Although it has been mentioned that the agent and the mold release side are added when the magnetic powder and the resin are mixed, they can be omitted if necessary. Figure 2 shows the percentage anisotropic adhesion using N pole 5 and S pole 6 as magnetic poles. This figure shows the arrangement of magnetic particles inside a plastic magnet when magnetically molded.

第xtgに示す3〜5+sr(0、05−(’l 、 
 1mH)の大型の磁粉lと1〜3・(<  (0,0
3〜0.05m7)中型の磁粉2とl+*rJ(0,0
3”r1以下の磁粉3がN極5 および8極6では磁極
の内部磁界の方向に向かってきれいに配列している。中
性点7.8においては磁粉の配列はない、残留磁束密度
が1〜2割向上したものは第2図のような磁粉配列を示
していた。
3~5+sr(0, 05-('l,
1mH) large magnetic powder l and 1~3・(< (0,0
3~0.05m7) medium-sized magnetic powder 2 and l+*rJ(0,0
At the N pole 5 and at the 8 pole 6, the magnetic particles 3 with a diameter of 3" r or less are neatly arranged in the direction of the internal magnetic field of the magnetic pole. At the neutral point 7.8, there is no arrangement of magnetic particles, and the residual magnetic flux density is 1. Those with an improvement of ~20% showed a magnetic particle arrangement as shown in Figure 2.

[発明の効果1 1)本発明のような磁粉構成とすることより、成形した
Nd−Fe−B系プラスチック磁石、またはSm−Co
系プラスチック磁石は、従来のものに比べ、磁束密度が
10%〜20%も向上させることができた。
[Effect of the invention 1 1) By using the magnetic powder structure of the present invention, molded Nd-Fe-B plastic magnets or Sm-Co
The magnetic flux density of the plastic magnets has been improved by 10% to 20% compared to conventional magnets.

2)本発明の大、中、小の磁粉が互いに磁石の中で、(
みあい密度を高めていると同時に磁粉の表面処理剤と熱
可塑性樹脂、または熱硬化性樹脂のカップリングの効果
で結合力が増加し、軸との圧入代0.1mm程度の強圧
入をしても何等、割れることのない稀土類プラスチック
磁石とすることができた。
2) When the large, medium, and small magnetic particles of the present invention are mutually inside the magnet, (
At the same time as increasing the mesh density, the coupling force between the surface treatment agent of the magnetic powder and the thermoplastic resin or thermosetting resin increases, allowing a strong press-fit with a press-fit allowance of about 0.1 mm to the shaft. We were also able to create a rare earth plastic magnet that will never break.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明による磁粉の結晶構造を示す説明図 第2図は本発明に係わる極異方性成形した稀土類プラス
チック磁石の磁粉配列を図形的に示したものである。 1−アスペクト比を持った3〜511F(0,05〜O
ll1r)の磁粉 2−1−3m7V <o、 03〜0.0511// 
)+7)中型の磁粉、 3−1m、s (0,03a、
a/ )以下ノ小型の磁粉、5−N極、6−5極、7,
8−磁気的に磁粉が配列していない中性部分、 D−結晶面(0面)の直径、し−結晶軸(C軸)の長さ
。 出願人  有限会社 力不ツクス 手続補正書 (自発) 平成3年 2月25B
FIG. 1 is an explanatory diagram showing the crystal structure of the magnetic powder according to the present invention. FIG. 2 is a graphical illustration of the magnetic powder arrangement of the polar anisotropically molded rare earth plastic magnet according to the present invention. 3~511F (0,05~O
ll1r) magnetic powder 2-1-3m7V <o, 03~0.0511//
)+7) Medium-sized magnetic powder, 3-1m, s (0,03a,
a/) The following small magnetic particles, 5-N pole, 6-5 pole, 7,
8 - Neutral part where magnetic particles are not magnetically aligned, D - Diameter of crystal plane (0 plane), and - Length of crystal axis (C axis). Applicant Limited Liability Liability Procedure Amendment (Voluntary) February 25B, 1991

Claims (1)

【特許請求の範囲】  Nd−Fe−B系磁粉または、Sm−Co系磁粉の結
晶面の径に対する結晶軸(C軸)の長さとのアスペクト
比を、1;1〜1;5とし、焼結法により、製造した磁
粉の場合の結晶軸の長さが、3〜5mμとした磁粉と、 粉径1〜3mμの磁粉と、 粉径1mμ以下の磁粉との3種の磁粉についてまた、高
速固化法により、製造した場合の磁粉の結晶軸の長さが
、0.05〜0.1mμとした磁粉と、 粉径0.03〜0.05mμの磁粉と、 粉径0.03mμ以下の磁粉との3種の磁粉について、 該3種の磁粉を任意の割合に、混合した混合磁粉を製作
し、 該混合磁粉を0.5〜1.5wt%のシランカップリン
グ剤または、およびチタンカップリング剤で表面処理を
し、 または、表面処理なしのままで、 1.0〜2.0wt%の可塑剤と、 0.1〜0.5wt%の離型剤とを加えて、熱可塑性樹
脂、または、熱硬化性樹脂とともに混練し、さらに、ペ
レットを製造し、 該ペレットを磁場中にて、射出成形または、磁場中にて
、圧縮成形したことを特徴とするプラスチックボンデッ
ト磁石。
[Claims] The aspect ratio of the length of the crystal axis (C axis) to the diameter of the crystal plane of Nd-Fe-B magnetic powder or Sm-Co magnetic powder is 1:1 to 1:5, and the Three types of magnetic powders, magnetic powders with a crystal axis length of 3 to 5 mμ, magnetic powders with a powder diameter of 1 to 3 mμ, and magnetic powders with a powder diameter of 1 mμ or less, were also tested at high speed. Magnetic powder whose crystal axis length is 0.05 to 0.1 mμ when produced by the solidification method, magnetic powder with a powder diameter of 0.03 to 0.05 mμ, and magnetic powder with a powder diameter of 0.03 mμ or less For the three types of magnetic powder, a mixed magnetic powder is prepared by mixing the three types of magnetic powder in any ratio, and the mixed magnetic powder is mixed with 0.5 to 1.5 wt% of a silane coupling agent or titanium coupling agent. After surface treatment with a thermoplastic resin, or without surface treatment, by adding 1.0 to 2.0 wt% of a plasticizer and 0.1 to 0.5 wt% of a mold release agent, a thermoplastic resin, Alternatively, a plastic bonded magnet characterized in that it is kneaded with a thermosetting resin, further produced into pellets, and the pellets are injection molded in a magnetic field or compression molded in a magnetic field.
JP2111705A 1989-07-24 1990-05-01 Plastic-bonded magnet Pending JPH0411701A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2111705A JPH0411701A (en) 1990-05-01 1990-05-01 Plastic-bonded magnet
PCT/JP1990/000827 WO1991001562A1 (en) 1989-07-24 1990-06-26 Anisotropic plastic-bonded magnet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2111705A JPH0411701A (en) 1990-05-01 1990-05-01 Plastic-bonded magnet

Publications (1)

Publication Number Publication Date
JPH0411701A true JPH0411701A (en) 1992-01-16

Family

ID=14568066

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2111705A Pending JPH0411701A (en) 1989-07-24 1990-05-01 Plastic-bonded magnet

Country Status (1)

Country Link
JP (1) JPH0411701A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7390579B2 (en) 2003-11-25 2008-06-24 Magnequench, Inc. Coating formulation and application of organic passivation layer onto iron-based rare earth powders

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7390579B2 (en) 2003-11-25 2008-06-24 Magnequench, Inc. Coating formulation and application of organic passivation layer onto iron-based rare earth powders
US8313801B2 (en) 2003-11-25 2012-11-20 Magnequench, Inc. Coating formulation and application of organic passivation layer onto iron-based rare earth powders
EP2653302A2 (en) 2003-11-25 2013-10-23 Magnequench, Inc. Coating formulation and application of organic passivation layer onto iron-based rare earth powders

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