JPH04129643A - Suspended component removing device for cutting oil tank - Google Patents
Suspended component removing device for cutting oil tankInfo
- Publication number
- JPH04129643A JPH04129643A JP24734890A JP24734890A JPH04129643A JP H04129643 A JPH04129643 A JP H04129643A JP 24734890 A JP24734890 A JP 24734890A JP 24734890 A JP24734890 A JP 24734890A JP H04129643 A JPH04129643 A JP H04129643A
- Authority
- JP
- Japan
- Prior art keywords
- oil
- rotary disc
- cutting oil
- cutting
- lubricating oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は切削加工機において切削油タンク内の油中に浮
遊する切削油以外の成分、例えば潤滑油を除去する装置
に関し、特に、加工部に切削油を供給する切削油供給系
と潤滑部に潤滑油を供給する潤滑油供給系とを独立して
有し、潤滑部を潤滑した潤滑油を切削油と共に切削油供
給系の切削油タンクに回収するようにした切削加工機に
おいて、切削油タンクの油面上部に分離、浮遊する水溶
性油成分を除去する装置に関する。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a device for removing components other than cutting oil, such as lubricating oil, floating in oil in a cutting oil tank in a cutting machine, and in particular, A cutting oil supply system that supplies cutting oil to the lubrication section and a lubricating oil supply system that supplies lubricating oil to the lubrication section are independently provided, and the lubrication oil that has lubricated the lubrication section is transferred together with the cutting oil to the cutting oil tank of the cutting oil supply system. The present invention relates to a device for removing water-soluble oil components that separate and float above the oil level of a cutting oil tank in a cutting machine that collects the water.
第2図に一般的な切削加工機(例えば、ドIJ IJソ
ングシーン、マシニングセンター等)ヲ示ス。Fig. 2 shows a general cutting machine (for example, IJ IJ song scene, machining center, etc.).
ワークテーブル11上に支持されるワークピースWは機
台(ベツド)13上を摺動するコラム(ツールヘッド)
15に支持される工具(例、ドリル)17により所定の
加工を施される。ワークピースWの加工位置10には切
削油(冷却油)の供給系19から切削油(冷却油)Oが
ノズル20により供給され、一方、機械の摺動部(例、
摺動面)21には潤滑油の供給系23から潤滑油○′が
供給される。潤滑油は潤滑油タンク27に貯留される。The workpiece W supported on the work table 11 is a column (tool head) that slides on the machine bed 13.
Predetermined processing is performed by a tool (eg, a drill) 17 supported by 15 . Cutting oil (cooling oil) O is supplied from a cutting oil (cooling oil) supply system 19 to the machining position 10 of the workpiece W through a nozzle 20, while the sliding parts of the machine (e.g.
Lubricating oil ○' is supplied to the sliding surface 21 from a lubricating oil supply system 23. Lubricating oil is stored in a lubricating oil tank 27.
また、切削油は機台下方に設けた切削油タンク29から
循環供給される。即ち、切削油は切削油タンク29に回
収され、そこから再びフィルタ31を介してポンプ35
により加工位置10に繰り返し供給される。Further, cutting oil is circulated and supplied from a cutting oil tank 29 provided below the machine base. That is, the cutting oil is collected in the cutting oil tank 29, and from there it is passed through the filter 31 again to the pump 35.
It is repeatedly supplied to the processing position 10 by.
一般に潤滑部を潤滑した潤滑油も切削油と共に切削油タ
ンク29内に滴下、回収されるようになっている。Generally, the lubricating oil that has lubricated the lubricating part is also dripped into the cutting oil tank 29 and collected together with the cutting oil.
〔発明が解決しようとする課題〕
しかるに、上記の如き、切削加工機においては、一般に
切削油としては水溶性の油が使われるため、切削油タン
ク内において切削油の上方部に潤滑油が分離、浮遊し、
空気との遮断層を形成する。その結果、切削油が腐敗し
、異臭あるいは悪臭を放つという問題があった。また、
この切削油が作業者の手や肌に触れるとかぶれを起こし
易いという問題もあった。更には切削油タンクの洗浄の
際にも、この浮遊層が作業をやり難くする一因となって
いた。尚、従来、浮遊分離油層は網やバキユームを用い
て手作業で取り除いていた。[Problem to be Solved by the Invention] However, in the above-mentioned cutting machines, water-soluble oil is generally used as the cutting oil, so the lubricating oil is separated in the upper part of the cutting oil in the cutting oil tank. , floating;
Forms a barrier layer with air. As a result, there is a problem in that the cutting oil rots and gives off a strange or foul odor. Also,
There is also the problem that if this cutting oil comes into contact with the hands or skin of a worker, it is likely to cause a rash. Furthermore, this floating layer also made cleaning the cutting oil tank difficult. In the past, the floating separated oil layer was removed manually using a net or a vacuum cleaner.
本発明の目的は切削油の上方に浮遊する潤滑油層を除去
することにより、上記の欠点、即ち、特に異臭あるいは
悪臭の除去、並びに作業者の保全を図ることにある。It is an object of the present invention to eliminate the above-mentioned disadvantages, particularly foreign or foul odors, and to protect the workers by removing the lubricating oil layer floating above the cutting oil.
上記の目的を達成するために本発明によれば、加工位置
に切削油を供給する切削油供給系と潤滑部に潤滑油を供
給する潤滑油供給系とを有し、潤滑部を潤滑した潤滑油
を切削油と共に切削油供給系の切削油タンクに回収する
切削加工機において、浮遊成分除去装置は、板面に周方
向の複数個の溝を形成した回転円板をその板面の一部が
上記切削油タンク内の油中に浸るように油面に対して実
質上垂直な面内で回転自在に軸支し、切削油タンク外部
において上記回転円板の両側にその板面に付着した浮遊
成分を拭い取る拭い取り具を設けたことを構成上の特徴
とする。In order to achieve the above object, the present invention includes a cutting oil supply system that supplies cutting oil to a machining position and a lubricating oil supply system that supplies lubricating oil to a lubricating part, In a cutting machine that collects oil together with cutting oil into a cutting oil tank of a cutting oil supply system, a floating component removal device removes a rotating disk with a plurality of grooves formed in the circumferential direction on a part of the plate surface. is rotatably supported in a plane substantially perpendicular to the oil surface so as to be immersed in the oil in the cutting oil tank, and is attached to both sides of the rotating disc outside the cutting oil tank. A structural feature is that a wiping tool is provided to wipe off floating components.
好ましくは、拭い取り具はゴム状のへらにより形成され
る。Preferably, the wiping tool is formed by a rubber spatula.
また、好ましくは、ゴム状のへらは拭い取った浮遊成分
をタンク外部に滴下せしめるべく外方に向かって下向き
に傾斜せしめられる。Preferably, the rubber spatula is also angled outwardly and downwardly to cause the wiped floating components to drip onto the outside of the tank.
回転円板として音楽用LPまたはSPレコード板、ある
いは樹脂製円板を用いることが出来る。A music LP or SP record board, or a resin disc can be used as the rotating disc.
浮上層、即ち、潤滑油成分は回転円板が回転して切削油
タンク内に浸かるたびにその板面に付着する。回転円板
面に付着した潤滑油成分は回転円板の回転に応じて拭い
取り具により掻き取られる。The floating layer, that is, the lubricating oil component, adheres to the surface of the rotating disk each time it rotates and immerses in the cutting oil tank. The lubricating oil component adhering to the surface of the rotating disk is scraped off by a wiping tool as the rotating disk rotates.
その結果、水溶性の切削油は空気層に触れ、腐敗に伴う
異臭や悪臭或いは手のかぶれ等の問題が解消される。As a result, the water-soluble cutting oil comes into contact with the air layer, which eliminates problems associated with rotting, such as foul odors, foul odors, and rashes on hands.
以下、本発明の実施例を詳細に説明する。 Examples of the present invention will be described in detail below.
本発明によれば、切削油タンク29の底部に置かれたペ
ース59の支柱55により支持された一対の軸受体53
にモータMにより回転駆動される回転軸58が回転自在
に支承される。軸受体53、回転軸58及びモータMは
好ましくは切削油タンク29の油面より上方に置かれる
。回転軸58には回転円板57がそれと共に回転可能に
固定される。回転円板57は油面に実質上垂直な面内で
回転する。回転円板57はその板面の一部、例えば下半
内部が切削油中に浸かるようになっている。According to the present invention, a pair of bearing bodies 53 are supported by columns 55 of a pace 59 placed at the bottom of the cutting oil tank 29.
A rotating shaft 58 rotatably driven by a motor M is rotatably supported. The bearing body 53, the rotating shaft 58, and the motor M are preferably placed above the oil level of the cutting oil tank 29. A rotating disk 57 is rotatably fixed to the rotating shaft 58. The rotating disk 57 rotates in a plane substantially perpendicular to the oil surface. A part of the plate surface of the rotating disk 57, for example, the inside of the lower half, is immersed in cutting oil.
回転円板57はその板面に微小の円周溝57aが多数形
成される。これら円周溝57aは螺旋状の単一の溝でも
あるいは互いに独立した複数個の同氾・日清でもいずれ
でもよい。また、円周溝57aは基本的には一方の板面
に形成すればよいが、好ましくは両面に形成される。こ
れら円周溝57aは水溶性の切削油○上に浮遊する潤滑
油0’ (第2図)が付着し易くするた於のものであ
る。即ち、回転円板57の回転時に、油面に浸漬した回
転円板57の下半部が油面から顔を出す時に潤滑油O′
が一緒に付着してくる。The rotating disk 57 has a large number of minute circumferential grooves 57a formed on its plate surface. These circumferential grooves 57a may be a single spiral groove or a plurality of mutually independent grooves. Further, although the circumferential groove 57a may basically be formed on one plate surface, it is preferably formed on both surfaces. These circumferential grooves 57a are provided to facilitate the attachment of lubricating oil 0' (Fig. 2) floating on water-soluble cutting oil ○. That is, when the rotating disk 57 rotates, when the lower half of the rotating disk 57 immersed in the oil surface emerges from the oil surface, the lubricating oil O'
will be attached together.
回転円板への潤滑油○°の付着性の良否を確認するため
に回転円板の材質を種々(紙、木、鉄、プラスチック、
金網等)変えて実験してみた結果、水分を含まない材質
で、表面が均一にざらついたもの程付着率が高いことを
確認した。従って、表面仕上げをしない鉄板やプラスチ
ック(樹脂)板を用い、その両面にミクロンオーダーの
円周溝を加工したものが望ましい。In order to check the adhesion of lubricating oil ○° to the rotating disk, various materials (paper, wood, iron, plastic, etc.) were used for the rotating disk.
As a result of experimenting with different materials (wire mesh, etc.), it was confirmed that materials that do not contain moisture and have a uniformly rough surface have a higher adhesion rate. Therefore, it is desirable to use an iron plate or a plastic (resin) plate without surface finishing, and to have circumferential grooves on the micron order formed on both sides of the plate.
また、これとは別に、本願発明者は同種の回転円板とし
て既存の音楽用レコード板(LPまたはSP)に着眼し
、実験を行ったところ極めて良好な結果が得られた。こ
のようなLPあるいはSPレコード板を用いる場合には
、既存の新あるいは使用済みレコード板を何ら加工する
ことなくそのまま用いることができるので極めて有用で
ある。Separately, the inventor of the present application focused on an existing music record board (LP or SP) as a rotating disc of the same type, and conducted experiments and obtained very good results. When using such an LP or SP record board, it is extremely useful because an existing new or used record board can be used as is without any processing.
一実施例では、LPレコード板をその下半部が約45%
油面に浸かるようにし、−分間に11゜5回転のスピー
ドで回転させたところ、油面に浮上している潤滑油層を
良好に付着させることが出来た。In one embodiment, the lower half of the LP record board is about 45%
When it was immersed in the oil surface and rotated at a speed of 11°5 rotations per minute, the lubricating oil layer floating on the oil surface was able to adhere well.
回転円板57に付着した潤滑油を取り除くために、本発
明によれば、油面上方において、回転円板57の両側(
発明を実施する上では少なくとも一側)に、拭い取り具
61が設けられる。図示実施例では、拭い取り具61は
回転円板の両面に押しつけられるゴム製のへらまたはア
ームにより形成され、回転円板57の両面に付着した潤
滑油をその回転に伴い拭い取る。In order to remove lubricating oil adhering to the rotating disk 57, according to the present invention, both sides of the rotating disk 57 (
In carrying out the invention, a wiping tool 61 is provided on at least one side). In the illustrated embodiment, the wiping tool 61 is formed by a rubber spatula or arm that is pressed against both sides of the rotating disk 57, and wipes off lubricating oil adhering to both sides of the rotating disk 57 as it rotates.
ゴム製へら61は支柱55に支持されるフレーム56に
固定される。好ましくはゴム製へら61は交換可能とす
る。また、ゴム製へら61はタンク外方に向かって下向
きに傾斜し、拭い取った潤滑油が重力でそれに沿って下
方に流動し、その先端から下方に滴下し、その下方に置
かれた外部油受は容器71に集められる。The rubber spatula 61 is fixed to a frame 56 supported by columns 55. Preferably, the rubber spatula 61 is replaceable. In addition, the rubber spatula 61 is tilted downward toward the outside of the tank, and the wiped lubricating oil flows downward along it by gravity, dripping downward from its tip, and the external oil placed below it. The receiver is collected in a container 71.
尚、切削油タンクを500mmX500mmの断面正方
形容器とし、中に501の水溶性切削油剤を入れ、更に
その上に200ccの潤滑油(浮遊油)を入れた時に3
〜5分で略完全に潤滑油を分離することが出来た。In addition, when the cutting oil tank is a square container with a cross section of 500 mm x 500 mm, and 501 water-soluble cutting oil is placed inside, and 200 cc of lubricating oil (floating oil) is placed on top of it, 3.
The lubricating oil could be almost completely separated in ~5 minutes.
以上に記載した通り、本発明によれば、切削油タンクの
油面上に分離、浮遊した潤滑油を除去することが出来、
従って、水溶性切削油が実質上書に空気層に触れ、腐敗
が防止される。従って、腐敗した切削油が皮膚や手に触
れた時に起きるかぶれ等の問題も解消される。As described above, according to the present invention, the lubricating oil separated and floating on the oil surface of the cutting oil tank can be removed.
Therefore, the water-soluble cutting oil substantially comes into contact with the air layer, thereby preventing spoilage. Therefore, problems such as rashes that occur when rotten cutting oil comes into contact with the skin or hands are also eliminated.
第1図は本発明に係る浮遊成分除去装置の全体概要を示
す斜視図、第2図は従来の切削加工機における潤滑油系
統と切削油系統を示す図解図。
29・・・切削油タンク、 57・・・回転円板、5
7a・・・円周溝、 58・・・回転軸、61・
・・拭い取り具、 M・・・モータ。FIG. 1 is a perspective view showing the overall outline of a suspended component removal device according to the present invention, and FIG. 2 is an illustrative view showing a lubricating oil system and a cutting oil system in a conventional cutting machine. 29... Cutting oil tank, 57... Rotating disk, 5
7a... Circumferential groove, 58... Rotating shaft, 61...
...wiping tool, M...motor.
Claims (1)
潤滑油を供給する潤滑油供給系とを有し、潤滑部を潤滑
した潤滑油を切削油と共に切削油供給系の切削油タンク
に回収する切削加工機において、板面に周方向の複数個
の溝を形成した回転円板をその板面の一部が上記切削油
タンク内の油中に浸るように油面に対して実質上垂直な
面内で回転自在に軸支し、切削油タンク外部において上
記回転円板の両側にその板面に付着した浮遊成分を拭い
取る拭い取り具を設けたことを特徴とする切削油タンク
における浮遊成分除去装置。 2、上記拭い取り具はゴム状のへらにより形成されるこ
とを特徴とする請求項1に記載の浮遊成分除去装置。 3、上記ゴム状のへらは拭い取った浮遊成分をタンク外
部に滴下せしめるべくタンク外方に向かって下向きに傾
斜せしめられることを特徴とする請求項2に記載の浮遊
成分除去装置。 4、上記回転円板として音楽用LPまたはSPレコード
板を用いることを特徴とする請求項1に記載の浮遊成分
除去装置。 5、上記回転円板は樹脂により形成されることを特徴と
する請求項1に記載の浮遊成分除去装置。[Scope of Claims] 1. It has a cutting oil supply system that supplies cutting oil to the machining part and a lubricating oil supply system that supplies lubricating oil to the lubricating part, and the lubricating oil that has lubricated the lubricating part is used for cutting together with the cutting oil. In a cutting machine that collects cutting oil into a cutting oil tank in an oil supply system, a rotating disk with a plurality of circumferential grooves formed on the plate surface is used so that a part of the plate surface is immersed in the oil in the cutting oil tank. The rotating disc is rotatably supported in a plane substantially perpendicular to the oil surface, and wiping tools are provided on both sides of the rotating disc outside the cutting oil tank to wipe off floating components adhering to the disc surface. A device for removing suspended components in a cutting oil tank, characterized by: 2. The floating component removal device according to claim 1, wherein the wiping tool is formed by a rubber spatula. 3. The floating component removing device according to claim 2, wherein the rubber-like spatula is inclined downwardly toward the outside of the tank so as to drop the wiped floating components outside the tank. 4. The floating component removal device according to claim 1, wherein a music LP or SP record board is used as the rotating disc. 5. The suspended component removing device according to claim 1, wherein the rotating disk is made of resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2247348A JPH0741510B2 (en) | 1990-09-19 | 1990-09-19 | Floating component remover in cutting oil tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2247348A JPH0741510B2 (en) | 1990-09-19 | 1990-09-19 | Floating component remover in cutting oil tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04129643A true JPH04129643A (en) | 1992-04-30 |
| JPH0741510B2 JPH0741510B2 (en) | 1995-05-10 |
Family
ID=17162078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2247348A Expired - Lifetime JPH0741510B2 (en) | 1990-09-19 | 1990-09-19 | Floating component remover in cutting oil tank |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0741510B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6338795B1 (en) | 1999-01-13 | 2002-01-15 | Fuji Jukogyo Kabushiki Kaisha | Purifying system |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0368490A (en) * | 1989-05-30 | 1991-03-25 | Blaser & Co Ag | Device for removing material from surface of liquid |
-
1990
- 1990-09-19 JP JP2247348A patent/JPH0741510B2/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0368490A (en) * | 1989-05-30 | 1991-03-25 | Blaser & Co Ag | Device for removing material from surface of liquid |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6338795B1 (en) | 1999-01-13 | 2002-01-15 | Fuji Jukogyo Kabushiki Kaisha | Purifying system |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0741510B2 (en) | 1995-05-10 |
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