JPH0414445A - Manufacture of decorative plate having through hole - Google Patents
Manufacture of decorative plate having through holeInfo
- Publication number
- JPH0414445A JPH0414445A JP2118141A JP11814190A JPH0414445A JP H0414445 A JPH0414445 A JP H0414445A JP 2118141 A JP2118141 A JP 2118141A JP 11814190 A JP11814190 A JP 11814190A JP H0414445 A JPH0414445 A JP H0414445A
- Authority
- JP
- Japan
- Prior art keywords
- film
- hole
- decorative
- stuck
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 18
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 6
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000011120 plywood Substances 0.000 description 12
- 238000004891 communication Methods 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- -1 etc. Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000002650 laminated plastic Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011101 paper laminate Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 210000004197 pelvis Anatomy 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は透孔付き化粧板の製造方法に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a method of manufacturing a decorative board with perforations.
〔従来の技術と発明が解決しようとする課題］一般に、
化粧板には、単板オーバーレイ合板、プラスチックオー
バーレイ合板、祇オーバーレイ合板、布オーバーレイ合
板、ハードボードオーハーレイ合板等があり、単板オー
バーレイ合板は、佇適合板（単板を４ｎ層したのみで２
次的な加工を施していないもの）の表面に、自然木の美
しい木理をもつもの、あるいは銘木がら切削した薄い化
粧単板を被覆したものであり、プラスチックオーバーレ
イ合板とは、合板の表面に、合板樹脂のフィルム、含浸
紙またはプラスチック積層板を被覆したものである。ま
た、紙オーバーレイ合板は模様紙等をオーバーレイした
ものであり、布オーバーレイ合板は布をオーバーレイし
たものである。[Problems to be solved by conventional techniques and inventions] Generally,
Decorative boards include veneer overlay plywood, plastic overlay plywood, Gion overlay plywood, cloth overlay plywood, and hardboard overlay plywood.
Plastic overlay plywood is a type of plywood that has the beautiful grain of natural wood or is coated with a thin decorative veneer cut from precious wood. , plywood coated with resin film, impregnated paper or plastic laminate. Furthermore, paper overlay plywood is made by overlaying patterned paper, etc., and cloth overlay plywood is made by overlaying cloth.
従って、従来の化粧合板の表面は、平面的なものであり
、該表面を凹凸面としようとすれば、ルータ−等にて基
板に凹凸面を形成せねばならず、その製造が面倒であり
がっコスト高となっていた。Therefore, the surface of conventional decorative plywood is flat, and if you want to make the surface uneven, you have to use a router etc. to form the uneven surface on the board, which is cumbersome to manufacture. However, the cost was high.
そこで、本発明では、簡単かつ低コストにて製造するこ
とができ、しかも、表面には凹凸面が形成され、かつ透
孔を備えた化粧板の製造方法を提供することを目的とす
る。SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method for manufacturing a decorative board that can be manufactured simply and at low cost, has an uneven surface, and is provided with through holes.
〔課題を解決するための手段］
ト述の目的を達成するために、本発明に係る透孔付き化
粧板の製造方法は、通気性を有する板材に貫通孔を貫設
して化粧板本体を形成した後、予め加熱した熱可塑性の
フィルム状体にて」二記化粧板本体の表で面を被覆して
該フィルム状体を練入で面側に吸引し、又は、加熱して
いない熱可塑性のフィルム状体にて政友で面を被覆した
稜線フィルム状体を加熱１１Ｃ該フィルム状体を練入で
面倒に吸引し、該フィルム状体を練入て面及びに配貨通
孔の内面に密着させ、その後、該貫通孔の裏面側開口部
を施蓋１．ているフィルム状体の開［］部対応部位を切
断除去するものである。[Means for Solving the Problems] In order to achieve the above-mentioned object, the method for manufacturing a decorative laminate with perforations according to the present invention includes forming a decorative laminate main body by providing through holes in an air-permeable board material. After forming, the surface of the decorative laminate body is covered with a pre-heated thermoplastic film body, and the film body is suctioned to the surface side by kneading, or unheated heat is applied. Heat a ridgeline film-like material whose surface is covered with Masatomo using a plastic film-like material. 11C. The film-like material is laboriously suctioned with kneading, and the film-like material is kneaded into the surface and the inner surface of the distribution hole. and then close the opening on the back side of the through hole with the lid 1. The part corresponding to the open part of the film-like body is cut and removed.
（作 用〕
フィルム状体を化粧板本体の表で面倒へ吸引すれば、板
材は通気性を有するので、該フィルム状体は、簡単かつ
確実に、表て面及び貫通孔の内面に密着する。また、化
粧板本体の表で面に掬雑な形状の凹所を形成したり、貫
通孔の内面の形状を複雑な形状とした場合も、その形状
に対応してフィルム状体は変化し、意匠的に複雑な形状
の化粧板を製造することができる。(Function) If the film-like material is sucked into the surface of the decorative board main body, the film-like material easily and reliably adheres to the surface and the inner surface of the through hole, since the board material has air permeability. .Also, if an irregularly shaped recess is formed on the surface of the decorative board body, or if the inner surface of the through hole is made into a complicated shape, the film-like body will change according to the shape. , it is possible to manufacture decorative boards with complex designs.
［実施例］ 以下、実施例を示す図面に基づいて本発明を詳説する。[Example] Hereinafter, the present invention will be explained in detail based on drawings showing examples.
第２図は本発明に係る透孔付き化粧板の製造方法にて製
造された化粧板ｌを示し、この化粧板ｌは全体略矩形で
あって４つの略矩形状の透孔２・・・を備えている。FIG. 2 shows a decorative board l manufactured by the method for manufacturing a decorative board with transparent holes according to the present invention. It is equipped with
しかして、この化粧板１を製造するには、第１Ａ図に示
す板材３に、第１Ｂ図に示す様に、貫通７１．４を貫設
（７て化粧板本体５を形成する。また、板材３は、通気
性を有するものであって、ベニヤ板パーティクルボード
、繊維（ＭＤＦ）ボード等からなる。なお、この場合、
板材３の厚さ寸法Ｔとしては、４ＩＩＩｍ〜１２＋ｍ位
とするのが好ましい。Therefore, in order to manufacture this decorative laminate 1, a through hole 71.4 is formed in the plate material 3 shown in FIG. 1A as shown in FIG. 1B (7 to form the decorative laminate main body 5. The board material 3 has air permeability and is made of plywood particle board, fiber (MDF) board, etc. In this case,
The thickness T of the plate material 3 is preferably about 4IIIm to 12+m.
次に、この化粧板本体５を、第１Ｃ図に示す様に、骨盤
７上に載置すると共に、フィルム状体６を化粧板本体５
上に載置する。ここで、フィルム状体６とは、熱可塑性
の合成樹脂、例えば、塩化ビニル等からなり、その厚さ
寸法は、例えば０．１Ｍ 〜０．３ ｍ＋ｎ位とされる
。Next, as shown in FIG. 1C, this decorative board main body 5 is placed on the pelvis 7, and the film-like body 6 is placed on the decorative board main body
Place it on top. Here, the film-like body 6 is made of a thermoplastic synthetic resin, such as vinyl chloride, and has a thickness of, for example, about 0.1 m to 0.3 m+n.
そして、この状態からフィルｌ、状体６を表て面１５側
へ真空吸着装置８にて吸引するが、この場合、表て面１
５及び／又はフィルム状体６の裏面には接着剤が塗布さ
れている。ここに、真空吸着装置８とは、」二連の畳語
７と、畳語７を受ける本体９と、図示省略の真空ポンプ
と、を備えたものであり、本体９は凹所１０を有し、該
凹所１０には連通孔１１を連通連結されている。そして
、この連通孔１１に−１−記図示省略の真空ポンプが連
結され、このポンプにより矢印の如く吸引されれば、凹
所１０と畳語７の裏面１２とで形成される真空室１３が
真空状とされる。また、畳語７には、多数の連通路１４
・・・が設けられている。Then, from this state, the fill l and the shaped body 6 are suctioned toward the front surface 15 side by the vacuum suction device 8, but in this case, the front surface 1
5 and/or the back surface of the film-like body 6 is coated with an adhesive. Here, the vacuum suction device 8 is equipped with a double series of tatami mats 7, a main body 9 for receiving the tatami mats 7, and a vacuum pump (not shown), and the main body 9 has a recess 10. A communication hole 11 is connected to the recess 10 in communication. A vacuum pump (not shown) indicated by -1 is connected to this communication hole 11, and when suction is performed by this pump as shown by the arrow, a vacuum chamber 13 formed by the recess 10 and the back surface 12 of the tatami mat 7 is created. It is considered to be in a vacuum state. In addition, in Tatami language 7, there are many communication paths 14.
...is provided.
従って、真空室１３を真空状態とすれば、フィルム状体
６は本体５の表て面１５及び貫通孔４の内面１６に吸着
される。Therefore, when the vacuum chamber 13 is brought into a vacuum state, the film-like body 6 is attracted to the front surface 15 of the main body 5 and the inner surface 16 of the through hole 4.
しかして、この場合、フィルム状体６の端部６ａは、押
え蓋ｊ７にて押えられ、シールされる。即ち、押えＩｆ
１７は、上壁１８と側壁１９とからなり、側壁１９の下
端縁２０がフィルム状体６の端部６ａを押えるものであ
り、シリンダ機構２１にて矢印の如く往復動じて開閉す
る。また、上壁１８には、貫孔２２が設けられ、該貫孔
２２から熱風等が送り込まれ、該蓋１７内は圧力室２３
とされ、フィルム状体６は矢印の如く表て面１５側へ押
圧される。In this case, the end portion 6a of the film-like body 6 is pressed and sealed by the presser lid j7. That is, presser foot If
Reference numeral 17 is composed of an upper wall 18 and a side wall 19, and the lower edge 20 of the side wall 19 presses the end 6a of the film-like body 6, and is opened and closed by reciprocating as shown by the arrow by a cylinder mechanism 21. Further, a through hole 22 is provided in the upper wall 18, hot air etc. are sent through the through hole 22, and a pressure chamber 23 is provided inside the lid 17.
As a result, the film-like body 6 is pressed toward the facing surface 15 as shown by the arrow.
従って、蓋１７内に熱風を送り込むとフィルム状体６は
加熱され変形容易となり、しかも、この状態で真空室１
３を真空状態とすれば、このフィルム状体６には、圧力
室２３の矢印方向の押圧力、及び、真空室１３の表て面
１５側への吸引力が作用し、第１Ｄ図に示す様に、フィ
ルム状体６は本体５の表て面１５及び貫通孔４の内面１
６に密着すると共に、貫通孔４の裏面側開口部２４が施
蓋されている。なお、フィルム状体６を熱融着性をｆ丈
るものとすれば、接着剤を使用せずに、加熱により、該
フィルム状体６を表て面１５に密着させることができる
。Therefore, when hot air is sent into the lid 17, the film-like body 6 is heated and easily deformed, and in this state, the vacuum chamber 1
3 is in a vacuum state, the pressing force of the pressure chamber 23 in the direction of the arrow and the suction force toward the front surface 15 of the vacuum chamber 13 act on the film-like body 6, as shown in FIG. 1D. Similarly, the film-like body 6 covers the outer surface 15 of the main body 5 and the inner surface 1 of the through hole 4
6, and the opening 24 on the back side of the through hole 4 is covered. In addition, if the film-like body 6 is made to have a high thermal adhesive property, the film-like body 6 can be brought into close contact with the facing surface 15 by heating without using an adhesive.
また、蓋１７内に送り込む空気が熱風でない場合、フィ
ルム状体６を表て面１５に載置する前に・予め該フィル
ム状体６を加熱しておけばよい。なお、加熱温度はどち
らの場合も１５０°ぐらいとされる・次に、第１Ｄ図に
示す状態から開口部対応部位２５・・・を切断除去すれ
ば、第１Ｅ図に示す様に、透孔２・・・を備えた化粧板
ｌを形成することができる。Further, if the air sent into the lid 17 is not hot air, the film-like body 6 may be heated in advance before the film-like body 6 is exposed and placed on the surface 15. The heating temperature is about 150° in both cases.Next, if the opening corresponding portion 25 is cut and removed from the state shown in Fig. 1D, the through hole will be formed as shown in Fig. 1E. 2... can be formed.
なお、本発明は上述の実施例に限定されず、本発明の要
旨を逸脱しない範囲で設計変更自由であり、例えば、貫
通孔４の数及び形状は勿論自由であり、また、表て面１
５に各種の形状の凹所を形成するも自由であり、このよ
うに、表て面１５に凹所を形成したり、貫通孔４の内面
１６の形状を種々のものとすれば、形成される化粧板は
、複雑な形状を有するものとすることができる。さらに
、フィルム状体６が表て面１５に密着して、加熱状態に
あるとき等に、エンボス模様加工等の表面加工を施すこ
とも可能である。具体的には、各種の模様が彫刻された
ローラ等をフィルム状体６の表面に押圧する。なお、エ
ンボス模様以外にフィルム状体６の表面をミラー状とす
る表面加工も可能である。Note that the present invention is not limited to the above-described embodiments, and the design may be changed without departing from the gist of the present invention. For example, the number and shape of the through holes 4 are of course free;
It is also possible to form recesses of various shapes in the hole 5. In this way, if the recesses are formed on the outer surface 15 or the inner surface 16 of the through hole 4 has various shapes, the recesses can be formed. The decorative laminate can have a complex shape. Furthermore, it is also possible to perform surface processing such as embossing pattern processing when the film-like body 6 is in close contact with the facing surface 15 and is in a heated state. Specifically, a roller or the like engraved with various patterns is pressed against the surface of the film-like body 6. In addition to the embossed pattern, it is also possible to process the surface of the film-like body 6 into a mirror shape.
しかして、この化粧板の使用部位としては、家具の扉、
出入口戸の扉等の種々の部位に適用することができる。However, the areas where this decorative board can be used include furniture doors,
It can be applied to various parts such as entrance/exit doors.
本発明は上述の如く構成されているので、次に記載する
効果を奏する。Since the present invention is configured as described above, it produces the effects described below.
意匠的に複雑なものでも簡単に製造することができ、ま
た、板材３はその表で面がフィルム状体６にて被覆され
るので、高価な材料を使用する必要がなく、低コストに
て製造できる。Even if the design is complex, it can be manufactured easily, and since the front surface of the board 3 is covered with the film-like material 6, there is no need to use expensive materials, and it can be manufactured at low cost. Can be manufactured.
第１Ａ図〜第１Ｅ図は本発明の一実施例を示す断面図、
第２図は本発明に係る製造方法にて製造された透孔付き
化粧板である。
３・・・板材、４・・・貫通孔、５・・・化粧板本体、
６・・・フィルム状体、１５・・・表て面、１６・・・
内面、２４・・・裏面側開口部、２５・・・開口部対応
部位。
１１１４図
第１Ｄ図
第１Ｃ図
第１Ｅ図
ン８
第２図
ｊ
１Ｕ 】４
ソ1A to 1E are cross-sectional views showing one embodiment of the present invention,
FIG. 2 shows a decorative board with perforations manufactured by the manufacturing method according to the present invention. 3... Board material, 4... Through hole, 5... Decorative board body,
6... Film-like body, 15... Front surface, 16...
Inner surface, 24... Back side opening, 25... Portion corresponding to the opening. 1114 Figure 1D Figure 1C Figure 1E Figure 2 j 1U] 4 So
Claims (1)
本体５を形成した後、予め加熱した熱可塑性のフィルム
状体６にて上記化粧板本体５の表て面１５を被覆して該
フィルム状体６を該表て面１５側に吸引し、又は、加熱
していない熱可塑性のフィルム状体６にて該表て面１５
を被覆した後該フィルム状体６を加熱して該フィルム状
体６を該表て面１５側に吸引し、該フィルム状体６を該
表て面１５及び上記貫通孔４の内面１６に密着させ、そ
の後、該貫通孔４の裏面側開口部２４を施蓋しているフ
ィルム状体６の開口部対応部位２５を切断除去すること
を特徴とする透孔付き化粧板の製造方法。1. After forming the decorative laminate body 5 by forming through holes 4 in the air-permeable board material 3, the front surface 15 of the decorative laminate body 5 is covered with a thermoplastic film-like material 6 that has been heated in advance. Then, the film-like body 6 is sucked toward the front surface 15, or an unheated thermoplastic film-like body 6 is applied to the front surface 15.
After coating the film-like body 6, the film-like body 6 is heated and sucked toward the front surface 15, and the film-like body 6 is brought into close contact with the front face 15 and the inner surface 16 of the through hole 4. The method for producing a decorative board with through-holes is characterized in that the opening-corresponding portion 25 of the film-like body 6 covering the back-side opening 24 of the through-hole 4 is cut and removed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2118141A JPH0749217B2 (en) | 1990-05-07 | 1990-05-07 | Method of manufacturing decorative plate with through holes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2118141A JPH0749217B2 (en) | 1990-05-07 | 1990-05-07 | Method of manufacturing decorative plate with through holes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0414445A true JPH0414445A (en) | 1992-01-20 |
| JPH0749217B2 JPH0749217B2 (en) | 1995-05-31 |
Family
ID=14729085
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2118141A Expired - Lifetime JPH0749217B2 (en) | 1990-05-07 | 1990-05-07 | Method of manufacturing decorative plate with through holes |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0749217B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0786548A1 (en) | 1996-01-29 | 1997-07-30 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Beating-up apparatus in loom |
| JP2008151723A (en) * | 2006-12-20 | 2008-07-03 | Meidensha Corp | Instantaneous voltage drop detection device |
| JP2015136856A (en) * | 2014-01-22 | 2015-07-30 | トヨタ自動車株式会社 | Method and apparatus for manufacturing composite material |
| JP2020108928A (en) * | 2018-12-31 | 2020-07-16 | 布施真空株式会社 | Decorative molding method, and finishing fixture for decorative molding |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60187040U (en) * | 1984-05-21 | 1985-12-11 | 冨士シ−ル工業株式会社 | Synthetic resin sheet for molding |
| JPS63130337A (en) * | 1986-11-20 | 1988-06-02 | 旭化成株式会社 | Hollow composite material and manufacture thereof |
-
1990
- 1990-05-07 JP JP2118141A patent/JPH0749217B2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60187040U (en) * | 1984-05-21 | 1985-12-11 | 冨士シ−ル工業株式会社 | Synthetic resin sheet for molding |
| JPS63130337A (en) * | 1986-11-20 | 1988-06-02 | 旭化成株式会社 | Hollow composite material and manufacture thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0786548A1 (en) | 1996-01-29 | 1997-07-30 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Beating-up apparatus in loom |
| JP2008151723A (en) * | 2006-12-20 | 2008-07-03 | Meidensha Corp | Instantaneous voltage drop detection device |
| JP2015136856A (en) * | 2014-01-22 | 2015-07-30 | トヨタ自動車株式会社 | Method and apparatus for manufacturing composite material |
| JP2020108928A (en) * | 2018-12-31 | 2020-07-16 | 布施真空株式会社 | Decorative molding method, and finishing fixture for decorative molding |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0749217B2 (en) | 1995-05-31 |
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