JPH04193302A - Solvent removal method - Google Patents
Solvent removal methodInfo
- Publication number
- JPH04193302A JPH04193302A JP2322711A JP32271190A JPH04193302A JP H04193302 A JPH04193302 A JP H04193302A JP 2322711 A JP2322711 A JP 2322711A JP 32271190 A JP32271190 A JP 32271190A JP H04193302 A JPH04193302 A JP H04193302A
- Authority
- JP
- Japan
- Prior art keywords
- solvent
- boiling point
- low
- evaporator
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は高沸点化合物や高分子化合物と溶剤または低沸
点成分との溶液から、溶剤または低沸点成分をできるか
ぎり除去するための脱溶剤方法に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention provides a desolvation method for removing as much of the solvent or low-boiling point components as possible from a solution of a high-boiling point compound or polymer compound and a solvent or low-boiling point component. It is related to.
従来の**は加熱蒸発器1段のみで溶剤または低沸点成
分を除去しうる圧力下で加熱蒸発させるか、加熱蒸発器
2段以上直列に接続し、前段より後段を圧力を低(して
、溶剤または低沸点成分を除去するものであった。以下
図面によって説明する。Conventional ** uses only one stage of heating evaporator to heat and evaporate under pressure that can remove the solvent or low boiling point components, or connects two or more stages of heating evaporators in series and lowers the pressure in the latter stage than in the first stage. , to remove solvents or low-boiling components.This will be explained below with reference to the drawings.
第2図は加熱蒸発器として、遠心薄膜蒸発器lを使用し
た例で、真空中で原液を遠心力でlIIMにして、外部
よりスチームで加熱し、製品中の溶剤をできる限り除去
しようとするものである。製品は製品ポンプ4により抜
き出され、一方蒸発した溶剤は真空であるため凝縮器2
で水より冷たい冷媒を使って冷却し凝縮させることが多
い。Figure 2 shows an example in which a centrifugal thin film evaporator is used as a heating evaporator.The stock solution is converted to IIM by centrifugal force in a vacuum and heated with steam from the outside in an attempt to remove as much of the solvent in the product as possible. It is something. The product is extracted by the product pump 4, while the evaporated solvent is removed from the condenser 2 due to the vacuum.
It is often cooled and condensed using a refrigerant that is colder than water.
第3図は1段目で大気圧運転の加熱蒸発器6で溶剤を蒸
発させ、k組器7では水で凝縮させることができる。2
JiN目では112図と同様の真空中で遠心薄膜蒸発器
lを使って溶剤を除去する。In FIG. 3, the solvent is evaporated in the heating evaporator 6 operated at atmospheric pressure in the first stage, and can be condensed with water in the k-group unit 7. 2
In the case of JiN, the solvent is removed using a centrifugal thin film evaporator l in a vacuum similar to that shown in Figure 112.
なお、この種の装置として関連するものには、例えば、
特鮨昭63−132850号がかかげられる。Note that related devices of this type include, for example,
Tokusushi Sho 63-132850 is listed.
上記従来技術は製品の回収率−?装置価格について配慮
がされておらず、加熱Ji発器1段のみで溶剤または低
沸点成分を除去しようとすると、蒸発した溶剤または低
沸点成分を回収するにおいて、圧力が低いため低温の冷
媒が必要となり、圧力が真空の場合は大気に放出される
ものもあり、回収率がaくなる。また、加熱蒸発器2段
以上直列に接続し、打設より後段を圧力を低(して、溶
剤または低沸点成分を除去するものは加熱蒸発器1段の
場合より回収率は良いものの装置コストが高鳴なる等の
不具合があった。Does the above conventional technology have a lower product recovery rate? If you try to remove the solvent or low-boiling point components with only one stage of heating Ji generator without considering the equipment price, you will need a low-temperature refrigerant because the pressure is low to recover the evaporated solvent or low-boiling point components. Therefore, if the pressure is a vacuum, some of it will be released into the atmosphere, and the recovery rate will be a. In addition, if two or more stages of heating evaporators are connected in series and the pressure is lowered in the stage after the pouring to remove the solvent or low boiling point components, the recovery rate is better than with one stage of heating evaporators, but the equipment cost is higher. There were problems such as high-pitched sound.
本発明の目的は、製品溶液中の溶剤または低沸点成分を
確実に除去し、かつ、製品回収率を向上できる安価な脱
溶剤方法を提供することにある。An object of the present invention is to provide an inexpensive solvent removal method that can reliably remove the solvent or low-boiling point component from a product solution and improve the product recovery rate.
高沸点化合物や高分子化合物等の製品溶液中の溶剤また
は低沸点成分を蒸発回収する目的から考えると、蒸発器
の圧力は高い方が有利である。−方、溶剤または低沸点
成分を除去する目的からすると、蒸発器の圧力は低い方
が有利である。この目的の双方を連成するために、大部
分の溶剤家たは低沸点成分を蒸発回収する加熱蒸発器の
圧力は高くシ、製品溶剤の温度を高めることで溶剤家た
は低沸点成分をできる限り蒸発させ、温度の高くなった
製品溶液を、加熱lA発器のより圧力の低いタンクまた
はサイクロンに放出させて、製品溶液中に僅かに残る溶
剤または低沸点成分を加熱せずに自己蒸発させて、溶剤
!たは低沸点成分を効率良く除去するものである。Considering the purpose of evaporating and recovering solvents or low-boiling components in product solutions such as high-boiling compounds and polymer compounds, it is advantageous to have a high pressure in the evaporator. On the other hand, for the purpose of removing the solvent or low boiling point components, it is advantageous that the pressure in the evaporator is low. In order to achieve both of these objectives, the pressure of the heating evaporator that evaporates and recovers most of the solvent or low-boiling point components is high, and by increasing the temperature of the product solvent, the solvent or low-boiling point components can be recovered by increasing the temperature of the product solvent. Evaporate as much as possible and release the hot product solution to the lower pressure tank of the heating 1A generator or cyclone to self-evaporate the small amount of solvent or low boiling point components remaining in the product solution without heating. Let me, solvent! or low boiling point components efficiently.
なお、本発明において、圧力の高い加熱蒸発器に流下M
lll魚腹器または遠心薄膜蒸発器を使用すれば、製品
溶液の温度を高めてal剤または低沸点成分をより効率
的に蒸発させることができる。In addition, in the present invention, the M flowing down to the high-pressure heating evaporator
Using a 1ll belly evaporator or a centrifugal thin film evaporator can increase the temperature of the product solution to more efficiently evaporate the alkaline agent or low-boiling components.
史に、製品#l!液中に溶剤または低沸点成分な加熱蒸
発器で1−以下に除去できる圧力を選べば、圧力の低い
タンク等に放出し尼際、製品溶液中に残る溶剤または低
沸点成分の自己蒸発によって下がる製品溶液の温度は無
視できる程で、従って溶剤家たは低沸点成分の残存率も
少なくなる。In history, product #l! If you select a pressure that allows the solvent or low-boiling components in the solution to be removed to 1-1 or less with a heating evaporator, the pressure will be lowered by self-evaporation of the solvent or low-boiling components remaining in the product solution after being released into a low-pressure tank, etc. The temperature of the product solution is negligible, and therefore the residual rate of solvents or low-boiling components is also reduced.
高沸点化合物や高沸点化合物勢の製品溶液を温度を高め
れば、圧力が高くでも製品中の溶剤または低沸点成分を
夕な畷できる。しかし残存率で規定値に遥しない場合、
皿に圧力の低いタンク等に放出してやれば、自己の熱エ
ネルギーで溶剤または低沸点成分を除去できる。二〇S
t残っていた溶剤または低沸点成分は少ないため、外部
からの加熱がなくても殆ど製品温度は低下せず、従って
平IIi+関係上残存牢の低い製品が得られる。By raising the temperature of a high-boiling point compound or product solution containing high-boiling point compounds, the solvent or low-boiling point components in the product can be easily removed even under high pressure. However, if the remaining rate is not far from the specified value,
If the dish is discharged into a low-pressure tank or the like, the solvent or low-boiling point components can be removed using its own thermal energy. 20S
Since the remaining solvent or low-boiling point components are small, the product temperature hardly decreases even without external heating, and therefore a product with low residual carbon content in terms of IIi+ is obtained.
一方、蒸発した溶剤望たは低沸点成分は大部分が圧力の
高い状態であるので冷却水で凝縮させることができる。On the other hand, since most of the evaporated solvent or low boiling point components are in a high pressure state, they can be condensed with cooling water.
圧力の低い側は量的に少ないので、真空排気!allで
排気してしまうこともできる。The amount on the lower pressure side is small, so vacuum it! You can also exhaust the air with all.
以下1本発明の一実施例をjl!IvAにより説明する
。図において、ある高分子化合物のへキサン溶液を大気
圧の遠心薄膜m発器lでスチーム加熱し、150℃まで
加熱したところ、高沸点化合物中のへキサンの残存率は
0.211で下がった。これを中間ポンプ10で圧力l
X104Paの減圧タンクUに放出したところ、高分子
化合物中のヘキサンの残存率は0.01−以下であった
。この野製品である高分子化合物の温度は149℃で1
℃低下しただけで、製品ポンプ4から取り出された。ま
た、真空排気は水エゼクタ−で充分な真空度が得られた
。Below is an example of the present invention. This will be explained using IvA. In the figure, when a hexane solution of a certain polymer compound was steam-heated in a centrifugal thin film generator at atmospheric pressure and heated to 150°C, the residual rate of hexane in the high-boiling point compound decreased to 0.211. . This is pumped to a pressure of 1 by the intermediate pump 10.
When the mixture was discharged into a vacuum tank U at 104 Pa, the residual rate of hexane in the polymer compound was 0.01- or less. The temperature of this wild product polymer compound is 149°C.
The product was removed from the product pump 4 after only a drop in temperature. In addition, a sufficient degree of vacuum was obtained using a water ejector for evacuation.
本実施例によれば、凝縮器2によるヘキサンの凝縮は大
気圧下で行なえるので、通常のクーリングタワー復製の
冷却水で充分である。また、減圧タンク■は簡単な構造
のものであるため、コスト的にも安価である。According to this embodiment, the condensation of hexane by the condenser 2 can be carried out under atmospheric pressure, so that the cooling water produced by the ordinary cooling tower is sufficient. Furthermore, since the decompression tank (2) has a simple structure, it is inexpensive in terms of cost.
本発明によれば、高沸点化合物や高分子化合物等の製品
溶液中の溶剤または低沸点成分を確実に除去することが
でき、大部分の溶剤または低沸点成分は圧力の高い状態
で凝縮できるので、回収率も高く、特に低温の冷媒は必
要なく、全体コストにおいて有利である。According to the present invention, it is possible to reliably remove solvents or low-boiling point components in product solutions such as high-boiling point compounds and polymer compounds, and most of the solvents or low-boiling point components can be condensed under high pressure. , the recovery rate is high, no particularly low-temperature refrigerant is required, and the overall cost is advantageous.
JIIIICは本発明の脱溶剤方法の一例を示すフロー
シート図、is2図、j83図−を従来技術による脱溶
剤方法の一例を示すフローシート図である。
l・・・・・・遠心薄膜蒸発器、2,7・・・・・・凝
縮器、3゜8・・・・・・溶剤受器、4・・・・・・製
品ポンプ、5.9・・・・・・溶剤ポンプ、6・・・・
・・加熱蒸発器、10・・・・・・中間ポンプ、 11
・・・・・・減圧タンク、認・・・・・・水エゼクタ−
代理人 弁理士 tJ−川 勝 男−7−′オ l
図
t −−−−L%:薄躾蕉企巻
z −−−−;vLl#I各
j−一一一漆剤受各
4−−−− !!A品ポンプ2
5−−−一格劇ポ〉ア
lθ−−−一寸閲ボンア
−I/−−−へ賦圧タン7
12−−−−IF−エゼ゛7ターJIIIC is a flow sheet diagram showing an example of the solvent removal method of the present invention, IS2 diagram, J83 diagram - is a flow sheet diagram showing an example of the solvent removal method according to the prior art. l...Centrifugal thin film evaporator, 2,7...Condenser, 3゜8...Solvent receiver, 4...Product pump, 5.9 ...solvent pump, 6...
... Heating evaporator, 10 ... Intermediate pump, 11
・・・・・・Reduction tank, confirmation ・・・・Water ejector
Agent Patent Attorney tJ-Katsuo Kawa-7-'o l
Figure t ----L%: Usushisho planning z ----; vLl#I each j-111 lacquer receiving each 4----! ! A-product pump 2 5-----Ikkaku Po〉lθ---One-inch inspection bomber-I/----Pressure button 7 12----IF-Eze 7 ter
Claims (1)
または低沸点成分を除去する方法において、 溶剤または低沸点成分を加熱浄発器で加熱蒸発させた後
に、加熱蒸発器内の圧力より低い圧力のタンクまたはサ
イクロン等に放出させ、溶剤または低沸点成分を除去す
ることを特徴とする脱溶剤方法。 2、前記加熱蒸発器に流下型薄膜蒸発器または遠心薄膜
蒸発器を使用することを特徴とする請求項第1項記載の
脱溶剤方法。 3、製品溶液中に溶剤または低沸点成分を加熱蒸発器で
1%以下に除去することを特徴とする請求項第1項記載
の脱溶剤方法。[Claims] 1. In a method for removing a solvent or a low-boiling point component from a product solution such as a high-boiling point compound or a polymer compound, after the solvent or low-boiling point component is heated and evaporated in a heating purifier, heating is performed. A desolvation method characterized by removing the solvent or low boiling point components by discharging the solvent into a tank or cyclone having a pressure lower than the pressure inside the evaporator. 2. The solvent removal method according to claim 1, wherein a falling thin film evaporator or a centrifugal thin film evaporator is used as the heating evaporator. 3. The method for removing solvent according to claim 1, wherein the solvent or low boiling point component in the product solution is removed to 1% or less using a heated evaporator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2322711A JPH04193302A (en) | 1990-11-28 | 1990-11-28 | Solvent removal method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2322711A JPH04193302A (en) | 1990-11-28 | 1990-11-28 | Solvent removal method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04193302A true JPH04193302A (en) | 1992-07-13 |
Family
ID=18146771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2322711A Pending JPH04193302A (en) | 1990-11-28 | 1990-11-28 | Solvent removal method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04193302A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6045808A (en) * | 1997-01-31 | 2000-04-04 | Pharmacia & Upjohn Company | Method for removing high boiling solvents from drug formulations by vacuum drying |
-
1990
- 1990-11-28 JP JP2322711A patent/JPH04193302A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6045808A (en) * | 1997-01-31 | 2000-04-04 | Pharmacia & Upjohn Company | Method for removing high boiling solvents from drug formulations by vacuum drying |
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