JPH04200760A - Feed apparatus for robot painting - Google Patents
Feed apparatus for robot paintingInfo
- Publication number
- JPH04200760A JPH04200760A JP33498990A JP33498990A JPH04200760A JP H04200760 A JPH04200760 A JP H04200760A JP 33498990 A JP33498990 A JP 33498990A JP 33498990 A JP33498990 A JP 33498990A JP H04200760 A JPH04200760 A JP H04200760A
- Authority
- JP
- Japan
- Prior art keywords
- painting
- painted
- robot
- article
- coated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010422 painting Methods 0.000 title claims abstract description 49
- 238000013459 approach Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 abstract description 8
- 239000007921 spray Substances 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 239000011120 plywood Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Manipulator (AREA)
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】
く産業上の利用分野〉
本発明は塗装ロボットによる自動塗装において、被塗物
を塗装位置に搬送し、且つ起立させることにより、被塗
物を移動させずに必要な部位の塗装を行なうロボット塗
装用搬送装置に関するものである。[Detailed Description of the Invention] Industrial Application Fields> The present invention is used in automatic painting by a painting robot to convey the object to be coated to the painting position and to stand it up, so that the necessary work can be done without moving the object. This invention relates to a robot painting conveyance device that paints parts.
〈従来の技術〉
一般に、塗装ロボットは基本的に被塗物の正面より、所
定の動作範囲により吹付可能な範囲の塗装作業を行なう
が、アームの伸びにはおのずと限度があり、ロボットの
基点を中心とした扇形の動作範囲に限られている。この
ため、被塗物の裏側は塗装が殆ど不可能で、側面も左右
に広がるほどロボットに近い手前の部分しか塗装できな
い、従って、従来は被塗物の方を回転させ、塗装の出来
ない、或はしにくい箇所を正面に向けて塗装をしていた
。<Conventional technology> In general, painting robots basically spray paint from the front of the object within a predetermined range of motion, but there is a natural limit to the extension of the arm, and the robot's base point It is limited to a central fan-shaped movement range. For this reason, it is almost impossible to paint the back side of the object, and only the part in front of the robot that spreads out to the left and right can be painted. Or they were painting difficult areas facing the front.
例えば、実公昭61−15974号公報に示すロボット
塗装装置のように、塗装ロボットを中心として7字形に
ケーブルシリンダaの搬送コンベヤbを設置し、各移動
台車Cにワーク(被塗物)回転装置を設け、塗装位置に
てワークを90°ずつ4回回転させ、塗装ロボットdの
動作範囲でカバー出来ない部分の塗装を補助している。For example, as in the robot painting apparatus shown in Japanese Utility Model Publication No. 61-15974, a conveyor b of cable cylinders a is installed in a figure 7 shape around the painting robot, and a workpiece (subject to be coated) rotating device is mounted on each moving cart C. The workpiece is rotated 90 degrees four times at the painting position to assist in painting areas that cannot be covered within the range of motion of painting robot d.
この場合、塗装ロボット用コンベヤはワークを塗装位置
に搬送した後、ワークを間歇回転(例えば90°×4回
)させて、塗装に適した位置出しを行なうものが多かっ
た(第6図参照)。In this case, most conveyors for painting robots transport the workpiece to the painting position and then rotate the workpiece intermittently (for example, 90° x 4 times) to position the workpiece appropriately for painting (see Figure 6). .
〈発明が解決しようとする課題〉
しかし、この塗装方式では、ワークの回転を最低4回さ
せるためのタイムロスや大型ワークへの対応ができない
等の問題があった。<Problems to be Solved by the Invention> However, this coating method has problems such as time loss due to rotating the workpiece at least four times and inability to handle large workpieces.
即ち、走行速度のアー2ブが難しく、速度制御が不安定
となり、シリンダエンド停止のため、停止精度が出ない
、又、ワークを回転させる間の時間がタイムロスになり
、生産能力に影響を及ぼすことになる。更に、塗装ロボ
ットの動作範囲に対するワーク停止位置関係より、大型
ワークには対応できず、スプレ一方向もブースに対し最
適ではない等の問題があった。In other words, it is difficult to adjust the traveling speed, the speed control becomes unstable, the cylinder end stops, so stopping accuracy is not achieved, and the time between rotating the workpiece is lost, which affects production capacity. It turns out. Furthermore, due to the relationship between the stop position of the workpiece and the operating range of the painting robot, it is not possible to handle large workpieces, and the spray direction is not optimal for the booth.
本発明は上記実情に鑑み、被塗物を速度制御のできる移
動台車に載置して搬送し、ロボットの塗装位置で起立さ
せるようにしたことにより、上記課題を解決するロボッ
ト塗装用搬送装置を提供することを目的としたものであ
る。In view of the above-mentioned circumstances, the present invention provides a robot painting conveyance device which solves the above-mentioned problems by placing the object to be coated on a speed-controllable movable trolley, transporting it, and standing it up at the robot's painting position. It is intended to provide.
く課題を解決するための手段〉
本発明は、被塗物をロボットによる塗装位置まで搬送す
る移動台車を備えた搬送装置において、移動台車に所定
の角度まで被塗物を起立させる起立装置を設け、被塗物
を移動させずに必要な塗装部位を塗装するものである。Means for Solving the Problems> The present invention provides a transport device equipped with a movable trolley for transporting an object to be coated to a painting position by a robot, in which the movable trolley is provided with an upright device for raising the object to be coated to a predetermined angle. , to paint the necessary areas without moving the object.
この場合の移動台車は、変速モータを用い停止位置に近
づいた時に、移送路に添って設けた変速カムにより変速
モータの回転数を制御して速度調節する自走式移動台車
としたものである。The mobile trolley in this case is a self-propelled mobile trolley that uses a variable speed motor to adjust the speed by controlling the rotation speed of the variable speed motor with a variable speed cam installed along the transfer path when it approaches the stop position. .
く作 用〉
上記のように、被塗物を載置した移動台車が、該移動台
車に搭載された変速モータの駆動により自走し、停止位
置に近づくと移送路に添って設けた変速カムの傾斜面に
よりロコ付レバーが可動し、該レバーの先端に連結され
たリンクが押し下げられ、該リンクに連結された変速レ
バーにより台車移動用変速モータの回転を低速に制御さ
れ、所定の塗装位置に停止させる。Function> As described above, the movable trolley on which the object to be coated is placed moves by itself by the drive of the variable speed motor mounted on the movable trolley, and when it approaches the stop position, the variable speed cam installed along the transfer path A lever with a loco is moved by the inclined surface of the lever, a link connected to the tip of the lever is pushed down, and a speed change lever connected to the link controls the rotation of the speed change motor for moving the trolley to a low speed, and the predetermined painting position is reached. to stop.
但し、モータは完全に停止せず、出力軸に負荷がかかっ
た状態で台車のみを停止し、逆転すれば直ちにモータが
低速で回転するようにしている。ここで、側方に設置さ
れた塗装ロボットにより塗料を被塗物に向は噴射し塗装
が行なわれる。また、塗装ロボット動作範囲で必要な部
位の塗装ができないときは、移動台車の上部に設けた起
立装置を作動し、載置された被塗物を20°〜60°の
任意の角度に起立させ必要な塗装位置の塗装を行なう。However, the motor does not stop completely; only the cart is stopped with a load on the output shaft, and the motor immediately starts rotating at a low speed when the cart is reversed. Here, a painting robot installed on the side sprays paint onto the object to perform painting. In addition, if the required area cannot be coated within the painting robot's operating range, the lifting device installed on the top of the moving trolley is activated to raise the mounted object to an arbitrary angle between 20° and 60°. Paint the necessary painting positions.
この場合、移動台車の合板は、インデックスモータによ
る間歇回転により所定回転角度にし、連結のリンクで起
立させ、必要な塗装部位に塗料を吹付けるようにする。In this case, the plywood of the movable trolley is rotated intermittently by an index motor to a predetermined rotation angle, and is erected by a connecting link, so that the paint can be sprayed onto the necessary areas to be painted.
〈実施例〉
以下、本発明を実施例の図面に基づいて説明すれば、次
の通りである。<Example> The present invention will be described below based on the drawings of the example.
第1図乃至第5図はロボット塗装用搬送装置を塗装ロボ
ットに対し、7字状に設置したものを示し、1は本体2
より突設するアーム3の先端にスプレーガン4を取付け
た塗装ロボットで、該塗装ロボット1の両側にロボット
塗装用搬送装置5.5を7字状に設置する。この搬送装
置5は、後端を被塗物の着脱荷位置6aに、先端を塗装
位置6bとした所定長さのコンベヤ6よりなるレール型
移送路7と、これに走行する車8付き自走型移動台車9
とより構成される。 10は移送路7の停止位置近くに
添い設けた傾斜レール型変速カムで、該変速カム10の
傾斜面10aに移動台車9に中央を支点配設したレバー
11の後端のコロ12を転動するようにし、該レバー1
1の先端に垂直に連結したリンク13を、台車移動用変
速モータ14の変速レバー15端に連結する。また、移
動台車9の上端に配設した被塗物載置兼傾側用の台板1
6は一端を支持軸17で基台18側に枢着すると共に、
該基台18の支持プレート19に連結した連結リンク2
Qを介しインデックスモータ21の歯車22に連結し、
これら全体として起立装置23としてなる。Figures 1 to 5 show robot painting conveyance devices installed in a 7-shape with respect to the painting robot, where 1 indicates the main body 2.
The painting robot has a spray gun 4 attached to the tip of a protruding arm 3, and robot painting conveyance devices 5.5 are installed on both sides of the painting robot 1 in a figure-7 shape. This conveying device 5 includes a rail-type conveyor path 7 consisting of a conveyor 6 of a predetermined length, the rear end of which is at a loading/unloading position 6a of the object to be coated, and the tip end thereof at a coating position 6b, and a self-propelled vehicle with a vehicle 8 that runs along the conveyor 6. Model moving trolley 9
It consists of Reference numeral 10 denotes a sloped rail-type speed change cam installed near the stop position of the transfer path 7. On the slope 10a of the speed change cam 10, a roller 12 at the rear end of a lever 11 whose center is provided as a fulcrum on the movable cart 9 is rolled. so that the lever 1
A link 13 vertically connected to the tip of the wheel 1 is connected to an end of a speed change lever 15 of a speed change motor 14 for moving the cart. Also, a base plate 1 for placing the object to be coated and for tilting side is provided at the upper end of the movable trolley 9.
6 has one end pivotally connected to the base 18 side with a support shaft 17, and
A connecting link 2 connected to the support plate 19 of the base 18
Connected to the gear 22 of the index motor 21 via Q,
These as a whole serve as an upright device 23.
次にこの作用を説明すると、先ず塗装ロボット1の両側
の各搬送装置5の自走型移動台車9は被塗物の着脱荷位
置6aから塗装位置6bへ交互に被塗物を載置して移動
して来るものである。Next, to explain this operation, first, the self-propelled movable carts 9 of each conveyance device 5 on both sides of the painting robot 1 alternately load the objects to be coated from the loading/unloading position 6a of the objects to be coated to the painting position 6b. It is something that moves.
この場合、台車移動用変速モータ14は高速となって着
脱荷位置6aから先方に移動するが塗装位!16bに近
づくと、変速用レバー11のコロ12が平行する変速カ
ム10の傾斜面10aに乗り上げて移動し、レバー11
を押し上げるため、該レバー11は先端が支点を界とし
て下がり、これに連結のリンク13が引き下げられて変
速レバー15を作動し変速モータ14を低速回転とする
。この変速モータ14は出力軸が最低速になった時に、
レール型移送路7の端面24に移動台車9が当たるよう
設定され位置決めされる。最低速の場合、モータは完全
に停止せず、出力軸に負荷がかかった状態で移動台車9
のみを停止し、変速モータ14自体は回転を維持する。In this case, the variable speed motor 14 for moving the trolley becomes high speed and moves forward from the loading/unloading position 6a, but it reaches the point of painting! 16b, the rollers 12 of the gear shift lever 11 ride on the parallel inclined surface 10a of the gear shift cam 10 and move.
In order to push up the lever 11, the tip of the lever 11 is lowered around the fulcrum, and the link 13 connected thereto is pulled down to actuate the speed change lever 15 and cause the speed change motor 14 to rotate at a low speed. When the output shaft of this variable speed motor 14 reaches the lowest speed,
The movable cart 9 is set and positioned so as to be in contact with the end surface 24 of the rail type transfer path 7. In the case of the lowest speed, the motor does not stop completely and the moving cart 9 is moved with a load on the output shaft.
The variable speed motor 14 itself continues to rotate.
従って、逆転すれば直ちに最低速で動きだし徐々に高速
となって移動する。Therefore, when reversed, it immediately starts moving at the lowest speed and gradually increases in speed.
この塗装位置に移動台車9が停止したとき、スプレーガ
ン4より合板1Gの被塗物Aに対し所定の塗装がなされ
るが、必要な塗装部位(底面を除く全面)が塗装できな
いときは、インデックスモータ21の駆動軸21aに有
する歯車22を介し連動する連結リンク20によって合
板16を起立させることにより、被塗物Aは底面のみが
死角となり他の面はより狭い範囲内で塗装が可能となる
。一般に、被塗物の殆どは安定の良い高さが最も低くな
る状態でコンベヤに載置されて移動するため1通常は奥
行きが大きくなる。When the movable trolley 9 stops at this painting position, the spray gun 4 applies the prescribed coating to the object A made of plywood 1G. However, if the necessary coating area (the entire surface except the bottom surface) cannot be coated, By erecting the plywood 16 using the connecting link 20 interlocked via the gear 22 provided on the drive shaft 21a of the motor 21, only the bottom surface of the object A to be coated becomes a blind spot, and other surfaces can be painted within a narrower range. . In general, since most objects to be coated are placed on a conveyor and moved in a state where the stable height is the lowest, the depth is usually large.
但し、このインデックスモータ21は45′″毎の回転
をし、歯車22により所定の回転角度に変速をし、連結
リンク20により合板18を起立させる。However, this index motor 21 rotates every 45'', the speed is changed to a predetermined rotation angle by a gear 22, and the plywood 18 is erected by a connecting link 20.
〈発明の効果〉
上述のように、本発明のロボット塗装用搬送装置は塗装
位置において被塗物を所定の角度まで起立させるように
したため、奥行が小さくなり正面での塗装割合が多くな
り、より大形の被塗物が塗装可能となる。<Effects of the Invention> As described above, the robot painting conveyance device of the present invention allows the object to be painted to stand up to a predetermined angle at the painting position, so the depth is reduced and the proportion of painting from the front is increased. Large objects can be coated.
又、被塗物自体を回転させる必要がないため、タイムロ
スがなくなり、又、台車走行の高速化によるロスタイム
の減少となる(従来のケーブルシリンダーに比べ30%
の時間短縮が可能となる)。In addition, there is no need to rotate the object to be coated, so there is no time loss, and the faster running of the trolley reduces lost time (30% compared to conventional cable cylinders).
).
更に、移動台車の停止はレール型移送路の端面に当てて
止める方式としたことにより、位置決め精度のアー2プ
につながり、停止時の衝撃、被塗物の位置づれが防止で
きる。Furthermore, by adopting a method of stopping the movable cart against the end surface of the rail-type transfer path, positioning accuracy can be improved, and impact at the time of stopping and misalignment of the object to be coated can be prevented.
尚、本発明の起立装置は実施例として示したV字形コン
ベヤに限らず、ラインコンベヤにて塗装位置で起立させ
ることによっても同様な効果が得られる。The erecting device of the present invention is not limited to the V-shaped conveyor shown in the embodiment, but the same effect can be obtained by erecting it at the coating position on a line conveyor.
【図面の簡単な説明】
第1図は本発明の実施例を示すロボット塗装用搬送装置
を塗装ロボットに対して、7字形に配置した平面図、第
2図は同要部の側面図、第3図は移動台車の側面図、第
4図は同正面図、第5図は起立装置の伝達機構の説明図
、第6図は従来のロボット塗装の搬送装置の説明図であ
る。
1、、、、塗装ロボット 48.、、スプレーガン5
、、、、搬送装置 6.、、、コンベヤ6a、、
、塗装装置 7.、、、移送路8、、、、車
9.、、、自走型移動台車10、、、、変速カ
ム 11.、、、レバー13、、、、リンク
14.、、、変速モータ15、、、、変速レバー
1B、、、−台板20、、、、連結リンク
23.、、、起立装置特許出願人 岩田塗装機工業株
式会社第1rl!J
第2図
第6図[BRIEF DESCRIPTION OF THE DRAWINGS] Fig. 1 is a plan view showing a robot painting conveyance device according to an embodiment of the present invention arranged in a 7-shape with respect to a painting robot; Fig. 2 is a side view of the main parts; 3 is a side view of the movable cart, FIG. 4 is a front view thereof, FIG. 5 is an explanatory diagram of a transmission mechanism of an upright device, and FIG. 6 is an explanatory diagram of a conventional robot painting conveyance device. 1. Painting robot 48. ,, spray gun 5
,,,,Transport device 6. ,,,conveyor 6a,,
, painting equipment 7. ,,,transfer route 8,,,,vehicle
9. , , Self-propelled mobile trolley 10 , , Variable speed cam 11. ,,,Lever 13,,,,Link
14. , Speed change motor 15, Speed change lever 1B, - Base plate 20, Connection link
23. ,,, Erecting device patent applicant Iwata Painting Machine Industry Co., Ltd. 1st rl! J Figure 2 Figure 6
Claims (1)
台車を備えた搬送装置において、移動台車に所定の角度
まで被塗物を起立させる起立装置を設け、被塗物を移動
させずに必要な塗装部位を塗装することを特徴とするロ
ボット塗装用搬送装置。 2、移動台車が、変速モータを用い停止位置に近づいた
時に、移送路に添って設けた変速カムにより変速モータ
の回転数を制御して速度調整する自走式移動台車である
請求項1記載のロボット塗装用搬送装置。[Scope of Claims] 1. In a conveying device equipped with a movable trolley for transporting an object to be coated to a painting device using a robot, a raising device for raising the object to be coated up to a predetermined angle is provided on the movable trolley to raise the object to be coated. A robot painting conveyance device that is capable of painting the necessary parts without moving them. 2. The mobile cart is a self-propelled mobile cart that uses a variable speed motor to adjust the speed by controlling the rotational speed of the variable speed motor with a variable speed cam provided along the transfer path when the moving cart approaches a stop position. Conveyance device for robot painting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33498990A JPH04200760A (en) | 1990-11-30 | 1990-11-30 | Feed apparatus for robot painting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33498990A JPH04200760A (en) | 1990-11-30 | 1990-11-30 | Feed apparatus for robot painting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04200760A true JPH04200760A (en) | 1992-07-21 |
Family
ID=18283485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33498990A Pending JPH04200760A (en) | 1990-11-30 | 1990-11-30 | Feed apparatus for robot painting |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04200760A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1870166A3 (en) * | 2006-04-17 | 2008-12-10 | Kawasaki Jukogyo Kabushiki Kaisha | Carrying system and processing equipment |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02251264A (en) * | 1989-03-22 | 1990-10-09 | Daifuku Co Ltd | Treatment equipment having feed apparatus |
-
1990
- 1990-11-30 JP JP33498990A patent/JPH04200760A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02251264A (en) * | 1989-03-22 | 1990-10-09 | Daifuku Co Ltd | Treatment equipment having feed apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1870166A3 (en) * | 2006-04-17 | 2008-12-10 | Kawasaki Jukogyo Kabushiki Kaisha | Carrying system and processing equipment |
| US7900578B2 (en) | 2006-04-17 | 2011-03-08 | Kawasaki Jukogyo Kabushiki Kaisha | Carrying system and processing equipment |
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