JPH0421940Y2 - - Google Patents
Info
- Publication number
- JPH0421940Y2 JPH0421940Y2 JP2299187U JP2299187U JPH0421940Y2 JP H0421940 Y2 JPH0421940 Y2 JP H0421940Y2 JP 2299187 U JP2299187 U JP 2299187U JP 2299187 U JP2299187 U JP 2299187U JP H0421940 Y2 JPH0421940 Y2 JP H0421940Y2
- Authority
- JP
- Japan
- Prior art keywords
- hanger
- welding
- face plate
- side edge
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003466 welding Methods 0.000 claims description 31
- 230000000630 rising effect Effects 0.000 claims description 12
- 238000004078 waterproofing Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000010276 construction Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000011324 bead Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
この考案は、耐食性材料、主としてステンレス
鋼の面板をシーム溶接により継ぎ合せて対象面全
面を被覆、防水する、いわゆる溶接防水工法に使
用する吊子の改良に関する。[Detailed description of the invention] [Industrial application field] This invention is a suspension used in the so-called welding waterproofing method, in which face plates made of corrosion-resistant materials, mainly stainless steel, are joined together by seam welding to cover and waterproof the entire target surface. Concerning child improvement.
溶接防水工法は、比較的最近になつて実用化さ
れた工法であるが、現在着実に施工実績を伸ばし
つつある。
The welding waterproofing method is a construction method that has been put into practical use relatively recently, but its construction track record is steadily increasing.
この工法は、現在、ステンレス鋼面板を使用す
るステンレス防水工法として実用されており、具
体的には第4図に示すような方法をとる。すなわ
ち、使用する面板2は、左右両側端縁部を立上げ
た形のものであり、これを施工対象面に敷き並べ
る。そして、その隣接する面板2,2の側縁立上
げ部20,20どうしを重ね合せ状態でシーム溶
接し(溶接ビードを3で示す)、これにより敷設
面板2……を一体化して、対象面を〓間なく覆
う。面板2の躯体(建物の躯体)5への固定は、
躯体に取付けたL形の吊子1の立上り部10を隣
接面板2,2の立上げ部20,20間に挟み込
み、上記シーム溶接を経てその吊子1と面板立上
げ部20,20とが固定されることにより、達せ
られる。 This construction method is currently in practical use as a stainless steel waterproofing construction method using a stainless steel face plate, and specifically the method shown in FIG. 4 is used. That is, the face plate 2 used has the right and left end edges raised up, and these are laid out on the surface to be constructed. Then, the side edge raised portions 20, 20 of the adjacent face plates 2, 2 are seam-welded in an overlapping state (the weld bead is indicated by 3), thereby integrating the laid face plates 2... Cover immediately. The fixing of the face plate 2 to the building frame (building frame) 5 is as follows:
The rising part 10 of the L-shaped hanger 1 attached to the building frame is sandwiched between the rising parts 20, 20 of the adjacent face plates 2, 2, and the hanger 1 and the face plate rising parts 20, 20 are joined together through the seam welding described above. Achieved by being fixed.
この防水工法は、高耐食性の防水材面板が異物
を介さずに一体化されることから、高い防水性と
耐久性をもつものとされている。 This waterproofing method is said to have high waterproofness and durability because the highly corrosion-resistant waterproofing material face plate is integrated without intervening foreign matter.
ところが、この工法も、防水性が高いとは言う
ものの、吊子1の立上り部10の両側端縁11,
11に対応する位置において、溶接が一時止切
れ、溶接線(ビード)3に図のように飛び30が
生じる問題がある。これは、第5図に示す如く一
対のローラ型電極で両側から挟み込んで溶接を進
めてゆくと、吊子1を挟まない部分(一般部分)
A1と挟んだ部分(吊子部分)A2との境界部(以
下、単に境界部という)B,Bに吊子の厚みによ
る段差ができ、その部分において両面板立上げ部
20,20間に微小な空〓Sを生じる傾向となる
からである。このような溶接飛びは、漏水発生の
起点となり、勿論強度の点でも問題となる。
However, although this construction method is said to have high waterproofness, the both edges 11 of the rising part 10 of the hanger
At the position corresponding to 11, there is a problem that the welding is temporarily interrupted and a jump 30 occurs in the weld line (bead) 3 as shown in the figure. As shown in Fig. 5, when welding is carried out by sandwiching the suspender 1 from both sides with a pair of roller-type electrodes, the part where the hanger 1 is not sandwiched (general part)
There is a step between A 1 and the sandwiched part (hanger part) A 2 (hereinafter simply referred to as the boundary part) B and B due to the thickness of the hanger, and in that part there is a gap between the raised parts 20 and 20 of the double-sided boards. This is because there is a tendency for a minute void S to occur. Such weld skipping becomes a starting point for water leakage, and of course poses a problem in terms of strength.
溶接飛びを防止する一つの方法として、溶接電
流を過大に流し、吊子の側端縁部11を大きく溶
融させて、境界部Bにおける両面板立上げ部2
0,20間の溶着を確保するようにすることが考
えられるが、溶接電流の増大は、材料(面板)の
脆化ほか、種々の弊害を伴い、実際には採用し難
い方法である。 One way to prevent weld skipping is to apply an excessively high welding current to melt the side edges 11 of the hanger to a large extent so that the raised portion 2 of the double-sided plate at the boundary B is
It is conceivable to ensure welding between 0 and 20, but increasing the welding current causes various problems such as embrittlement of the material (face plate), so this method is difficult to adopt in practice.
溶接飛び対策としてはまた、吊子1の立上り部
10の両側端縁部11,11に第6図に示す如く
両面テーパC,Cを付与することが考えられる。
側端縁部11のテーパCにより、境界部Bに極端
な段差ができ、両面板立上げ部20,20間に空
〓Sが生じるのを防ぐようにするのである。 As a countermeasure against weld skipping, it is also possible to provide both side edge portions 11, 11 of the rising portion 10 of the hanger 1 with double-sided tapers C, C as shown in FIG.
The taper C of the side edge portion 11 prevents an extreme step from being formed at the boundary portion B and a space S between the double-sided board upright portions 20, 20.
このような吊子(以下、テーパ付吊子という)
は、溶接飛びの防止には確かに有効で、とくに高
い電流を使用することもなく溶接飛びの防止が可
能であるが、これには強度上致命的な問題があ
る。すなわち、施工された面板2……上を風が流
れると、その面板に上方への吸引力(以下、剥離
力という)が働く。吊子はこの剥離力に耐えるも
のでなくてはならない。しかるに、上記テーパ付
吊子は、側端縁11′が刃先のように薄いために、
剥離に対する抵抗力に乏しく、比較的小さな剥離
力でも側端縁の溶接部周辺から亀裂を生じる危険
がある。一旦亀裂を生じると、応力の発生がその
部分に集中し、吊子全体がちぎれるのにさほど時
間はかからない。 Such a suspender (hereinafter referred to as a tapered suspender)
This is certainly effective in preventing welding skips, and can prevent welding skips without using a particularly high current, but this has a fatal problem in terms of strength. That is, when wind flows over the constructed face plate 2..., an upward suction force (hereinafter referred to as peeling force) acts on the face plate. The hanger must be able to withstand this peeling force. However, since the side edge 11' of the tapered hanger is thin like a cutting edge,
It has poor resistance to peeling, and there is a risk that even a relatively small peeling force will cause cracks to form around the welds on the side edges. Once a crack occurs, stress will be concentrated in that area and it will not take long for the entire hanger to break.
それに、吊子はもともと0.3〜0.4mmほどの極く
薄いものであり、これにテーパを付けるというの
は、加工の困難性から現実的なことではなく、少
なくとも量産には不向きである。 In addition, the hangers are originally extremely thin, about 0.3 to 0.4 mm, and adding a taper to them is impractical due to the difficulty of machining, or at least not suitable for mass production.
このように、テーパ付吊子についても、実用性
はきわめて乏しい。 As described above, the tapered hanger has extremely poor practicality.
本考案は、溶接飛びに対し上記テーパ付吊子と
同等のすぐれた効果があり、しかも施工状態で作
用する剥離力に対する強度も十分にあり、かつ製
造も容易で量産にも適した溶接防水工法用の吊子
の提供を目的とする。 The present invention is a welding waterproofing method that has the same excellent effect on weld skipping as the tapered hanger described above, has sufficient strength against the peeling force that acts during construction, is easy to manufacture, and is suitable for mass production. The purpose is to provide hangers for use.
本考案の吊子は、第1図に示す如く、立上り部
10の両側端縁部11,11の少なくとも溶接予
定部位11a,11aが波形(波形部分を12で
示す)に形成されている点に特徴がある。
As shown in FIG. 1, the hanger of the present invention is characterized in that at least the welding portions 11a, 11a of both side edge portions 11, 11 of the rising portion 10 are formed in a waveform (the waveform portion is indicated by 12). It has characteristics.
上記のような形状の吊子では、溶接施工時、一
般部分A1と吊子部分A2との間の境界部Bにおい
て、一対のローラ型電極4,4による加圧力が、
その側端縁部11の波形部分12の小さな面積に
集中してかかる形となり、また同時に電流もその
部分に集中して溶接入熱が増大する。加圧力が集
中すると、その部分の押し潰される傾向が顕著と
なり、また溶接入熱の増大は、その部分の溶融を
促進させることになる。本考案の吊子では、この
ような効果が相乗される結果、特に高い電流を要
することなく、第3図に示す如く境界部Bの溶接
部位において、両面板立上げ部20,20間に空
〓Sのない完全な溶着が確保され、溶接飛びのな
い安定良好な溶接が実現できるものである。
In the suspender having the above shape, during welding, the pressure applied by the pair of roller-type electrodes 4, 4 at the boundary B between the general part A1 and the suspender part A2 is
The welding heat input is concentrated in a small area of the corrugated portion 12 of the side edge portion 11, and at the same time, the current is concentrated in that portion, increasing the welding heat input. When the pressurizing force is concentrated, there is a noticeable tendency for that part to be crushed, and an increase in welding heat input promotes melting of that part. In the hanger of the present invention, as a result of these effects being combined, a space is created between the upright portions 20 and 20 of the double-sided plates at the welding part of the boundary B as shown in FIG. 3, without requiring a particularly high current. = Complete welding without S is ensured, and stable and good welding without weld skipping can be realized.
本考案の吊子はまた、施工後における剥離力の
作用に対しても、十分な強度を有しており、テー
パ付吊子のように側端縁部11が破損の起点とな
るようなことがない。 The hanger of the present invention also has sufficient strength against the action of peeling force after installation, and does not allow the side edges 11 to become a point of origin for damage, unlike tapered hangers. There is no.
しかも、本考案吊子の側端縁部形状(波形)
は、打抜きによつて簡単に与えられ、本考案吊子
は製造容易で量産性に富む。 Moreover, the shape of the side edge of the hanger of the present invention (wavy)
can be easily provided by punching, and the hanger of the present invention is easy to manufacture and has high mass productivity.
前出第1図イ,ロは本考案の実施例2つを示し
たもので、イは側端縁部11の波形が全長にわた
つて形成されたもの、ロはその波形が溶接予定部
位11aにのみ形成されたものである。
1A and 1B show two embodiments of the present invention, in which A is a case in which the waveform of the side edge portion 11 is formed over the entire length, and B is a case in which the waveform is formed in the welding area 11a. It was formed only in
イ,ロ何れの例も、全体は一枚板から形成さ
れ、ベース部13とそこから直角に立上る立上り
部10とからなる断面L形の形状を有している。
ベース部13はその中心に、孔14が設けてあ
り、躯体への取付けは、例えば躯体に予め明けた
ドリル孔に、前記孔14を通してアンカーボルト
を差し込み固定することにより行われる。 Both examples A and B are formed entirely from a single plate, and have an L-shaped cross section consisting of a base portion 13 and a rising portion 10 rising at right angles from the base portion 13.
A hole 14 is provided in the center of the base portion 13, and the base portion 13 is attached to the frame by inserting and fixing an anchor bolt through the hole 14 into a pre-drilled hole in the frame, for example.
なお、面材2の立上り部20が高く、複数段に
折曲されている場合には、吊子をタイトフレーム
等に取付け、このタイトフレーム等を躯体に固着
することにより、吊子が間接的に躯体に固定され
る。 In addition, if the rising part 20 of the panel material 2 is high and bent into multiple stages, the hanger can be attached to a tight frame, etc., and this tight frame can be fixed to the frame, so that the hanger can be used indirectly. is fixed to the skeleton.
立上り部10は、両側端縁部11、11に、
イ,ロそれぞれ上記したように波形が付与されて
いる。ここで、波形部分12のピツチPは、とく
に限定するものではないが、余り大きくすると既
述した加圧力の集中化および溶融促進の効果が薄
れ、好ましくない。具体的には、形成される溶接
ビードの巾w(第4図参照)に対し1〜2×w程
度そするのがよい。ただし、加工上の問題から、
ピツチPは3mm程度以上の範囲とするのがよい。 The rising portion 10 has side edge portions 11, 11,
Waveforms are given to each of A and B as described above. Here, the pitch P of the corrugated portion 12 is not particularly limited, but if it is too large, the effect of concentrating the pressing force and promoting melting described above will be weakened, which is not preferable. Specifically, it is preferable to reduce the width by about 1 to 2×w relative to the width w of the weld bead to be formed (see FIG. 4). However, due to processing problems,
It is preferable that the pitch P be within a range of about 3 mm or more.
なお、波形の形状については、基本的には何れ
を採用してもよい。第1図に示す半円波のほか、
第2図イ,ロに示す三角波や正弦波状のもの、更
にはその変形型、例えば第2図ハに示す如く半円
波をベースに山頂部に若干の平行部12cをとつ
たもの、などが採用できる。ただし、剥離力によ
り生じる応力の集中を避けるという観点からは、
谷部12bに切立つたコーナができない形状が望
ましい。 Note that basically any shape of the waveform may be adopted. In addition to the semicircular wave shown in Figure 1,
There are triangular and sinusoidal waves shown in Figure 2 A and B, as well as modified versions thereof, such as a semicircular wave with a slight parallel portion 12c at the top as shown in Figure 2 C. Can be adopted. However, from the perspective of avoiding stress concentration caused by peeling force,
It is desirable that the shape has no steep corners in the valley portion 12b.
第1図ロの例における波型付与範囲は、既述し
たように溶接予定部位11aであるが、ここに溶
接予定部位とは、施工時に溶接線が通る可能性の
ある部分のことを言い、許容範囲内での施工誤差
を見込んだ巾のある範囲を指す。 The corrugated area in the example shown in FIG. Refers to a wide range that allows for construction errors within the allowable range.
上記のような本考案吊子は、所要厚の平板素材
から波形部分12,12付の平板を打抜き、これ
をL形に折曲げ成形することによつてつくられ
る。 The hanger of the present invention as described above is manufactured by punching out a flat plate with corrugated portions 12, 12 from a flat plate material of a required thickness and bending the plate into an L shape.
以上に説明したとおり本考案の吊子は、次のよ
うな特徴、利点を有している。
As explained above, the hanger of the present invention has the following features and advantages.
溶接施工時に、境界部Bにおいて溶接線に飛
びが出るのを確実に防止でき、信頼性の高い防
水が実現できる。しかもこの場合、過大な溶接
電流を必要とせず、材料(面板)脆化等の問題
を伴うようなことがない。 During welding, it is possible to reliably prevent the weld line from popping out at the boundary B, and highly reliable waterproofing can be achieved. Moreover, in this case, an excessive welding current is not required, and problems such as material (face plate) embrittlement are not caused.
施工状態において、面板を介して作用する剥
離力に対しても、十分な強度を有しており、頭
記したテーパ付吊子のように容易に亀裂を生じ
るようなことがない。 In the construction state, it has sufficient strength even against the peeling force acting through the face plate, and does not easily crack like the above-mentioned tapered hanger.
また、側端縁部の波形は打抜き加工により難
なく付与し得るものであり、製造が容易で、量
産に適している。 In addition, the waveform on the side edge portion can be easily provided by punching, making it easy to manufacture and suitable for mass production.
したがつて本考案の吊子は、溶接防水工法の信
頼性、実用性の向上に大いに寄与するものであ
る。 Therefore, the hanger of the present invention greatly contributes to improving the reliability and practicality of the welding waterproofing method.
第1図イ,ロは本考案の2つの実施例を示す斜
視図。第2図イ〜ハは本考案吊子の側端縁部(波
形)形状について種々の変形例を示す説明図。第
3図は本考案吊子使用時の溶接状況を模式的に示
す拡大図。第4図は溶接防水工法を説明する斜視
図。第5図は従来一般の吊子使用時の溶接状況を
模式的に示す拡大図。第6図はテーパ付吊子を示
す斜視図。
図中、1……吊子、2……面板、3……溶接線
(ビード)、10……吊子立上部、12……波形部
分、13……吊子ベース部、20……面板立上げ
部、30……溶接線の飛び、B……境界部、S…
…空〓。
FIGS. 1A and 1B are perspective views showing two embodiments of the present invention. FIGS. 2A to 2C are explanatory diagrams showing various modifications of the side edge (waveform) shape of the hanger of the present invention. FIG. 3 is an enlarged view schematically showing the welding situation when using the hanger of the present invention. FIG. 4 is a perspective view illustrating the welding waterproofing method. FIG. 5 is an enlarged view schematically showing a welding situation when using a conventional hanger. FIG. 6 is a perspective view showing the tapered hanger. In the figure, 1...hanger, 2...face plate, 3...welding line (bead), 10...raiser part, 12...corrugated part, 13...hanger base, 20...face plate stand. Raised part, 30... Jump of weld line, B... Boundary part, S...
...Empty〓.
Claims (1)
し、ベース部13に対してL形に折曲された立上
り部10を隣接し合う面板2の立上げ部20,2
0間に挟み込んで溶接して面板2を躯体に固定す
る吊子において、立上り部10の両側端縁部1
1,11の少なくとも溶接予定部位11a,11
aが波形に形成されていることを特徴とする溶接
防水工法に使用する吊子。 The base portion 13 is fixed directly or indirectly to the frame, and the rising portions 10 bent in an L shape relative to the base portion 13 are connected to the rising portions 20 and 2 of the adjacent face plates 2.
In the hanger that fixes the face plate 2 to the frame by sandwiching and welding between the
At least the welding planned portions 11a, 11 of 1 and 11
A hanger used in a welding waterproofing method, characterized in that a is formed in a wave shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2299187U JPH0421940Y2 (en) | 1987-02-18 | 1987-02-18 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2299187U JPH0421940Y2 (en) | 1987-02-18 | 1987-02-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63132022U JPS63132022U (en) | 1988-08-30 |
| JPH0421940Y2 true JPH0421940Y2 (en) | 1992-05-19 |
Family
ID=30820898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2299187U Expired JPH0421940Y2 (en) | 1987-02-18 | 1987-02-18 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0421940Y2 (en) |
-
1987
- 1987-02-18 JP JP2299187U patent/JPH0421940Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63132022U (en) | 1988-08-30 |
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