JPH04256209A - Forming method for electronic parts and armoring - Google Patents
Forming method for electronic parts and armoringInfo
- Publication number
- JPH04256209A JPH04256209A JP3917591A JP3917591A JPH04256209A JP H04256209 A JPH04256209 A JP H04256209A JP 3917591 A JP3917591 A JP 3917591A JP 3917591 A JP3917591 A JP 3917591A JP H04256209 A JPH04256209 A JP H04256209A
- Authority
- JP
- Japan
- Prior art keywords
- wax
- cavity
- electronic component
- oscillator
- exterior resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 31
- 239000006082 mold release agent Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 239000011737 fluorine Substances 0.000 abstract description 2
- 229910052731 fluorine Inorganic materials 0.000 abstract description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000010356 wave oscillation Effects 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Landscapes
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、電子部品及びその外装
形成方法に関する。具体的にいうと、本発明は、圧電発
振子や圧電フィルタのように空洞形成用ワックスを用い
て外装樹脂内に空洞を形成するための電子部品及びその
外装形成方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electronic component and a method for forming its exterior. Specifically, the present invention relates to an electronic component such as a piezoelectric oscillator or a piezoelectric filter in which a cavity is formed in an exterior resin using cavity-forming wax, and a method for forming the exterior.
【0002】0002
【背景技術】例えば圧電発振子等の電子部品では、外装
樹脂によって振動電極の振動が妨げられることのないよ
う、外装樹脂と振動電極との間に振動用の空洞が形成さ
れる。BACKGROUND ART In electronic components such as piezoelectric oscillators, for example, a vibration cavity is formed between the exterior resin and the vibrating electrode so that the vibration of the vibrating electrode is not hindered by the exterior resin.
【0003】図3〜図5は、厚み縦振動(TE)モード
の発振子素子を例にとってその空洞形成方法を示してい
る。圧電基板2の表面に振動電極3と引出し電極4を形
成された発振子素子1の引出し電極4にリード端子5を
ハンダ6で固着させた後、まず、図3に示すように、加
熱したコテ11の先端に空洞形成用ワックス8を付着さ
せ、コテ11の先端を発振子素子1の振動電極3に接触
させることにより、図4のようにワックス8を振動電極
3の表面に供給する。この後、振動電極3がワックス8
で覆われた発振子素子1を溶融したエポキシ樹脂のよう
な外装樹脂材料中に浸漬し、発振子素子1に外装樹脂9
をディップ成形し、外装樹脂に覆われた発振子Bを制作
する。このとき、ワックス8は、外装樹脂材料の熱で溶
融して外装樹脂9内に吸収され、図5に示すように、ワ
ックス8が吸収された跡に振動電極3の納まる空洞10
が形成される。FIGS. 3 to 5 show a method for forming a cavity using a thickness longitudinal vibration (TE) mode oscillator element as an example. After fixing the lead terminal 5 to the lead electrode 4 of the oscillator element 1, which has the vibrating electrode 3 and the lead electrode 4 formed on the surface of the piezoelectric substrate 2, with solder 6, first, as shown in FIG. Cavity forming wax 8 is attached to the tip of iron 11, and by bringing the tip of iron 11 into contact with vibrating electrode 3 of oscillator element 1, wax 8 is supplied to the surface of vibrating electrode 3 as shown in FIG. After this, the vibrating electrode 3 is moved to the wax 8
The oscillator element 1 covered with
is dip-molded to produce oscillator B covered with exterior resin. At this time, the wax 8 is melted by the heat of the exterior resin material and absorbed into the exterior resin 9, and as shown in FIG.
is formed.
【0004】0004
【発明が解決しようとする課題】しかしながら、従来の
ような方法でワックスを塗布していると、コテの温度バ
ラツキによってワックスの流動性が変化し、ワックスの
伸びや厚みがばらついて安定した空洞を形成することが
困難であった。[Problems to be Solved by the Invention] However, when wax is applied using the conventional method, the fluidity of the wax changes due to variations in the temperature of the iron, and the elongation and thickness of the wax vary, making it difficult to form a stable cavity. It was difficult to form.
【0005】例えば、コテの温度が高くなると、ワック
スの伸びがよくなるため、図4に示すようにワックスが
薄く広がり、空洞の厚みが不足して外装樹脂が振動電極
に接触する可能性があった。さらに、ワックスの伸びが
大きくて、空洞が広くなり、振動電極の外周部分におけ
る振動のダンピングが不足するため、三倍波を利用した
発振子においては、基本波で発振するといった不具合が
生じてしまっていた。[0005] For example, as the temperature of the iron increases, the wax stretches better, so the wax spreads out thinner as shown in Figure 4, and there is a possibility that the thickness of the cavity will be insufficient and the exterior resin will come into contact with the vibrating electrode. . Furthermore, as the wax stretches to a large extent, the cavity becomes wide, and vibration damping at the outer circumferential portion of the vibrating electrode is insufficient, resulting in problems such as oscillation at the fundamental wave in oscillators that use triple harmonics. was.
【0006】また、ワックスの伸びのコントロールを十
分に行えず、空洞寸法が不均一になるので、電気特性の
バラツキが大きかった。[0006] Furthermore, the elongation of the wax cannot be sufficiently controlled and the cavity dimensions become non-uniform, resulting in large variations in electrical properties.
【0007】本発明は、叙上の従来例の欠点に鑑みてな
されたものであり、空洞形成用ワックスの塗布バラツキ
を低減することを目的としている。The present invention has been made in view of the drawbacks of the conventional examples described above, and its object is to reduce the variation in coating of cavity-forming wax.
【0008】[0008]
【課題を解決するための手段】本発明の電子部品は、電
子部品素子の表面に空洞形成用ワックスを塗布され、少
なくとも塗布されたワックスの縁を含む領域において電
子部品素子の表面に離形剤を下塗りされている。Means for Solving the Problems In the electronic component of the present invention, a cavity forming wax is applied to the surface of the electronic component element, and a mold release agent is applied to the surface of the electronic component element at least in an area including the edge of the applied wax. has been primed.
【0009】また、本発明の電子部品の外装形成方法は
、電子部品素子を包む外装樹脂の内面と電子部品素子と
の間に空洞を形成するための電子部品の外装形成方法で
あって、電子部品素子の表面に離形剤を塗布した後、電
子部品素子の空洞形成位置に空洞形成用ワックスを付着
させ、ついで、電子部品素子の外面に外装樹脂を成形す
ると共に、前記ワックスを外装樹脂に吸収させることに
より外装樹脂と電子部品素子との間に空洞を形成するこ
とを特徴としている。[0009] Furthermore, the present invention provides an electronic component exterior forming method for forming a cavity between the inner surface of an exterior resin enclosing an electronic component element and the electronic component element. After applying a mold release agent to the surface of the electronic component element, a cavity forming wax is applied to the cavity forming position of the electronic component element, and then an exterior resin is molded on the outer surface of the electronic component element, and the wax is applied to the exterior resin. The feature is that a cavity is formed between the exterior resin and the electronic component element by absorption.
【0010】0010
【作用】本発明にあっては、ワックス塗布前に予め電子
部品素子に離形剤を下塗りしているので、塗布されたワ
ックスが離形剤によってはじかれ、表面張力のためにワ
ックスが電子部品素子の上で広がりにくくなる。この結
果、電子部品を外装樹脂で被覆したとき、外装樹脂内の
空洞が薄く広がって外装樹脂が電子部品素子に接触する
のを防止できる。さらに、発振子では、三倍波を利用し
た発振子での基本波発振を防止できる。[Function] In the present invention, since the mold release agent is pre-coated on the electronic component element before applying the wax, the applied wax is repelled by the mold release agent, and the wax is removed from the electronic component due to the surface tension. It becomes difficult to spread on the element. As a result, when the electronic component is coated with the exterior resin, the cavity within the exterior resin spreads thinly, thereby preventing the exterior resin from coming into contact with the electronic component element. Furthermore, in the oscillator, it is possible to prevent fundamental wave oscillation in the oscillator using the third harmonic wave.
【0011】また、離形剤の濃度や種類を変えることに
よってワックスの表面張力をコントロールすることがで
き、空洞の大きさや厚みを均一に調節できる。この結果
、電子部品の電気特性のバラツキを低減できる。Furthermore, by changing the concentration and type of the mold release agent, the surface tension of the wax can be controlled, and the size and thickness of the cavity can be adjusted uniformly. As a result, variations in electrical characteristics of electronic components can be reduced.
【0012】0012
【実施例】以下、本発明の実施例を添付図に基づいて詳
述する。圧電基板2の表面に振動電極3及び引出し電極
4が形成された発振子素子1の引き出し電極4にリード
端子5を半田付けした後、浸漬等の方法により発振子素
子1の表面に濃度が2%未満のフッソ系等の離形剤7を
塗布する。この後、発振子素子1の振動電極3の上にコ
テ11によって空洞形成用ワックス8を付着させる(図
3参照)。こうして、発振子素子1の振動電極3にワッ
クス8を付着させると、発振子素子1の表面に予め離形
剤7が塗布されているために、図1に示すように、ワッ
クス8が表面張力によって凝集し、発振子素子1の上に
薄く広がるのが防止される。すなわち、ワックス8は振
動電極3の部分を包むように集まり、必要な厚みが得ら
れる。また、ワックス8の広がりないし厚みは、離形剤
7の濃度によって表面張力を調整することによりコント
ロールできる。なお、離形剤7は発振子素子1の全面に
塗布しておいてもよいが、振動電極3を除くその周囲に
のみ塗布しておいてもよく、あるいは振動電極3を含み
ワックス8の塗布される領域よりも広い面積に塗布して
おいてもよい。すなわち、少なくとも塗布されたワック
ス8の縁を含む領域に塗布しておく必要がある。DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples of the present invention will now be described in detail with reference to the accompanying drawings. After soldering the lead terminals 5 to the extraction electrodes 4 of the oscillator element 1 in which the vibrating electrode 3 and the extraction electrode 4 are formed on the surface of the piezoelectric substrate 2, a concentration of 2 is applied to the surface of the oscillator element 1 by a method such as dipping. % or less of a mold release agent 7 such as fluorine-based material is applied. Thereafter, a cavity-forming wax 8 is applied onto the vibrating electrode 3 of the oscillator element 1 using a soldering iron 11 (see FIG. 3). When the wax 8 is attached to the vibrating electrode 3 of the oscillator element 1 in this way, the surface tension of the wax 8 increases as shown in FIG. This prevents the particles from agglomerating and spreading thinly over the oscillator element 1. That is, the wax 8 gathers so as to surround the vibrating electrode 3, and the necessary thickness is obtained. Furthermore, the spread or thickness of the wax 8 can be controlled by adjusting the surface tension by adjusting the concentration of the release agent 7. Note that the mold release agent 7 may be applied to the entire surface of the oscillator element 1, but it may also be applied only to the surrounding area excluding the vibrating electrode 3, or the mold release agent 7 may be applied to the area including the vibrating electrode 3 and the wax 8 is applied. The coating may be applied to a wider area than the area to be coated. That is, it is necessary to apply the wax to an area including at least the edge of the applied wax 8.
【0013】この後、振動電極3をワックス8によって
覆われた発振子素子1をエポキシ樹脂等の溶融した外装
用樹脂材料中に浸漬し、発振子素子1の外面に外装樹脂
9をディップ成形し、外装樹脂9で覆われた発振子Aを
制作する。この時、外装樹脂材料の熱によって溶融した
ワックス8は外装樹脂9内に吸収され、図2に示すよう
に、ワックス8の塗布されていた領域に空洞10が生じ
る。この空洞10は充分な厚みを有しているので、振動
電極3と外装樹脂9との接触を防止することができる。
また、離形剤の濃度等によってワックス8の広がりをコ
ントロールすることができるので、空洞10の寸法を均
一化でき、圧電部品等の電子部品の電気特性のバラツキ
を小さくすることができる。After that, the oscillator element 1 with the vibrating electrode 3 covered with wax 8 is immersed in a molten exterior resin material such as epoxy resin, and the exterior resin 9 is dip-molded on the outer surface of the oscillator element 1. , an oscillator A covered with an exterior resin 9 is manufactured. At this time, the wax 8 melted by the heat of the exterior resin material is absorbed into the exterior resin 9, and as shown in FIG. 2, a cavity 10 is created in the area where the wax 8 was applied. Since this cavity 10 has a sufficient thickness, contact between the vibrating electrode 3 and the exterior resin 9 can be prevented. Further, since the spread of the wax 8 can be controlled by adjusting the concentration of the release agent, etc., the dimensions of the cavity 10 can be made uniform, and variations in the electrical properties of electronic components such as piezoelectric components can be reduced.
【0014】[0014]
【発明の効果】本発明によれば、離形剤によってワック
スの表面張力を大きくできるので、ワックスの不必要な
広がりを防止できる。このため、電子部品を外装樹脂で
被覆したとき、空洞位置における外装樹脂と電子部品素
子の接触を防止することができる。特に、発振子の場合
には、三倍波を利用した発振子での基本波発振を防止で
きる。According to the present invention, since the surface tension of the wax can be increased by the release agent, unnecessary spreading of the wax can be prevented. Therefore, when the electronic component is covered with the exterior resin, contact between the exterior resin and the electronic component element at the cavity position can be prevented. In particular, in the case of an oscillator, it is possible to prevent fundamental wave oscillation in an oscillator that uses triple waves.
【0015】また、離形剤でワックスの表面張力をコン
トロールすることにより、ワックスの広がりや厚みを調
整でき、電気部品の電気特性のバラツキを低減させられ
る。Furthermore, by controlling the surface tension of the wax with a mold release agent, the spread and thickness of the wax can be adjusted, and variations in the electrical characteristics of electrical parts can be reduced.
【図1】本発明の一実施例において、離形剤を塗布され
た発振子素子にワックスを供給した後の状態を示す断面
図である。FIG. 1 is a sectional view showing a state after wax is supplied to an oscillator element coated with a mold release agent in an embodiment of the present invention.
【図2】同上の実施例において、外装樹脂で外装された
発振子を示す一部破断した側面図である。FIG. 2 is a partially cutaway side view showing an oscillator packaged with an exterior resin in the above embodiment.
【図3】振動電極の部分にワックスを供給する方法を示
す斜視図である。FIG. 3 is a perspective view showing a method of supplying wax to a vibrating electrode portion.
【図4】従来例において、発振子素子の表面にワックス
を供給した後の状態を示す断面図である。FIG. 4 is a cross-sectional view showing a state after wax is supplied to the surface of an oscillator element in a conventional example.
【図5】同上の従来例において、外装樹脂で外装された
発振子を示す一部破断した側面図である。FIG. 5 is a partially cutaway side view showing an oscillator covered with an outer resin in the conventional example described above.
1 発振子素子 7 離形剤 8 ワックス 9 外装樹脂 10 空洞 1 Oscillator element 7 Mold release agent 8 Wax 9 Exterior resin 10 Cavity
Claims (2)
クスを塗布され、少なくとも塗布されたワックスの縁を
含む領域において電子部品素子の表面に離形剤を下塗り
された電子部品。1. An electronic component in which a cavity-forming wax is applied to the surface of the electronic component element, and a mold release agent is primed on the surface of the electronic component element in at least an area including the edge of the applied wax.
電子部品素子との間に空洞を形成するための電子部品の
外装形成方法であって、電子部品素子の表面に離形剤を
塗布した後、電子部品素子の空洞形成位置に空洞形成用
ワックスを付着させ、ついで、電子部品素子の外面に外
装樹脂を成形すると共に、前記ワックスを外装樹脂に吸
収させることにより外装樹脂と電子部品素子との間に空
洞を形成することを特徴とする電子部品の外装形成方法
。[Claim 2] A method for forming an exterior of an electronic component for forming a cavity between the inner surface of an exterior resin surrounding the electronic component and the electronic component, the method comprising applying a mold release agent to the surface of the electronic component. After that, a cavity forming wax is attached to the cavity forming position of the electronic component element, and then an exterior resin is molded on the outer surface of the electronic component element, and the wax is absorbed into the exterior resin, so that the exterior resin and the electronic component element are bonded together. A method for forming an exterior of an electronic component, the method comprising forming a cavity between the parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3917591A JPH04256209A (en) | 1991-02-07 | 1991-02-07 | Forming method for electronic parts and armoring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3917591A JPH04256209A (en) | 1991-02-07 | 1991-02-07 | Forming method for electronic parts and armoring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04256209A true JPH04256209A (en) | 1992-09-10 |
Family
ID=12545784
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3917591A Pending JPH04256209A (en) | 1991-02-07 | 1991-02-07 | Forming method for electronic parts and armoring |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04256209A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100394453B1 (en) * | 2000-06-27 | 2003-08-14 | 가부시키가이샤 무라타 세이사쿠쇼 | Method for manufacturing electronic component |
-
1991
- 1991-02-07 JP JP3917591A patent/JPH04256209A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100394453B1 (en) * | 2000-06-27 | 2003-08-14 | 가부시키가이샤 무라타 세이사쿠쇼 | Method for manufacturing electronic component |
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