JPH0426309B2 - - Google Patents
Info
- Publication number
- JPH0426309B2 JPH0426309B2 JP19284986A JP19284986A JPH0426309B2 JP H0426309 B2 JPH0426309 B2 JP H0426309B2 JP 19284986 A JP19284986 A JP 19284986A JP 19284986 A JP19284986 A JP 19284986A JP H0426309 B2 JPH0426309 B2 JP H0426309B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- layer
- ethylene
- melting peak
- properties
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002844 melting Methods 0.000 claims description 37
- 230000008018 melting Effects 0.000 claims description 37
- 238000003475 lamination Methods 0.000 claims description 20
- -1 polypropylene Polymers 0.000 claims description 9
- 229920005672 polyolefin resin Polymers 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 38
- 239000000203 mixture Substances 0.000 description 18
- 229920001577 copolymer Polymers 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 9
- 238000010030 laminating Methods 0.000 description 7
- GIJIKFKGLZGENN-UHFFFAOYSA-N (4-ethoxyphenyl) 4-butoxycarbonyloxybenzoate Chemical compound C1=CC(OC(=O)OCCCC)=CC=C1C(=O)OC1=CC=C(OCC)C=C1 GIJIKFKGLZGENN-UHFFFAOYSA-N 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 229920006378 biaxially oriented polypropylene Polymers 0.000 description 3
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- KDCGOANMDULRCW-UHFFFAOYSA-N 7H-purine Chemical compound N1=CNC2=NC=NC2=C1 KDCGOANMDULRCW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920005675 propylene-butene random copolymer Polymers 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- PZWQOGNTADJZGH-SNAWJCMRSA-N (2e)-2-methylpenta-2,4-dienoic acid Chemical compound OC(=O)C(/C)=C/C=C PZWQOGNTADJZGH-SNAWJCMRSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- 239000004716 Ethylene/acrylic acid copolymer Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- WXCZUWHSJWOTRV-UHFFFAOYSA-N but-1-ene;ethene Chemical compound C=C.CCC=C WXCZUWHSJWOTRV-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 1
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 235000011962 puddings Nutrition 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
[産業上の利用分野]
本発明は、印刷紙等とラミネートを行なう際に
接着剤、有機溶剤を用いることなく、加熱圧着の
みでラミネーシヨンが可能な熱接着性を付与して
なるプリントラミネート用フイルムに関するもの
である。
[従来の技術]
印刷されたアート紙等の印刷部分を保護した
り、耐水、耐油性の付与、光沢を出す目的で印刷
紙の上にフイルムをラミネートすることは通常行
なわれており、このような処理を当業界では、一
般に「プリントラミネート」と称している。
最近、プリントラミネートは、有機溶剤、接着
剤を使うことなく、熱圧着のみでラミネート可能
なプリントラミネート用フイルムが知られている
(例えば、特開昭56−42652号公報、特開昭59−
24666号公報など)。
[発明が解決しようとする問題点]
しかし、このプリントラミネート用フイルム
は、すべり性、耐ブロツキング性に劣るため、フ
イルム生産時にシワが入つたり、また使用の際ロ
ールからの巻き出しでフイルム面同士がくつつき
平面性が悪化したり、またブロツキングが著しい
ときにはフイルムが破断されたりする等の問題点
がある。
このため、すべり性、耐ブロツキング性を付与
するために有機系の滑剤及び無機粒子を多量に添
加するとプリントラミネートの際、印刷紙との熱
接着力に劣つたり、印刷紙とフイルム間で空気を
かみ込んだりして、プリントラミネート紙の透明
性、光沢性などの外観が著しく悪化するという重
大な欠点を有していた。さらにプリントラミネー
ト紙がカールするという欠点をも有していた。
本発明は上記欠点のないもの、すなわち、プリ
ントラミネート紙がカールすることなく、印刷紙
と強力な熱接着性、及び光沢性を有し、かつすべ
り性、耐ブロツキング性に優れたプリントラミネ
ート用フイルムを提供することを目的とする。
[問題点を解決するための手段]
本発明は、2軸延伸ポリプロピレンフイルム
(A層)の片面に、示差走査熱量計により測定さ
れた融解ピークの頂点が118℃〜160℃間に2点以
上、及び45℃〜100℃間に3点以上有するポリオ
レフイン系樹脂層(B層)を積層したプリントラ
ミネート用フイルム、に関するものである。
本発明における2軸延伸ポリプロピレンフイル
ムとは、プロピレン成分が96モル%以上でアイソ
タチツクインデツクス(II)90〜99%、テトラリ
ン中で測定した極限粘度[η]が1.0〜4(dl/
g)、特に1.2〜2.3(dl/g)の範囲のものが望ま
しい。プロピレン以外の第2成分、例えばエチレ
ン、ブテン、ヘキセンなどを少量ランダムに共重
合体させてもよい。更に本発明のフイルム製膜時
に発生するフイルム屑を混合した上記ポリプロピ
レン系樹脂からなる2軸延伸フイルムであり、同
時、逐次、チユーブラー法いずれの延伸によるも
のでもよい。
なお、2軸延伸ポリプロピレンフイルムには公
知の添加剤、例えば結晶核剤、酸化防止剤、熱安
定剤、すべり剤、帯電防止剤、ブロツキング防止
剤、充填剤、粘度調整剤、着色防止剤などを含有
させてもよい。
なお、フイルムの厚さは特に限定されるもので
はないが、通常10〜25μmのものが特に好んで使
用される。
本発明における示差走査熱量計により測定され
た融解ピークの頂点が118℃〜160℃に2点以上及
び45℃〜100℃間に3点以上有するポリオレフイ
ン系樹脂層(B層)とは、融解ピークの頂点が
118℃〜160℃に2点以上、及び45℃〜100℃間に
3点以上ある重合体の層であればよく、具体的に
は融解ピークの頂点が118℃〜160℃に2点以上有
する重合体(イ)と融解ピークの頂点が45℃〜
100℃に3点以上有する重合体(ロ)とのブレン
ドによるものが一般的である。
融解ピークの頂点が118℃〜160℃に2点以上あ
る重合体(イ)は、具体的には、エチレン、プ
ロピレン、他のα−オレフインの重合体の混合
物、エチレン、プロピレン、他のα−オレフイ
ンの共重合体、前記の共重合体の混合物、
前記の共重合体とエチレン、プロピレン、他の
α−オレフインの重合体との混合物からなる層で
ある。この層の中で、,,からなる層が好
ましい。
また、より好ましくは、上記ポリオレフイン系
樹脂層の中でも、エチレン−プロピレンブロツク
共重合体(以下BEPCと略称する)を60〜95重量
%、エチレン、プロピレンから選ばれた少なくと
も一種を40〜5重量%混合した層が望ましく、最
も好ましくは、融解ピークの頂点が118〜160℃に
2点できるように重合したBEPCの層が特に好ま
しい。
これらのBEPCのエチレン量は全共重合体重量
に対して10〜40wt%、好ましくは15〜30wt%の
ものである。ブレンド系の場合のエチレン量は20
〜50wt%である。
なお、重合体(イ)の融解ピークの頂点が118
℃〜160℃に2点以上ないと、フイルムとしたと
きにブロツキングしたり、すべり性に劣つたもの
となる。
次に融解ピークの頂点が45℃〜100℃に3点以
上ある重合体(ロ)とは、具体的には、エチレン
−ブテン−1共重合体(ラバー)、エチレンとア
クリル酸、メタアクリル酸、メタアクリル酸メチ
ル等の(メタ)アクリル酸エステルとの共重合
体、エステルと無水マレイン酸との共重合体又は
前記共重合成分と無水マレイン酸との3次元共重
合体、エチレン−プロピレン共重合体(ラバー)、
エチレン−酢酸ビニル共重合体、石油樹脂、これ
らの混合物等がある。
なお、重合体(ロ)の融解ピークの頂点が45℃
〜100℃に3点以上ないと、印刷紙とプリントラ
ミネートしたときに、強固な熱接着性が得られな
いばかりか、プリントラミネート紙がカールす
る。さらに、印刷紙とフイルム間に空気をかみ込
み、光沢性に劣つたプリントラミネート紙となつ
てしまう。すなわち、融解ピークの頂点が45℃〜
100℃に3点以上有することにより、プリントラ
ミネート時に、まず低融点側が印刷紙と瞬時に接
着し、徐々に高融点側に伝播する現象により印刷
紙と強固に熱接着し、同時に空気のかみ込みを防
止でき、光沢性に優れたプリントラミネート紙と
することができたものと推測される。
なお、45℃〜100℃に3点以上有する融解ピー
クの夫々の頂点の温度差は、好ましくは5℃以
上、より好ましくは10℃、更に好ましくは20℃以
上であることが、プリントラミネート紙の光沢性
を向上させる点で望ましい。
B層のポリオレフイン系樹脂は45℃〜100℃の
間に有する融解ピークが全体のピークの40〜70%
を占めるのが、フイルムのブロツキング性、すべ
り性と熱接着性、カール防止の点で好ましい。
前記ポリオレフイン系樹脂層(B層)には、通
常添加することが知られている種類の添加剤(熱
安定剤、酸化防止剤、造核剤、帯電防止剤、滑
剤、充填材、耐候性剤など)を本発明の特性を損
わない範囲で添加しても良い。
該ポリオレフイン系樹脂層(B層)の厚さは、
特に限定しないが、1〜6μmが適当である。また
(B層)は、少なくとも1軸延伸されていること
が好ましい。
なお、本発明フイルムのB層の表面に炭酸ガ
ス、窒素ガスなどの存在下で実質上酸素のない雰
囲気中でコロナ放電処理あるいはプラズマ処理な
どをすると、表層部(通常表面から100Å深さ以
内の層)に炭素原子100個当り、イミノ型又は/
及びアミノ型の窒素原子を1個以上とすることが
でき、印刷紙との熱接着性に優れるので特に好ま
しい。なお、窒素原子の上限は特に限定されない
が8個以下が好ましい
本発明プリントラミ用フイルムの製造方法につ
いて以下に詳述する。
基体の2軸延伸PP層の原料たるSPP原料を一
つの押出機へ供給し、融解ピークの頂点が118℃
〜160℃間に2点以上、及び45℃〜100℃間に3点
以上ある原料を、他の押出機へ供給し、同時に共
押出し、40〜80℃に保たれた冷却ドラム上に接触
させて、キヤストシートとした。このキヤストを
115℃〜145℃に加熱しつつ3〜7倍に延伸した
後、テンター内に導き、140〜165℃の雰囲気で横
手方向に5〜12倍に延伸し、145〜160℃で数%程
度リラツクスさせながら熱処理をする。つづいて
必要に応じてB層に炭酸ガス、窒素ガスなどの存
在下で実質上酸素のない雰囲気中でコロナ放電処
理あるいはプラズマ処理を施す。以上にようにし
て本発明のプリントラミネート用フイルムを得る
ことができる。
なお、B層の積層は、上記の共押出に限定され
るものでなく、1軸延伸前、又は2軸延伸前な
ど、いずれでも良い。
本発明の特性値の測定方法ならぶに効果の評価
方法は次のとおりである。
(1) 融解ピーク
Perkin−Elmer社製示差走査熱量計Model
DSC−2型を用い、5mgの試料を20℃/分の昇
温速度で280℃まで昇温し5分保持した後、同速
度で冷却し、再度昇温した時のいわゆるセカンド
ランの融解曲線を取る。融解ピークの頂点とはこ
の曲線の変曲点、肩状(シヨルダー状に現われ
る)点をいい、頂点と頂点の温度差は5℃以上あ
ることが好ましい。
(2) 極限粘度[η]
ASTM D 1601に従つてテトラリン中で測定
したもので、dl/g単位で表わす。
(3) アイソタクチツクインデツクス(II)は、試
料のフイルムを約1cm平方の大きさに切り、これ
をソクスレー抽出器に入れ、沸騰メチルアルコー
ルで6時間抽出する。
抽出した試料を60℃で6時間真空乾燥する。
これら重量W(mg)の試料を取り、これを再び
ソツクスレー抽出器に入れた沸騰n−一ヘプタン
で6時間抽出する。次いで、この試料を取り出
し、アセトンで十分洗浄した後、60℃で6時間真
空乾燥した後、重量を測定する。
その重量をW′(mg)とすると、アイソタクチツ
クインデツクスは次式で求められる。
II(%)=100×W′/W
(4) 耐ブロツキング性
幅3cm×長さ10cmの試料を長さ4cmにわたつて
重ね合わせて、40℃、85%RHの雰囲気中に2Kg
の荷重で24時間放置した後、引張試験機で剪断剥
離に要する力を測定する。
この値が小さいほど耐ブロツキング性は優れて
おり、剥離力が2.0Kg以上で、フイルムを剥離す
る時破壊するものを×印、1.0Kg未満で、フイル
ムを剥離する時ほとんど抵抗を感じないものを○
印、その中間のものを△とした。
(5) すべり性(摩擦係数)
ASTM D−1894に準じて測定した。
測定面はB層面同士で行なつた。μs:静摩擦係
数、μd:動摩擦係数
(6) プリントラミネート特性
熱接着性
ブツクカバー用に印刷された印刷面に、積層フ
イルムの層(B)を重ね合せ、100℃に加熱され
た鏡面ロール(100mmφ径)で線圧60Kg/cm、5
m/分の速度で熱圧着ラミネートする。このと
き、フイルムと紙との層間接着力(25℃の測定雰
囲気で、テンシロンを用い100mm/分の速度でフ
イルムを180度剥離するに要した力)が150g/cm
以上のものを○、100g/cm以上150g/cm未満の
ものを△、100g/cm未満のものを×として評価
した。
カール
フイルムと紙との接着力が100g/cmの得られ
る温度でラミネートしたプリントラミネート紙を
フイルム長さ方向に30cm、幅方向に10cmでサンプ
リングし、平滑な平面上におき、ラミネート紙端
部の浮き上がり距離を測定した。ラミネート紙が
平面上から10cm以上浮き上がつたときカールは
×、2cm以下のときは○とし、その中間を△とし
て示した。
光沢性
フイルムと印刷紙とを100℃に加熱された鏡面
ロール(100mmφ径)で線圧60Kg/cm、5m/分
の速度で熱圧着ラミネートしたプリントラミネー
ト紙の外観を感能的に次の3段階で評価した。
○:表面がテカテカとして非常に光沢があり、印
刷物がクリアーである。
×:表面がボケて光沢に劣り、印刷物が明瞭でな
い。
△:両者の中間物
[実施例]
本発明を実施例に基づいて説明する。
実施例 1
極限粘度[η]=1.9、I.I=97%のポリプロピレ
ンポリマ(A層)を40mmφの押出機へ、一方、ポ
リオレフイン系樹脂層(B層)の原料として、示
差走査熱量計(以下DSCと略す)の融解ピーク
の頂点が、122℃と149℃の2点にあるように重合
したBEPCを50重量%と融解ピークの頂点が47
℃、79℃、94℃にあるように配合した、無水マレ
イン酸グラフトしたエチレン−メタアクリル酸樹
脂、エチレン−ブテンラバー、石油樹脂の混合物
50重量%を30mmφ押出機に供給し、250℃にて溶
融共押出し、50℃の冷却ドラムにキヤストして未
延伸シートを得た。該未延伸シートを、テフロン
コートされた加熱オーブン中で予熱後、125℃で
5倍長手方向に延伸し、さらに160℃のテンター
内に導き、横手方向に8倍に延伸後、150℃で幅
方向に5%のリラツクスを許しながら、熱処理し
た。
得られたフイルムは、A層が11μm、B層が
4μmのフイルムであつた。
次にブツクカバー用に印刷された印刷面に、上
記フイルムのB層を重ね合せ、100℃に加熱され
た鏡面ロール(100mmφ)で線圧50Kg/cm、5
m/分の速度で熱圧着ラミネートした。
実施例 2
B層の組成をDSCの融解ピークの頂点が125℃
と151℃の2点にあるBEPCを40重量%と融解ピ
ークの頂点が52℃、74℃、95℃にあるように配合
した、酢酸ビニル含有量10wt%のエチレン酢酸
ビニル共重合体、エチレン・プロピレンラバー、
石油樹脂の混合物60重量%とした以外は、実施例
1と全く同様にフイルムを製造し、印刷紙とラミ
ネートした。
かくして得られたプリントラミネート用フイル
ムのブロツキング性、摩擦係数及びプリントラミ
ネート特性を評価した結果第1表に示す。
この表から明らかなように、本発明のプリント
ラミネート用フイルムは耐ブロツキング性に優
れ、印刷紙との熱圧着プリントラミネート特性
(接着力、光沢性、カール)に優れているもので
あつた。
実施例 3〜4
実施例3では、B層の組成をDSCの融解ピー
クの頂点が125℃、142℃、152℃の3点にあるエ
チレン−プロピレン−ブテンランダム共重合体を
40重量%と、融解ピークの頂点が57℃、75℃、95
℃、110℃にあるように配合した、低密度ポリエ
チレン、エチレン−アクリル酸含有量18重量%の
エチレン−アクリル酸エチル共重合体、酢酸ビニ
ル含有量15重量%のエチレン酢酸ビニル共重合体
の混合物60重量%とし、実施例4では、B層の組
成をDSCの融解ピークの頂点が113℃、119℃、
132℃、145℃の4点にあるプロピレン−ブテンラ
ンダム共重合体と直鎖状ポリエチレンの混合物を
30重量%と、融解ピークの頂点が48℃、81℃、98
℃、113℃にあるように配合した直鎖状低密度ポ
リエチレン、メタアクリル酸含有量10重量%のエ
チレン−メタアクリル酸メチル共重合体、石油樹
脂の混合物70重量%とした以外は、実施例1と全
く同様にしてフイルムを製造し、印刷紙とラミネ
ートした。
かくして得られたプリントラミネート用フイル
ムのブロツキング性、摩擦係数及びプリントラミ
ネート特性を評価した結果を表1に示す。
この表から明らかなように、本発明のプリント
ラミネート用フイルムは耐ブロツキング性に優
れ、印刷紙との熱圧着プリントラミネート特性
(接着力、光沢性、カール)に優れているもので
あつた。
比較例 1〜2
B層の組成でBEPCの代りに、DSCの融解ピー
クの頂点が132℃にある高密度ポリエチレン、ま
た融解ピークの頂点が140℃にあるエチレン・プ
ロピレンランダム共重合体、を用いた以外は、実
施例1と全く同様にフイルムを製造し、印刷紙と
プリントラミネートした。フイルム特性及びプリ
ントラミネート特性を第1表に示す。DSCの融
解ピークが118℃〜160℃の間に2点以上ないと、
フイルムのブロツキング性、すべり性に劣つたも
のとなり、また熱接着性にも劣つたものとなる。
比較例 3
B層の組成をDSCの融解ピークの頂点が122℃
と149℃の2点にあるように重合したBEPCを50
重量%と、融解ピークの頂点が95℃のエチレン酢
酸ビニル共重合体50重量%の混合物とした以外は
実施例1と全く同様にしてフイルムを製造し、印
刷紙とラミネートした。フイルム特性及びプリン
トラミネート特性を第1表に示す。DSCの融解
ピークが45℃〜100℃の間に3点以上ないと、プ
リントラミネート紙の光沢性、カールに劣つたも
のとなつてしまう。
比較例 4
B層の組成をDSCの融解ピークの頂点が、122
℃と149℃の2点にあるように重合したBEPCを
60重量部と、融解ピークの頂点が72℃と95℃にあ
るように配合した。アクリル酸含有4.5重量%の
エチレン・アクリル酸共重合体とエチレン・プロ
ピレンラバーとの混合物とした以外は実施例1と
全く同様にしてフイルムを製造し、印刷紙とプリ
ントラミネートした。フイルム特性およびプリン
ラミネート特性を第1表に示す。DSCの融解ピ
ークが45℃〜100℃間に3点以上ないと、プリン
ラミネート紙の光沢性、カールに劣つたものとな
つてしまう。
[Industrial Field of Application] The present invention is a print laminate that has thermal adhesive properties that allow lamination with printing paper, etc., only by heat and pressure bonding without using adhesives or organic solvents. It's about film. [Prior Art] It is common practice to laminate a film on top of printing paper for the purpose of protecting printed parts of printed art paper, etc., imparting water resistance, oil resistance, and gloss. This process is generally referred to as "print lamination" in the art. Recently, print laminating films that can be laminated only by thermocompression bonding without using organic solvents or adhesives are known (for example, JP-A-56-42652, JP-A-59-1999).
24666, etc.). [Problems to be Solved by the Invention] However, this film for print lamination has poor slip properties and anti-blocking properties, so wrinkles may appear during film production, and the film surface may wrinkle when unrolled from a roll during use. There are problems such as the flatness of the film being deteriorated as they stick together, and the film being broken if the blocking is significant. For this reason, if large amounts of organic lubricants and inorganic particles are added to provide slipperiness and anti-blocking properties, the thermal adhesion to the printing paper may be poor during print lamination, or air may be generated between the printing paper and the film. This has the serious drawback that the appearance of printed laminated paper, such as its transparency and gloss, deteriorates significantly. Furthermore, the printed laminated paper also had the disadvantage of curling. The present invention is a film for print lamination that does not have the above drawbacks, that is, a film for print lamination that does not cause the print lamination paper to curl, has strong thermal adhesion to the print paper, has gloss, and has excellent slip properties and anti-blocking properties. The purpose is to provide [Means for Solving the Problems] The present invention provides that on one side of a biaxially stretched polypropylene film (layer A), two or more peaks of melting peaks measured by a differential scanning calorimeter are between 118°C and 160°C. , and a film for print lamination in which three or more polyolefin resin layers (layer B) having a temperature between 45°C and 100°C are laminated. The biaxially oriented polypropylene film in the present invention has a propylene component of 96 mol% or more, an isotactic index (II) of 90 to 99%, and an intrinsic viscosity [η] of 1.0 to 4 (dl/
g), particularly preferably in the range of 1.2 to 2.3 (dl/g). A small amount of a second component other than propylene, such as ethylene, butene, hexene, etc., may be randomly copolymerized. Further, it is a biaxially stretched film made of the above-mentioned polypropylene resin mixed with film waste generated during film production of the present invention, and may be stretched by simultaneous, sequential, or tubular method. In addition, the biaxially oriented polypropylene film contains known additives such as crystal nucleating agents, antioxidants, heat stabilizers, slip agents, antistatic agents, antiblocking agents, fillers, viscosity modifiers, and color inhibitors. It may be included. The thickness of the film is not particularly limited, but a film thickness of 10 to 25 μm is particularly preferably used. In the present invention, the polyolefin resin layer (layer B) having two or more apexes of the melting peak measured by a differential scanning calorimeter between 118°C and 160°C and three or more points between 45°C and 100°C means the melting peak The top of
It is sufficient if the polymer layer has two or more points between 118°C and 160°C and three or more points between 45°C and 100°C, and specifically, has two or more melting peak points between 118°C and 160°C. The apex of polymer (a) and melting peak is 45℃~
It is generally blended with a polymer (b) that has three or more points at 100°C. Specifically, the polymer (a) having two or more melting peaks between 118°C and 160°C is a mixture of ethylene, propylene, and other α-olefin polymers, ethylene, propylene, and other α-olefin polymers. copolymers of olefins, mixtures of said copolymers,
This layer is made of a mixture of the above copolymer and a polymer of ethylene, propylene, or other α-olefin. Among these layers, a layer consisting of , , is preferred. More preferably, the polyolefin resin layer contains 60 to 95% by weight of an ethylene-propylene block copolymer (hereinafter abbreviated as BEPC) and 40 to 5% by weight of at least one selected from ethylene and propylene. A mixed layer is desirable, most preferably a layer of BEPC polymerized such that two melting peaks occur between 118 and 160°C. The ethylene content of these BEPCs is 10 to 40 wt%, preferably 15 to 30 wt%, based on the total copolymer weight. In the case of a blend system, the amount of ethylene is 20
~50wt%. Note that the apex of the melting peak of polymer (a) is 118
If there are no more than two points between 160°C and 160°C, the film will block or have poor slip properties. Next, polymers (b) with three or more melting peaks between 45°C and 100°C include ethylene-butene-1 copolymer (rubber), ethylene and acrylic acid, and methacrylic acid. , copolymers with (meth)acrylic esters such as methyl methacrylate, copolymers of esters with maleic anhydride, or three-dimensional copolymers of the copolymer components with maleic anhydride, ethylene-propylene copolymers, polymer (rubber),
Examples include ethylene-vinyl acetate copolymer, petroleum resin, and mixtures thereof. In addition, the top of the melting peak of polymer (b) is 45℃
If there are no more than three points at ~100°C, not only will strong thermal adhesion not be obtained when printing is laminated with printing paper, but the printed laminated paper will curl. Furthermore, air is trapped between the printing paper and the film, resulting in printed laminated paper with poor gloss. In other words, the top of the melting peak is 45℃~
By having 3 or more points at 100℃, during print lamination, the low melting point side first instantly adheres to the printing paper, and the phenomenon that gradually spreads to the high melting point side creates a strong thermal bond to the printing paper, and at the same time prevents air from being trapped. It is surmised that this enabled the printing laminated paper to be produced with excellent gloss. In addition, the temperature difference between the respective apexes of melting peaks having three or more points between 45°C and 100°C is preferably 5°C or more, more preferably 10°C, and even more preferably 20°C or more. Desirable for improving gloss. The polyolefin resin of layer B has a melting peak between 45℃ and 100℃ that accounts for 40 to 70% of the total peak.
It is preferable for the film to have a large amount of carbon dioxide, from the viewpoint of blocking properties, slip properties, thermal adhesion properties, and prevention of curling. The polyolefin resin layer (layer B) contains additives known to be usually added (thermal stabilizer, antioxidant, nucleating agent, antistatic agent, lubricant, filler, weathering agent). etc.) may be added within a range that does not impair the characteristics of the present invention. The thickness of the polyolefin resin layer (layer B) is:
Although not particularly limited, 1 to 6 μm is suitable. Moreover, it is preferable that (layer B) be at least uniaxially stretched. Note that if the surface of the B layer of the film of the present invention is subjected to corona discharge treatment or plasma treatment in the presence of carbon dioxide gas, nitrogen gas, etc. in an atmosphere substantially free of oxygen, the surface layer (usually within 100 Å from the surface) will be damaged. layer) per 100 carbon atoms, imino type or /
It is particularly preferred because it can contain one or more amino-type nitrogen atoms and has excellent thermal adhesion to printing paper. The upper limit of the number of nitrogen atoms is not particularly limited, but is preferably 8 or less. The method for producing the film for print lamination of the present invention will be described in detail below. The SPP raw material, which is the raw material for the biaxially stretched PP layer of the base, is fed to one extruder, and the melting peak reaches 118℃.
Two or more raw materials between ~160℃ and three or more points between 45℃ and 100℃ are fed to another extruder, coextruded at the same time, and brought into contact on a cooling drum maintained at 40~80℃. Then, it was made into a cast sheet. this cast
After stretching 3 to 7 times while heating to 115 to 145 degrees Celsius, it is introduced into a tenter, stretched 5 to 12 times in the transverse direction in an atmosphere of 140 to 165 degrees Celsius, and then relaxed by a few percent at 145 to 160 degrees Celsius. Heat treatment is performed while Subsequently, if necessary, layer B is subjected to corona discharge treatment or plasma treatment in the presence of carbon dioxide gas, nitrogen gas, etc. in an atmosphere substantially free of oxygen. In the manner described above, the print laminating film of the present invention can be obtained. Note that the lamination of layer B is not limited to the above-mentioned coextrusion, and may be performed before uniaxial stretching or before biaxial stretching. The methods for measuring the characteristic values of the present invention as well as the methods for evaluating the effects are as follows. (1) Melting peak Perkin-Elmer differential scanning calorimeter model
A so-called second-run melting curve when a 5 mg sample was heated to 280°C at a heating rate of 20°C/min, held for 5 minutes, cooled at the same rate, and heated again using the DSC-2 model. I take the. The apex of the melting peak refers to the inflection point or shoulder-like point of this curve, and the temperature difference between the apexes is preferably 5° C. or more. (2) Intrinsic viscosity [η] Measured in tetralin according to ASTM D 1601 and expressed in dl/g. (3) For the isotactic index (II), cut the sample film into approximately 1 cm square pieces, place them in a Soxhlet extractor, and extract with boiling methyl alcohol for 6 hours. The extracted sample is vacuum dried at 60°C for 6 hours. A sample weighing W (mg) was taken and extracted again for 6 hours with boiling n-1 heptane in the Soxhlet extractor. Next, this sample is taken out, thoroughly washed with acetone, dried under vacuum at 60°C for 6 hours, and then weighed. If its weight is W' (mg), the isotactic index is calculated by the following formula. II (%) = 100 x W'/W (4) Blocking resistance Samples measuring 3 cm wide x 10 cm long were stacked over a length of 4 cm, and a 2 kg sample was placed in an atmosphere of 40°C and 85% RH.
After being left for 24 hours under a load of The smaller this value is, the better the blocking resistance is. If the peeling force is 2.0 kg or more, the film will break when peeled off, and if it is less than 1.0 kg, the film will break when peeled off. ○
mark, and the one in between is marked △. (5) Slip property (coefficient of friction) Measured according to ASTM D-1894. The measurements were made between the B layer surfaces. μs: Static friction coefficient, μd: Dynamic friction coefficient (6) Print lamination characteristics Thermal adhesiveness Layer (B) of laminated film is superimposed on the printed surface for the book cover, and heated to 100℃ using a mirror-finished roll (100mmφ diameter ) with linear pressure 60Kg/cm, 5
Thermocompression lamination is carried out at a speed of m/min. At this time, the interlayer adhesive force between the film and paper (the force required to peel the film 180 degrees at a speed of 100 mm/min using Tensilon in a measurement atmosphere of 25°C) was 150 g/cm
The above items were evaluated as ○, those of 100 g/cm or more and less than 150 g/cm were evaluated as △, and those less than 100 g/cm were evaluated as ×. Curl Sample printed laminated paper laminated at a temperature that gives an adhesive strength of 100 g/cm between the film and the paper at a length of 30 cm in the film length direction and 10 cm in the width direction, place it on a smooth flat surface, and The lifting distance was measured. When the laminated paper rose 10 cm or more from the flat surface, the curl was marked as ×, when it was 2 cm or less, it was marked as ○, and the middle was marked as △. Glossiness The appearance of printed laminated paper, which is produced by thermocompression laminating film and printed paper with a mirror roll (100 mm diameter) heated to 100°C at a linear pressure of 60 Kg/cm and at a speed of 5 m/min, is sensually described in the following three ways. Evaluated in stages. ○: The surface is very shiny and the printed matter is clear. ×: The surface is blurred and the gloss is poor, and the printed matter is not clear. Δ: Intermediate between the two [Example] The present invention will be explained based on Examples. Example 1 A polypropylene polymer (A layer) with an intrinsic viscosity [η] = 1.9 and II = 97% was fed into a 40 mmφ extruder, and on the other hand, as a raw material for a polyolefin resin layer (B layer), a differential scanning calorimeter (hereinafter referred to as DSC 50% by weight of BEPC was polymerized so that the apex of the melting peak was at 122℃ and 149℃, and the apex of the melting peak was 47℃.
A mixture of maleic anhydride grafted ethylene-methacrylic acid resin, ethylene-butene rubber, petroleum resin, formulated as follows: °C, 79 °C, 94 °C
50% by weight was supplied to a 30 mmφ extruder, melt coextruded at 250°C, and cast on a cooling drum at 50°C to obtain an unstretched sheet. The unstretched sheet was preheated in a Teflon-coated heating oven, stretched 5 times in the longitudinal direction at 125°C, further introduced into a tenter at 160°C, stretched 8 times in the transverse direction, and then stretched at 150°C in the width direction. Heat treatment was performed while allowing 5% relaxation in the direction. The obtained film has a layer A of 11 μm and a layer B
It was a 4 μm film. Next, the B layer of the above film was superimposed on the printed surface for the book cover, and a mirror roll (100 mmφ) heated to 100°C was used to apply a linear pressure of 50 kg/cm,
Thermocompression lamination was carried out at a speed of m/min. Example 2 The top of the melting peak of DSC is 125℃ for the composition of layer B.
Ethylene-vinyl acetate copolymer with a vinyl acetate content of 10 wt%, ethylene-vinyl acetate copolymer with a vinyl acetate content of 10 wt%, which is blended with 40 wt% BEPC at two points, 151°C and 52°C, 74°C and 95°C. propylene rubber,
A film was produced in exactly the same manner as in Example 1, except that the petroleum resin mixture was 60% by weight, and laminated with printing paper. Table 1 shows the results of evaluating the blocking properties, friction coefficient, and print laminating properties of the print laminating film thus obtained. As is clear from this table, the film for print lamination of the present invention had excellent blocking resistance and excellent thermocompression print lamination properties (adhesion, gloss, curl) with printing paper. Examples 3 to 4 In Example 3, the composition of layer B was an ethylene-propylene-butene random copolymer whose melting peak peaks on DSC were at three points, 125°C, 142°C, and 152°C.
40% by weight and the top of the melting peak is 57℃, 75℃, 95℃
A mixture of low density polyethylene, ethylene-ethyl acrylate copolymer with an ethylene-acrylic acid content of 18% by weight, and ethylene-vinyl acetate copolymer with a vinyl acetate content of 15% by weight, blended at 110°C. 60% by weight, and in Example 4, the composition of layer B was such that the top of the DSC melting peak was 113°C, 119°C,
A mixture of propylene-butene random copolymer and linear polyethylene at four points at 132℃ and 145℃
30% by weight, the top of the melting peak is 48℃, 81℃, 98℃
℃, 113℃, linear low density polyethylene, ethylene-methyl methacrylate copolymer with methacrylic acid content of 10% by weight, petroleum resin mixture of 70% by weight. A film was produced in exactly the same manner as in 1 and laminated with printing paper. Table 1 shows the results of evaluating the blocking properties, friction coefficient, and print laminating properties of the print laminating film thus obtained. As is clear from this table, the film for print lamination of the present invention had excellent blocking resistance and excellent thermocompression print lamination properties (adhesion, gloss, curl) with printing paper. Comparative Examples 1-2 Instead of BEPC in the composition of layer B, high-density polyethylene whose DSC melting peak is at 132°C, and ethylene-propylene random copolymer whose melting peak is at 140°C are used. A film was produced in exactly the same manner as in Example 1, except that the film was printed and laminated with printing paper. The film properties and print laminate properties are shown in Table 1. If there are no two or more DSC melting peaks between 118℃ and 160℃,
The blocking and sliding properties of the film will be poor, and the thermal adhesion properties will also be poor. Comparative Example 3 The top of the melting peak of DSC is 122℃ for the composition of layer B.
and 149°C.
A film was produced in exactly the same manner as in Example 1, except that a mixture of 50% by weight of ethylene-vinyl acetate copolymer having a melting peak of 95° C. was used, and the film was laminated with printing paper. The film properties and print laminate properties are shown in Table 1. If there are no three or more melting peaks in the DSC range between 45°C and 100°C, the printed laminated paper will have poor gloss and curl. Comparative Example 4 The composition of the B layer was determined when the top of the DSC melting peak was 122
BEPC polymerized at two points, ℃ and 149℃.
60 parts by weight, and the melting peaks were at 72°C and 95°C. A film was produced in exactly the same manner as in Example 1, except that a mixture of an ethylene/acrylic acid copolymer containing 4.5% by weight of acrylic acid and ethylene/propylene rubber was used, and the film was printed and laminated with printing paper. The film properties and purine laminate properties are shown in Table 1. If there are no three or more melting peaks in the DSC range between 45°C and 100°C, the pudding laminated paper will have poor gloss and curl.
【表】【table】
【表】
[発明の効果]
本発明は2軸延伸ポリプロピレンフイルム(A
層)の片面に示差走査熱量計で測定された融解ピ
ークの頂点を118℃〜160℃間に2点以上、45℃〜
100℃間に3点以上と特定範囲としたプリントラ
ミネート用フイルムとしたので、次の如き優れた
効果を奏するものである。
(1) 印刷紙とプリントラミネートしたとき、ほと
んどカールすることなく、光沢性に優れる。
(2) 印刷紙との熱接着性に優れたフイルムとする
ことができた。
(3) フイルムの耐ブロツキング、すべり性に優れ
る。[Table] [Effects of the invention] The present invention provides a biaxially oriented polypropylene film (A
The apex of the melting peak measured with a differential scanning calorimeter on one side of the layer) was measured at two or more points between 118℃ and 160℃, and at 45℃~
Since the film for print lamination has a specific range of 3 or more points at 100°C, it has the following excellent effects. (1) When laminated with printing paper, it hardly curls and has excellent gloss. (2) A film with excellent thermal adhesion to printing paper could be obtained. (3) The film has excellent anti-blocking and slip properties.
Claims (1)
片面に、示差走査熱量計により測定された融解ピ
ークの頂点が118℃〜160℃間に2点以上、及び45
℃〜100℃間に3点以上有するポリオレフイン系
樹脂層(B層)を積層したプリントラミネート用
フイルム。1 On one side of the biaxially stretched polypropylene film (layer A), two or more apexes of the melting peak measured by differential scanning calorimeter are between 118 °C and 160 °C, and 45
A film for print lamination that is laminated with three or more polyolefin resin layers (layer B) having a temperature between ℃ and 100℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19284986A JPS6351137A (en) | 1986-08-20 | 1986-08-20 | Film for printed laminate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19284986A JPS6351137A (en) | 1986-08-20 | 1986-08-20 | Film for printed laminate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6351137A JPS6351137A (en) | 1988-03-04 |
| JPH0426309B2 true JPH0426309B2 (en) | 1992-05-07 |
Family
ID=16297993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19284986A Granted JPS6351137A (en) | 1986-08-20 | 1986-08-20 | Film for printed laminate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6351137A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0278544A (en) * | 1988-09-14 | 1990-03-19 | Toray Ind Inc | Film for printed laminate |
-
1986
- 1986-08-20 JP JP19284986A patent/JPS6351137A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6351137A (en) | 1988-03-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |