JPH04267931A - Filtering method - Google Patents
Filtering methodInfo
- Publication number
- JPH04267931A JPH04267931A JP3028952A JP2895291A JPH04267931A JP H04267931 A JPH04267931 A JP H04267931A JP 3028952 A JP3028952 A JP 3028952A JP 2895291 A JP2895291 A JP 2895291A JP H04267931 A JPH04267931 A JP H04267931A
- Authority
- JP
- Japan
- Prior art keywords
- membrane
- filtration
- backwashing
- periodic
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001914 filtration Methods 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title abstract description 18
- 239000012528 membrane Substances 0.000 claims abstract description 136
- 238000011001 backwashing Methods 0.000 claims abstract description 48
- 230000000737 periodic effect Effects 0.000 claims abstract description 21
- 230000005484 gravity Effects 0.000 claims abstract description 12
- 238000001471 micro-filtration Methods 0.000 claims description 19
- 239000011148 porous material Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 abstract description 33
- 230000001580 bacterial effect Effects 0.000 abstract description 9
- 238000000855 fermentation Methods 0.000 abstract description 5
- 230000004151 fermentation Effects 0.000 abstract description 5
- 239000000725 suspension Substances 0.000 abstract description 5
- 238000005352 clarification Methods 0.000 abstract 1
- 238000007796 conventional method Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 36
- 230000004907 flux Effects 0.000 description 35
- 239000010419 fine particle Substances 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 239000012466 permeate Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- 238000009295 crossflow filtration Methods 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000011550 stock solution Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000000706 filtrate Substances 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000108 ultra-filtration Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 235000002639 sodium chloride Nutrition 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 239000005518 polymer electrolyte Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 239000004953 Aliphatic polyamide Substances 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 239000001263 FEMA 3042 Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000004280 Sodium formate Substances 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 229940041514 candida albicans extract Drugs 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000909 electrodialysis Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 1
- 229910001623 magnesium bromide Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000005486 organic electrolyte Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000037081 physical activity Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920005597 polymer membrane Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- RWMKSKOZLCXHOK-UHFFFAOYSA-M potassium;butanoate Chemical compound [K+].CCCC([O-])=O RWMKSKOZLCXHOK-UHFFFAOYSA-M 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 235000019254 sodium formate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000008223 sterile water Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000012138 yeast extract Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、全ろ過周期的逆洗シス
テムに関するものであり、特に大きい膜透過流束を維持
するために逆洗を周期的に行う新しい全ろ過周期的逆洗
システムに関するものである。本発明の全ろ過周期的逆
洗システムは、種々の高分子、微生物、酵母、微粒子を
含有あるいは懸濁する流体の分離、精製、回収、濃縮な
どに適用され、特にろ過を必要とする微細な微粒子を含
有する流体からその微粒子を分離する必要のあるあらゆ
る場合に適用することができ、例えば微粒子を含有する
各種の懸濁液、発酵液あるいは培養液などの他、顔料の
懸濁液などから微粒子を分離する場合にも適用され、ま
た微粒子を含む懸濁気体から微粒子を分離、除去して気
体を精製する、例えば医薬用アンプルへ充填する無菌化
窒素ガス、超純水製造装置への陽圧用ガスとして充填す
る無塵、無菌のガスあるいはIC製造ラインにおける空
調用無塵、無菌の空気などの製造のためにも適用される
。[Field of Industrial Application] The present invention relates to a total filtration periodic backwashing system, and more particularly to a new total filtration periodic backwashing system in which backwashing is performed periodically to maintain a large membrane permeation flux. It is something. The total filtration periodic backwashing system of the present invention is applied to the separation, purification, recovery, and concentration of fluids containing or suspending various polymers, microorganisms, yeast, and fine particles, and is particularly applicable to fine particles that require filtration. It can be applied in any case where it is necessary to separate fine particles from a fluid containing fine particles, such as from various suspensions containing fine particles, fermentation liquids or culture liquids, as well as suspensions of pigments, etc. It is also applied to the separation of fine particles, and is also used to purify gas by separating and removing fine particles from suspended gas containing fine particles, for example, sterilizing nitrogen gas to be filled into pharmaceutical ampoules, and positive application to ultrapure water production equipment. It is also applied to the production of dust-free, sterile gas filled as pressurized gas, or dust-free, sterile air for air conditioning in IC manufacturing lines.
【0002】0002
【従来の技術】従来、膜を用いて懸濁物質を含有する原
流体から懸濁物質を分離する技術としては、例えば圧力
を駆動力とする逆浸透法、限外ろ過法、精密ろ過法、電
位差を駆動力とする電気透析法、濃度差を駆動力とする
拡散透析法等がある。これらの方法は、連続操作が可能
であり、分離操作中に温度やpHの条件を大きく変化さ
せることなく分離、精製あるいは濃縮ができ、粒子、分
子、イオン等の広範囲にわたって分離が可能であり、小
型プラントでも処理能力を大きく保つことができるので
経済的であり、分離操作に要するエネルギーが小さく、
かつ他の分離方法では難しい低濃度原流体の処理が可能
であるなどの理由により広範囲に実施されている。そし
てこれらの分離技術に用いられる膜としては、酢酸セル
ロース、硝酸セルロース、再生セルロース、ポリスルホ
ン、ポリアクリロニトリル、ポリアミド、ポリイミド等
の有機高分子等を主体とした高分子膜や耐熱性、耐薬品
性などの耐久性に優れている多孔質セラミック膜などが
あり、主としてコロイドのろ過を対象とする場合は限外
ろ過膜が使用され、0.05から10μm の微細な粒
子のろ過を対象とする精密ろ過ではそれに適した微孔を
有する精密ろ過膜が使用されている。ところで近年、バ
イオテクノロジーの進歩に伴い、高純度化、高性能化、
高精密化が要求されるようになり、精密ろ過あるいは限
外ろ過技術の応用分野が拡大しつつある。しかしながら
、精密ろ過あるいは限外ろ過においては膜を用いて微粒
子を分離する場合に、濃度分極の影響によりケーク層が
生じて透過流体の流れに抵抗が生じ、また膜の目詰まり
による抵抗が大きくなって膜透過流束が急激にかつ著し
く低下してしまうという問題があり、これが精密ろ過あ
るいは限外ろ過の実用化を妨げる最大の原因であった。
またそれに用いられる膜は汚染されやすく、その防止対
策が必要である。[Prior Art] Conventionally, techniques for separating suspended solids from a raw fluid containing suspended solids using a membrane include, for example, reverse osmosis, ultrafiltration, precision filtration, etc. using pressure as a driving force. There are electrodialysis methods that use a potential difference as a driving force, and diffusion dialysis methods that use a concentration difference as a driving force. These methods can be operated continuously, can separate, purify, or concentrate without significantly changing temperature or pH conditions during the separation operation, and can separate a wide range of particles, molecules, ions, etc. It is economical because even small plants can maintain large processing capacity, and the energy required for separation operations is small.
Moreover, it is widely practiced because it is possible to treat low-concentration raw fluids that are difficult to use with other separation methods. The membranes used in these separation techniques include polymer membranes mainly made of organic polymers such as cellulose acetate, cellulose nitrate, regenerated cellulose, polysulfone, polyacrylonitrile, polyamide, and polyimide, as well as those with heat resistance, chemical resistance, etc. There are porous ceramic membranes with excellent durability.Ultrafiltration membranes are used mainly for filtering colloids, and precision filtration is used for filtering fine particles of 0.05 to 10μm. In this case, a microfiltration membrane with suitable micropores is used. By the way, in recent years, with the progress of biotechnology, higher purity, higher performance,
As higher precision is required, the fields of application of precision filtration or ultrafiltration technology are expanding. However, when separating fine particles using a membrane in microfiltration or ultrafiltration, a cake layer is formed due to the influence of concentration polarization, creating resistance to the flow of the permeate fluid, and the resistance increases due to membrane clogging. However, there is a problem in that the membrane permeation flux rapidly and significantly decreases, and this has been the biggest cause of hindering the practical application of microfiltration or ultrafiltration. Furthermore, the membrane used therein is easily contaminated, and measures to prevent this are required.
【0003】ろ過方法としては、ろ過されるべき全ての
流体が濾材(濾布や膜など)とケーク層を通過して流体
中に含まれている微粒子を分離するいわゆる全ろ過方法
がある。この従来の全ろ過方法では流体が通過して懸濁
物質がろ過膜の内部に捕捉されて分離される段階では高
い透過流束が得られるが、ろ過膜の表面で捕捉される段
階になるとケーク層が形成され、大量の原流体を処理す
る場合や形成されるケーク層の比抵抗が極端に高い場合
は大きなろ過抵抗となり、このような全ろ過を行うと膜
透過流束が小さくなる。一方排水処理や造水・プール水
のろ過などの分野においては、目詰まりしたフィルター
の透過流束回復のために逆洗をおこなうことが知られて
いる。しかしこの全ろ過と逆洗を組み合わせた方法はケ
ーク層の比抵抗が比較的小さな排水処理の分野で開発さ
れた技術であるため、醗酵液からの菌体分離の如き微細
で比抵抗の大きな粒子のろ過にはそのままでは無力であ
った。このため、クロスフロー型ろ過方式をすることが
考えられた。このクロスフロー型ろ過方式は、ろ過膜の
膜表面に平行にろ過すべき原流体を流し、流体はろ過膜
を通って反対側へ透過し、この原流体と透過流体の流れ
が直交しているためにこのように称されている。このク
ロスフロー型ろ過方法は、膜に平行な原流体の流れによ
って膜面上に形成されたケーク層がはぎ取られるので従
来の全ろ過方法に比べて膜透過流束が大きく、大量の原
流体を直接連続的に分離、精製、濃縮が可能であるが、
純水透過流束の大きいすなわち0.05μm 以上の粒
子を除去する精密ろ過領域の膜を用いた場合は急激に膜
透過流束が低下してろ過開始初期の高い膜透過流束を保
つことは困難であり、結果として全ろ過方法と総透過液
量を比較するとその改善効果は小さく経済的な透過流束
を得るには不十分であった。[0003] As a filtration method, there is a so-called total filtration method in which all the fluid to be filtered passes through a filter medium (filter cloth, membrane, etc.) and a cake layer to separate fine particles contained in the fluid. In this conventional total filtration method, a high permeation flux is obtained when the fluid passes through and the suspended solids are captured and separated inside the filtration membrane, but when the suspended solids are trapped on the surface of the filtration membrane, a high permeate flux is obtained. When a layer is formed and a large amount of raw fluid is processed, or when the specific resistance of the formed cake layer is extremely high, filtration resistance becomes large, and when such total filtration is performed, the membrane permeation flux becomes small. On the other hand, in fields such as wastewater treatment, water production, and pool water filtration, it is known that backwashing is performed to restore the permeation flux of a clogged filter. However, this method that combines total filtration and backwashing is a technology developed in the field of wastewater treatment, where the resistivity of the cake layer is relatively small, so it is difficult to remove fine particles with high resistivity, such as when separating bacterial cells from fermentation liquid. It was powerless to filter as it was. For this reason, a cross-flow filtration method was considered. In this cross-flow filtration system, the raw fluid to be filtered is passed parallel to the membrane surface of the filtration membrane, the fluid passes through the filtration membrane to the opposite side, and the flow of the raw fluid and the permeated fluid are perpendicular to each other. This is why it is called this way. In this cross-flow type filtration method, the cake layer formed on the membrane surface is stripped off by the flow of the raw fluid parallel to the membrane, so the membrane permeation flux is larger than in the conventional total filtration method, and a large amount of raw fluid is It is possible to directly and continuously separate, purify, and concentrate
When using a membrane with a high pure water permeation flux, that is, a membrane in the precision filtration range that removes particles of 0.05 μm or larger, the membrane permeation flux decreases rapidly and it is difficult to maintain the high membrane permeation flux at the beginning of filtration. As a result, when comparing the total filtration method and the total amount of permeate, the improvement effect was small and insufficient to obtain an economical permeate flux.
【0004】0004
【発明が解決しようとする課題】上述のように、クロス
フロー型ろ過方式は原理的には高度な分離技術であるが
、最大の問題である膜透過流束は、従来の全ろ過方法に
よりも大きいが、精密ろ過方法としてこのクロスフロー
方式を採用しても経済的に十分高い膜透過流束が得られ
ないという問題があった。また従来から行われている懸
濁物質と流体との分離の具体的な例を見ても、例えば発
酵液から菌体を分離する場合には、従来から行われてい
る遠心分離法、珪藻土ろ過法などに代わってクロスフロ
ーろ過方式を用いても膜面上に形成されたケーク層や目
詰まりによってろ過時間の経過と共に膜透過流束が低下
するばかりでなく、原流体を循環する際の剪断力によっ
て菌体の活性が失われるという問題があった。[Problems to be solved by the invention] As mentioned above, the cross-flow filtration method is an advanced separation technology in principle, but the biggest problem, the membrane permeation flux, is lower than that of the conventional total filtration method. Although this method is large, there is a problem in that even if this cross-flow method is adopted as a precision filtration method, a sufficiently high membrane permeation flux cannot be obtained economically. In addition, looking at specific examples of conventional separation of suspended solids and fluids, for example, when separating bacterial cells from fermentation liquid, conventional centrifugation, diatomaceous earth filtration, Even if a cross-flow filtration method is used instead of a filtration method, the membrane permeation flux not only decreases as the filtration time passes due to a cake layer or clogging formed on the membrane surface, but also shear when circulating the raw fluid. There was a problem in that the activity of the bacterial cells was lost due to force.
【0005】透過流束を高める方法としてはクロスフロ
ーろ過方式と併用してろ過膜への原流体の流入を断続的
に停止したり、ろ過膜の透過流体側の弁を閉止すること
により、ろ過膜の膜面に垂直にかかる圧力を断続的にな
くすあるいは減少させたり、またろ過膜の透過液側から
圧力を加え透過液側から原流体側へ流体を流すことによ
って、ろ過膜の原流体側の膜面上に堆積しているケーク
層や付着層を断続的に取り除く「逆洗」と称する試みが
なされているが、これら逆洗が行われた際もろ過膜から
脱着した懸濁物質をろ過系内に残しておくと原流体中の
懸濁物の濃度が徐々に増加し、場合によっては原流体の
粘度も上昇するため膜透過流束は徐々に低下して逆洗を
行っても透過流束が十分回復しない等の問題があった。
また、透過液を用いて逆洗を行うと実質上逆洗した量だ
け膜透過量は減少するため、膜透過流束を十分回復する
だけの逆洗液を確保できないという問題があった。一方
菌体の活性を低下させない方法として、クロスフロー循
環流速を低下させ剪断力を小さくすることが行われてい
るが、剪断力を小さくするとクロスフローろ過方式の効
果が小さくなるため、実際に菌体活性を低下させない方
策をとると膜透過流束が低下する問題があった。またポ
ンプでの菌体の破砕を少なくするためダイヤフラムポン
プなどの剪断力の小さいポンプを用いるとポンプの脈動
が大きくクロスフローろ過方式の効果が小さくなる等の
問題もあった。[0005] As a method of increasing the permeation flux, the flow of raw fluid into the filtration membrane is intermittently stopped by using the cross-flow filtration method, or by closing the valve on the permeate side of the filtration membrane. By intermittently eliminating or reducing the pressure applied perpendicular to the membrane surface of the membrane, or by applying pressure from the permeate side of the filtration membrane and causing the fluid to flow from the permeate side to the raw fluid side, the raw fluid side of the filtration membrane can be Attempts have been made to intermittently remove the cake layer and adhesion layer deposited on the membrane surface, but when backwashing is performed, the suspended solids desorbed from the filtration membrane are also removed. If left in the filtration system, the concentration of suspended matter in the raw fluid will gradually increase, and in some cases, the viscosity of the raw fluid will also increase, so the membrane permeation flux will gradually decrease, even if backwashing is performed. There were problems such as insufficient recovery of permeation flux. Furthermore, when backwashing is performed using the permeated liquid, the amount of membrane permeation is reduced by the amount of backwashing, so there is a problem that it is not possible to secure enough backwash liquid to sufficiently recover the membrane permeation flux. On the other hand, as a method to not reduce the activity of bacterial cells, reducing the shearing force by lowering the cross-flow circulation flow rate is used, but reducing the shearing force reduces the effectiveness of the cross-flow filtration method, so If measures were taken not to reduce body activity, there was a problem that the membrane permeation flux would decrease. In addition, when a pump with a small shearing force such as a diaphragm pump is used to reduce the crushing of bacterial cells by the pump, there is a problem that the pump pulsates so much that the effect of the cross-flow filtration system is reduced.
【0006】[0006]
【課題を解決するための手段】本発明は、上述した従来
技術にあった問題点を解決するために為されたものであ
って、実用性のある高い膜透過流束を持ち菌体などの活
性低下を減少させる新規な全ろ過周期的逆洗システムを
提供することを目的とするものである。すなわち本発明
は、懸濁物質を含む流体からなる原流体を精密ろ過膜モ
ジュールに供給しろ過することにより流体と懸濁物質を
分離するに際し、従来技術の全ろ過方法に周期的な逆洗
を行いさらに逆洗によってろ過膜より脱着した懸濁物質
をろ過系外へ排出する全ろ過周期的逆洗システムにおい
て、膜モジュールを膜面が重力方向に対して平行になる
ように設置することによって達成された。[Means for Solving the Problems] The present invention has been made to solve the problems of the prior art described above, and has a practical high membrane permeation flux, and is capable of transporting bacterial cells, etc. The objective is to provide a novel total filtration periodic backwashing system that reduces activity loss. That is, the present invention adds periodic backwashing to the entire filtration method of the prior art when a raw fluid consisting of a fluid containing suspended solids is supplied to a microfiltration membrane module and filtered to separate the fluid and suspended solids. This is achieved by installing the membrane module so that the membrane surface is parallel to the direction of gravity in a total filtration periodic backwashing system that discharges suspended solids desorbed from the filtration membrane by backwashing to the outside of the filtration system. It was done.
【0007】以下、本発明を詳細に説明する。従来の全
ろ過では逆洗を行うとろ過器内にろ過膜から脱着した懸
濁物質が徐々に堆積し、しだいに逆洗を行っても透過流
束を十分回復することができなくなるが、本発明では逆
洗液とともにろ過膜から脱着した懸濁物質を系外に容易
に排出できるため周期的逆洗効果が顕著になる。また、
本発明の全ろ過周期的逆洗システムを用いることにより
ろ過システムが単純となり、クロスフロー型ろ過方式の
ように原流体を循環する際の剪断力がなくなり菌体の活
性低下を防ぐことが可能となる。逆洗で膜上に堆積した
ケークや膜内部に捕捉された粒子を膜から脱離し、脱離
したケークや粒子を効果的にろ過システム外に排出する
には、膜面を重力方向に平行に配置し、且つ逆洗液の排
出口をフィルターハウジングの底部に設けることが必要
である。The present invention will be explained in detail below. In conventional total filtration, when backwashing is performed, suspended solids desorbed from the filtration membrane gradually accumulate in the filter, and the permeation flux cannot be recovered sufficiently even with backwashing. In the present invention, the suspended solids desorbed from the filtration membrane can be easily discharged from the system together with the backwashing liquid, so that the periodic backwashing effect becomes remarkable. Also,
By using the total filtration periodic backwashing system of the present invention, the filtration system becomes simple, and unlike the cross-flow filtration system, there is no shearing force when circulating the raw fluid, making it possible to prevent a decrease in bacterial activity. Become. In order to desorb the cake deposited on the membrane and particles trapped inside the membrane during backwashing, and to effectively discharge the desorbed cake and particles out of the filtration system, the membrane surface should be aligned parallel to the direction of gravity. and a backwash liquid outlet at the bottom of the filter housing.
【0008】逆洗はガスよりも液体で行う方が効果が大
きく、逆洗液として透過液を用いても良いが透過液を逆
流させた分だけ透過量が減少するばかりでなく、膜透過
流束が十分回復するために透過した液量相当の逆洗液量
が必要となった場合は実質的に全く透過液が得られない
危険も生じるため、ろ過系外より洗浄液を供給して必要
に応じた逆洗液量で逆洗を行うことが好ましい。ろ過系
外より供給する洗浄液はろ過膜の特性を低下させたり原
流体の特性を変化させなければ基本的には何でも良いが
、原流体が水溶液である場合には一般的には滅菌水を用
いることが好ましい。また、逆洗終了後逆洗液をろ過系
内に残したくない場合はガスによる脱水を行うことが好
ましい。定圧ろ過を行う場合は従来の「全ろ過逆洗技術
」のように膜透過流束が極端に低くなってから逆洗を行
うと逆洗後の膜透過流束の回復性は悪くなるため、ろ過
初期の透過流束の1/100に達する前に逆洗を行う。
好ましくはろ過初期の透過流束の1/10に達する前に
逆洗を行うことにより、さらに高い透過流束が得られる
。また、定速ろ過を行う場合はろ過膜間差圧が極端に高
くなってから逆洗を行うと逆洗後のろ過膜間差圧の回復
性すなわち洗浄性が悪くなるため、ろ過初期のろ過膜間
差圧の100倍に達する前に逆洗を行うことが好ましい
。さらに好ましくはろ過初期のろ過膜間差圧の10倍に
達する前に逆洗を行うことにより、透過流束の条件をさ
らに高くすることができる。逆洗液は高い膜透過流束で
多量にろ過膜内を通過させる方が洗浄性は高くなるが、
逆洗液の透過流束は1×10−4m3 /m2/sec
以上であることが好ましく、また逆洗時間は1秒以上で
あることが好ましく、特に2秒から10秒が好ましい。Backwashing is more effective when carried out with a liquid than with a gas.Although permeate may be used as the backwash liquid, not only does the amount of permeate decrease by the amount of permeate that is reversed, but the membrane permeation flow is If the amount of backwashing liquid equivalent to the amount of permeated liquid is required to fully recover the bundle, there is a risk that virtually no permeated liquid will be obtained, so cleaning liquid should be supplied from outside the filtration system to meet the needs. It is preferable to perform backwashing with a corresponding amount of backwashing liquid. Basically, any cleaning liquid supplied from outside the filtration system can be used as long as it does not degrade the properties of the filtration membrane or change the properties of the raw fluid, but if the raw fluid is an aqueous solution, sterile water is generally used. It is preferable. Furthermore, if it is not desired to leave the backwash liquid in the filtration system after the backwash is completed, it is preferable to perform dehydration using gas. When performing constant pressure filtration, if backwashing is performed after the membrane permeation flux becomes extremely low, as in the conventional "total filtration backwashing technology," the recovery of the membrane permeation flux after backwashing will be poor. Backwashing is performed before the permeation flux reaches 1/100 of the initial filtration flux. A higher permeation flux can be obtained by backwashing preferably before reaching 1/10 of the permeation flux at the initial stage of filtration. In addition, when performing constant-speed filtration, if backwashing is performed after the filtration transmembrane pressure difference becomes extremely high, the recovery of the filtration transmembrane pressure difference after backwashing, that is, the cleaning performance, will deteriorate, so It is preferable to perform backwashing before the pressure reaches 100 times the transmembrane pressure. More preferably, by backwashing before reaching 10 times the filtration transmembrane pressure difference at the initial stage of filtration, the permeation flux conditions can be further increased. The cleaning performance will be higher if the backwash liquid is passed through the filtration membrane in large quantities with a high membrane permeation flux.
The permeation flux of backwash liquid is 1×10-4m3/m2/sec
The backwashing time is preferably at least 1 second, particularly preferably from 2 seconds to 10 seconds.
【0009】図1は一般的な精密ろ過膜平膜モジュール
の全体構造を示す展開図である。一次側支持板1および
二次側支持板2の間に、精密ろ過膜3およびこれよりも
小さな通液シート4を配して重合わされている。通液シ
ート4は二次側支持板2に設けられた凹部5に配置され
、支持板2のシール面10と面一になるように設計され
ている。精密ろ過膜3は周縁部10に配置される。精密
ろ過膜は支持板1および2と液密にシールされると共に
、ろ過圧力に耐えるように接着剤を用いて互いに接着さ
れるか、あるいはガスケットやO−リングを介して周囲
をボルトとナットで締めつけられている。二次側支持板
2にはろ過液を集めてモジュール外に排出する手段とし
て、溝6通液孔9および二次側出入口8が設けられてい
る。一次側支持板1には図2に示したように、多数の小
さな突起11が設けられており、逆洗時に膜3を支える
役割を果たしている。一次側支持板には更にろ過原液を
供給する手段として、通液孔(図示なし)および一次側
出入口7が設置されている。FIG. 1 is a developed view showing the overall structure of a general microfiltration membrane module. A microfiltration membrane 3 and a smaller liquid-permeable sheet 4 are arranged between the primary support plate 1 and the secondary support plate 2 and overlapped with each other. The liquid-permeable sheet 4 is arranged in a recess 5 provided in the secondary support plate 2 and is designed to be flush with the sealing surface 10 of the support plate 2. The microfiltration membrane 3 is arranged at the peripheral edge 10. The microfiltration membrane is liquid-tightly sealed with support plates 1 and 2, and is either bonded to each other with adhesive to withstand the filtration pressure, or surrounded by bolts and nuts via gaskets or O-rings. It's tight. The secondary side support plate 2 is provided with a groove 6, a liquid passage hole 9, and a secondary side inlet/outlet 8 as means for collecting the filtrate and discharging it outside the module. As shown in FIG. 2, the primary support plate 1 is provided with a large number of small protrusions 11, which serve to support the membrane 3 during backwashing. The primary side support plate is further provided with a liquid passage hole (not shown) and a primary side inlet/outlet 7 as means for supplying the filtered stock solution.
【0010】大容量のろ過を行う時は、膜面積を大きく
できる平膜積層型モジュールを使用する。平膜積層型モ
ジュールの構造については、特開昭56−129016
号、特開昭63−80815号、特公昭63−2865
4号、実公昭64−4417号、US4,221,66
3号などいろんなものが提案されている。図3は比較的
小さなフィルターハウジングの中に大きな膜面積の膜エ
レメントを収容した、平膜積層型モジュールの一例を示
している。ろ過するときはろ過原液が一次側出入口31
から入り、膜支持体21の上に配置されている精密ろ過
膜を透過し、支持体内部の通路を経て中央通孔25から
二次側出入口32に排出される。図4は膜支持体21の
部分図を、図5は膜24が設置されている状態の膜支持
体を図4のII−II断面から見た図である。膜支持体
21は軸方向の中央通孔25を有するボス部22とその
外側の盤状部からなり、盤状部は中央から順に、内側平
坦部23、網状部26、外側平坦部28、およびリブ2
7よりなる。膜を透過した液は、網状部から内側平坦部
23およびボス部22の内部に設けられた内部通路26
を経て、中央通孔25に至る。本平膜積層型モジュール
は、ろ過膜面が重力に対して平行になるようにろ過ライ
ン中に配置し、逆洗液排出口(ここでは一次側出入口を
利用している)31はハウジング30の底部に設けるこ
とが好ましい。[0010] When carrying out large-capacity filtration, a flat membrane laminated type module is used which can increase the membrane area. Regarding the structure of the flat membrane laminated module, see Japanese Patent Application Laid-Open No. 56-129016.
No., JP-A-63-80815, JP-A-63-2865
No. 4, Utility Model No. 64-4417, US 4,221,66
Many things have been proposed, including number 3. FIG. 3 shows an example of a flat membrane stacked module containing membrane elements with a large membrane area in a relatively small filter housing. When filtering, the filtration stock solution is the primary side entrance/exit 31
It enters from the membrane support 21 , passes through the microfiltration membrane disposed on the membrane support 21 , passes through a passage inside the support, and is discharged from the central through hole 25 to the secondary side entrance 32 . FIG. 4 is a partial view of the membrane support 21, and FIG. 5 is a view of the membrane support with the membrane 24 installed as seen from the II-II cross section in FIG. The membrane support 21 consists of a boss part 22 having a central through hole 25 in the axial direction and a disk-like part on the outside thereof. 2
Consists of 7. The liquid that has permeated through the membrane flows from the mesh portion to the inner passage 26 provided inside the inner flat portion 23 and the boss portion 22.
The central through hole 25 is reached through the central through hole 25. This flat membrane stacked module is arranged in the filtration line so that the filtration membrane surface is parallel to gravity, and the backwash liquid discharge port (here, the primary side entrance and exit port is used) 31 is located in the housing 30. Preferably, it is provided at the bottom.
【0011】大容量の液をろ過する時には、平膜積層型
モジュールの他にプリーツカートリッジ型モジュールも
用いられる。図6および図7はプリーツカートリッジ膜
エレメント展開図およびモジュール全体の一例を示した
ものである。ろ過原液はフィルターハウジング70の一
次側出入口72より供給され、プリーツカートリッジモ
ジュールの外側保護シート62、精密ろ過膜63、内側
保護シート64を順次透過し、コアーに設けられた孔か
ら中央通孔68に入り、ハウジング二次側出入口73か
ら排出される。本モジュールにおいても、ろ過膜面が重
力方向に対して平行になるようにモジュールを配置し、
逆洗液排出口(ここでは一次側出入口を利用している)
はハウジングの底部に設けることが好ましい。[0011] When filtering a large volume of liquid, a pleated cartridge type module is also used in addition to the flat membrane laminated type module. 6 and 7 show an example of an exploded view of a pleated cartridge membrane element and the entire module. The filtration stock solution is supplied from the primary side entrance/exit 72 of the filter housing 70, passes through the outer protective sheet 62, microfiltration membrane 63, and inner protective sheet 64 of the pleated cartridge module in order, and enters the central through hole 68 through the hole provided in the core. , is discharged from the housing secondary side entrance/exit 73. In this module as well, the module is arranged so that the filtration membrane surface is parallel to the direction of gravity.
Backwash liquid outlet (here, the primary side inlet/outlet is used)
is preferably provided at the bottom of the housing.
【0012】図8は本発明の全ろ過周期的逆洗システム
のフローを示している。ろ過原液はポンプ51によって
ろ過モジュール50に送られ、ろ過された後ろ過液貯蔵
タンクへ送られる。逆洗液はろ過を一定時間行った後バ
ルブを切り換えてポンプ52によりろ過モジュール50
に送られ、ケークと共に一次側出入口より排出される。
その後ガス圧によりろ過系内に残留している洗浄液を排
出し、再びろ過を行う。このサイクルを繰り返すことに
よって原流体の懸濁物質濃度も上昇せずに高い透過流束
を維持することが可能となる。このシステムにおいて、
ろ過膜面を重力方向に対して平行に設置した時には、逆
洗を行って膜表面および膜内部から脱離してきた捕捉粒
子は、充分に逆洗してハウジングから洗い出してしまわ
ないと、ハウジング内に残留してろ過を再開した時に再
び膜に捕捉されて目詰りをはやめる。膜が重力方向に対
して平行に設置され、且つ逆洗液排出口(一次側出入口
)がフィルターハウジングの底部に配置されていると、
膜から脱離した粒子は容易に沈降して排出されやすいば
かりでなく、完全に排出されないでハウジング内に残留
した粒子も次のガス圧による残留液の排出工程で、ハウ
ジング内残留液と共に完全に排出され、結果として少な
い逆洗量および少ない逆洗時間で逆洗をすることができ
る。FIG. 8 shows the flow of the total filtration periodic backwash system of the present invention. The filtered stock solution is sent to the filtration module 50 by the pump 51, and after being filtered, is sent to the filtrate storage tank. After the backwash liquid has been filtered for a certain period of time, the valve is switched and the pump 52 is used to transfer the backwash liquid to the filtration module 50.
and is discharged together with the cake from the primary side entrance/exit. Thereafter, the cleaning liquid remaining in the filtration system is discharged by gas pressure, and filtration is performed again. By repeating this cycle, it becomes possible to maintain a high permeation flux without increasing the concentration of suspended solids in the raw fluid. In this system,
When the filtration membrane surface is installed parallel to the direction of gravity, the captured particles that have been removed from the membrane surface and inside the membrane by backwashing must be washed out from the housing by thorough backwashing, otherwise they will be trapped inside the housing. When filtration is restarted, it is captured again in the membrane and prevents clogging. If the membrane is installed parallel to the direction of gravity and the backwash liquid outlet (primary side inlet/outlet) is located at the bottom of the filter housing,
Not only do particles that have detached from the membrane easily settle and be discharged, but also particles that remain in the housing without being completely discharged are completely removed together with the residual liquid in the housing during the next process of discharging the residual liquid using gas pressure. As a result, backwashing can be performed with a small amount of backwashing and a short backwashing time.
【0013】精密ろ過膜は、例えば米国特許1,421
,341号、同3,133,132号、同2,944,
017号、特公昭43−15698号、特公昭45−3
3313号、同48−39586号、同48−4005
0号等に記載されているように、セルローズエステルを
原料として製造されるもの、米国特許2,783,89
4号、同3,408,315号、同4,340,479
号、同4,340,480号、同4,450,126号
、ドイツ特許DE3,138,525号、特開昭58−
37842号等に記載されているように脂肪族ポリアミ
ドを原料として製造されるもの、米国特許4,196,
070号、同4,340,482号、特開昭55−99
934号、特開昭58−91732号等に記載されてい
るようにポリフルオロカーボンを原料として製造される
もの、特開昭56−154051号、特開昭56−86
941号、特開昭56−12640号、特開昭63−1
39930号、特開昭60−−250049号等に記載
されているポリスルホンを原料とするもの、ドイツ特許
OLS3,003,400号等に記載されているポリプ
ロピレンを原料とするもの等がある。精密ろ過膜の製造
は、上記ポリマーを■良溶媒、■良溶媒と非溶媒の混合
溶媒又は■ポリマーに対する溶解性の程度が異なる複数
種の溶媒の混合したものに溶解して製膜原液を作製し、
これを支持体上に、又は直接凝固液中に流延し、洗浄乾
燥して行う。この場合に、ポリマーを溶解する溶媒の一
例としては、ジクロロメタン、アセトン、ジメチルホル
ムアミド、ジメチルアセトアミド、ジメチルスルホキシ
ド、2−ピロリドン、N−メチル−2−ピロリドン、ス
ルホラン等を挙げることができる。上記溶媒に添加する
非溶媒の例としては、セロソルブ類、メタノール、エタ
ノール、イソプロパノールの如きアルコール類、アセト
ン、メチルエチルケトンの如きケトン類、テトラヒドロ
フラン、ジオキサンの如きエーテル類、ポリエチレング
リコール、グリセリン、エチルグリコールの如きポリオ
ール類等が挙げられる。非溶媒の良溶媒に対する割合は
、混合液が均一状態を保てる範囲ならばいかなる範囲で
も良いが、5〜50重量%が好ましい。[0013] Microfiltration membranes are disclosed, for example, in US Pat.
, No. 341, No. 3,133,132, No. 2,944,
No. 017, Special Publication No. 15698, Special Publication No. 1972-1569, Special Publication No. 1977-3
No. 3313, No. 48-39586, No. 48-4005
As described in No. 0, etc., those manufactured using cellulose ester as a raw material, U.S. Patent No. 2,783,89
No. 4, No. 3,408,315, No. 4,340,479
No. 4,340,480, No. 4,450,126, German Patent DE 3,138,525, Japanese Unexamined Patent Publication No. 1983-
No. 37842, etc., manufactured using aliphatic polyamide as a raw material, US Pat. No. 4,196,
No. 070, No. 4,340,482, JP-A-55-99
934, those manufactured using polyfluorocarbon as raw materials as described in JP-A-58-91732, etc., JP-A-56-154051, JP-A-56-86, etc.
No. 941, JP-A-56-12640, JP-A-63-1
39930, JP-A No. 60-250049, etc., and those using polypropylene as a raw material, as described in German Patent OLS No. 3,003,400, etc. To produce a precision filtration membrane, the above polymer is dissolved in a good solvent, a mixed solvent of a good solvent and a non-solvent, or a mixture of multiple types of solvents with different degrees of solubility for the polymer to prepare a membrane-forming stock solution. death,
This is carried out by casting onto a support or directly into a coagulating solution, washing and drying. In this case, examples of solvents that dissolve the polymer include dichloromethane, acetone, dimethylformamide, dimethylacetamide, dimethylsulfoxide, 2-pyrrolidone, N-methyl-2-pyrrolidone, and sulfolane. Examples of nonsolvents added to the above solvent include cellosolves, alcohols such as methanol, ethanol, and isopropanol, ketones such as acetone and methyl ethyl ketone, ethers such as tetrahydrofuran and dioxane, polyethylene glycol, glycerin, and ethyl glycol. Examples include polyols. The ratio of the non-solvent to the good solvent may be in any range as long as the mixed liquid can maintain a uniform state, but is preferably 5 to 50% by weight.
【0014】又、多孔構造を制御するものとして膨潤剤
と称される無機電解質、有機電解質、高分子電解質等を
加えることもできる。本発明で使用できる電解質として
は、食塩、硝酸ナトリウム、硝酸カリウム、硫酸ナトリ
ウム、塩化亜鉛、臭化マグネシウム等の無機酸の金属塩
、酢酸ナトリウム、ギ酸ナトリウム、酪酸カリウム等の
有機酸塩類、ポリスチレンスルホン酸ナトリウム、ポリ
ビニルピロリドン、ポリビニルベンジルトリメチルアン
モニウムクロライド等の高分子電解質、ジオクチルスル
ホコハク酸ナトリウム、アルキルメチルタウリン酸ナト
リウム等のイオン系界面活性剤等が用いられる。これら
の電解質は単独でポリマー溶液に加えてもある程度の効
果を示すものもあるが、これら電解質を水溶液として添
加する場合には、特に顕著な効果を示すことがある。
電解質水溶液の添加量は添加によって溶液の均一性が失
われることがない限り特に制限はないが、通常溶媒に対
して0.5容量%から10容量%である。また電解質水
溶液の濃度についても特に制限はなく、濃度の大きい方
が効果は大きいが、通常用いられる濃度としては1重量
%から60重量%である。製膜原液としてのポリマー濃
度は5から35重量%、好ましくは10から30重量%
である。35重量%を越える時は得られる微孔性膜の透
水性が実用的な意味を持たない程小さくなり、5重量%
よりも小さい時は充分な分離能力を持った精密ろ過膜は
得られない。[0014] Furthermore, an inorganic electrolyte, an organic electrolyte, a polymer electrolyte, etc. called a swelling agent may be added to control the porous structure. Electrolytes that can be used in the present invention include common salt, metal salts of inorganic acids such as sodium nitrate, potassium nitrate, sodium sulfate, zinc chloride, and magnesium bromide, organic acid salts such as sodium acetate, sodium formate, and potassium butyrate, and polystyrene sulfonic acid. Polymer electrolytes such as sodium, polyvinylpyrrolidone, and polyvinylbenzyltrimethylammonium chloride, and ionic surfactants such as sodium dioctyl sulfosuccinate and sodium alkylmethyltaurate are used. Although some of these electrolytes exhibit some effect even when added alone to a polymer solution, when these electrolytes are added as an aqueous solution, particularly remarkable effects may be exhibited. The amount of the aqueous electrolyte solution to be added is not particularly limited as long as the addition does not cause loss of uniformity of the solution, but is usually from 0.5% by volume to 10% by volume based on the solvent. Further, there is no particular restriction on the concentration of the electrolyte aqueous solution, and the higher the concentration, the greater the effect, but the concentration usually used is 1% by weight to 60% by weight. The polymer concentration as a membrane forming stock solution is 5 to 35% by weight, preferably 10 to 30% by weight.
It is. When it exceeds 35% by weight, the water permeability of the resulting microporous membrane becomes so small that it has no practical meaning;
When it is smaller than , a microfiltration membrane with sufficient separation ability cannot be obtained.
【0015】上記のようにして調整した製膜原液を支持
体の上に流延し、流延直後あるいは一定時間をおいて凝
固液中に支持体ごとポリマー溶液膜を浸漬する。凝固液
としては水が最も一般的に用いられるが、ポリマーを溶
解しない有機溶媒を用いても良く、またこれら非溶媒を
2種以上混合して用いてもよい。支持体としては、通常
精密ろ過膜を製造する場合に支持体として使用できるも
のの中から任意に選択することができるが、特に不織布
を使用した場合には支持体を剥がす必要がないので好ま
しい。本発明で使用できる不織布はポリプロピレン、ポ
リエステル等からなる一般的なものであり、材質の制限
を受けるものではない。凝固浴中でポリマーが析出した
流延膜はこの後水洗、温水洗浄、溶剤洗浄等を行い、乾
燥する。The membrane-forming stock solution prepared as described above is cast onto a support, and the polymer solution membrane together with the support is immersed in a coagulation solution immediately after casting or after a certain period of time. Water is most commonly used as the coagulating liquid, but organic solvents that do not dissolve the polymer may also be used, or two or more of these non-solvents may be mixed. The support can be arbitrarily selected from those that can be used as a support in the production of microfiltration membranes, but it is particularly preferable to use a nonwoven fabric since there is no need to peel off the support. The nonwoven fabric that can be used in the present invention is generally made of polypropylene, polyester, etc., and is not subject to any material limitations. The cast film on which the polymer has been precipitated in the coagulation bath is then washed with water, hot water, solvent, etc., and then dried.
【0016】[0016]
【実施例】以下にろ過の具体例を挙げて本発明をさらに
詳しく説明するが、発明の主旨を越えない限り本発明は
実施例に限定されるものではない。
実施例1
ろ過膜に公称孔径1.2μm の酢酸セルローズ異方性
精密ろ過膜(FM−120 富士写真フイルム(株)
製)を取りつけた図1に示した単層平膜モジュールを使
い、膜面が重力方向に平行になるように設置して図8に
示したろ過フロー装置を組んだ。市販のビールにタンニ
ン酸20ppmを溶かして、タンパク質を凝集させたも
のを懸濁液として用い、ろ過流束5kl/m2/h,逆
洗流束10kl/m2/h,ろ過時間54秒、逆洗時間
4秒の条件で全ろ過周期的逆洗ろ過を行ったところ、ろ
過圧力が3kg/cm2に達するまでに10kl/m2
のろ液が得られた。一方同じ膜とを用いて膜面を水平
にしてろ過をすると、ろ過圧力が3kg/cm2に達し
た時までに得られたろ液は僅か2.5kl/m2 にす
ぎなかった。[Examples] The present invention will be explained in more detail by referring to specific examples of filtration, but the present invention is not limited to the examples unless it goes beyond the gist of the invention. Example 1 The filtration membrane was a cellulose acetate anisotropic microfiltration membrane with a nominal pore size of 1.2 μm (FM-120, manufactured by Fuji Photo Film Co., Ltd.)
The filtration flow device shown in Fig. 8 was assembled by using the single-layer flat membrane module shown in Fig. 1, which was equipped with a filtration system (manufactured by J.D.) and installed with the membrane surface parallel to the direction of gravity. Dissolve 20 ppm of tannic acid in commercially available beer and use it as a suspension to aggregate the protein, filtration flux 5 kl/m2/h, backwash flux 10 kl/m2/h, filtration time 54 seconds, backwash. When periodic backwash filtration was performed under the condition of 4 seconds of total filtration, the filtration pressure reached 3 kg/cm2 by 10 kl/m2.
A filtrate was obtained. On the other hand, when filtration was carried out using the same membrane with the membrane surface horizontal, the amount of filtrate obtained by the time the filtration pressure reached 3 kg/cm2 was only 2.5 kl/m2.
【0017】実施例2
特開昭60−250049号に開示された方法により、
平均孔径0.2μm のポリスルホン異方性膜を製膜し
た。この膜を取りつけた図1に示した単層平膜モジュー
ルを用い、膜面が重力方向に平行になるように設置して
図8に示したろ過フロー装置を組んだ。大腸菌(IFO
3301)をグルコース10g/l、ポリペプトン5g
/l、酵母エキス5g/l、塩化ナトリウム5g/lを
含む培養溶液を用いて18時間浸透培養を行ってろ過原
液とした。培養条件は温度37℃、ph7.0であった
。この培養液を用いて、ろ過流束0.5kl/m2/h
、逆洗流束2kl/m2/h,ろ過時間54秒、逆洗時
間4秒の条件で全ろ過周期的逆洗ろ過を行ったところ、
ろ過圧力が5kg/cm2に達するまでに1000l/
m2 のろ液が得られた。一方同じ膜を用いて膜面を水
平にしてろ過をすると、ろ過圧力が5kg/cm2に達
した時までに得られたろ液は僅か200l/m2 にす
ぎなかった。Example 2 By the method disclosed in Japanese Patent Application Laid-Open No. 60-250049,
A polysulfone anisotropic membrane with an average pore diameter of 0.2 μm was formed. Using the single-layer flat membrane module shown in FIG. 1 equipped with this membrane, the filtration flow device shown in FIG. 8 was assembled by installing the membrane surface parallel to the direction of gravity. Escherichia coli (IFO
3301), glucose 10g/l, polypeptone 5g
A culture solution containing 5 g/l of yeast extract and 5 g/l of sodium chloride was used for permeation culture for 18 hours to obtain a filtered stock solution. The culture conditions were a temperature of 37°C and a pH of 7.0. Using this culture solution, the filtration flux was 0.5kl/m2/h.
When periodic backwash filtration was performed under the conditions of , backwash flux 2 kl/m2/h, filtration time 54 seconds, and backwash time 4 seconds,
1000l/ until the filtration pressure reaches 5kg/cm2
m2 of filtrate was obtained. On the other hand, when the same membrane was used for filtration with the membrane surface horizontal, only 200 l/m2 of filtrate was obtained by the time the filtration pressure reached 5 kg/cm2.
【0018】[0018]
【発明の効果】膜面を重力方向に対して平行に設置した
精密ろ過膜モジュールを用いて周期的逆洗を繰り返しな
がら全ろ過を行うと、膜面を水平にしてろ過を行った時
に比べて数倍の高懸濁液をろ過することができた。[Effect of the invention] When performing total filtration while repeating periodic backwashing using a precision filtration membrane module whose membrane surface is installed parallel to the direction of gravity, compared to when filtration is performed with the membrane surface horizontal, It was possible to filter several times higher suspensions.
【図1】一般的な精密ろ過膜平膜モジュールの全体構造
を示す展開図。FIG. 1 is an exploded view showing the overall structure of a typical microfiltration flat membrane module.
【図2】平膜モジュール一次側支持板。FIG. 2: Flat membrane module primary support plate.
【図3】平膜積層型モジュールの断面図。FIG. 3 is a cross-sectional view of a flat membrane stacked module.
【図4】平膜積層型モジュールの膜支持体。FIG. 4: Membrane support of a flat membrane stacked module.
【図5】平膜積層型モジュールの膜支持体II−II断
面図。FIG. 5 is a cross-sectional view of the membrane support II-II of the flat membrane stacked module.
【図6】プリーツカートリッジ型膜エレメント展開図。FIG. 6 is an exploded view of a pleated cartridge type membrane element.
【図7】プリーツカートリッジ型モジュール。FIG. 7: Pleated cartridge type module.
【図8】本発明による全ろ過周期的逆洗システムのフロ
ー図。FIG. 8 is a flow diagram of a total filtration periodic backwashing system according to the present invention.
【符号の説明】
1 一次側支持体
2 二次側支持体
3 精密ろ過膜
4 通液シート
5 通液シート受部
6 溝
7 一次側出入口
8 二次側出入口
9 通液孔
10 膜シール面
11 突起
12 凹部
13 フレーム
20 平幕積層型膜エレメント
21 膜支持体
22 ボス部
23 内側平坦部
24 精密ろ過膜
25 中央通孔
26 内部通路プ
27 リブ
28 外側平坦部
29 網状部
30 フィルターハウジング
31 一次側出入口
32 二次側出入口
33 エアー抜き
50 全ろ過周期的逆洗モジュール51
ろ過ポンプ
52 逆洗ポンプ
60 プリーツカートリッジ膜エレメント61
ガード
62、64 保護シート
63 精密ろ過膜
65 コア
66 エンドプレート
67 ガスケット
68 中央通孔
70 フィルターハウジング
71 締めつけナット
72 一次側出入口
73 二次側出入口
74 エアー抜き[Explanation of symbols] 1 Primary side support 2 Secondary side support 3 Microfiltration membrane 4 Liquid passage sheet 5 Liquid passage sheet receiver 6 Groove 7 Primary side entrance/exit 8 Secondary side entrance/exit 9 Liquid passage hole 10 Membrane sealing surface 11 Protrusion 12 Recess 13 Frame 20 Flat laminated membrane element 21 Membrane support 22 Boss 23 Inner flat part 24 Microfiltration membrane 25 Central hole 26 Internal passage 27 Rib 28 Outer flat part 29 Net part 30 Filter housing 31 Primary side entrance/exit 32 Secondary side entrance/exit 33 Air vent 50 Total filtration periodic backwashing module 51
Filtration pump 52 Backwash pump 60 Pleated cartridge membrane element 61
Guards 62, 64 Protective sheet 63 Microfiltration membrane 65 Core 66 End plate 67 Gasket 68 Center hole 70 Filter housing 71 Tightening nut 72 Primary side entrance/exit 73 Secondary side entrance/exit 74 Air bleed
Claims (3)
材表面に捕捉されたケークを除去しながらろ過を行う全
ろ過周期的逆洗システムにおいて、そこで用いる平膜フ
ィルターモジュールの膜面を重力方向に対して平行に設
置することを特徴とする全ろ過周期的逆洗ろ過方法。Claim 1: In a total filtration periodic backwashing system in which filtration is performed while removing cake trapped on the surface of a filter medium by periodically repeating backwashing, the membrane surface of a flat membrane filter module used therein is oriented in the direction of gravity. A total filtration periodic backwash filtration method characterized by being installed in parallel to the filtration system.
05から5μm の精密ろ過膜であることを特徴とする
、全ろ過周期的逆洗ろ過方法。Claim 2: The flat membrane used in Claim 1 has an average pore diameter of 0.
A total filtration periodic backwash filtration method characterized by a microfiltration membrane of 0.05 to 5 μm.
続的に孔径が変化する異方性膜であことを特徴とする、
全ろ過周期的逆洗ろ過方法。3. The flat membrane used in claim 2 is an anisotropic membrane in which the pore diameter changes continuously in the thickness direction,
Total filtration periodic backwash filtration method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3028952A JPH04267931A (en) | 1991-02-22 | 1991-02-22 | Filtering method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3028952A JPH04267931A (en) | 1991-02-22 | 1991-02-22 | Filtering method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04267931A true JPH04267931A (en) | 1992-09-24 |
Family
ID=12262749
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3028952A Pending JPH04267931A (en) | 1991-02-22 | 1991-02-22 | Filtering method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04267931A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007021301A (en) * | 2005-07-13 | 2007-02-01 | Nakajima Kogyo:Kk | Filtration film and sheet for air filter |
-
1991
- 1991-02-22 JP JP3028952A patent/JPH04267931A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007021301A (en) * | 2005-07-13 | 2007-02-01 | Nakajima Kogyo:Kk | Filtration film and sheet for air filter |
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