JPH04268010A - Steel tapping hole in electric furnace - Google Patents
Steel tapping hole in electric furnaceInfo
- Publication number
- JPH04268010A JPH04268010A JP3027603A JP2760391A JPH04268010A JP H04268010 A JPH04268010 A JP H04268010A JP 3027603 A JP3027603 A JP 3027603A JP 2760391 A JP2760391 A JP 2760391A JP H04268010 A JPH04268010 A JP H04268010A
- Authority
- JP
- Japan
- Prior art keywords
- steel
- brick
- tapping
- electric furnace
- tapping hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 55
- 229910000831 Steel Inorganic materials 0.000 title abstract description 39
- 239000010959 steel Substances 0.000 title abstract description 39
- 239000011449 brick Substances 0.000 claims abstract description 49
- 239000002893 slag Substances 0.000 claims abstract description 32
- 239000011823 monolithic refractory Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 6
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 5
- 238000009628 steelmaking Methods 0.000 abstract 2
- 238000006477 desulfuration reaction Methods 0.000 abstract 1
- 230000023556 desulfurization Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 101100400378 Mus musculus Marveld2 gene Proteins 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、製鋼用として使用され
る電気炉の出鋼口を形成する耐火物の構造に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the structure of a refractory that forms the tapping port of an electric furnace used for steel manufacturing.
【0002】0002
【従来の技術】図3は従来の電気炉の出鋼口、樋の断面
構造を示し、図4は図3のB−B線から見た出鋼口の構
造を示す。2. Description of the Related Art FIG. 3 shows a cross-sectional structure of a tap hole and a gutter of a conventional electric furnace, and FIG. 4 shows the structure of the tap hole as seen from line B--B in FIG. 3.
【0003】同図に示すように、出鋼口8は出鋼口れん
が7とウェアれんが9の上に構成されたスタンプ材3か
ら構成され、開口部は炉底のテーパをもって樋10に連
通している。この構造を有する電気炉内のスラグ1と溶
鋼2のレベルと出鋼口8の上端部のレベル位置は図示す
る関係にある。このため、出鋼時に炉を傾動した際、ス
ラグを流出させないためには炉内スラグレベルが出鋼口
れんが7下端面より上位にあることが必要である。しか
し、出鋼作業の進行につれ、炉内の溶鋼の減少とともに
炉内スラグレベルは低下し、出鋼口8からのスラグの流
出は比較的早い時期から起こることになり、取鍋へのス
ラグの流出量が増加する。[0003] As shown in the figure, the tapping port 8 is composed of a stamp material 3 constructed on a tapping brick 7 and a wear brick 9, and the opening communicates with a gutter 10 through a taper at the bottom of the hearth. ing. The levels of the slag 1 and molten steel 2 in the electric furnace having this structure and the level position of the upper end of the tapping port 8 have the relationship shown in the figure. Therefore, in order to prevent slag from flowing out when the furnace is tilted during tapping, the slag level in the furnace needs to be higher than the lower end surface of the tapping opening brick 7. However, as the tapping process progresses, the molten steel in the furnace decreases and the slag level in the furnace decreases, and the outflow of slag from the tapping port 8 occurs at a relatively early stage, causing slag to flow into the ladle. Runoff volume increases.
【0004】このため、次工程のLF等の二次精錬には
いる前に、電気炉から流入した取鍋内スラグを人力又は
機械操作でかき出す作業を伴っているのが現状である。[0004] For this reason, the current situation is that the slag in the ladle that has flowed from the electric furnace must be scraped out manually or mechanically before proceeding to the next step of secondary refining such as LF.
【0005】最近、電気炉による製鋼に際して、その製
品対象は従来の棒鋼,型鋼用普通鋼から付加価値の高い
高級鋼の溶製に指向され、製造コストの低減化、生産性
向上を目的として炉底出鋼方式(CBT:Concen
tric Bottom Tapping又はEB
T:Eccentric Bottom Tapp
ing)によるものが開発された。[0005]Recently, when producing steel using an electric furnace, the target product has shifted from the conventional ordinary steel for steel bars and shapes to the melting of high-grade steel with high added value. Bottom-out steel method (CBT: Concen)
tric Bottom Tapping or EB
T: Eccentric Bottom Tapp
ing) was developed.
【0006】この炉底出鋼方式の利点として、以下の事
項を挙げることができる。[0006] The advantages of this furnace bottom tapping method include the following.
【0007】■ 高級鋼を溶製する上で重要な電気炉
スラグの取鍋内流出を、従来の樋出鋼方式に比較して少
なくできる。その結果、LF等における二次精錬中に起
こる溶鋼中の復燐が少なくなる。また、溶鋼の脱燐、脱
硫を行う場合にも造滓剤が少なくてよい。[0007] The flow of electric furnace slag into the ladle, which is important in melting high-grade steel, can be reduced compared to the conventional gutter steel method. As a result, the amount of rephosphorus in the molten steel that occurs during secondary refining in LF etc. is reduced. Also, when dephosphorizing and desulfurizing molten steel, less slag forming agent is required.
【0008】■ 使用する造滓剤を少なくすることが
できることによる造滓剤の費用の減少、造滓剤の溶解エ
ネルギー減少による電気代の減少、取鍋内スラグの減少
による合金歩留りの向上が可能である。[0008]■ It is possible to reduce the cost of slag forming agent by reducing the amount of slag forming agent used, to reduce the electricity bill due to the reduction in energy for dissolving the slag forming agent, and to improve the alloy yield by reducing the amount of slag in the ladle. It is.
【0009】■ 炉底出鋼はスラグ流出の少ない高速
出鋼ができ、且つ、その構造上溶鋼温度降下が少なく電
気炉の精錬温度を低下できるために、取鍋のライフの延
長と生産性の向上が可能となる。[0009] ■ Furnace bottom tapping enables high-speed steel tapping with less slag outflow, and because of its structure, the temperature drop of molten steel is small and the refining temperature of the electric furnace can be lowered, so it extends the life of the ladle and improves productivity. Improvement is possible.
【0010】しかしながら、この炉底出鋼方式の採用の
ためには、従来の電気炉の炉底鉄皮の大幅の改造が必要
となる。However, in order to adopt this furnace bottom tapping method, it is necessary to significantly modify the furnace bottom shell of the conventional electric furnace.
【0011】そのため、従来の出鋼樋を用いたものでは
あっても、炉底出鋼方式並に取鍋へのスラグ流出量が少
ない出鋼口の構造の改善の試みが種々行われた。[0011] Therefore, various attempts have been made to improve the furnace bottom tapping system and the structure of the tapping port to reduce the amount of slag flowing into the ladle, even though the conventional tapping trough is used.
【0012】図5は図3における構造の一部を改良した
構造を示し、図6は図5のC−C線から見た構造を示す
。この構造では、既設出鋼口との位置関係を変えず出鋼
口れんが11を取付け、出鋼中に電気炉内スラグが取鍋
に流出する量を極力少なくするために炉内側の出鋼口を
炉底に近づけた構造を有する。FIG. 5 shows a structure in which a part of the structure in FIG. 3 is improved, and FIG. 6 shows the structure as seen from line CC in FIG. In this structure, the tap hole brick 11 is installed without changing the positional relationship with the existing tap hole, and the tap hole inside the furnace is designed to minimize the amount of slag inside the electric furnace flowing into the ladle during tapping. It has a structure in which it is close to the bottom of the hearth.
【0013】同図においては、断面中心に出鋼口を形成
した出鋼口れんが11を長さ方向に3つに分割したもの
で、それぞれの分割部を目地開きが起こらないようにア
ルミナ質ボンドで接着したものである。In the figure, a tap hole brick 11 with a tap hole formed in the center of its cross section is divided into three parts in the length direction, and each divided part is bonded with alumina bond to prevent joint opening. It is glued with.
【0014】しかしながら、この構造の出鋼口れんが1
1は、四角の外形に内側の孔部が円形に形成されている
ため、各部の熱応力によってれんがに割れが発生しやす
い、接続部が弱く、目地開きと先端れんがの脱落が起こ
り易い、出鋼口れんがの形状に合わせるために周囲れん
がの加工量が多くなる等の欠点がある。However, the tapping brick 1 of this structure
1 has a square outer shape with a circular inner hole, so the bricks tend to crack due to thermal stress in each part, the connections are weak, and the joints open and the tip bricks easily fall off. There are disadvantages such as the amount of machining required for the surrounding bricks to match the shape of the steel opening bricks.
【0015】図7は上述の図5に示す出鋼口れんがの欠
点を改善した構造を示し、図8は図7のD−D線から見
た構造を示す。この構造は、、出鋼口れんが12を円筒
形に一体成形したものである。また製造を容易にするた
めに、円筒出鋼口れんが12を設けて、その外周をスタ
ンプ材3で施工したものである。FIG. 7 shows a structure in which the defects of the tap brick shown in FIG. 5 have been improved, and FIG. 8 shows the structure as seen from the line DD in FIG. 7. This structure is made by integrally molding the tapping brick 12 into a cylindrical shape. Further, in order to facilitate manufacturing, a cylindrical tap brick 12 is provided, and the outer periphery of the brick 12 is constructed with stamp material 3.
【0016】この方式で出鋼れんがの割れトラブルは改
善されたが、この構造のものも出鋼口の修理時に出鋼口
周囲のスタンプと上部れんがを積み替えなければならず
手間を要するという欠点がある。[0016] Although this method has improved the problem of cracking of the tapping bricks, this structure also has the disadvantage that when repairing the tapping opening, the stamp around the tapping opening and the upper brick must be reloaded, which requires time and effort. be.
【0017】[0017]
【発明が解決しようとする課題】本発明において解決す
べき課題は、設備の大幅な改造を行うことなく従来の出
鋼樋を用いることができ、形成、補修が簡単で、しかも
、取鍋への電気炉スラグ流出量が少なく、しかも、短時
間で出鋼が可能な電気炉の出鋼口を提供することにある
。[Problems to be Solved by the Invention] The problems to be solved by the present invention are that a conventional tapping trough can be used without major modification of equipment, that forming and repairing is easy, and that it can be easily applied to a ladle. To provide a tapping port for an electric furnace which has a small amount of electric furnace slag flowing out and which can tap steel in a short time.
【0018】[0018]
【課題を解決するための手段】本発明の電気炉出鋼口は
、出鋼口れんがの出鋼孔の傾斜角度と出鋼樋の傾斜角度
とが同一角度であり、電気炉の炉底面の出鋼口の内孔が
電気炉内のスラグレベル以下にある出鋼口構造において
、出鋼口れんがを羽口れんが内に設け、且つ出鋼口れん
がと羽口れんがとの間に不定形耐火物層を形成してなる
ことを特徴とする。[Means for Solving the Problems] In the electric furnace tapping port of the present invention, the inclination angle of the tapping hole of the tapping brick and the inclination angle of the tapping gutter are the same, and the bottom surface of the electric furnace is In a tap structure where the inner hole of the tap is below the slag level in the electric furnace, the tap brick is provided inside the tuyere brick, and a monolithic refractory is installed between the tap brick and the tuyere brick. It is characterized by forming layers.
【0019】出鋼口れんがに使用する耐火物としては、
C1〜30重量%、MgO70重量%以上の耐火物組成
がスラグの浸潤,耐スポーリング溶損に安定であること
からとくに好ましい。[0019] Refractories used for tapping bricks include:
A refractory composition containing 1 to 30% by weight of C and 70% by weight or more of MgO is particularly preferred because it is stable against slag infiltration and spalling erosion.
【0020】[0020]
【作用】この構成にすることによって、現場における現
地組立て築造も可能であり、また、出鋼口の取替えに際
しては、不定形耐火物層を破砕したのち、新規の出鋼口
れんがを羽口れんがの内面にセットし、その間に不定形
耐火物層を設けるだけで簡単に行うことができる。[Function] With this configuration, on-site assembly and construction is possible, and when replacing the tap hole, after crushing the monolithic refractory layer, the new tap hole bricks are inserted into the tuyere bricks. This can be easily done by simply setting the refractory on the inner surface of the refractory and providing a layer of amorphous refractory between them.
【0021】[0021]
【実施例】図1は本発明の電気炉出鋼口構造の実施例を
出鋼口に沿っての断面によって示す。図2は同図のA−
A線から見た構造を示す。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an embodiment of an electric furnace tap structure according to the present invention in cross section taken along the tap. Figure 2 is A-
The structure seen from line A is shown.
【0022】これらの図において、出鋼口れんが12は
羽口れんが14の中に内装されており、羽口れんが14
と出鋼口れんが12の間隙はMgO系不定形耐火物13
を流し込んで構成されている。出鋼口れんが12の内孔
の下面は、スタンプ3材からなる電気炉の底面と同一レ
ベルに形成されており、また、出鋼時においてスラグ1
の下面レベルは出鋼口れんが12の内孔の上面よりも上
方に位置しており、電気炉の傾動による出鋼時には、ス
ラグは流出しないようになっている。In these figures, the tapping brick 12 is installed inside the tuyere brick 14, and the tuyere brick 14
The gap between the tap hole brick 12 and the MgO-based monolithic refractory 13
It is constructed by pouring. The lower surface of the inner hole of the tapping brick 12 is formed at the same level as the bottom surface of the electric furnace made of three stamp materials, and the slag 1 is
The lower surface level is located above the upper surface of the inner hole of the tapping brick 12, so that slag does not flow out during tapping by tilting the electric furnace.
【0023】この構成にすることによって、出鋼口は一
体物として成形でき、しかも、現場における現地組立て
築造も可能である。また、出鋼口れんが12の溶損によ
り出鋼口の取り替えが必要な場合には、出鋼口れんが1
2と羽口れんが14との間の不定形耐火物13をブレー
カーで壊したのち、再度出鋼口れんが12を羽口れんが
14に内装し、その隙間にシールを行い、不定形施工を
行えば、最少の修理範囲と手間で修理保全が可能である
。この場合、不定形耐火物13の施工は一般のMgO系
吹付材によって形成してもよい。また、使用する羽口れ
んが14は一体物である必要はなく、長さ方向、幅方向
、高さ方向での分割タイプでもよい。[0023] With this configuration, the tap hole can be formed as a single piece, and moreover, it is possible to assemble and construct the tap on site. In addition, if the tap hole brick 12 needs to be replaced due to melting damage, the tap hole brick 1
After breaking the monolithic refractory 13 between 2 and the tuyere brick 14 with a breaker, insert the tap brick 12 into the tuyere brick 14 again, seal the gap, and perform monolithic construction. , repair and maintenance is possible with the minimum repair scope and effort. In this case, the monolithic refractory 13 may be formed using a general MgO-based spray material. Further, the tuyere brick 14 used does not have to be a single piece, and may be of a type divided in the length direction, width direction, and height direction.
【0024】[0024]
【発明の効果】本発明により、以下の効果を奏すること
ができる。[Effects of the Invention] The present invention provides the following effects.
【0025】(1)電気炉の傾動出鋼に際して、スラグ
流出を少なくすることが可能になる。(1) It becomes possible to reduce the outflow of slag during tilting steel tapping in an electric furnace.
【0026】(2)このことにより、溶鋼取鍋での排滓
なしで、従来の溶鋼取鍋排滓と同一の溶鋼成分レベルの
達成が可能になった。(2) This makes it possible to achieve the same molten steel component level as in conventional molten steel ladle slag without slag being discharged from the molten steel ladle.
【0027】(3)出鋼口の築造,修理交換が簡単にな
る。(3) Construction, repair and replacement of the tap hole becomes easy.
【図1】本発明の実施例を出鋼口の長手方向の断面から
見た図である。FIG. 1 is a cross-sectional view of an embodiment of the present invention taken in the longitudinal direction of the tap hole.
【図2】図1をA−A線から見た図である。FIG. 2 is a diagram of FIG. 1 seen from line AA.
【図3】従来の電気炉の出鋼口を示す断面図である。FIG. 3 is a sectional view showing a tapping port of a conventional electric furnace.
【図4】図3をB−B線から見た図である。FIG. 4 is a diagram of FIG. 3 viewed from line BB.
【図5】従来の電気炉の改良例を示す断面図である。FIG. 5 is a sectional view showing an improved example of a conventional electric furnace.
【図6】図5をC−C線から見た図である。FIG. 6 is a diagram of FIG. 5 viewed from line CC.
【図7】従来の電気炉の第2の改良例を示す断面図であ
る。FIG. 7 is a sectional view showing a second improved example of the conventional electric furnace.
【図8】図7をD−D線から見た図である。FIG. 8 is a diagram of FIG. 7 viewed from line DD.
1 スラグ 2 溶鋼 3 スタンプ材 7 出鋼口れんが 8 出鋼口 9 ウェアれんが 10 樋 11 出鋼口れんが 12 円筒出鋼口れんが 13 不定形耐火物 14 羽口れんが 1 Slag 2 Molten steel 3 Stamp material 7 Steel tapping brick 8 Steel tapping port 9 Ware brick 10 Gutter 11 Steel tapping brick 12 Cylindrical steel tap brick 13. Monolithic refractories 14 Tuyere brick
Claims (1)
鋼樋の傾斜角度とが同一角度であり、電気炉の炉底面の
出鋼口の内孔が電気炉内のスラグレベル以下にある出鋼
口構造において、出鋼口れんがを羽口れんが内に設け、
且つ出鋼口れんがと羽口れんがとの間に不定形耐火物層
を形成してなる電気炉の出鋼口。Claim 1: The inclination angle of the tapping hole of the tap hole brick and the inclination angle of the tapping gutter are the same angle, and the inner hole of the tap hole on the bottom surface of the electric furnace is below the slag level in the electric furnace. In the tapping structure in
Further, a tapping spout for an electric furnace is provided, in which a monolithic refractory layer is formed between the tap bricks and the tuyere bricks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3027603A JPH04268010A (en) | 1991-02-21 | 1991-02-21 | Steel tapping hole in electric furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3027603A JPH04268010A (en) | 1991-02-21 | 1991-02-21 | Steel tapping hole in electric furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04268010A true JPH04268010A (en) | 1992-09-24 |
Family
ID=12225502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3027603A Pending JPH04268010A (en) | 1991-02-21 | 1991-02-21 | Steel tapping hole in electric furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04268010A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200460071Y1 (en) * | 2009-03-19 | 2012-05-02 | 현대제철 주식회사 | flap door shaft of tap hole of electric furnace |
-
1991
- 1991-02-21 JP JP3027603A patent/JPH04268010A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200460071Y1 (en) * | 2009-03-19 | 2012-05-02 | 현대제철 주식회사 | flap door shaft of tap hole of electric furnace |
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