JPH04314766A - Water-based rust-inhibiting coating composition - Google Patents
Water-based rust-inhibiting coating compositionInfo
- Publication number
- JPH04314766A JPH04314766A JP10849491A JP10849491A JPH04314766A JP H04314766 A JPH04314766 A JP H04314766A JP 10849491 A JP10849491 A JP 10849491A JP 10849491 A JP10849491 A JP 10849491A JP H04314766 A JPH04314766 A JP H04314766A
- Authority
- JP
- Japan
- Prior art keywords
- water
- vinylidene chloride
- epoxy resin
- solid content
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 239000008199 coating composition Substances 0.000 title claims abstract description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title abstract description 18
- 230000002401 inhibitory effect Effects 0.000 title abstract 3
- 239000003822 epoxy resin Substances 0.000 claims abstract description 36
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 36
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 229920001577 copolymer Polymers 0.000 claims abstract description 21
- 239000004816 latex Substances 0.000 claims abstract description 21
- 229920000126 latex Polymers 0.000 claims abstract description 21
- 239000008139 complexing agent Substances 0.000 claims abstract description 20
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 125000000524 functional group Chemical group 0.000 claims abstract description 10
- 239000000178 monomer Substances 0.000 claims abstract description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 9
- 239000007787 solid Substances 0.000 claims description 40
- 239000003973 paint Substances 0.000 claims description 25
- 235000013824 polyphenols Nutrition 0.000 claims description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- 150000008442 polyphenolic compounds Chemical class 0.000 claims description 10
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- 229920000233 poly(alkylene oxides) Polymers 0.000 claims description 7
- 229910021645 metal ion Inorganic materials 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 150000007522 mineralic acids Chemical class 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims 1
- 150000001455 metallic ions Chemical class 0.000 abstract 1
- 229920002554 vinyl polymer Polymers 0.000 abstract 1
- 238000000576 coating method Methods 0.000 description 37
- 239000011248 coating agent Substances 0.000 description 35
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 239000000839 emulsion Substances 0.000 description 9
- 230000002265 prevention Effects 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000004070 electrodeposition Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 7
- 229910021641 deionized water Inorganic materials 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 6
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 6
- -1 plated steel sheets) Chemical compound 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 150000003335 secondary amines Chemical class 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 235000011054 acetic acid Nutrition 0.000 description 4
- 229920000180 alkyd Polymers 0.000 description 4
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 229940074391 gallic acid Drugs 0.000 description 3
- 235000004515 gallic acid Nutrition 0.000 description 3
- 239000008397 galvanized steel Substances 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000003618 dip coating Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- DEWLEGDTCGBNGU-UHFFFAOYSA-N 1,3-dichloropropan-2-ol Chemical compound ClCC(O)CCl DEWLEGDTCGBNGU-UHFFFAOYSA-N 0.000 description 1
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- ZPANWZBSGMDWON-UHFFFAOYSA-N 1-[(2-hydroxynaphthalen-1-yl)methyl]naphthalen-2-ol Chemical compound C1=CC=C2C(CC3=C4C=CC=CC4=CC=C3O)=C(O)C=CC2=C1 ZPANWZBSGMDWON-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- MIJDSYMOBYNHOT-UHFFFAOYSA-N 2-(ethylamino)ethanol Chemical compound CCNCCO MIJDSYMOBYNHOT-UHFFFAOYSA-N 0.000 description 1
- CMWUSCNTMPWOKZ-UHFFFAOYSA-N 2-(methylamino)propan-2-ol Chemical compound CNC(C)(C)O CMWUSCNTMPWOKZ-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- QSMHTOCQXUAUFB-UHFFFAOYSA-N 3-tert-butyl-4-[2-(2-tert-butyl-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound CC(C)(C)C1=CC(O)=CC=C1C(C)(C)C1=CC=C(O)C=C1C(C)(C)C QSMHTOCQXUAUFB-UHFFFAOYSA-N 0.000 description 1
- ZGZVGZCIFZBNCN-UHFFFAOYSA-N 4,4'-(2-Methylpropylidene)bisphenol Chemical compound C=1C=C(O)C=CC=1C(C(C)C)C1=CC=C(O)C=C1 ZGZVGZCIFZBNCN-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000001263 FEMA 3042 Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 1
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
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- 229910000831 Steel Inorganic materials 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
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- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 238000007865 diluting Methods 0.000 description 1
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
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- 235000019253 formic acid Nutrition 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
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- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- XCVNDBIXFPGMIW-UHFFFAOYSA-N n-ethylpropan-1-amine Chemical compound CCCNCC XCVNDBIXFPGMIW-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は鉄、亜鉛、アルミニウム
、マグネシウムをはじめとする各種金属製品の防錆を目
的とした塗膜を形成するための水性防錆塗料組成物に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aqueous rust-preventing paint composition for forming a coating film for the purpose of rust-preventing various metal products including iron, zinc, aluminum, and magnesium.
【0002】0002
【従来の技術】従来より一般に鉄をはじめとして各種金
属素材(めっき鋼板を含む)の防錆を目的として、アル
キド樹脂系又はメラミン−アルキド樹脂系の水性塗料を
スプレー又は浸漬塗装する方法、又はアニオンもしくは
カチオン型電着塗料を電着塗装する方法等が用いられて
いる。[Prior Art] Conventionally, for the purpose of rust prevention of various metal materials such as iron (including plated steel sheets), methods of spraying or dipping coating with alkyd resin-based or melamine-alkyd resin-based water-based paints, or anion coating methods have conventionally been used. Alternatively, a method of electrodepositing a cationic electrodeposition paint is used.
【0003】しかしながらアルキド樹脂系又はメラミン
−アルキド樹脂系の塗料の場合、最近の高防錆性能の要
求を満足することができないことが多く、特に膜厚の薄
い部分で防錆力が不足する欠点を有している。However, in the case of alkyd resin-based or melamine-alkyd resin-based paints, they often cannot satisfy the recent demands for high rust prevention performance, and the drawback is that the rust prevention ability is insufficient, especially in thin areas. have.
【0004】又これらに比べて電着塗料の場合には優れ
た防錆力が得られるものの、焼付け工程に多くのエネル
ギーを必要とし、また被塗物素地の端部及び凹凸面の凸
部の膜厚が焼付け時の流動により薄くなり防錆力が劣る
等の欠点を有している。[0004] In addition, although electrodeposition paints have superior anti-rust properties compared to these, they require a lot of energy in the baking process, and they also damage the edges of the base material and the convex parts of uneven surfaces. It has the disadvantage that the film thickness becomes thinner due to flow during baking, resulting in poor rust prevention ability.
【0005】これらに対し、最近塩化ビニリデン共重合
体による塗膜が、緻密性、更には水分及び酸素が塗膜中
を透過するのを遮断する能力(以下バリヤー性と称する
)に優れているといった特性を利用して錯体化剤を含む
塩化ビニリデン共重合体ラテツクスを用いた水性防錆塗
料が提案されている(特開昭63−105073号、特
開平1−198669号)。[0005] In contrast, coating films made of vinylidene chloride copolymers have recently been reported to have excellent density and the ability to block moisture and oxygen from permeating through the coating (hereinafter referred to as barrier properties). Taking advantage of these characteristics, water-based anticorrosion paints using vinylidene chloride copolymer latex containing a complexing agent have been proposed (Japanese Patent Application Laid-open No. 105073/1982 and 198669/1999).
【0006】[0006]
【発明が解決しようとする課題】しかしながら、かかる
塩化ビニリデン共重合体ラテツクスを用いた塗料組成物
もソルトスプレーテストを行った場合、クロスカツト部
の防錆は充分であっても、それ以外の部分にふくれが発
生したり、密着性が劣るといった欠点を有し、特に亜鉛
めっき鋼板に塗装した場合この欠点が著しい。[Problems to be Solved by the Invention] However, when a coating composition using such a vinylidene chloride copolymer latex is subjected to a salt spray test, although the rust prevention at the cross cut portion is sufficient, the rust prevention at other portions is insufficient. It has drawbacks such as blistering and poor adhesion, and these drawbacks are particularly noticeable when applied to galvanized steel sheets.
【0007】従って本発明の目的は鉄、亜鉛、アルミニ
ウム、マグネシウム、更には亜鉛めっき鋼等各種の金属
製品素地に塗装した場合極めて優れた防錆力を有する水
性防錆塗料組成物を提供することにある。[0007] Accordingly, the object of the present invention is to provide a water-based rust-preventing paint composition that has extremely excellent rust-preventing power when applied to various metal product substrates such as iron, zinc, aluminum, magnesium, and galvanized steel. It is in.
【0008】[0008]
【課題を解決するための手段】本発明は塩化ビニリデン
重合体または塩化ビニリデン及びそれと共重合可能なビ
ニル基含有単量体との共重合体のラテツクス(A)、及
び水中に溶解又は分散し得るエポキシ樹脂(B)、及び
金属イオンと錯化合物を形成し得る官能基を有する化合
物である錯体化剤(C)を含有する水性防錆塗料組成物
である。[Means for Solving the Problems] The present invention provides a latex (A) of a vinylidene chloride polymer or a copolymer of vinylidene chloride and a vinyl group-containing monomer copolymerizable therewith, and a latex (A) that can be dissolved or dispersed in water. This is an aqueous anticorrosive paint composition containing an epoxy resin (B) and a complexing agent (C), which is a compound having a functional group capable of forming a complex with a metal ion.
【0009】本発明者等は前記ラテツクス(A)とエポ
キシ樹脂(B)と錯体化剤(C)とを後述する如く一定
割合で併用することにより、前述した如き種々の金属製
品素地に塗装した場合極めて優れた防錆力を発揮する水
性防錆塗料組成物を得、本発明を完成させた。The present inventors have applied the latex (A), epoxy resin (B), and complexing agent (C) together in a certain ratio as described below to coat various metal product substrates as described above. The present invention has been completed by obtaining a water-based rust-preventing paint composition that exhibits extremely excellent rust-preventing properties.
【0010】本発明で使用する前記ラテツクス(A)は
、塩化ビニリデン単量体、又は塩化ビニリデン単量体及
びこれと共重合し得るビニル基含有単量体の混合物を、
公知の方法で、例えば乳化剤の存在下で重合開始剤を用
いて乳化重合することによって得られる。The latex (A) used in the present invention contains vinylidene chloride monomer or a mixture of vinylidene chloride monomer and a vinyl group-containing monomer copolymerizable therewith.
It can be obtained by a known method, for example, by emulsion polymerization using a polymerization initiator in the presence of an emulsifier.
【0011】ここで使用する乳化剤及び重合開始剤は従
来より使用されているものが使用できる、しかしながら
本発明の水性防錆塗料組成物を用いて得られる塗膜の性
能上乳化剤としてはノニオン系乳化剤が好ましく、中で
も塩化ビニリデンと共重合可能なビニル基をその分子中
に有する反応性ノニオン系乳化剤が特に好ましい。[0011] As the emulsifier and polymerization initiator used here, conventionally used emulsifiers can be used. However, in view of the performance of the coating film obtained using the aqueous anticorrosive paint composition of the present invention, nonionic emulsifiers are preferable as emulsifiers. are preferred, and particularly preferred are reactive nonionic emulsifiers having a vinyl group copolymerizable with vinylidene chloride in their molecules.
【0012】前記ラテツクス(A)は一般にラテツクス
100重量部中、不揮発分、即ち樹脂固形分が40〜6
0重量部のものを使用するとよい、残余60〜40重量
部は水又は水と少量の水溶性有機溶剤例えばアルコール
類、セロソルブ類、カルビトール類、エーテル類等の混
合液で構成できる。[0012] The latex (A) generally has a nonvolatile content, that is, a resin solid content of 40 to 6 parts by weight in 100 parts by weight of the latex.
The remaining 60 to 40 parts by weight can be composed of water or a mixture of water and a small amount of a water-soluble organic solvent such as alcohols, cellosolves, carbitols, ethers, etc.
【0013】前記ラテツクス(A)中の塩化ビニリデン
重合体または共重合体の粒径は50nm〜200nmの
ものが形成される塗料組成物の安定性、塗装作業性の良
いこと等の理由から好ましい。[0013] The vinylidene chloride polymer or copolymer in the latex (A) preferably has a particle size of 50 nm to 200 nm for reasons such as stability of the coating composition formed and good coating workability.
【0014】ラテツクス(A)で塩化ビニリデン共重合
体を用いる場合塩化ビニリデンと共重合可能なビニル基
含有単量体としては、例えば(メタ)アクリル酸メチル
、(メタ)アクリル酸エチル、(メタ)アクリル酸プロ
ピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸
2−エチルヘキシル、(メタ)アクリル酸2−ヒドロキ
シエチル、(メタ)アクリル酸グリシジル等の(メタ)
アクリル酸のエステル類、及び(メタ)アクリル酸、及
び塩化ビニル、酢酸ビニル、スチレン、アクリロニトリ
ル、ビニルトルエン、弗化ビニル、弗化ビニリデン等の
ビニル化合物の1種又は2種以上の混合物を使用できる
。When a vinylidene chloride copolymer is used in the latex (A), vinyl group-containing monomers copolymerizable with vinylidene chloride include, for example, methyl (meth)acrylate, ethyl (meth)acrylate, and (meth)ethyl acrylate. (Meth) such as propyl acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, glycidyl (meth)acrylate, etc.
One type or a mixture of two or more types of esters of acrylic acid, (meth)acrylic acid, and vinyl compounds such as vinyl chloride, vinyl acetate, styrene, acrylonitrile, vinyltoluene, vinyl fluoride, and vinylidene fluoride can be used. .
【0015】本発明の前記ラテツクス(A)においては
塩化ビニリデンのみの重合体も使用できるが、塩化ビニ
リデンと上述した塩化ビニリデンと共重合可能なビニル
基含有単量体との共重合体を使用する場合、この共重合
体中の塩化ビニリデンの含有率は30重量%以上が好ま
しく、特に50重量%以上であるのが好ましい。In the latex (A) of the present invention, a polymer of only vinylidene chloride can be used, but a copolymer of vinylidene chloride and the above-mentioned vinyl group-containing monomer copolymerizable with vinylidene chloride is used. In this case, the content of vinylidene chloride in this copolymer is preferably 30% by weight or more, particularly preferably 50% by weight or more.
【0016】前記塩化ビニリデン共重合体中の塩化ビニ
リデンの含有率が30重量%未満になると、塩化ビニリ
デン共重合体の結晶度が低くなり、形成される塗膜のバ
リヤー性が劣るようになるので好ましくない。[0016] When the content of vinylidene chloride in the vinylidene chloride copolymer is less than 30% by weight, the crystallinity of the vinylidene chloride copolymer becomes low and the barrier properties of the formed coating film become poor. Undesirable.
【0017】従来塩化ビニリデン重合体又は塩化ビニリ
デンを約95重量%以上含有する塩化ビニリデン共重合
体を含有するラテツクスを用いると、形成される塗膜中
での塩化ビニリデン重合体又は共重合体の結晶度が高く
なり過ぎ、被塗物への付着性が劣るという欠点を有して
いた。Conventionally, when a latex containing a vinylidene chloride polymer or a vinylidene chloride copolymer containing about 95% by weight or more of vinylidene chloride is used, crystals of the vinylidene chloride polymer or copolymer occur in the formed coating film. It had the disadvantage that the strength was too high and the adhesion to the object to be coated was poor.
【0018】しかるに本発明による塗料組成物では、後
述する(B)成分のエポキシ樹脂及び(C)成分の錯体
化剤を含有併用することにより、塩化ビニリデンを95
重量%以上含有する共重合体は勿論塩化ビニリデンのみ
の重合体も使用できることが見出された。However, in the coating composition according to the present invention, vinylidene chloride can be reduced to 95% by containing an epoxy resin as component (B) and a complexing agent as component (C), which will be described later.
It has been found that not only copolymers containing more than % by weight, but also polymers containing only vinylidene chloride can be used.
【0019】本発明の塗料組成物において使用する水中
に溶解又は分散し得るエポキシ樹脂(B)としてはポリ
アルキレンオキサイドのジグリシジルエーテル又はポリ
フエノールへのポリアルキレンオキサイド付加物のジグ
リシジルエーテル、又はポリフエノールのポリグリシジ
ルエーテルと第2アミンの反応生成物を使用できる。The epoxy resin (B) which can be dissolved or dispersed in water used in the coating composition of the present invention is diglycidyl ether of polyalkylene oxide, diglycidyl ether of polyalkylene oxide adduct to polyphenol, or polyphenol. Reaction products of polyglycidyl ethers of phenols and secondary amines can be used.
【0020】使用し得るポリアルキレンオキサイドのジ
グリシジルエーテルには例えばポリエチレンオキサイド
のジグリシジルエーテル、ポリプロピレンオキサイドの
ジグリシジルエーテル等を挙げることができる。Examples of the diglycidyl ether of polyalkylene oxide that can be used include diglycidyl ether of polyethylene oxide and diglycidyl ether of polypropylene oxide.
【0021】又ポリフエノールへのポリアルキレンオキ
サイド付加物のジグリシジルエーテルには例えば2,2
−ビス(4−ヒドロキシフエニル)−プロパンへのポリ
エチレンオキサイド付加物のジグリシジルエーテル、2
,2−ビス(4−ヒドトキシフエニル)−プロパンへの
ポリプロピレンオキサイド付加物のジグリジシルエーテ
ル、2,2−ビス(4−ヒドロキシシクロヘキサン)−
プロパンへのポリプロピレンオキサイド付加物のジグリ
シジルエーテル等を挙げることができる。The diglycidyl ether of polyalkylene oxide adducts to polyphenols includes, for example, 2,2
- diglycidyl ether of polyethylene oxide adduct to bis(4-hydroxyphenyl)-propane, 2
, 2-bis(4-hydroxyphenyl)-diglydisyl ether of polypropylene oxide adduct to propane, 2,2-bis(4-hydroxycyclohexane)-
Examples include diglycidyl ether of polypropylene oxide adducts to propane.
【0022】これらのポリアルキレンオキサイドを骨格
中に有するエポキシ樹脂は親水性が強く、それ自体で水
中への分散が可能であるが、本発明塗料組成物で形成し
た塗膜の耐水性、防錆性の見地から分子量は大きい方が
好ましく、通常800〜5000の分子量を有するもの
が特に好ましい。Epoxy resins having these polyalkylene oxides in their skeletons have strong hydrophilicity and can be dispersed in water by themselves, but the water resistance and rust prevention of the coating films formed with the coating compositions of the present invention are From the viewpoint of properties, it is preferable that the molecular weight is large, and those having a molecular weight of usually 800 to 5,000 are particularly preferable.
【0023】又前記ポリフエノールのポリグリシジルエ
ーテルは、一般に例えばアルカリの存在下にエピクロロ
ヒドリン又はジクロロヒドリンとポリフエノールとのエ
ーテル化によって製造される。ポリフエノールとしては
例えば2,2−ビス(4−ヒドロキシフエニル)−プロ
パン、4,4′−ジヒドロキシベンゾフエノン、1,1
−ビス(4−ヒドロキシフエニル)エタン、1,1−ビ
ス(4−ヒドロキシフエニル)−イソブタン、2,2−
ビス(4−ヒドロキシ−t−ブチルフエニル)−プロパ
ン、ビス(2−ヒドロキシナフチル)メタン等を挙げる
ことができる。かかるエポキシ樹脂はそれ単独では親水
性がないため、アミンと反応させて親水性を与える必要
がある。使用し得るアミンとしては第1アミン、第2ア
ミン、第3アミンの何れも使用できるが、特に第2アミ
ンが好ましく、これらの反応生成物を無機酸又は有機酸
で中和して親水性にするとよい。The polyglycidyl ether of the polyphenol is generally produced, for example, by etherifying epichlorohydrin or dichlorohydrin with the polyphenol in the presence of an alkali. Examples of polyphenols include 2,2-bis(4-hydroxyphenyl)-propane, 4,4'-dihydroxybenzophenone, 1,1
-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-isobutane, 2,2-
Examples include bis(4-hydroxy-t-butylphenyl)-propane and bis(2-hydroxynaphthyl)methane. Since such epoxy resins do not have hydrophilic properties by themselves, they must be reacted with amines to impart hydrophilic properties. As usable amines, any of primary amines, secondary amines, and tertiary amines can be used, but secondary amines are particularly preferred, and these reaction products can be neutralized with an inorganic or organic acid to make them hydrophilic. It's good to do that.
【0024】上記第2アミンとしては脂肪族又は環式脂
肪族のアミン、例えばジエチルアミン、ジプロピルアミ
ン、ジブチルアミン、エチルプロピルアミン、及びアル
カノールアミン例えばメチルエタノールアミン、エチル
エタノールアミン、メチルイソプロパノールアミン、ジ
エタノールアミン、ジイソプロパノールアミン、及び環
式アミン例えばピロリジン、ピペリジン、モルフオリン
を挙げることができ、これは2種以上の混合物も使用で
きる。The secondary amines include aliphatic or cycloaliphatic amines such as diethylamine, dipropylamine, dibutylamine, ethylpropylamine, and alkanolamines such as methylethanolamine, ethylethanolamine, methylisopropanolamine, diethanolamine. , diisopropanolamine, and cyclic amines such as pyrrolidine, piperidine, morpholin, which can also be used in mixtures of two or more.
【0025】ポリフエノールのポリグリシジルエーテル
と第2アミンはグリシジル基とアミンの当量比が1/1
もしくはそれ以上、即ちグリシジル基が当量以上となる
割合で無溶剤又は適当な溶剤例えばアルコール、セロソ
ルブ、ケトン、トルエン、キシレン等の存在下で通常4
0〜120℃の温度で反応させて、アミン変性エポキシ
樹脂とする。このアミン変性エポキシ樹脂はその固形分
1Kg当り、アミノ基が0.3モル〜2モルとなるよう
にするのが好ましい。[0025] The polyglycidyl ether of polyphenol and the secondary amine have an equivalent ratio of glycidyl group to amine of 1/1.
or more, i.e., in the absence of a solvent or in the presence of a suitable solvent such as alcohol, cellosolve, ketone, toluene, xylene, etc., in a proportion where the glycidyl group is equivalent or more.
The reaction is carried out at a temperature of 0 to 120°C to obtain an amine-modified epoxy resin. This amine-modified epoxy resin preferably contains 0.3 to 2 moles of amino groups per 1 kg of solid content.
【0026】ポリフエノールのポリグリシジルエーテル
と第2アミンの反応生成物である樹脂を中和するための
酸としてはギ酸、酢酸、プロピオン酸、乳酸等の有機酸
、又は塩酸、硫酸、硝酸、リン酸等の無機酸が使用でき
、これらの酸で中和した後樹脂を水中に分散させて使用
する。As the acid for neutralizing the resin which is a reaction product of polyglycidyl ether of polyphenol and secondary amine, organic acids such as formic acid, acetic acid, propionic acid, and lactic acid, or hydrochloric acid, sulfuric acid, nitric acid, and phosphoric acid are used. Inorganic acids such as acids can be used, and the resin is dispersed in water after being neutralized with these acids.
【0027】本発明の塗料組成物において使用する金属
イオンと錯化合物を形成し得る官能基を有する化合物で
ある錯体化剤(C)としては、例えばメルカプトプロピ
オン酸とネオペンチルグリコール、トリメチロールプロ
パン又はペンタエリスリトール等のアルコールとのエス
テルの如きチオール基含有化合物、タンニン酸、没食子
酸、ピロガロール、カテコール等のフエノール性水酸基
含有化合物、リン酸又はフイチン酸等のリン酸基含有化
合物が挙げられ、これらは1種又は2種以上の混合物の
形で使用できる。The complexing agent (C), which is a compound having a functional group capable of forming a complex with a metal ion, used in the coating composition of the present invention includes, for example, mercaptopropionic acid and neopentyl glycol, trimethylolpropane or Examples include thiol group-containing compounds such as esters with alcohols such as pentaerythritol, phenolic hydroxyl group-containing compounds such as tannic acid, gallic acid, pyrogallol, and catechol, and phosphoric acid group-containing compounds such as phosphoric acid or phytic acid. It can be used alone or in the form of a mixture of two or more.
【0028】上述した錯体化剤(C)は、そのまま又は
アルコール等の水溶性溶剤に溶解して、本発明塗料組成
物の前記ラテツクス(A)中に予め分散させて使用して
もよく、又は前述した水中に分散し得るエポキシ樹脂(
B)に、一部又は全部を反応させて、エポキシ樹脂骨格
に結合した状態で使用しよもよい。後者の方法が塗膜形
成後、被塗物と塗膜の密着性が優れるため好ましい。
この時は、エポキシ樹脂中のエポキシ基と、錯体化剤中
のエポキシ基と反応し得る官能基、例えばチオール基、
フエノール性水酸基、リン酸基、カルボキシル基(例え
ば没食子酸中に含まれる)等とを反応させて目的の化合
物を得る。The above-mentioned complexing agent (C) may be used as it is or dissolved in a water-soluble solvent such as alcohol and pre-dispersed in the latex (A) of the coating composition of the present invention, or The above-mentioned epoxy resin that can be dispersed in water (
Part or all of B) may be reacted and used in a state bonded to an epoxy resin skeleton. The latter method is preferable because it provides excellent adhesion between the coated object and the coating after the coating is formed. At this time, a functional group that can react with the epoxy group in the epoxy resin and the epoxy group in the complexing agent, such as a thiol group,
A desired compound is obtained by reacting with a phenolic hydroxyl group, a phosphoric acid group, a carboxyl group (for example, contained in gallic acid), and the like.
【0029】かかる反応の方法は、エポキシ樹脂(B)
のエポキシ基に対し、錯体化剤(C)の上記エポキシ基
と反応し得る官能基、例えばチオール基、フエノール性
水酸基、カルボキシル基、リン酸基等を反応させるもの
で、錯化合物形成能を保つためと、反応時のゲル化を防
ぐため、エポキシ基の数に対し、上記各官能基の数を過
剰にして行うとよい。通常反応温度は40〜120℃で
無溶剤で、又は必要に応じて例えばアルコール類、エス
テル類、エーテル類、ケトン類等の有機溶剤中で反応さ
せる。又前記アミンで変性する時、同時にこれらの錯体
化剤を加えて反応させる方が反応時のゲル化を防止でき
るので好ましい。[0029] This reaction method is based on the epoxy resin (B)
The epoxy group of the complexing agent (C) is reacted with a functional group that can react with the epoxy group of the complexing agent (C), such as a thiol group, a phenolic hydroxyl group, a carboxyl group, a phosphoric acid group, etc., and maintains the ability to form a complex compound. In order to prevent gelation during the reaction, the number of each of the above-mentioned functional groups is preferably carried out in excess of the number of epoxy groups. The reaction temperature is usually 40 to 120 DEG C., and the reaction is carried out without a solvent or, if necessary, in an organic solvent such as alcohols, esters, ethers, ketones, etc. Furthermore, when modifying with the amine, it is preferable to add these complexing agents at the same time to react, since gelation during the reaction can be prevented.
【0030】本発明による水性防錆塗料組成物は、前述
した塩化ビニリデン重合体又は塩化ビニリデン共重合体
ラテツクス(A)、及び前述したエポキシ樹脂(B)及
び前述した錯体化剤(C)を水中で充分に混合し、安定
なエマルシヨンとしたものである。[0030] The aqueous anticorrosion coating composition according to the present invention comprises the above-mentioned vinylidene chloride polymer or vinylidene chloride copolymer latex (A), the above-mentioned epoxy resin (B) and the above-mentioned complexing agent (C) in water. Mix thoroughly to form a stable emulsion.
【0031】このとき必要に応じて着色顔料、防錆顔料
、体質顔料、メラミン又はブロツクドイソシアネート化
合物等の硬化剤、その他塗料に通常使用される種々の添
加剤例えば可塑剤、界面活性剤、湿潤剤等、及び有機溶
剤を添加してもよい。[0031] At this time, if necessary, coloring pigments, anti-rust pigments, extender pigments, curing agents such as melamine or blocked isocyanate compounds, and other various additives commonly used in paints such as plasticizers, surfactants, and humectants are added. and organic solvents may also be added.
【0032】本発明による水性防錆塗料組成物において
は、(A)成分の固形分がそれに含まれる塩化ビニリデ
ン含有量で30〜65重量部、(B)成分の固形分が1
〜30重量部、(C)成分の固形分が5〜40重量部の
割合になるように使用する。In the aqueous rust-preventing paint composition according to the present invention, the solid content of component (A) is 30 to 65 parts by weight in terms of the vinylidene chloride content contained therein, and the solid content of component (B) is 1.
30 parts by weight, and the solid content of component (C) is 5 to 40 parts by weight.
【0033】前記(A)成分の固形分に含まれる塩化ビ
ニリデン含有量が30重量部未満の場合、塩化ビニリデ
ンに由来する塗膜のバリヤー性が充分に得られず、その
結果防錆力が劣るようになるので好ましくない。又65
重量部を超えると形成される塗膜が硬くなりすぎ、熱を
付与したとき塩化ビニリデンが分解し、塩酸の放出量が
多くなり、塗膜の耐熱性が劣るようになるので好ましく
ない。[0033] If the vinylidene chloride content contained in the solid content of the component (A) is less than 30 parts by weight, the coating film derived from vinylidene chloride will not have sufficient barrier properties, resulting in poor rust prevention ability. This is not desirable because it becomes like this. Also 65
If the amount exceeds 1 part by weight, the coating film formed will become too hard, vinylidene chloride will decompose when heat is applied, a large amount of hydrochloric acid will be released, and the heat resistance of the coating film will deteriorate, which is not preferable.
【0034】又前記(B)成分の固形分は、反応させた
場合のアミン、錯体化剤を除いた前記エポキシ樹脂固形
分として、1〜30重量部、好ましくは5〜25重量部
使用する、これが1重量部未満の場合には、形成される
塗膜の被塗物金属素地との接着性が悪くなるので好まし
くない。又30重量部を超えると前記(A)成分の塩化
ビニリデン重合体又は共重合体の結晶性を低下させ、こ
のため塗膜のバリヤー性を劣化させ、防錆力を劣化させ
るので好ましくない。The solid content of component (B) is 1 to 30 parts by weight, preferably 5 to 25 parts by weight, based on the solid content of the epoxy resin excluding the amine and complexing agent when reacted. If the amount is less than 1 part by weight, the adhesion of the formed coating film to the metal substrate of the object to be coated becomes poor, which is not preferable. Moreover, if it exceeds 30 parts by weight, it is not preferable because it lowers the crystallinity of the vinylidene chloride polymer or copolymer as the component (A), thereby degrading the barrier properties of the coating film and degrading the antirust ability.
【0035】又前記(C)成分の錯体化剤固形分は、前
述した如くその一部又は全部が前記エポキシ樹脂と結合
している場合には、その錯体化剤の分も含めて、5〜4
0重量部、好ましくは10〜30重量部使用する。これ
が5重量部未満の場合には、被塗物金属との錯化合物の
量が不足し、形成される塗膜の接着性及び防錆力が劣る
ようになるので好ましくない。又40重量部を超えると
、均一な塗膜が得難くなり、防錆テストを行ったとき、
塗膜にブリスターや点状錆が発生することがあって好ま
しくない。[0035] In addition, the solid content of the complexing agent of the component (C) is 5 to 5, including the complexing agent, when part or all of it is bonded to the epoxy resin as described above. 4
0 parts by weight, preferably 10 to 30 parts by weight. If the amount is less than 5 parts by weight, the amount of complex compound with the metal of the object to be coated will be insufficient, and the adhesiveness and antirust ability of the coating film formed will be poor, which is not preferable. Moreover, if it exceeds 40 parts by weight, it becomes difficult to obtain a uniform coating film, and when a rust prevention test is performed,
Blisters and spots of rust may occur on the paint film, which is undesirable.
【0036】本発明による水性防錆塗料組成物の塗装に
は、刷毛塗り、スプレー塗装、浸漬塗装、電着塗装を使
用でき、塗装後室温〜170℃の温度、好ましくは40
〜100℃の温度で約5〜約40分、好ましくは10〜
30分乾燥して硬化膜を得る。[0036] Brush coating, spray coating, dipping coating, and electrodeposition coating can be used for coating the aqueous rust-preventing paint composition according to the present invention.
About 5 to about 40 minutes, preferably 10 to about 40 minutes at a temperature of ~100°C
Dry for 30 minutes to obtain a cured film.
【0037】塗装するに当って、それぞれの塗装方法に
適した塗料粘度にするため、水で稀釈したり、増粘剤を
加えたりして粘度を調整するとよい。[0037] When painting, the viscosity may be adjusted by diluting with water or adding a thickener in order to make the paint viscosity suitable for each coating method.
【0038】なお浸漬塗装する場合には、室温〜約60
℃の塗料液中に被塗物を5秒〜3分、好ましくは10秒
〜60秒間浸漬し、塗膜を付着させた後室温〜約40℃
の温度で1〜40分、好ましくは2〜10分放置し、次
いで前述した如く乾燥する。[0038] In case of dip coating, the temperature is between room temperature and about 60℃.
The object to be coated is immersed in the paint solution at a temperature of 5 seconds to 3 minutes, preferably 10 seconds to 60 seconds, and after the coating film has adhered, the temperature is between room temperature and about 40 degrees Celsius.
for 1 to 40 minutes, preferably 2 to 10 minutes, and then dried as described above.
【0039】又電着塗装を行うに当っては、被塗物に対
向させて電気導体(好ましくはステンレス板、白金板又
は炭素棒を使用できる)を浸漬し、これらを電極として
直流電圧を印加することにより電着塗装することができ
る。このとき被塗物を陰極とした場合には、被塗物表面
近傍が還元性環境になり、エマルシヨンの粒子の安定化
が破壊されて、凝集、析出が生じて塗膜が形成される。
逆に被塗物を陽極とした場合には、被塗物金属が塗料中
に溶出するため、被塗物表面で錯体化反応が進行し、塗
料粒子の結合が生じ、やはり析出塗膜が形成される。When performing electrodeposition coating, an electrical conductor (preferably a stainless steel plate, a platinum plate, or a carbon rod can be used) is immersed opposite the object to be coated, and a DC voltage is applied using these as electrodes. By doing so, electrodeposition coating can be performed. If the object to be coated is used as a cathode at this time, the vicinity of the surface of the object becomes a reducing environment, the stabilization of emulsion particles is destroyed, aggregation and precipitation occur, and a coating film is formed. Conversely, when the object to be coated is used as an anode, the metal of the object to be coated dissolves into the paint, so a complexation reaction progresses on the surface of the object, bonding of paint particles occurs, and a precipitated coating film is also formed. be done.
【0040】電着塗装時の印加電圧は通常1〜500V
、好ましくは10〜300Vで、時間は通常1秒〜5分
、好ましくは20秒〜3分である。[0040] The voltage applied during electrodeposition coating is usually 1 to 500V.
, preferably 10 to 300V, and the time is usually 1 second to 5 minutes, preferably 20 seconds to 3 minutes.
【0041】[0041]
【作用】本発明の水性防錆塗料組成物を用いて、前述し
た如く各種金属被塗物に塗装すると、塩化ビニリデン重
合体又は塩化ビニリデン共重合体の結晶性のため塗膜の
緻密性が得られ、高バリヤー性が得られることに加えて
、エポキシ樹脂が有する水酸基その他の極性基による被
塗物素地との良好な密着性が得られる。更に本発明によ
る塗料組成物は錯体化剤を含有しているため、塗膜と被
塗物金属の間に錯体結合が生じ、極めて強い密着力が加
えられると同時に、金属分子を介して樹脂分子同志が結
合して高分子化又は3次元架橋構造を形成するため、よ
り緻密で強靱な塗膜が得られる。又腐蝕性環境下で発生
した錆成分(金属イオン)を錯体化し、安定化合物を形
成し、錆の成長を抑制する。[Operation] When the aqueous rust-preventive coating composition of the present invention is applied to various metal objects as described above, the coating film becomes dense due to the crystallinity of the vinylidene chloride polymer or vinylidene chloride copolymer. In addition to obtaining high barrier properties, good adhesion to the substrate to be coated is obtained due to the hydroxyl groups and other polar groups contained in the epoxy resin. Furthermore, since the coating composition according to the present invention contains a complexing agent, a complex bond is generated between the coating film and the metal to be coated, and at the same time, extremely strong adhesion is applied, and at the same time, resin molecules are bonded via metal molecules. Since the comrades combine to form a polymerized or three-dimensional crosslinked structure, a denser and tougher coating film can be obtained. It also complexes rust components (metal ions) generated in a corrosive environment to form a stable compound and suppress the growth of rust.
【0042】[0042]
【実施例】以下に実施例を挙げて本発明を説明するが、
本発明はこれらに限定するものではない。なお文中部及
び%は全て重量である。[Examples] The present invention will be explained below with reference to Examples.
The present invention is not limited to these. All figures in the middle part of the sentence and percentages are weights.
【0043】
製造例 1(塩化ビニリデン共重合体ラテツクスA−
1の製造) 原 料
部
固形分(部) ───────────────
────────────── ■脱イオン水
96.3
■アクアロンRN−20 1.0
1.0 (第一工業製薬(株
)製、 ビニル基含有ポリオキシ
エチレンアルキルフエノ
ールエーテル)
■過硫酸カリウム
0.2 0.2 ■塩化ビ
ニリデン 80
80 ■アクリル酸ブチル
16 16
■メタクリル酸グリシジル
4 4 ■過硫酸カリ
ウム 0.05
0.05 ■脱イオン水
4.95 ───────
──────────────────────
合 計
202.5 101.25Production Example 1 (vinylidene chloride copolymer latex A-
1) Raw materials
Department
Solid content (parts) ────────────────
────────────── ■Deionized water
96.3
■Aqualon RN-20 1.0
1.0 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd., vinyl group-containing polyoxyethylene alkyl phenol ether) ■Potassium persulfate
0.2 0.2 ■Vinylidene chloride 80
80 ■Butyl acrylate
16 16
■Glycidyl methacrylate
4 4 ■Potassium persulfate 0.05
0.05 ■Deionized water
4.95 ────────
──────────────────────
total
202.5 101.25
【0044】
攪拌機付きガラスライニングオートクレーブ中に、上記
原料■,■,■を仕込み45℃に昇温し、容器内をN2
ガスで充分に置換した後、■,■,■の混合物を18
時間にわたり等速度で連続的に添加した。その後45℃
で1時間攪拌し、次いで■,■の混合物を1時間で等速
添加した。更に45℃で3時間攪拌して固形分50%(
塩化ビニリデン含有率79.0%)のラテツクスA−1
を得た。[0044]
The above raw materials ■, ■, ■ were placed in a glass-lined autoclave equipped with a stirrer, and the temperature was raised to 45°C, and the inside of the container was flushed with N2.
After sufficient replacement with gas, the mixture of ■, ■, ■ was heated to 18
It was added continuously at a constant rate over time. Then 45℃
The mixture was stirred for 1 hour, and then a mixture of ① and ② was added at a constant rate over 1 hour. The solid content was further stirred at 45°C for 3 hours until the solid content was 50% (
Latex A-1 (vinylidene chloride content 79.0%)
I got it.
【0045】製造例 2(塩化ビニリデン共重合体ラ
テツクスA−2の製造)製造例1において重合性モノマ
ーのみを下記の如く変更した他は全く同様にして、固形
分50%(塩化ビニリデン含有率59.3%)のラテツ
クスA−2を得た。
原 料
部 固形分(部)
────────────────────────
── 塩化ビニリデン
60 60 アクリル酸
ブチル 35
35 メタクリル酸
5 5Production Example 2 (Production of Vinylidene Chloride Copolymer Latex A-2) The same procedure was followed as in Production Example 1 except that only the polymerizable monomer was changed as shown below. .3%) latex A-2 was obtained. material
Part Solid content (part)
────────────────────────
── Vinylidene chloride
60 60 Butyl acrylate 35
35 Methacrylic acid
5 5
【0046】
製造例 3(塩化ビニリデンを含まないアクリルエマ
ルシヨン溶液A−3の製造 )
原 料
部 固形分(部
) ────────────────────
───────── ■脱イオン水
98.3 ■アクアロ
ンRN−20 2.0
2.0 ■過硫酸カリウム
0.2 0.2
■メタクリル酸メチル 80
80 ■アクリル酸ブチル
16
16 ■メタクリル酸グリシジル
4 4 ■過硫
酸カリウム 0.05
0.05 ■脱イオン水
4.95 ────
─────────────────────────
合 計
205.5 102.25Production Example 3 (Production of acrylic emulsion solution A-3 that does not contain vinylidene chloride) Raw materials
Part Solid content (part) ────────────────────
───────── ■Deionized water
98.3 ■Aqualon RN-20 2.0
2.0 ■Potassium persulfate
0.2 0.2
■Methyl methacrylate 80
80 ■Butyl acrylate 16
16 ■ Glycidyl methacrylate
4 4 ■Potassium persulfate 0.05
0.05 ■Deionized water
4.95 ────
──────────────────────────
total
205.5 102.25
【00
47】攪拌機、冷却管、温度計のついた1l4ツ口フラ
スコに■,■,■を仕込み、N2 ガスを流しながら、
60℃に保温した。次に■,■,■の混合物を1時間に
わたり、等速滴下した後、60℃で1時間攪拌した。次
に■,■の混合物を加え、さらに60℃で1時間攪拌を
続け、固形分50%(塩化ビニリデン0%)のアクリル
エマルシヨン溶液A−3を得た。00
47] Put ■, ■, and ■ into a 1L four-necked flask equipped with a stirrer, cooling tube, and thermometer, and while flowing N2 gas,
The temperature was kept at 60°C. Next, a mixture of (1), (2), and (2) was added dropwise at a constant rate over 1 hour, followed by stirring at 60°C for 1 hour. Next, a mixture of (1) and (2) was added, and stirring was continued for 1 hour at 60°C to obtain an acrylic emulsion solution A-3 with a solid content of 50% (vinylidene chloride 0%).
【0048】
製造例 4(アミン変性エポキシ樹脂の水分散液B−
1の製造) 原 料
部 固形分(部)
固形分比 ───────────────
──────────────── ■ESA−
011P 950 95
0 81.9 (住友化学(株)
製ビ
スフエノールA型エポ
キシ樹脂、エポキシ当
量475)
■メトキシプロパノール 497
■ジエタノールアミン 210
210 18.1 ───
─────────────────────────
─── 合 計
1657 1160 1
00Production Example 4 (Aqueous dispersion of amine-modified epoxy resin B-
1) Raw materials
Part Solid content (part)
Solid content ratio ────────────────
──────────────── ■ESA-
011P 950 95
0 81.9 (Sumitomo Chemical Co., Ltd.)
Bisphenol A type epoxy resin, epoxy equivalent: 475) ■Methoxypropanol 497
■Diethanolamine 210
210 18.1 ───
──────────────────────────
─── Total
1657 1160 1
00
【0049】攪拌機、冷却管、温度計付き2l4ツ
口フラスコに■,■を仕込み、100℃に加温して■を
溶解させた後、■を添加し、120℃で2時間反応させ
て、エポキシ樹脂固形分比81.9%で、固形分70%
のアミン変性エポキシ樹脂液C−1を得た。[0049] Put ■ and ■ into a 2 liter four-necked flask equipped with a stirrer, a cooling tube, and a thermometer, heat it to 100°C to dissolve ■, then add ■, and react at 120°C for 2 hours. Epoxy resin solid content ratio 81.9%, solid content 70%
An amine-modified epoxy resin liquid C-1 was obtained.
【0050】
原 料
部 固形分
(部) ──────────────────
─────────── ■上記アミン変性エポ
キシ 1500 1050
樹脂液C−1
■酢 酸
37.8 ■脱イオン水
1087.2 ────
─────────────────────────
合 計
2625 1050[0050] Raw materials
Part Solid content (part) ──────────────────
─────────── ■The above amine-modified epoxy 1500 1050
Resin liquid C-1 ■Acetic acid
37.8 ■Deionized water
1087.2 ────
──────────────────────────
total
2625 1050
【0
051】次に5lステンレス製円筒容器に■,■を仕込
み、デイスパーで攪拌しながら■を徐々に加え、固形分
40%の安定なエマルシヨン溶液B−1を得た。0
Next, (1) and (2) were placed in a 5 liter stainless steel cylindrical container, and (2) was gradually added while stirring with a disper to obtain a stable emulsion solution B-1 with a solid content of 40%.
【0052】
製造例 5(チオール基含有アミン変性エポキシ樹脂
の水分散液B−2の製造) 原 料
部
固形分(部) 固形分比 ────────
───────────────────────
■ESA−011P 950
950 61.5 ■メト
キシプロパノール 662 ■ペンタ
エリスリトール 489 489
31.7 テトラ(メルカプト
プ
ロピオン酸)エステル
■ジエタノールアミン 105
105 6.8 ─
─────────────────────────
───── 合 計
2206 1544
100Production Example 5 (Production of aqueous dispersion B-2 of thiol group-containing amine-modified epoxy resin) Raw materials
Department
Solid content (parts) Solid content ratio ────────
────────────────────────
■ESA-011P 950
950 61.5 ■Methoxypropanol 662 ■Pentaerythritol 489 489
31.7 Tetra(mercaptopropionic acid) ester ■Diethanolamine 105
105 6.8 ─
──────────────────────────
───── Total
2206 1544
100
【0053】攪拌機、冷却管、温度計付き3l
4ツ口フラスコに■,■を仕込み、100℃に加温して
■を溶解させた後、50℃に冷却した。さらに■,■を
添加し、65℃で2時間保持後、120℃に昇温し、2
時間保持し、エポキシ樹脂固形分比61.5%、錯体化
剤固形分比31.7%で固形分70%のチオール基含有
アミン変性エポキシ樹脂液C−2を得た。3L with stirrer, cooling tube, and thermometer
■ and ■ were placed in a four-necked flask, heated to 100°C to dissolve ■, and then cooled to 50°C. Furthermore, ■ and ■ were added, and after holding at 65℃ for 2 hours, the temperature was raised to 120℃, and 2
This was maintained for a period of time to obtain a thiol group-containing amine-modified epoxy resin liquid C-2 having a solid content of 61.5% for the epoxy resin, a solid content for the complexing agent of 31.7%, and a solid content of 70%.
【0054】
原 料
部 固形分
(部) ──────────────────
─────────── ■上記エポキシ樹脂液
1000 7
00 C−2
■酢 酸
25.2 ■脱イオン水
724.8 ─────
────────────────────────
合 計
1750 700[0054] Raw materials
Part Solid content (part) ──────────────────
─────────── ■The above epoxy resin liquid 1000 7
00 C-2 ■Acetic acid
25.2 ■Deionized water
724.8 ──────
────────────────────────
total
1750 700
【0
055】次に3lステンレス製円筒容器に■,■を仕込
み、デイスパーで攪拌しながら■を徐々に添加して、固
形分40%のエマルシヨン溶液B−2を得た。0
Next, (1) and (2) were placed in a 3 liter stainless steel cylindrical container, and (2) was gradually added while stirring with a disper to obtain emulsion solution B-2 with a solid content of 40%.
【0056】
製造例 6(フエノール性水酸基含有アミン変性エポ
キシ樹脂の水分散液B−3 の製造
)
原 料
部 固形分(部) 固形分
比 ────────────────────
─────────── ■ESA−011P
950 950
77.5 ■メトキシプロパノール
519.4 ■没食子酸
170 170
13.9 ■トリブチルアミン
5.6 ■ジエタノールアミン
105 105 8
.6 ───────────────────
──────────── 小
計 1750 12
25 100Production Example 6 (Production of aqueous dispersion B-3 of phenolic hydroxyl group-containing amine-modified epoxy resin) Raw materials
Part Solid content (Part) Solid content ratio ────────────────────
──────────── ■ESA-011P
950 950
77.5 ■Methoxypropanol
519.4 ■Gallic acid
170 170
13.9 ■Tributylamine
5.6 ■Diethanolamine
105 105 8
.. 6 ────────────────────
──────────── Small
Total 1750 12
25 100
【0057】攪拌機、冷却管、
温度計付き3l4ツ口コルベンに■,■を仕込み、10
0℃に加温して■を溶解させ、■,■を加えて還流温度
まで昇温し、5時間反応させた。さらに100℃まで冷
却後■を加え100℃で2時間反応させてエポキシ樹脂
固形分比77.5%、錯体化剤固形分比13.9%で固
形分70%のフエノール性水酸基含有アミン変性エポキ
シ樹脂液C−3を得た。[0057] Stirrer, cooling pipe,
Pour ■ and ■ into a 3L 4-mouthed kolben with a thermometer, 10
The mixture was heated to 0°C to dissolve (1), (2) and (2) were added, the temperature was raised to reflux temperature, and the mixture was reacted for 5 hours. After further cooling to 100°C, (2) was added and reacted at 100°C for 2 hours to form a phenolic hydroxyl group-containing amine-modified epoxy with a solid content of 77.5% for the epoxy resin, 13.9% for the complexing agent, and a solid content of 70%. Resin liquid C-3 was obtained.
【0058】
原 料
部 固形分
(部) ──────────────────
─────────── ■上記エポキシ樹脂液
1000 7
00 C−3
■酢 酸
25.2 ■脱イオン水
724.8 ─────
────────────────────────
合 計
1750 700[0058] Raw materials
Part Solid content (part) ──────────────────
─────────── ■The above epoxy resin liquid 1000 7
00 C-3 ■Acetic acid
25.2 ■Deionized water
724.8 ──────
────────────────────────
total
1750 700
【0
059】次に3lステンレス製円筒容器に■,■を仕込
み、デイスパーで攪拌しながら■を徐々に添加して、固
形分40%のエマルシヨン溶液B−3を得た。0
Next, (1) and (2) were placed in a 3 liter stainless steel cylindrical container, and (2) was gradually added while stirring with a disper to obtain emulsion solution B-3 with a solid content of 40%.
【0060】実施例 1〜9、比較例 1〜3表1
に示した配合割合で塩化ビニリデン共重合体ラテツクス
、エポキシ樹脂または上記製造例2で示した変性エポキ
シ樹脂の水分散溶液及び、金属イオンと錯化合物を形成
し得る官能基を有する化合物を、ステンレス製円筒容器
に仕込み、充分攪拌し安定なエマルシヨン溶液を得た後
、カーボンブラツクをエマルシヨン溶液100部に対し
0.5部の割合で添加し、ビーズミルにて顔料分散し塗
料化を行った。Examples 1 to 9, Comparative Examples 1 to 3 Table 1
An aqueous dispersion of vinylidene chloride copolymer latex, epoxy resin, or modified epoxy resin shown in Production Example 2 above, and a compound having a functional group capable of forming a complex compound with a metal ion at the blending ratio shown in After charging the mixture into a cylindrical container and thoroughly stirring to obtain a stable emulsion solution, carbon black was added at a ratio of 0.5 parts to 100 parts of the emulsion solution, and the pigment was dispersed in a bead mill to form a paint.
【0061】こうして得られた塗料に、冷延鋼板と合金
化溶融亜鉛めっき鋼板を、30秒間浸漬して塗装して室
温で10分放置した後、さらに60℃に保持した乾燥炉
で20分間乾燥させた。[0061] Cold-rolled steel sheets and alloyed hot-dip galvanized steel sheets were immersed in the paint thus obtained for 30 seconds, left to stand at room temperature for 10 minutes, and then dried for 20 minutes in a drying oven maintained at 60°C. I let it happen.
【0062】この様にして得られた塗装板を、各種試験
に供し、得られた結果を表1に示す。The thus obtained coated plates were subjected to various tests, and the results obtained are shown in Table 1.
【0063】実施例 10
上記実施例と同様にして調整した塗料にさらに水を加え
固形分を20%とした後、被塗物の対極として同じ大き
さのステンレス鋼板を浸漬し、被塗物を陰極として、1
00Vの直流を2分間印加して電着塗装を行った後、他
の実施例と同様な乾燥を行った。Example 10 After adding water to the paint prepared in the same manner as in the above example to make the solid content 20%, a stainless steel plate of the same size as the opposite electrode of the object to be coated was immersed. As a cathode, 1
After electrodeposition coating was performed by applying a direct current of 00V for 2 minutes, drying was performed in the same manner as in the other examples.
【0064】この様にして得られた塗装板を各種試験に
供し、得た結果を表1に示す。The coated plates thus obtained were subjected to various tests, and the results are shown in Table 1.
【0065】[0065]
【表1】[Table 1]
【0066】[0066]
【表2】[Table 2]
【0067】[0067]
【表3】[Table 3]
【0068】[0068]
【表4】[Table 4]
【0069】[0069]
【表5】[Table 5]
【0070】
(注1) 変性エポキシ樹脂液B−2中に含まれる。
(注2) 変性エポキシ樹脂液B−3中に含まれる。
(注3) 上記固形分100重量部に対する各成分の
固形分重量部。
(注4) (イ):冷延鋼板 幅70mm、長さ1
50mm、厚さ0.8mm、
(ロ):(イ)に合金化溶融亜鉛めっきを45g/m2
施した物、
(イ),(ロ)とも日本テストパネル(株)製。
(注5) 1mm角の正方形100個中テープ剥離し
た個数。
(注6) JIS K−5400−9−1 クロ
スカツト部からの錆およびふくれの最大片幅〔mm〕。(Note 1) Contained in modified epoxy resin liquid B-2. (Note 2) Contained in modified epoxy resin liquid B-3. (Note 3) Parts by weight of solid content of each component based on 100 parts by weight of the above solid content. (Note 4) (A): Cold rolled steel plate width 70mm, length 1
50mm, thickness 0.8mm, (b): 45g/m2 of alloyed hot-dip galvanizing on (a)
Both (a) and (b) are manufactured by Nippon Test Panel Co., Ltd. (Note 5) Number of tape-removed pieces out of 100 1 mm squares. (Note 6) JIS K-5400-9-1 Maximum width of rust and blisters from the cross cut section [mm].
【0071】[0071]
【発明の効果】本発明の水性防錆塗料組成物を用いると
鉄をはじめ、各種金属に対し優れた密着性と優れた防錆
力を持った塗膜を形成することができる。塗装方法は、
刷毛塗り、スプレー塗装、浸漬塗装、電着塗装のいずれ
でも用いることができ、乾燥は室温〜120℃の比較的
低温で行うことができる。[Effects of the Invention] By using the aqueous rust-preventing paint composition of the present invention, it is possible to form a coating film having excellent adhesion and rust-preventing ability to various metals including iron. The painting method is
Any of brush coating, spray coating, dip coating, and electrodeposition coating can be used, and drying can be performed at a relatively low temperature of room temperature to 120°C.
Claims (6)
デン及びそれと共重合可能なビニル基含有単量体との共
重合体のラテツクス(A)、及び水中に溶解又は分散し
得るエポキシ樹脂(B)、及び金属イオンと錯化合物を
形成し得る官能基を有する化合物である錯体化剤(C)
を含有することを特徴とする水性防錆塗料組成物。1. A latex (A) of a vinylidene chloride polymer or a copolymer of vinylidene chloride and a vinyl group-containing monomer copolymerizable therewith, and an epoxy resin (B) that can be dissolved or dispersed in water, and Complexing agent (C) which is a compound having a functional group capable of forming a complex compound with a metal ion
An aqueous anticorrosive paint composition characterized by containing.
量で30〜65重量部、(B)の固形分が1〜30重量
部、(C)の固形分が5〜40重量部の割合であること
を特徴とする請求項1の水性防錆塗料組成物。Claim 2: The solid content of (A) is 30 to 65 parts by weight in vinylidene chloride content, the solid content of (B) is 1 to 30 parts by weight, and the solid content of (C) is 5 to 40 parts by weight. The aqueous antirust coating composition according to claim 1, characterized in that:
脂(B)が、ポリアルキレンオキサイドのジグリシジル
エーテル又はポリフエノールへのポリアルキレンオキサ
イド付加物のジグリシジルエーテルであることを特徴と
する請求項1の水性防錆塗料組成物。3. Claim 1, wherein the epoxy resin (B) that can be dissolved or decomposed in water is diglycidyl ether of polyalkylene oxide or diglycidyl ether of polyalkylene oxide adduct to polyphenol. water-based anticorrosive paint composition.
脂(B)がポリフエノールのポリグリシジルエーテルと
第2アミンとの反応生成物を有機酸又は無機酸で中和し
たものであることを特徴とする請求項1の水性防錆塗料
組成物。4. The epoxy resin (B) which can be dissolved or dispersed in water is a reaction product of a polyglycidyl ether of a polyphenol and a secondary amine, which is neutralized with an organic acid or an inorganic acid. The aqueous antirust coating composition according to claim 1.
能基がフエノール性水酸基、チオール基又はリン酸基で
ある化合物を使用することを特徴とする請求項1の水性
防錆塗料組成物。5. The aqueous anticorrosive coating composition according to claim 1, wherein a compound whose functional group capable of forming a complex with a metal ion is a phenolic hydroxyl group, a thiol group, or a phosphoric acid group is used.
4のエポキシ樹脂と請求項5の官能基を有する化合物の
一部又は全部と反応させたのもであることを特徴とする
請求項1の水性防錆塗料組成物。6. A claim characterized in that the complexing agent (C) is one obtained by reacting the epoxy resin according to claim 3 or 4 with a part or all of the compound having a functional group according to claim 5. A water-based anticorrosive paint composition of No. 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10849491A JP3227168B2 (en) | 1991-04-11 | 1991-04-11 | Water-based rust preventive paint composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10849491A JP3227168B2 (en) | 1991-04-11 | 1991-04-11 | Water-based rust preventive paint composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04314766A true JPH04314766A (en) | 1992-11-05 |
| JP3227168B2 JP3227168B2 (en) | 2001-11-12 |
Family
ID=14486200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10849491A Expired - Fee Related JP3227168B2 (en) | 1991-04-11 | 1991-04-11 | Water-based rust preventive paint composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3227168B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102838914A (en) * | 2012-09-10 | 2012-12-26 | 北方涂料工业研究设计院 | Water-based rust transformation primer for coating surface with rust |
| CN110305562A (en) * | 2019-07-23 | 2019-10-08 | 西安华泽道路材料有限公司 | Long effective environmental protection type antiseptic concrete coating and preparation method |
| WO2022253588A1 (en) * | 2021-06-01 | 2022-12-08 | Shell Internationale Research Maatschappij B.V. | Coating composition |
-
1991
- 1991-04-11 JP JP10849491A patent/JP3227168B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102838914A (en) * | 2012-09-10 | 2012-12-26 | 北方涂料工业研究设计院 | Water-based rust transformation primer for coating surface with rust |
| CN110305562A (en) * | 2019-07-23 | 2019-10-08 | 西安华泽道路材料有限公司 | Long effective environmental protection type antiseptic concrete coating and preparation method |
| WO2022253588A1 (en) * | 2021-06-01 | 2022-12-08 | Shell Internationale Research Maatschappij B.V. | Coating composition |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3227168B2 (en) | 2001-11-12 |
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