JPH04359948A - Vinyl chloride resin composition containing diene polymer - Google Patents

Abstract

PURPOSE:To prepare the title compsn. excellent in stability, impact resistance, etc., by compounding a vinyl chloride resin with a specific diene polymer, a specific zeolite compd., and a plurality of specific antioxidants, each in a specified amt. CONSTITUTION:The title compsn. is prepd. by compounding 100 pts.wt. vinyl chloride resin (e.g. PVC) with 5-150 pts.wt. diene polymer obtd. by polymerizing a monomer component having a polymerizable double bond and essentially contg. a conjugated diene compd. (e.g. an ABS resin), 0.01-10 pts.wt. zeolite compd. (e.g. zeolite of Na-A type). 0.01-5 pts.wt. phenolic antioxidant of formula I (wherein Ar is a group of formula II; X is a direct bond or 1-3C alakylene; R1 and R2 are each H, 1-8C alkyl, or Ar; R3 is 1-8C alkyl, cyclohexyl, or phenyl; and R4 is H or R3), and 0.01-5 pts.wt. sulfur antioxidant (e.g. dilauryl thiodipropionate.

Description

[Detailed description of the invention]

0001

[Industrial Application Field] The present invention relates to a stabilized vinyl chloride resin composition, and more particularly to a stabilized vinyl chloride resin composition containing a diene polymer as an impact modifier. Regarding.

0002

[Prior Art and Problems to be Solved by the Invention] Vinyl chloride resins are inexpensive, have excellent weather resistance and moldability, and have traditionally been used as interior materials for automobiles, such as PVC resin is widely used for dashboards, armrests, headrests, ceilings, doors, glove box lids, rear bassels, etc. In particular, since various instruments, speakers, and other various parts are attached to the dashboard as necessary, the mounting parts and the entire panel are required to have the ability to withstand the weight of these parts. Additionally, it is required to withstand the climatic conditions of various parts of the world, with performance under temperature conditions ranging from high temperatures to minus low temperatures.

[0003] In addition, a certain degree of impact resistance is also required in consideration of the possibility that the driver and passenger in the passenger seat may hit their heads against the top or front surface of the panel in the event of a collision. Therefore, acrylonitrile-
It is widely practiced to improve impact resistance by blending styrene-butadiene copolymer (ABS), acrylonitrile-butadiene copolymer rubber (NBR), or methyl methacrylate-butadiene-styrene terpolymer (MBS). ing.

[0004] However, although the impact resistance of vinyl chloride resins is improved by adding ABS, NBR, MBS, etc., the added diene polymers have chemically active compounds in the main chain. Because double bonds remain, it is easily oxidized by oxygen in the air. This tendency is promoted as the temperature increases. In addition, it is easily affected by light, and it not only quickly turns yellow due to the action of sunlight, but also
It causes crosslinking and decomposition, leading to a decrease in the physical properties of vinyl chloride resin.

[0005] In order to improve these drawbacks, for example,
Polynuclear polyhydric phenol esters of alkylmercaptopropionic acid, etc. have been proposed (JP-A-1-284540).
However, the physical properties after heat aging are still insufficient,
Improvement was strongly desired.

[0006]

[Means for Solving the Problems] As a result of intensive studies to improve these drawbacks, the present inventors have developed a method for replacing zeolite compounds, specific phenolic antioxidants, and sulfur-based antioxidants with diene-based antioxidants. The present invention was achieved by discovering that the physical properties of vinyl chloride resins after heat aging can be significantly improved by using them in combination with polymers.

That is, the present invention provides vinyl chloride resin 1
00 parts by weight, (a) 5 to 150 parts by weight of a diene polymer obtained by polymerizing a monomer having a polymerizable unsaturated double bond containing a conjugated diene compound as an essential component,
(b) 0.01 to 10 parts by weight of zeolite compound, (c)
0.01 to 5 parts by weight of a phenolic antioxidant represented by the general formula (I) shown by the following chemical formula 2 (same as chemical formula 1) and (d
) 0.01 to 5 parts by weight of a sulfur-based antioxidant is added,
The present invention provides a stabilized vinyl chloride resin composition containing a diene polymer.

[0008]

[Case 2]

(a) of the vinyl chloride resin composition of the present invention
Examples of the conjugated diene compound constituting the component diene polymer include butadiene, isoprene, chloroprene, 2,3-dimethyl-1,3-butadiene, 1,3
-pentadiene, 1,3-hexadiene, ethylidene norbornene, dicyclopentadiene, etc.
Particularly common ones include butadiene, isoprene, and the like.

The above component (a) may be a monomer obtained by polymerizing not only one type of these conjugated diene compounds but also a mixture of two or more types. It may also be copolymerized with a system unsaturated monomer.

Examples of these ethylenically unsaturated monomers include aromatic vinyl compounds such as styrene, α-methylstyrene, and divinylbenzene; methyl acrylate;
Ethyl acrylate, butyl acrylate, acrylic acid-2
- Acrylic acid alkyl esters such as ethylhexyl; methacrylic acid alkyl esters such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, octyl methacrylate; acrylonitrile, vinyl chloride, vinylidene chloride, vinyl acetate, etc.; Examples of such vinyl monomers include acrylic acid, methacrylic acid, itaconic acid,
Ethylenically unsaturated carboxylic acids such as fumaric acid; hydroxyalkyl acrylates such as β-hydroxyethyl acrylate and hydroxypropyl acrylate; vinyl compounds having glycidyl groups such as glycidyl methacrylate and glycidyl acrylate; acrylamide, N- Examples include compounds having an amide group such as methylol acrylamide.

Accordingly, examples of the diene polymer which is component (a) of the present invention include styrene-butadiene copolymer, methyl methacrylate-butadiene copolymer, acrylonitrile-butadiene copolymer, and vinylidene chloride-butadiene copolymer.
Styrene-butadiene copolymer, methyl methacrylate
Butadiene-styrene copolymer, acrylonitrile-butadiene-styrene copolymer, ethylene-propylene
Examples include ethylidene norbornene copolymer.

The amount of these diene polymers added is 5 to 150 parts by weight, preferably 10 to 100 parts by weight, per 100 parts by weight of the vinyl chloride resin.

[0014] Furthermore, the above-mentioned zeolite compound, which is the component (b) of the vinyl chloride resin composition of the present invention, is an aluminosilicate having a unique three-dimensional zeolite crystal structure, and a representative example thereof is type A. . Group II or I
Examples include metal-substituted zeolite compounds that are ion-exchanged using Group V metal ions, and these zeolite compounds have crystallization water (
Either a hydrous material containing so-called zeolite water or an anhydrous material from which water of crystallization has been removed may be used.

The amount of these zeolite compounds added is 0.01 to 10 parts by weight per 100 parts by weight of vinyl chloride resin.
Parts by weight, preferably 0.05 to 5 parts by weight.

[0016] Furthermore, the general formula (
In I), the alkylene group having 1 to 3 carbon atoms represented by X is, for example, methylene, ethylene, 1,2-
Examples include propylene, 1,3-propylene, R1,
1 to 8 carbon atoms represented by R2, R3 and R4
Examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl,
Examples include tertiary butyl, amyl, isoamyl, tertiary amyl, hexyl, octyl, 2-ethylhexyl, isooctyl, tertiary octyl, and the like.

Therefore, examples of the phenolic antioxidant represented by the general formula (I) include 1,1-bis(3-tert-butyl-4-hydroxyphenyl)butane,
1,1-bis(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 1,1-bis(3,5-ditert-butyl-4-hydroxyphenyl)butane, 1,1-
Bis(2-methyl-4-hydroxy-5-cyclohexylphenyl)butane, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane,
1,1,3-tris(3,5-di-tert-butylphenyl-
4-hydroxyphenyl)butane, 1,1,3-tris(3-cyclohexyl-4-hydroxyphenyl)butane, 1,1,3-tris(3-cyclohexyl-4-hydroxy-5-methylphenyl)butane, 1 ,1,3-
Examples include tris(2-methyl-4-hydroxy-5-cyclohexylphenyl)butane, 1,1,3-tris(3-phenyl-4-hydroxyphenyl)butane, and the like.

The amount of these phenolic antioxidants used is 0.01 to 100 parts by weight of vinyl chloride resin.
5 parts by weight, preferably 0.05 to 3 parts by weight.

Further, as the sulfur-based antioxidant which is the component (d) of the vinyl chloride-based resin composition of the present invention, for example,
dilaurylthiodipropionate, dimyristylthiodipropionate, distearylthiodipropionate,
Dialkylthiodipropionates such as (lauryl and myristyl mixture) thiodipropionate, and alkylthiopropionic acids such as butylthiopropionic acid, octylthiopropionic acid, laurylthiopropionic acid, stearylthiopropionic acid, glycerin, trimethylolethane, trimethylolpropane, pentaerythritol,
Examples include esters such as dipentaerythritol and trishydroxyethyl isocyanurate.

The amount of these sulfur-based antioxidants used is 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, based on 100 parts by weight of the vinyl chloride resin.

In addition, vinyl chloride resins to be stabilized in the present invention include vinyl chloride homopolymer, vinyl chloride-vinyl acetate copolymer, vinyl chloride-ethylene vinyl acetate copolymer, vinyl chloride-ethylene Copolymer, vinyl chloride-propylene copolymer, vinyl chloride-styrene copolymer, vinyl chloride-isobutylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-urethane copolymer, vinyl chloride-acrylic acid Ester copolymer, vinyl chloride-styrene-maleic anhydride terpolymer, vinyl chloride-styrene-acrylonitrile copolymer, vinyl chloride-butadiene copolymer, vinyl chloride-isoprene copolymer, vinyl chloride-chlorinated Propylene copolymer, vinyl chloride-vinylidene chloride-vinyl acetate copolymer, vinyl chloride-maleic acid ester copolymer, vinyl chloride-methacrylic acid ester copolymer, vinyl chloride-acrylonitrile copolymer, vinyl chloride-maleimide copolymer Vinyl chloride copolymers such as polymers, and the above resins and α-olefin polymers such as polyethylene, polypropylene, polybutene, poly-3-methylbutene, or polyolefins such as ethylene-vinyl acetate copolymers and ethylene-propylene copolymers. and copolymers thereof, polystyrene, acrylic resins, polyurethanes, copolymers of styrene and other monomers (e.g. maleic anhydride, butadiene, acrylonitrile, etc.), acrylonitrile-styrene-butadiene copolymers, acrylic esters -Styrene-butadiene copolymer, blended product with methacrylic acid ester-styrene-butadiene copolymer, and the like.

These vinyl chloride resins may be obtained by any conventionally known polymerization method such as emulsion polymerization, suspension polymerization, solution polymerization, bulk polymerization, etc.

Further, the diene polymer-containing vinyl chloride resin composition of the present invention may contain a halogen oxygen acid, an organic carboxylic acid,
The thermal stabilizing effect can be further enhanced by adding metal salts such as organic phosphoric acids or phenols, or organic tin stabilizers.

Metals (Li, N
a, K, Ca, Ba, Mg, Sr, Zn,
Examples of the halogen oxygen acids constituting the Sn) salt include:
Examples include perchloric acid, periodic acid, chloric acid, bromic acid, iodic acid, chlorous acid, hypochloric acid, and bromous acid.

Examples of the organic carboxylic acids include caproic acid, caprylic acid, pelargonic acid, 2-ethylhexylic acid, capric acid, neodecanoic acid, undecylenic acid,
Lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, 12-hydroxystearic acid, chlorostearic acid, 12-ketostearic acid, phenylstearic acid, ricinoleic acid, linoleic acid, linoleic acid, oleic acid, arachidic acid, Behenic acid, erucic acid, brassic acid and similar acids and mixtures of the above naturally occurring acids such as tallow fatty acids, coconut oil fatty acids, tung oil fatty acids, soybean oil fatty acids and cottonseed oil fatty acids, benzoic acid, p-t
- Monocarboxylic acids such as butylbenzoic acid, ethylbenzoic acid, isopropylbenzoic acid, toluic acid, xylylic acid, salicylic acid, 5-tertiary octylsalicylic acid, naphthenic acid, cyclohexanecarboxylic acid, oxalic acid, malonic acid, succinic acid, Glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, oxyphthalic acid, chlorphthalic acid,
Examples include monoesters of dicarboxylic acids such as aminophthalic acid, maleic acid, fumaric acid, citraconic acid, methaconic acid, itaconic acid, and aconitic acid.

The organic phosphoric acids mentioned above include mono- or dioctyl phosphoric acid, mono- or didodecyl phosphoric acid,
Examples include mono- or dioctadecyl phosphoric acid, mono- or di(nonylphenyl) phosphoric acid, phosphonic acid nonylphenyl ester, phosphonic acid stearyl ester, and the like.

Furthermore, examples of the above-mentioned phenols include phenol, cresol, ethylphenol, cyclohexylphenol, nonylphenol, and dodecylphenol.

[0028] Examples of the organotin stabilizers include mono- or dimethyltin-, mono- or dibutyltin-
Or mono- or dialkyltin compounds such as mono- or dioctyltin compounds, more specifically mono- or dialkyltin sulfides, oxides or sulfide-oxides; dialkyltin octoates,
carboxylates such as laurate, malate-laurate, stearate, isostearate, crotonate, oleate, basic laurate; cyclic maleates or maleate polymers of dialkyltin; butylmalate, octylmalate, maleate-octylmalate of dialkyltin; Ester malates such as stearyl maleate, oleyl maleate, basic butyl maleate; alkyl mercaptides such as mono- or dialkyltin octyl mercaptide, lauryl mercaptide, stearyl mercaptide; mono- or dialkyl tin isooctyl thio Thioglycolic acid ester salts such as glycolate, 2-ethylhexylthioglycolate, tetradecylthioglycolate, isooctylthioglycolate-sulfide; mono- or dialkyltin isooctylthiopropionate, 2-ethylhexylthiopropionate , thiopropionic acid ester salts such as tetradecylthiopropionate; mercaptoethanol ester salts such as mono- or dialkyltin 2-mercaptoethyl oleate salts; Estermalate-based and thiocarboxylic acid ester salt-based stabilizers are preferred.

The amount of these halogen oxygen acids, organic carboxylic acids, organic phosphoric acids, metal salts of phenols, or organic tin stabilizers added is preferably 0.01 to 10 parts by weight per 100 parts by weight of the vinyl chloride resin. Parts by weight, more preferably 0.1 to 5 parts by weight.

In addition, the vinyl chloride resin composition of the present invention includes higher fatty acids such as stearic acid, higher alcohols such as stearyl alcohol, waxes such as montan wax, paraffin wax, and polyethylene wax, stearamide, and methylene bisamide. stearic acid amide,
Lubricants such as amides such as ethylene bisstearamide; polyhydric alcohols such as pentaerythritol, dipentaerythritol, dipentaerythritol adipate, mannitol, sorbitol, and their ester or partial ester compounds, dehydroacetic acid, dibenzoylmethane , β-diketone compounds such as benzoylacetone and stearoylbenzoylmethane, organic nitrogen-containing compounds such as 2,6-dimethyl-1,4-dihydropyridine-3,5-dicarboxylic acid dodecyl ester, 2-phenylindole, and melamine. Purely organic stabilizing aids and the like may also be added.

[0031] Others may be added as necessary, such as cross-linking agents, pigments, fillers, foaming agents, antistatic agents, anti-fog agents, plasticizers, plate-out inhibitors, surface treatment agents, flame retardants, fluorescent agents, and anti-mold agents. , disinfectants, other antioxidants, ultraviolet absorbers, light stabilizers,
Photodegradants, metal deactivators, processing aids, mold release agents, reinforcing agents, etc. can also be added.

[0032]

EXAMPLES Next, the stabilizing effect of the vinyl chloride resin composition of the present invention will be specifically illustrated by examples. However, the invention is not limited to the examples listed below.

Example 1 [Formulation]
Weight part P
VC (degree of polymerization 1300)
100 ABS resin

40 NBR

20 Tri(C7-9 alkyl) trimellitate 30 Barium stearate
1.5 Barium perchlorate

0.3 Zinc laurate

0.5 Na-A type zeolite

0.3 Phenolic antioxidants (Table-1)
0.1 Pentaerythritol Tetra (Laurylthio
propionate)

0.2 2-hydroxy-4-octoxybenzophenone

0.2

00
34] The above mixture was kneaded with a roll at 180°C to prepare a sheet. This sheet was subjected to a heat aging test for 400 hours in a gear oven at 120°C, and the degree of coloration before and after heat aging was measured using a digital color meter TC-360DP manufactured by Tokyo Denshoku Co., Ltd. The color difference was determined.

Furthermore, the tensile strength before and after heat aging was measured, and the residual elongation was determined. The results are shown in Table 1 below.

[0036]

Example 2 [Formulation]
Weight part P
VC (degree of polymerization 1000)
100 ABS resin

45 NBR

15 Trioctyl trimellitate
30 Barium stearate
1.5 Basic zinc octylate
1.0 Zeolite (Table-2)

0.25 1,1,3-tris(3-tert-butyl-4-cidroxy-6-methylphenyl)butane
0.15 Dilaurylthiodipropionate 0.15
2-Hydroxy-4-octoxybenzophe
Non

0.2 screw (2,
2,6,6,-tetramethyl-4
-piperidyl) sebacate
0.1

[
[0038] After roll-kneading the above-mentioned mixture, press processing was performed to prepare a sheet having a thickness of 1 mm. This sheet was set in a mold, and the polyol for urethane foam and isocyanate were quickly poured into the mold while stirring, and the urethane foam was cured to produce a urethane backing sheet (urethane layer 10 mm). Using this urethane-adhered sheet, we placed it in an oven at 120°C and conducted heat aging tests for 400 hours and 600 hours, measured the degree of coloration and tensile strength, and determined the color difference and elongation retention before and after heat aging. Ta.

The results are shown in Table 2 below.

[0040]

From the results of the above examples, it is clear that the diene polymer-containing vinyl chloride resin composition of the present invention can be used in combination with a zeolite compound, a specific phenolic antioxidant, and a sulfur antioxidant. It is clear that it has the characteristic that physical properties such as colorability and tensile strength do not deteriorate after aging.

On the other hand, phenolic antioxidants and/or
Alternatively, if a sulfur-based antioxidant is not added, the physical properties after heat aging are significantly reduced, and the resin is impractical as a vinyl chloride-based resin containing a diene-based polymer.

[0043]

Effects of the Invention The diene polymer-containing vinyl chloride resin composition of the present invention not only has sufficient impact resistance and excellent colorability after heat aging, but also has excellent properties that do not reduce physical properties such as tensile strength. It is something that

Claims (1)

[Claims] Claim 1: To 100 parts by weight of vinyl chloride resin, (
a) 5 to 150 parts by weight of a diene polymer obtained by polymerizing a monomer having a polymerizable unsaturated double bond containing a conjugated diene compound as an essential component, (b) 0.01 to 10 parts by weight of a zeolite compound , (c) a phenolic antioxidant represented by the general formula (I) shown by the following chemical formula (1): 0.0
A stabilized vinyl chloride resin composition containing a diene polymer, which contains 1 to 5 parts by weight and (d) 0.01 to 5 parts by weight of a sulfur antioxidant. [Chemical formula 1]