JPH0437761B2 - - Google Patents
Info
- Publication number
- JPH0437761B2 JPH0437761B2 JP13359585A JP13359585A JPH0437761B2 JP H0437761 B2 JPH0437761 B2 JP H0437761B2 JP 13359585 A JP13359585 A JP 13359585A JP 13359585 A JP13359585 A JP 13359585A JP H0437761 B2 JPH0437761 B2 JP H0437761B2
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- conveyor
- stopper
- roller conveyor
- plywood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000011120 plywood Substances 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims 1
- 239000013067 intermediate product Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 14
- 239000002023 wood Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 238000011112 process operation Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002648 laminated material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
Description
【発明の詳細な説明】
(イ) 産業上の利用分野
本発明は予め前後端縁を対照的なはす切りに加
工し、且つその板面の片側に接着剤を塗布したベ
ニヤ単板の、相互のはす切り個所を重ね合せにし
ながらその重ね合せ個所を階段状にずらして所定
の積層数の中間製品に仕組むようにした、LVL
(ラミネーテツド・ベニヤ・ランバー)乃至は
LVB(ラミネーテツド・ベニヤ・ボード)と通称
されている単板積層材の製造工程において利用さ
れる、移動仕組装置に関するものである。[Detailed Description of the Invention] (a) Field of Industrial Application The present invention is a veneer veneer whose front and rear edges are cut into symmetrical bevels and an adhesive is applied to one side of the board. LVL is an intermediate product with a predetermined number of laminated layers by overlapping each other's slotted parts and shifting the overlapped parts in a step-like manner.
(laminated veneer lumber) or
This relates to a moving mechanism device used in the manufacturing process of laminated veneer material commonly known as LVB (laminated veneer board).
(ロ) 従来技術
従来技術によるこの種単板積層材の仕組方法お
よび装置は、例えば特許第982535号(特公昭54−
14641号)単板積層材の連続製造装置等に開示さ
れているような、「多列ローラーにより搬送され
るベニヤ単板の先端部に順次当接してその搬送を
段階的に制止するように装置した昇降自在な多数
のストツパー群と、該ストツパー群により段階的
に制止される前記ベニヤ単板を前記多列ローラー
に装着した昇降機構により都度直下に打ち落して
積層過程のベニヤ単板の継合部を階段状にずらし
た形状の単板積層材を製造するように装置した」、
所謂バツトジヨイント型式により、「固定された
多数のストツパー群で一定の仕組場所に所定の積
層数の中間製品を一装量づつ仕組むように装置」
したものや、或いは特許出願公表昭59−500126号
積層木材の製造方法及び製造装置等に開示されて
いるような、「コンベアにより搬送とれる木材単
板のはす切りにされている先端部に順次移動しな
がら当接してその搬送を段階的に制止するように
した単一の停止装置と、該単一の停止装置により
段階的に制止される前記木材単板を押し付け及び
把持装置により都度直下へ移動させて積層過程の
木材単板の継合部を階段状にずらした形状の積層
木材を製造するようにした」、所謂スカーフジヨ
イント型式により、「移動自在な単一の停止装置
で各枚毎の木材単板の停止場所を点々と移動しな
がら所定の積層数の中間製品に連続して仕組むよ
うに装置」したものがあつた。(b) Prior art A method and device for assembling this type of laminated veneer material according to the prior art is disclosed in, for example, Japanese Patent No. 982535 (Japanese Patent Publication No.
No. 14641) ``A device that sequentially abuts the tip of the veneer veneer being conveyed by a multi-row roller to stop its conveyance step by step,'' as disclosed in the Continuous Manufacturing Apparatus for Laminated Veneer Materials, etc. A large number of stopper groups that can be raised and lowered freely, and the veneer veneers that are stopped in stages by the stopper groups are dropped directly below each time by a lifting mechanism attached to the multi-row rollers, thereby joining the veneer veneers in the stacking process. The machine was designed to produce laminated veneer material with stepped sections.
The so-called butt joint type is a "device that uses a large number of fixed stoppers to stack a predetermined number of layers of intermediate products one batch at a fixed location."
Or, as disclosed in Patent Application Publication No. 59-500126, ``Laminated wood manufacturing method and manufacturing apparatus, etc.'' A single stop device that comes in contact with the wood veneer while moving and stops the conveyance step by step, and the wood veneer, which is stopped step by step by the single stop device, is pressed and held directly below each time by a gripping device. The so-called scarf joint method allows the production of laminated wood in which the joints of wood veneers are shifted in a step-like manner during the lamination process. There was a device that moved the wood veneers from one stopping point to another and continuously assembled them into an intermediate product with a predetermined number of layers.
(ハ) 発明が解決しようとする問題点
叙上のように従来技術によるこの種単板積層材
の仕組方法および装置は、前者の「固定された多
数のストツパー群で一定の仕組場所に所定の積層
数の中間製品を一装量づつ仕組むように装置」し
たものにあつては、仕組まれた中間製品の長さが
単一のベニヤ単板の長さに限定されて、後段熱圧
工程への中間製品の受渡しサイクルが数10秒毎に
1回の割合に短少化される結果、該熱圧工程にお
ける高周波プレス等の熱圧装置の加圧、除圧のた
めの無効時間の占める割合が増大して、所望の熱
圧時間を仕組時間中に確保することが困難になる
等の工程操作上の重大な難点があり、また後者の
「移動自在な単一の停止装置で各枚毎の木材単板
の停止場所を点々と移動しながら所定の積層数の
中間製品に連続して仕組むように装置」したもの
にあつては、少なくとも10数プライの積層数に及
ぶ各枚毎の木材単板の刻々変化する停止場所を都
度追従して点々と停止装置を移動させるため、移
動のための無効時間が増大して仕組能率を低下さ
せるのみならず、停止装置の多点に亘る定位置停
止制御は個々の停止誤差が相乗的に作用して、は
す切り重ね合せ個所の所々に大幅な重ねずれを生
ずるおそれがある等の機能上の重大な難点があつ
たので、本発明はこれを払拭すべく、「移動自在
な多数のストツパー群乃至は持ち上げ装置を兼ね
たストツパー群を、所定の積層数に達した仕組の
一装量毎にベニヤ単板のはす切り間隔分だけ複数
回搬入側に移動して、複数組の中間製品を仕組コ
ンベア上に連続して仕組むようにした」ものであ
る。(c) Problems to be Solved by the Invention As mentioned above, the method and device for assembling this type of veneer laminate material according to the prior art is limited to the former "fixed large group of stoppers placed at a predetermined assembly location". In the case of a device that assembles a number of layers of intermediate products one by one, the length of the assembled intermediate product is limited to the length of a single plywood veneer, making it difficult to carry out the subsequent heat-pressing process. As a result of the shortening of the delivery cycle of intermediate products to once every several tens of seconds, the proportion of idle time for pressurization and depressurization of hot press equipment such as high frequency press in the hot press process increases. However, there are serious difficulties in process operation, such as the difficulty of securing the desired heat-pressing time during the assembly time. In the case of a device that continuously moves the veneer from one stop to another to form a predetermined number of intermediate products, it is possible to create an intermediate product of at least 10 or more plies. Since the stopping device is moved point by point to follow the stopping location that changes every moment, not only does the ineffective time for movement increase and the efficiency of the system decreases, but also the fixed position stopping control over multiple points of the stopping device is difficult. The present invention eliminates serious functional problems such as the possibility that individual stopping errors may act synergistically to cause large overlapping deviations in places where the slotted cut is overlapped. In order to achieve this, "a large number of movable stopper groups or a stopper group that also serves as a lifting device are moved to the inlet side multiple times by the width of the cut interval of the plywood veneer for each load of the mechanism that has reached a predetermined number of layers. The machine moves to assemble multiple sets of intermediate products on a conveyor system in succession.
(ニ) 問題を解決するための手段
本発明は上記従来技術によるこの種単板積層材
の仕組方法および装置の工程操作上乃至は機能上
の難点を排除するための手段として、
a 仕組コンベアの側方に多数のストツパー群を
直列多段に配設したことと、
b 前記ストツパー群をベニヤ単板のはす切り間
隔分だけ搬入側に移動自在に装置したことと、
c 前記ストツパー群と移動装置乃至は移載装置
により仕組コンベア上に複数組の中間製品を連
続して仕組むようにしたこと、
を骨子とする単板積層材の製造工程における移動
仕組装置である。(d) Means for solving the problem The present invention provides the following as a means for eliminating the difficulties in process operation or function of the above-mentioned prior art method and device for assembling this type of veneer laminated material. A large number of stopper groups are arranged in series in multiple stages on the side; b. The stopper group is movable toward the carrying-in side by an interval equal to the cutting interval of the plywood veneer; and c. The stopper group and the moving device. This is a moving system device used in the manufacturing process of laminated veneer material, the main feature of which is to sequentially arrange multiple sets of intermediate products on a system conveyor using a transfer device.
(ホ) 実施例
本発明の移動仕組装置は、その実施の一例を第
1〜6図に示すように、予めベニヤ単板1の前後
端縁を板厚tの4〜5倍程度の斜面Sをもつた対
照的なはす切り個所2a,2bにテノーナー等に
より加工し、且つその最上層に仕組まれるものを
除いてその板面の上面に接着剤をスプレツダー等
により塗布して多列のローラーコンベア3上に移
載する。該ローラーコンベア3は外周から駆動す
るベルトコンベア4等により適当速度で仕組コン
ベア5の側方に架設された移載装置6に対応して
架設した多数のストツパー群7の上までこれを搬
送するように構成されている。また前記ローラー
コンベア3の列間には板厚tの30倍程度の重ね合
せ個所8をずらし距離Rを隔てて形成可能に多数
の持ち上げ装置を兼ねたストツパー群7が一体に
装着されている。更にまた該持ち上げ装置を兼ね
たストツパー群7は、前記ローラーコンベア3と
共に水平に懸架した移動チエン機構9により搬入
側に往復移動自在に構成され、通常前記持ち上げ
装置を兼ねたストツパー群7の中間位置のものが
ストツパー専用機構7aになつて最初の制止装置
からベニヤ単板1のはす切り間隔分、即ちそのベ
ニヤ単板1の全長lから一側のはす切り個所2
a,2bの斜面Sを差し引いた前後のはす切り間
隔(l−S)分だけ搬入側に全体を複数回づつ搬
入側に移動して、前記仕組コンベア5上に複数組
の中間製品10を連続して仕組むように構成され
ているものである。(E) Embodiment As an example of the implementation of the moving mechanism device of the present invention is shown in FIGS. Process the contrasting slotted parts 2a and 2b with a tenoner or the like, and then apply adhesive to the upper surface of the board, except for the top layer, using a spretzer or the like, and then apply multiple rows of rollers. Transfer onto conveyor 3. The roller conveyor 3 is conveyed at an appropriate speed by a belt conveyor 4 or the like driven from the outer periphery to the top of a large number of stopper groups 7 installed in correspondence with a transfer device 6 installed on the side of the structured conveyor 5. It is composed of Further, between the rows of the roller conveyor 3, a group of stoppers 7, which also serves as a large number of lifting devices, are integrally installed so that overlapping points 8 of about 30 times the plate thickness t can be formed at a distance R apart from each other. Furthermore, the stopper group 7, which also serves as the lifting device, is configured to be able to reciprocate toward the carry-in side by a movable chain mechanism 9 suspended horizontally with the roller conveyor 3, and is usually located at an intermediate position of the stopper group 7, which also serves as the lifting device. When the device becomes the stopper exclusive mechanism 7a, from the first stopper to the bevel cutting interval of the veneer veneer 1, that is, from the entire length l of the veneer veneer 1 to the bevel cutting point 2 on one side.
A plurality of sets of intermediate products 10 are placed on the structured conveyor 5 by moving the entire product to the carrying-in side multiple times by the distance between the front and rear helical cuts (l-S) after subtracting the slope S of a and 2b. It is designed to work continuously.
尚、前記多列のローラーコンベア3にベルトコ
ンベア4等を介して外周から付与される駆動速度
は、搬送過程のベニヤ単板1の先端部のはす切り
個所2aがストツパー専用機構7aに衝突する時
の衝撃力や反力を緩和するため、その直前におい
て通常搬送速度の10分の1程度に減速自在に、
DCモーター等による自動変速装置が付設される
ものである。 The driving speed applied to the multi-row roller conveyor 3 from the outer periphery via the belt conveyor 4, etc. is such that the bevel cut portion 2a at the tip of the veneer veneer 1 collides with the stopper special mechanism 7a during the conveyance process. In order to reduce the impact force and reaction force at the time of transport, the speed can be reduced to about one-tenth of the normal transport speed immediately before the transport.
It is equipped with an automatic transmission device using a DC motor, etc.
次に作用について説明する。先ず第1図示のよ
うにベニヤ単板1がローラーコンベア3により搬
送され、ストツパー7aで停止すると、次に第2
図示のようにストツパー群7が作動してベニヤ単
板1が持ち上げられ、次に第3図示のように移載
装置6がストツパー群7の間に進入してベニヤ単
板1の下方の移載可能位置で停止する。次にスト
ツパー群7が下降し、ベニヤ単板1が移載装置6
上に移載される。そしてストツパー群7が下降し
て最初の位置に復帰すると移載装置6はローラー
コンベア3上を越えて仕組コンベア5上に前進
し、仕組コンベア5上の複数組の中間製品10の
所定位置にベニヤ単板1を移載して元の位置に復
帰する。以下同様に最初の制止位置からベニヤ単
板1のはす切り間隔分、即ちそのベニヤ単板1の
全長lから一側のはす切り個所2a,2bの斜面
Sを差し引いた前後のはす切り間隔(l−S)分
だけ搬出側のストツパー7を順次作動せしめて移
載動作を行い、かつ全体を複数回づつ搬入側に移
動して、前記仕組コンベア5上に複数組の中間製
品10を連続して仕組むものである。 Next, the effect will be explained. First, as shown in the first figure, a veneer veneer 1 is conveyed by a roller conveyor 3, and when it stops at a stopper 7a, it is then conveyed by a second veneer 1.
As shown in the figure, the stopper group 7 operates to lift the veneer veneer 1, and then, as shown in the third figure, the transfer device 6 enters between the stopper groups 7 and transfers the veneer veneer 1 below. Stop at a possible position. Next, the stopper group 7 descends, and the plywood veneer 1 is transferred to the transfer device 6.
Translated above. Then, when the stopper group 7 descends and returns to the initial position, the transfer device 6 advances over the roller conveyor 3 and onto the structured conveyor 5, and places the veneer at a predetermined position of the plurality of sets of intermediate products 10 on the structured conveyor 5. The veneer 1 is transferred and returned to its original position. Thereafter, in the same way, from the first stopping position, the bevel cutting interval of the veneer veneer 1, that is, the front and rear bevel cutting is calculated by subtracting the slope S of the bevel cutting points 2a and 2b on one side from the total length l of the veneer veneer 1. The stoppers 7 on the carry-out side are sequentially activated by the interval (l-S) to carry out the transfer operation, and the whole is moved to the carry-in side a plurality of times to place a plurality of sets of intermediate products 10 on the structured conveyor 5. It is a continuous process.
(ヘ) 発明の効果
叙上のように本発明は「移動自在な多数のスト
ツパー群乃至は持ち上げ装置を兼ねたストツパー
群を、所定の積層数に達した仕組の一装量毎にベ
ニヤ単板のはす切り間隔分だけ複数回搬入側に移
動して、複数組の中間製品を仕組コンベア上に連
続して仕組むようにした」ものであるから、従来
装置における「固定された多数のストツパー群で
一定の仕組場所に所定の積層数の中間製品を一装
量づつ仕組むように装置」したものや、「移動自
在な単一の停止装置で各枚毎の木材単板の停止場
所を点々と移動しながら所定の積層数の中間製品
に連続して仕組むように装置」したものの難点で
あつた、前者の場合の仕組まれた中間製品の長さ
が単一のベニヤ単板の長さに限定されて後段熱圧
工程への中間製品の受渡しサイクルが数10秒毎に
1回の割合に短少化される結果、該熱圧工程にお
ける高周波プレス等の熱圧装置の加圧、除圧のた
めの無効時間の占める割合が増大して、所望の熱
圧時間を仕組時間中に確保することが困難になる
等の工程操作上の重大な難点や、後者の場合の少
なくとも10数プライの積層数に及ぶ各枚毎の木材
単板の刻々変化する停止場所を都度追従して点々
と停止装置を移動させるため、移動のための無効
時間が増大して仕組能率を低下させるのみなら
ず、停止装置の多点に亘る定位置停止制御は個々
の停止誤差が相乗的に作用して、はす切り重ね合
せ個所の所々に大幅な重ねずれを生ずるおそれが
ある等の機能上の重大な難点があつたものを本発
明は悉く払拭することが出来たものであり、本発
明による時は仕組コンベア上に、例えばベニヤ単
板の長さ1m、9プライの中間製品を連続して4
山仕組めば、その全長は約4m、その仕組時間は
約2分30秒程度になり、同様時間を後段熱圧工程
の高周波プレス等の工程長4mの熱圧装置の熱圧
時間に設定出来るので、同装置の加圧、除圧時間
に要する無効時間の比率も小さくなり、9プライ
の中間製品に対する所望の2分程度の熱圧時間を
安全に確保することが出来るようになり、接着強
度に優れた製品を1サイクル4mの割合で能率的
に生産することが始めて出来るようになつたもの
である。(F) Effects of the Invention As stated above, the present invention is based on the following: ``A large number of movable stopper groups or a stopper group that also serves as a lifting device are connected to a plywood veneer for each loading amount of the mechanism that has reached a predetermined number of layers. The machine is moved to the delivery side multiple times by the width of the cutting interval to stack multiple sets of intermediate products on the system conveyor in succession. A device that assembles a predetermined number of layers of intermediate products one by one at a fixed location, and a device that uses a single, movable stopping device to move the stopping points of each wood veneer from point to point. However, in the former case, the length of the assembled intermediate product was limited to the length of a single plywood veneer, which caused the problem in the latter stage. As a result of the shortening of the delivery cycle of intermediate products to the hot-pressing process to once every several tens of seconds, the ineffective time for pressurizing and depressurizing the hot-pressing equipment such as a high-frequency press in the hot-pressing process is reduced. In the latter case, the number of laminated layers of at least 10 or more plies increases, resulting in serious difficulties in process operation, such as making it difficult to secure the desired heat-pressing time during assembly time, and in the latter case, the Since the stopping device is moved point by point to track the stopping location of each wood veneer, which changes every moment, not only does the ineffective time for movement increase and the efficiency of the system decreases, but also the stopping device has multiple points. The fixed position stop control over the period of time has serious functional drawbacks, such as the possibility that individual stop errors may act synergistically, resulting in large overlap deviations in places where the crosscuts are overlapped. The present invention has been able to eliminate all problems, and when using the present invention, for example, 4 intermediate products of 9 ply and 1 m long plywood veneer are continuously conveyed on a conveyor system.
If assembled, the total length will be approximately 4 m, and the assembly time will be approximately 2 minutes and 30 seconds, and the same time can be set as the heat press time of a heat press machine with a process length of 4 m, such as a high frequency press in the subsequent heat press process. As a result, the ratio of ineffective time required for pressurization and depressurization of the device is also reduced, making it possible to safely secure the desired 2-minute heat-pressing time for a 9-ply intermediate product, and improve adhesive strength. For the first time, it became possible to efficiently produce products with excellent quality at a rate of 4 meters per cycle.
図は本発明の実施の一例を示すものであつて、
第1〜4図は仕組動作を工程順に示した装置の側
面図、第5図は第1図における平面図、第6図は
ベニヤ単板の仕組位置を搬入側に移動した場合の
同平面図である。
1……ベニヤ単板、2a,2b……はす切り個
所、3……ローラーコンベア、4……ベルトコン
ベア、5……仕組コンベア、6……移載装置、7
……ストツパー群、8……重ね合せ個所、9……
移動チエン機構、10……中間製品、l……ベニ
ヤ単板の全長、S……はす切り個所の斜面、l−
S……はす切り間隔。
The figure shows an example of implementation of the present invention,
Figures 1 to 4 are side views of the device showing the assembly operation in the order of steps, Figure 5 is a plan view of Figure 1, and Figure 6 is the same plan view when the position of assembly of the veneer veneer has been moved to the loading side. It is. 1...Plywood veneer, 2a, 2b...Beam cutting parts, 3...Roller conveyor, 4...Belt conveyor, 5...Structured conveyor, 6...Transfer device, 7
...Stopper group, 8...Overlapping location, 9...
Moving chain mechanism, 10...Intermediate product, l...Full length of veneer veneer, S...Slope of slotted part, l-
S...Lotus cutting interval.
Claims (1)
該ローラーコンベアの列間に上下動自在に架設し
た多数の持ち上げ装置を兼ねたストツパー群と、
前記ローラーコンベアと持ち上げ装置を兼ねたス
トツパー群とを所定の積層数に達した仕組の一装
量毎にベニヤ単板のはす切り間隔分だけ複数回搬
入側に移動自在に懸架した移動チエン機構および
前記ストツパー群により持ち上げられたベニヤ単
板を側方の仕組コンベア上に移載する移載装置と
からなることを特徴とする単板積層材の製造工程
における移動仕組装置。1 A roller conveyor that transports plywood veneers,
A group of stoppers, which also serve as a large number of lifting devices, are installed between the rows of the roller conveyor so as to be movable up and down;
A moving chain mechanism in which the roller conveyor and a stopper group that also serves as a lifting device are suspended so as to be movable to the carry-in side multiple times by the cutting interval of the plywood veneer for each load of the mechanism that reaches a predetermined number of layers. and a transfer device for transferring the veneer veneer lifted by the stopper group onto a side structure conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13359585A JPS61291103A (en) | 1985-06-19 | 1985-06-19 | Transfer mechanism device in manufacturing process for veneer laminated material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13359585A JPS61291103A (en) | 1985-06-19 | 1985-06-19 | Transfer mechanism device in manufacturing process for veneer laminated material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61291103A JPS61291103A (en) | 1986-12-20 |
| JPH0437761B2 true JPH0437761B2 (en) | 1992-06-22 |
Family
ID=15108482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13359585A Granted JPS61291103A (en) | 1985-06-19 | 1985-06-19 | Transfer mechanism device in manufacturing process for veneer laminated material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61291103A (en) |
-
1985
- 1985-06-19 JP JP13359585A patent/JPS61291103A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61291103A (en) | 1986-12-20 |
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