JPH044122B2 - - Google Patents
Info
- Publication number
- JPH044122B2 JPH044122B2 JP61222469A JP22246986A JPH044122B2 JP H044122 B2 JPH044122 B2 JP H044122B2 JP 61222469 A JP61222469 A JP 61222469A JP 22246986 A JP22246986 A JP 22246986A JP H044122 B2 JPH044122 B2 JP H044122B2
- Authority
- JP
- Japan
- Prior art keywords
- wood
- silicate compound
- alkyl silicate
- impregnated
- veneer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Chemical And Physical Treatments For Wood And The Like (AREA)
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は、建築材料や家具材料として使用す
る改質木質材の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing modified wood materials for use as building materials and furniture materials.
[従来技術]
従来、木質材に合成樹脂を含浸して硬化させ
た、いわゆるWPCと呼ばれる木質材と合成樹脂
との複合材料は知られていた。しかし、この複合
材料は、耐熱性、難燃性に関しては不充分であつ
た。[Prior Art] Conventionally, a composite material of wood and synthetic resin called WPC, in which wood is impregnated with synthetic resin and cured, has been known. However, this composite material was insufficient in terms of heat resistance and flame retardancy.
[発明が解決しようとする問題点]
この発明は、上記複合材料の欠点を解消し、耐
熱性に優れ、難燃性を有する木質材を提供するこ
とを目的とする。[Problems to be Solved by the Invention] An object of the present invention is to eliminate the drawbacks of the above-mentioned composite materials, and to provide a wood material that has excellent heat resistance and flame retardancy.
[問題点を解決するための手段]
この発明は、木質材にアルキルシリケート化合
物の溶液を含浸させ、その後木質材中でアルキル
シリケート化合物を硬化させて高分子化すること
を特徴とする改質木質材の製造方法に係るもので
ある。[Means for Solving the Problems] The present invention provides a modified wood characterized by impregnating a wooden material with a solution of an alkyl silicate compound, and then curing the alkyl silicate compound in the wood material to form a polymer. This relates to the method of manufacturing the material.
この発明において、アルキルシリケート化合物
は、イソプロピルアルコールやメタノール等のア
ルコール溶液やその他の有機溶媒に溶かして用い
られる。また、木質材としては、杉、松、桧、ス
プルース等どのような材種でもよい。 In this invention, the alkyl silicate compound is used after being dissolved in an alcohol solution such as isopropyl alcohol or methanol, or other organic solvent. Further, as the wood material, any type of wood such as cedar, pine, cypress, spruce, etc. may be used.
木質材にアルキスシリケート化合物を溶液を含
浸させるには、木質材の上記溶液中に浸漬するだ
けでもよいが、減圧含浸法、加圧含浸法あるいは
60〜90℃に加熱した溶液中に木質材を浸漬して含
浸させる加熱含浸法のいずれか、あるいはそれら
の複数を併合して採用してもよい。 To impregnate wood with a solution of an alkyl silicate compound, it is sufficient to simply immerse the wood in the above solution, but vacuum impregnation, pressure impregnation, or
Any one of the heat impregnation methods, in which the wood material is immersed in a solution heated to 60 to 90° C., or a combination of two or more of these methods may be employed.
木質材中に含浸されたアルキルシリケート化合
物は、加熱あるいは加水分解等の手法で硬化され
て無機高分子化され、木質材中に定着される。 The alkyl silicate compound impregnated into the wood material is cured by heating or hydrolysis to form an inorganic polymer and is fixed in the wood material.
なお、アルキルシリケート化合物の加熱硬化
は、木質材単独の時に行なつてもよいが、この木
質材接着剤を介して基材に載置後行なつて、木質
材を基材に接着させると同時にアルキリシリケー
ト化合物の高分子化を行なつてもよい。 Note that heat curing of the alkyl silicate compound may be carried out when the wood material is alone, but it may be carried out after it is placed on the base material via this wood adhesive to simultaneously bond the wood material to the base material. The alkyl silicate compound may be polymerized.
[発明の効果]
木質材中に無機高分子が存在するために、有機
高分子と無機高分子の相乗効果により、強度、耐
熱性、および難燃性の著しい向上が見られ、従来
の木質材料では使用不可能な部所にも使用するこ
とができる。[Effects of the invention] Due to the presence of inorganic polymers in wood materials, the synergistic effect of organic and inorganic polymers results in significant improvements in strength, heat resistance, and flame retardancy, compared to conventional wood materials. It can also be used in areas that cannot be used.
実施例 1
アルキルシリケート化合物を25重量%含むイソ
プロピルアルコール溶液を厚み4.0mmの桧単板に
4時間減圧含浸させ、その後20Kg/cm2の圧力で8
時間加圧含浸させて含浸率80%(板材100重量%
に対してアルキルシリケート化合物が80重量%含
浸されている状態)の含浸単板を得た。これを6
時間風乾後、温度150℃、圧力15Kg/cm2で20分間
熱圧して、桧単板中で、アルキリシリケート化合
物が高分子化してシリカゲルとなつた。Example 1 A cypress veneer with a thickness of 4.0 mm was impregnated with an isopropyl alcohol solution containing 25% by weight of an alkyl silicate compound under reduced pressure for 4 hours, and then impregnated with a pressure of 20 kg/cm 2 for 8 hours.
Impregnation rate is 80% by time pressure impregnation (100% by weight of plate material)
An impregnated veneer was obtained in which the alkyl silicate compound was impregnated in an amount of 80% by weight. This is 6
After being air-dried for an hour, it was heated and pressed at a temperature of 150° C. and a pressure of 15 kg/cm 2 for 20 minutes to polymerize the alkyl silicate compound into silica gel in a cypress veneer.
この含浸単板は、外観的には透明性がやや増し
て深みが生じ、また、物性面では、表面硬度がバ
ーコール硬度計(No.935)において40〜50であり、
未処理の桧単板が2〜3であるのに比べて著しく
向上していた。さらにこの含浸単板をバーナーで
燃やそうとしても炭化するだけであつた。 This impregnated veneer has a slightly increased transparency and depth in appearance, and in terms of physical properties, the surface hardness is 40 to 50 on the Barcall hardness tester (No. 935).
It was significantly improved compared to the untreated Japanese cypress veneer, which had a score of 2 to 3. Furthermore, attempts to burn this impregnated veneer with a burner only resulted in carbonization.
実施例 2
厚み0.3mmの杉単板を実施例1の同様の処理に
より含浸を行ない、含浸率100%の含浸単板を得
た。これを8時間風乾後、7mmのケイ酸カルシウ
ル板にエポキシエマルジヨン接着剤(塗布量100
g/m2)を介して載置し、温度140℃、圧力11
Kg/cm2で30分間熱圧して化粧板を得た。Example 2 A cedar veneer with a thickness of 0.3 mm was impregnated in the same manner as in Example 1 to obtain an impregnated veneer with an impregnation rate of 100%. After air-drying this for 8 hours, apply epoxy emulsion adhesive (application amount 100%) to a 7 mm calcium silicate plate.
g/m 2 ), temperature 140℃, pressure 11
A decorative board was obtained by hot pressing at Kg/cm 2 for 30 minutes.
このようにして得られた化粧板は、表面に貼着
された杉単板の春材部に透明感があつて、意匠性
に優れており、難燃性試験においても不燃材料に
合格するものであつた。またバーコール硬度計で
表面硬度を測定したところ35〜50で未処理の杉単
板が0〜3にであるのに比べて著しく向上してい
た。 The decorative board obtained in this way has a transparent appearance in the spring material of the cedar veneer attached to the surface, has an excellent design, and passes the flame retardancy test as a noncombustible material. It was hot. Furthermore, when the surface hardness was measured using a Barcol hardness tester, it was 35-50, which was significantly improved compared to the untreated cedar veneer, which was 0-3.
Claims (1)
含浸させ、その後木質材中でアルキルシリケート
化合物を硬化させて高分子化することを特徴とす
る改質木質材の製造方法。1. A method for producing a modified wood material, which comprises impregnating a wood material with a solution of an alkyl silicate compound, and then curing the alkyl silicate compound in the wood material to form a polymer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22246986A JPS6377703A (en) | 1986-09-20 | 1986-09-20 | Manufacture of improved woody material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22246986A JPS6377703A (en) | 1986-09-20 | 1986-09-20 | Manufacture of improved woody material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6377703A JPS6377703A (en) | 1988-04-07 |
| JPH044122B2 true JPH044122B2 (en) | 1992-01-27 |
Family
ID=16782902
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22246986A Granted JPS6377703A (en) | 1986-09-20 | 1986-09-20 | Manufacture of improved woody material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6377703A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994029102A1 (en) * | 1993-06-09 | 1994-12-22 | Triangle Pacific Corp. | Hardened and fire retardant wood products |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS604379A (en) * | 1983-06-22 | 1985-01-10 | Matsushita Electric Ind Co Ltd | Solid-state camera |
-
1986
- 1986-09-20 JP JP22246986A patent/JPS6377703A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6377703A (en) | 1988-04-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |